POINTS 1. Capacity of 1. 2. 3. 4. 5. 2.
CCU I - 50 MT/D → 60 MT/D CCU II- 95 MT/D CCU III- 70 MT/D K2CO3 Plant - 44 MT/Day
Bag Code: 1. 2. 3. 4.
CSF CPF K2CO3 G K2CO3 P
Blue Black Green Red
3. K2CO3 plant: 1 MT K2CO3 = 0.84 MT KOH lye.
4. 1 m3 KOH lye = 0.781 kg KOH (100%) 0.9 MT KOH lye on 100% basis – 1MT KOH flakes
5. KOH lye Sp.gr- 1.45 at 60/60˚ F (45%)
6. Data to be given to CLM: NG consumption= (NaOH prod. Χ KOH production Χ 400)- H2 to CCU 4
= =
Say X Sm3 X *1.05 Nm3
7.
NG for K2CO3 = K2CO3 production Χ 158 Nm3
8.
Steam Consumption: For NaOH flakes = Production Χ 0.55 KOH flakes = Production Χ 0.5
9.
Project Center: CCU – 03 K2CO3 -05 KOH flakes = 40
10. Cost Center CCU – 45 (only CCU) 47 (Bagging and Packing material)
11.
12.
K2CO3 plant K2CO3 Packing storage + Handling K2CO3 Plant common
- 170 - 171 - 172
KOH flakes - Packing Plant
-161 -162
Normal Power Salt CSL (100%) Soda Ash HCL (30%) SA (98%) Steam Sugar Sod. Bi SulphideFlocal DMW -
2598 1.64 11.5 3.8 80.9 17.0 0.8 0.2 2.0 0.62 5
Kwh/ MT MT kg/MT kg / MT kg/ MT kg/ MT MT kg/ MT kg/MT kg/ MT m3
Salt hold up: CCU I & II
CCU II
Furnace 5.5 MT Salt Chest- 1.5 MT Tank 3.0 MT -------------------------Total 10.0MT
6.5 1.5 5.0 -----12.0MT
13. H2 generation per ton of C/S lye H2 generation per ton of KOH lye
-
280 200
Chlorine 0.886 MT/Tone Caustic Soda -0.632 MT/Tone KOH 14. Bulk density of CSF=0.84 kg/m3
Nm3/tonne Nm3/tonne
15.Heat of fusion (CS)=6.7 KJ/Mol.
16. CS density at 350 ºC=1.77 Kg / m3
17. GCV of Hydrogen gas=34000/11.115=3059 Kcal/Nm3 NCV of Hydrogen gas=2540 Kcal/Nm3 NCV of Natural gas =8600 Kcal/Nm3 GCV of Natural gas =9500 Kcal/Nm3 (OCT 2009) 18. Sp. Heat of CS at 20 ºC=0.5 Kcal/kg.
19. HEATING SALT KNO3 (Potassium Nitrate) = 53% wt NaNO2 (Sodium Nitrite) = 40% wt NaNO3 (Sodium Nitrate) = 7% wt Properties Viscosity = 1.9 cp Density = 1775 kg/ m3 Sp heat = 0.3732 Kcal/ Kg Thermal conductivity = 0.33 Kcal/Kg/ ºC
20. 306046402 HDPE CIRCULAR WOVEN REVERSE
LAMINATED BAGS WITH HM−HDPE LINER DULY INSERTED INTHE BAGS FOR CAUSTIC SODA FLAKES. DETAILED SPECIFICATIONS: − BAGS: − MATERIAL: VIRGIN HDPE SIZE: 22" X 34" CAPACITY: 50 KGS. MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 120 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20% +/−5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: SINGLE FOLD CREPE PAPER REINFORCEMENT WITH TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM LOWER ROW APPROX.8 MM FROM BOTTOM EDGE & DEPTH OF STICH 2.5 MM MINIMUM. LINER: − MATERIAL: HM−HDPE SIZE: 24" (W) X 50" (L) WEIGHT: 57 GMS. +/− 3% THICKNESS: 40-MICRON +/− 10% TEMPERATURE: TO SUSTAIN 80’ C.. THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS & BLISTERAS. [2] PRINTING IN BLUE COLOUR ON WHITE FRABIC GIVING DETAILS OF PRODUCT, WEIGHT, CO’S NAME AND LOGO ETC.AS PER SAMPLE.
21. 306046403 HDPE CIRCULAR WOVEN LAMINATED BAGS WITH HM/HDPE LINER DULY INSERTED IN THE BAGS FOR
CAUSTIC SODA FLAKES. DETAILED SPECIFICATIONS: − BAGS: MATERIAL: VIRGIN HDPE SIZE: 19" X 27" CAPACITY: 25 KGS. MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 90 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20 +/− 5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM. LOWER ROW APPX.8 MM FROM BOTTOM EDGE AND DEPTH OF STICH 2.5 MM MINIMUM. LINER: MATERIAL: HM−HDPE SIZE: 21" X 37" WEIGHT: 37 GMS. +/− 3% TEMP.TO SUSTAIN: 80 DEG.CENT. THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND BLISTERS. PRINTING IN BLUE COLOUR ON WHITE FABRIC GIVING DETAILS OF PRODUCTS, WEIGHT, CO.S’ NAME AND LOGO ETC.AS PER SAMPLE.
22. 306046404 HDPE CIRCULAR WOVEN LAMINATED BAGS WITH HM/HDPE LINER DULY INSERTED IN THE BAGS FOR CAUSTIC POTASH FLAKES.
DETAILED SPECIFICATIONS: − BAGS: MATERIAL: VIRGIN HDPE SIZE: 24" X 36" CAPACITY: 50 KGS. MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 150 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20 +/− 5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM. LOWER ROW APPX.8 MM FROM BOTTOM EDGE AND DEPTH OF STICH 2.5 MM MINIMUM. LINER: MATERIAL: HM−HDPE SIZE: 24" X 50" WEIGHT: 57 GMS.+/− 3% TEMP.TO SUSTAIN: 80 DEG.CENT. THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND BLISTERS. PRINTING IN BLACK COLOUR ON WHITE FABRIC GIVING DETAILS OF PRODUCTS, WEIGHT, CO.S’ NAME AND LOGO ETC.AS PER SAMPLE.
23. 306046406 HDPE CIRCULAR WOVEN LAMINATED BAGS WITH HM/HDPE LINER DULY INSERTED IN THE BAGS FOR POTASSIUM CARBONATE GRANULES. DETAILED SPECIFICATIONS: − BAGS:
MATERIAL: VIRGIN HDPE SIZE: 19" X 27" CAPACITY: 25 KGS. MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 90 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20 +/− 5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM. LOWER ROW APPX.8 MM FROM BOTTOM EDGE AND DEPTH OF STICH 2.5 MM MINIMUM. LINER: MATERIAL: HM−HDPE SIZE: 21" X 32" WEIGHT: 32 GMS. +/− 3% TEMP.TO SUSTAIN: 80 DEG.CENT. THICKNESS: 40-MICRON +/_ 10% THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND. BUSTERS. PRINTNG IN GREEN COLOUR ON WHITE FABRIC GIVING DETAILS OF PRODUCTS, WEIGHT, CO.S’ NAME AND LOGO ETC. AS PER SAMPLE
24. 306046406 HDPE CIRCULAR WOVEN LAMINATED NOS 216000.000 BAGS WITH HM/HDPE LINER DULY INSERTED IN THE BAGS FOR POTASSIUM CARBONATE GRANULES. DETAILED SPECIFICATIONS: − BAGS: MATERIAL: VIRGIN HDPE SIZE: 19" X 27"
CAPACITY: 25 KGS. MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 90 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20 +/− 5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM. LOWER ROW APPX.8 MM FROM BOTTOM EDGE AND DEPTH OF STICH 2.5 MM MINIMUM. LINER: MATERIAL: HM−HDPE SIZE: 21" X 32" WEIGHT: 32 GMS. +/− 3% TEMP.TO SUSTAIN: 80 DEG.CENT. THICKNESS: 40-MICRON +/_ 10% THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND BUSTERS. PRINTNG IN GREEN COLOUR ON WHITE FABRIC GIVING DETAILS OF PRODUCTS, WEIGHT, CO.S’ NAME AND LOGO ETC. AS PER SAMPLE.
25. 306046407 HDPE CIRCULAR WOVEN LAMINATED NOS 120000.000 BAGS WITH HM/HDPE LINER DULY INSERTED IN THE BAGS FOR POTASSIUM CARBONATE POWDER. DETAILED SPECIFICATIONS: − BAGS: MATERIAL: VIRGIN HDPE SIZE: 19" X 27" CAPACITY: 25 KGS.
MESH: 10 X 10 DENIER: 900 GAUGE: 150 WEIGHT: 90 GMS. +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAXIMUM BREAKING STRENGTH: LENGTHWISE: 61 KGF MINIMUM WIDTHWISE: 71 KGF MINIMUM BOTTOM: 32 KGF MINIMUM ELONGATION BREAK OF FABRIC: LENGTH / WIDTHWISE: 20 +/− 5% INTERNAL LAMINATION: 150 GAUGE LDPE TEMP.TO SUSTAIN: 80 DEG.CENT. BOTTOM STICHING: TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM. LOWER ROW APPX.8 MM FROM BOTTOM EDGE AND DEPTH OF STICH 2.5 MM MINIMUM. LINER: MATERIAL: HM−HDPE SIZE: 21" X 37" WEIGHT: 37 GMS. +/− 3% TEMP.TO SUSTAIN: 80 DEG.CENT. *THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND BLISTERS. ** PRINTING IN RED COLOUR ON WHITE FABRIC GIVING DETAILS OF PRODUCTS, WEIGHT, CO.S’ NAME AND LOGO ETC.AS PER SAMPLE.
26. 306046249 HDPE CIRCULAR WOVEN LAMINATED NOS 5100.000 BAGS WITH HM−HDPE LINER DULY 23/05/2009 INSERTED IN THE BAGS FOR POTASSIUM CARBONATE POWDER DETAILED SPECIFICATION BAGS MATERIAL: VIRGIN HDPE SIZE: 18"X25" CAPACITY: 20 KG MESH: 10X10
DENIER: 900 GAUGE: 150 WEIGHT: 80 GM +/− 3% COLOUR: MILKY WHITE FILLER CONTENTS: 4% MAX BREAKING STRENGTH: LENGTH WISE: 61 KGF MIN WIDTH WISE: 71 KGF MIN BOTTOM: 32 KGF MIN ELONGATION BREAK OR FABRIC: LENGTH/WIDTH WISE:20 +/− 5% INTERNAL LAMINATION:150 GAUGE LDPE TEMP. TO SUSTAIN:80 DIG C BOTTOM STICHING TWO ROWS OF CHAIN STICH SEPERATED BY 5 MM.LOWER ROW APPX. 8MM FROM BOTTEM EDGE AND DEPTH OF STICH 2.5 MM MIN LINER MATERIAL: HMHDPE SIZE: 20"X35" WEIGHT: 35 GM +/− 3% TEMP TO SUSTAIN 80 DIG C THICKNESS 40 MICRON +/− 10% GAUGE: 150 THE LINER SHOULD BE FREE FROM PIN HOLES, PATCHES, TEARS AND BLISTERS PRINTING OF BAG IN RED COLOUR ON WHITE FABRICS GIVING DETAIL OF PRODUCT WEIGHT COMPANY NAME AND LOGO ETC AS PER SAMPLE.