Plasma Fwd-42pv1 P A

FLAT WIDE DISPLAY

FWD-42PV1 FWD-42PV1P FWD-42PV1A REMOTE COMMANDER

RM-980 SPEAKER SYSTEM

SS-SP42FW

SERVICE MANUAL 1st Edition

! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

FWD-42PV1/42PV1P/42PV1A

ADVARSEL! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

Vorsicht! Explosionsgefahr bei unsachgemäßem Austausch der Batterie. Ersatz nur durch denselben oder einen vom Hersteller empfohlenen ähnlichen Typ. Entsorgung gebrauchter Batterien nach Angaben des Herstellers.

ADVARSEL Lithiumbatteri - Eksplosjonsfare. Ved utskifting benyttes kun batteri som anbefalt av apparatfabrikanten. Brukt batteri returneres apparatleverandøren.

VARNING Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en likvärdig typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt gällande föreskrifter.

VAROITUS ATTENTION Il y a danger d’explosion s’il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant.

Paristo voi räjähtää jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

For the customers in the Netherlands Voor de klanten in Nederland Hoe u de batterijen moet verwijderen, leest u in de tekst van deze handleiding.

Für Kunden in Deutschland

Gooi de batterij niet weg maar lever deze in als klein chemisch afval (KCA).

Entsorgungshinweis: Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen. Entladen sind Batterien in der Regel dann, wenn das Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel.

FWD-42PV1/42PV1P/42PV1A

1 (P)

Table of Contents 1. Service Overview

3. Troubleshooting

1-1.

Appearance Figure .......................................................... 1-1

3-1.

1-2.

Board Location ............................................................... 1-1

3-2. Check Point ..................................................................... 3-1 3-2-1. A Board ................................................................. 3-1

1-3. Disassembly .................................................................... 1-2 1-3-1. Rear Cabinet Assembly ......................................... 1-2

Self Diagnosis Operation ................................................ 3-1

3-2-2.

Plasma Display Panel ............................................ 3-2

1-3-2. 1-3-3.

Bezel Assembly/H1 Board/H2 Board ................... 1-3 A Board/L Board/I Board ...................................... 1-4

3-3.

Image Trouble ................................................................. 3-3

3-4.

Power (G Board) Trouble ............................................... 3-4

1-3-4. 1-3-5.

G Board/TEMP Board ........................................... 1-5 T-R Board/T-L Board ............................................ 1-5

3-5.

Remote Control Trouble ................................................. 3-5

3-6.

Sound Trouble ................................................................ 3-5

1-3-6. 1-3-7.

A Block Assembly/DC Fan ................................... 1-6 YDT Board/YDB Board ........................................ 1-7

3-7.

Other Trouble .................................................................. 3-6

1-3-8. 1-3-9.

Y SUS Board ......................................................... 1-7 CTRL Board .......................................................... 1-8

1-3-10. 1-3-11.

Z SUS Board ......................................................... 1-8 XL Board/XR Board ............................................. 1-9

1-3-12.

Plasma Display Panel .......................................... 1-10

1-4.

3-8. Plasma Display Panel ..................................................... 3-7 3-8-1. Image is not displayed ........................................... 3-7 3-8-2. 3-8-3.

Vertical Image is abnormal ................................... 3-8 Horizontal Image is abnormal ............................... 3-9

3-8-4.

Mal Discharge ....................................................... 3-9

Service Position ............................................................ 1-11

1-4-1.

Service Position of A Board ................................ 1-11

4. Spare Parts

1-5.

Packing of the Plasma Display Panel ........................... 1-12

1-6.

Warning on Power Connection ..................................... 1-13

4-1.

Notes on Repair Parts ..................................................... 4-1

1-7.

Unleaded Solder ............................................................ 1-13

4-2.

Exploded Views .............................................................. 4-2

2. Service Mode and Adjustment 2-1.

Service Mode .................................................................. 2-1

2-1-1. 2-1-2.

Service Mode Startup Procedure ........................... 2-1 Configuration ........................................................ 2-1

2-1-3.

Description of Main Items ..................................... 2-2

5. Block Diagram Overall ............................................................................ 5-1

2-2. White Balance Adjustment ............................................. 2-3 2-2-1. AD Calibration ...................................................... 2-3 2-2-2. 2-2-3. 2-3.

1PC Signal ............................................................. 2-3 White Balance ....................................................... 2-3

Va/Vs Voltage Adjustment ............................................. 2-4

2-3-1. 2-3-2.

Required Equipment .............................................. 2-4 Vs Voltage Adjustment ......................................... 2-4

2-3-3.

Va Voltage Adjustment ......................................... 2-4

2-4.

Vsc/_Vy Voltage Adjustment ........................................ 2-4

2-4-1. 2-4-2.

Required Equipment .............................................. 2-4 Vsc Voltage Adjustment ....................................... 2-4

2-4-3.

_Vy Voltage Adjustment ...................................... 2-4

2-5.

Firmware Version Upgrade ............................................ 2-5

2-6.

DEVICEINFO Section ................................................... 2-5

FWD-42PV1/42PV1P/42PV1A

1

Section 1 Service Overview 1-1. Appearance Figure

1

2

3

4

5

6

7

8

9

0 ON

SET

OFF

1-2. Board Location I board TEMP board

TEMP board

BKM-FW10

L board G board

Z SUS board

Y SUS board H2 board TEMP board

T-L board XR board A board CTRL board YDT board XL board T-R board YDB board

FWD-42PV1/42PV1P/42PV1A

H1 board

1-1

1-3. Disassembly n When removing/installing the cabinet and replacing the board, place the unit on the conductive cushion.

1-3-1. Rear Cabinet Assembly 7 Hold the two handles and remove the rear cabinet assembly. 3 Four screws 4 Four knobs

6 Nineteen screws 1 Panel securing screws

2 BKM-FW10 5 Fourteen screws

8 Rear cabinet assembly

Conductive cushion

Upper side

1-2

FWD-42PV1/42PV1P/42PV1A

1-3-2. Bezel Assembly/H1 Board/H2 Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) m . When removing the chassis assembly, be sure to work with more than two persons. . When removing the chassis assembly, hold the four portions A and remove it from the front frame assembly. . Place the removed chassis assembly on the conductive cushion. Portions A 5 Chassis assembly 1 Four screws

9 Four screws

Arm

Portions A

!- Two screws Arm

2 Ten screws

!= Control button bracket 0 Front frame assembly !\ Control button !] H2 board

4 Filter glass

![ Three screws

Conductive cushion

Upper side

3 Harness

6 Bezel assembly 7 Two screws

8 H1 board

FWD-42PV1/42PV1P/42PV1A

1-3

1-3-3. A Board/L Board/I Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.)

CN15 CN8 CN9 CN29 CN23 CN19 CN3

CN1 != Removing the lithium battery. Remove the lithium battery in the direction of the arrow.

CN22 Lithium battery (CR-1220) CN501

!- A board Battery holder

3 Two screws 4 I board CN201

9 Two screws

CN28

8 Four screws !/ Cover 1 Four screws

!- A board

CN302

CN303 2 L board

CN301

7 Interface cover 5 Six connector screws

6 Screw

Upper side

Conductive cushion

1-4

FWD-42PV1/42PV1P/42PV1A

1-3-4. G Board/TEMP Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) CN8 CN802 CN805 CN807 CN804 CN803 CN801

CN800

CN808 1 Nine screws 3 Screw

2 G board P501

P501 4 TEMP board

5 Two screws P501

Conductive cushion 6 TEMP board Upper side

1-3-5. T-R Board/T-L Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) 7 Option shield plate

1 Three screws CN1304

5 Screws

2 AC outlet cover

8 Two screws CN1302

4 T-R board

9 T-L board 3 Two screws

6 Screw

Conductive cushion

Upper side

FWD-42PV1/42PV1P/42PV1A

1-5

1-3-6. A Block Assembly/DC Fan . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) . Remove the bezel assembly. (Refer to Section 1-3-2.) . Remove the G board. (Refer to Section 1-3-4.) DC fan installation direction

2 Five screws 6 CN23 Make sure that the label is oriented in the upward direction of the main unit.

!] Four screws

5 A block assembly

1 CN302

DC fan installation direction

![ Four screws

Make sure that the label is oriented in the upward direction of the main unit.

!; DC fan

!- Four screws

!, Two screws 3 Screw

4 Round type connectors

!. DC fan !' Two screws

!; DC fan != Fan bracket (upper) !\ Fan bracket (lower) Upper side

9 Two screws

!/ DC fan

7 Two screws

Conductive cushion

8 Fan bracket DC fan installation direction

Make sure that the label is oriented in the upward direction of the main unit.

1-6

FWD-42PV1/42PV1P/42PV1A

1-3-7. YDT Board/YDB Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) . Remove the bezel assembly. (Refer to Section 1-3-2.) . Remove the G board. (Refer to Section 1-3-4.) 6 Four screws

5 Six screws

7 YDT board P9 8 YDB board P10

1 Two screws 2 Speaker bracket support

3 Two screws P21

Upper side

P22 4 Support

9 Harness

P1

P2 P3

Conductive cushion

P4 P5 P6 P7

P8

1-3-8. Y SUS Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) . Remove the bezel assembly. (Refer to Section 1-3-2.) . Remove the YDT board and YDB board. (Refer to Section 1-3-7.) P5

P6 1 Six screws

P3

P8

2 Y SUS board

4 Three board brackets Upper side

P4 3 Six screws

Conductive cushion FWD-42PV1/42PV1P/42PV1A

1-7

1-3-9. CTRL Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) . Remove the bezel assembly. (Refer to Section 1-3-2.) . Remove the A block assembly. (Refer to Section 1-3-6.) 2 Cushion retainer P1 3 Cushion

1 Four screws P10

P9 P4 4 CTRL board

P2

Upper side

Conductive cushion

1-3-10. Z SUS Board . Remove the rear cabinet assembly. (Refer to Section 1-3-1.) . Remove the bezel assembly. (Refer to Section 1-3-2.) P1 1 Five screws

2 Z SUS board

Upper side

P3 P2 Conductive cushion

1-8

FWD-42PV1/42PV1P/42PV1A

1-3-11. XL Board/XR Board . . . .

Remove the rear cabinet assembly. (Refer to Section 1-3-1.) Remove the bezel assembly. (Refer to Section 1-3-2.) Remove the G board. (Refer to Section 1-3-4.) Remove the A block assembly. (Refer to Section 1-3-6.) 1 Four screws

2 Two frame modules

7 Four screws

P3 8 XR board

9 Harness

3 Six screws

P2 P5

5 Four screws 4 Flexible retainer

6 XL board

Upper side

P11 P1

P4

P12 P13 P14 P15 P16

P17 P18 P19 P20 P21 P22 P23 P24

FWD-42PV1/42PV1P/42PV1A

Conductive cushion

1-9

1-3-12. Plasma Display Panel . Remove each part. (Refer to Sections 1-3-1 to 1-3-11.)

5 Four screws 1 Four screws 3 Two screws 4 AC socket support

6 Speaker bracket supports

2 Speaker bracket supports

1-10

FWD-42PV1/42PV1P/42PV1A

1-4. Service Position 1-4-1. Service Position of A Board m . When attaching this unit to the stands, be sure to work with two persons. . After attaching this unit to the stands, make sure that the knobs are securely inserted into the holes of the stands. . When assembling the service position, be sure to repair after removing the rear cabinet. A board

Unit

1 Knobs

2 Four screws

Insert the four knobs into the holes of stands.

1 Knobs

Unit Stands

Unit

FWD-42PV1/42PV1P/42PV1A

Stands

1-11

1-5. Packing of the Plasma Display Panel

8 Lid of outer box

Front

7 Outer box

5 Protection plate for outer box 3 Inner box (front)

Rear

2 Protection plate for inner box

4 Inner box (rear) 5 Protection plate for outer box

2 Protection plate for inner box 1 PDP module

6 Palette

1-12

FWD-42PV1/42PV1P/42PV1A

1-6. Warning on Power Connection Use a proper power cord for your local power supply. The United States, Canada

Continental Europe

UK, Ireland, Australia, New Zealand

Japan

Plug type

VM0233

COX-07/636

–1)

VM1296

Female end

VM0089

COX-02/VM0310B

VM0303B

VM1313

Cord type

STV

H05VV-F

CEE (13) 53rd (O, C)

HVCTF

Rated Voltage & Current

10 A/125 V

10 A/250 V

10 A/250 V

10A/125V

Safety approval

UL/CSA

VDE

VDE

DENAN-HO

1) Use an appropriate rating plug which is applied to local regulations.

1-7. Unleaded Solder Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK m . Be sure to use the unleaded solder for the printed circuit board printed with the lead free mark. . The unleaded solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature regulator. . The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.

FWD-42PV1/42PV1P/42PV1A

1-13

Section 2 Service Mode and Adjustment 2-1. Service Mode 2-1-1. Service Mode Startup Procedure 1. Press the Enter key of the remote controller (RM-980). 2. Enter the number 1 → 8 → 2 in order.

2-1-2. Configuration (Continued)

ASI510-MAIN . . . . .

CONTRAST BRIGHT SHARP-Y SHARP-C GAMMA-R

. . . . .

. . . .

CONTRAST BRIGHT SHARP-Y SHARP-C

. GAMMA-R . GAMMA-G . GAMMA-B

GAMMA-G GAMMA-B NOISE BLACK EXPD WHITE EXPD

INITIALIZATION . . . . .

ASI510-SUB

EEPROM INIT. EXCEPT WB ONLY WB INIT ELAPSED TIME SERIAL NO.

. . . .

MODEL NAME FILL 0xFF S-INIT GOOD SERIAL MODE

FOR TEST . AGING ON/OFF . FAN ON/OFF . INIT GOODS

ADC . . . . .

CONTRAST-R CONTRAST-G CONTRAST-B BRIGHT-R BRIGHT-G

. . . .

BRIGHT-B CLOCK PHASE AUTO

. . . . .

PC.CUTOFF PC.GAIN DTV.CUTOFF DTV.GAIN CONT.R

. . . . .

CONT.G CONT.B BRT.R BRT.G BRT.B

. . . . . . . .

CONTRAST BRIGHT SATURATION HUE BRIGHT-CIP BRIGHT-CIP SATUR.-CIP TINT-CIP

. . . . . . . .

IFC CBW LDLY YOF LPF2 PFS PK DVCO

AD CALIBRATION

UPD64012

FOR SONY . S-INIT GOOD . FAN FOR TEST

. SELECT RS232

. REFER.SAVE . SENSOR1

. SENSOR2 . SENSOR3

. PC . VIDEO . DTV

. DVI . COPY WB DATA

TEMPERATURE

WB DEFAULT DATA

AUDIO . MDIN-CONT . MDIN-BRT . SURROUND

. MDIN-SATUR . BOOST . BALANCE

. . . . . . . .

. . . . . . . .

WHITE BALANCE COLOR TEMP R-GAIN G-GAIN B-GAIN R-OFFSET G-OFFSET B-OFFSET SUB-OFFSET

SUB-GAIN SUB PK SUB PFS SUB CHROMA SUB SHARP SHARP THRD LARGE EDGE PBPR BAL

(Continued)

FWD-42PV1/42PV1P/42PV1A

2-1

2-1-3. Description of Main Items 1. AD CALIBRATION PC.CUTOFF: Sets Cut Off of PC mode. PC.GAIN: Sets Gain of PC mode. DTV.CUTOFF: Not used DTV.GAIN: Not used CONT.R: Not used CONT.G: Not used CONT.B: Not used BRT.R: Not used BRT.G: Not used BRT.B: Not used 2. WHITE BALANCE COLOR TEMP: Sets color temperature (11000, 9300, 6500). R-GAIN: Sets Red Gain (contrast). G-GAIN: Sets Green Gain (contrast). B-GAIN: Sets Blue Gain (contrast). R-OFFSET: Sets Red Offset (brightness). G-OFFSET: Sets Green Offset (brightness). B-OFFSET: Sets Blue Offset (brightness). SUB-OFFSET: Not used SUB-GAIN: Not used

5. FOR SONY S-INIT GOOD:

Initializes whole data except Operation Time for user to be able to use the set. FAN FOR TEST: Sets fan on/off. n This mode is used for the check in service. The fan is stopped under normal condition. It operates when the temperature inside of this unit rises. SELECT RS232C: Select V-net (Slot1/Slot2) 6. WB DEFAULT DATA PC: Not used VIDEO: Not used DTV: Not used DVI: Not used COPY WB DATA: Not used

3. INITIALIZATION EEPROM INIT.: Initializes EEPROM to default data. EXCEPT WB: Initializes data except white balance. ONLY WB INIT: Initializes white balance data only. ELAPSED TIME: Initializes Operation Time. SERIAL NO.: Initializes Serial Number. MODEL NAME: Initializes Model Name. FILL 0xFF: Initializes EEPROM to 0xFF. SERIAL MODE: Sets Serial Mode to communicate with the set by using RS-232C. The RS-232C protocol shall be set to SONY. SONY: This is for user to control the set by using RS-232C as remote controller. LG: This is for setting white balance. ETC: This is for developer. 4. FOR TEST AGING ON/OFF: Sets Aging Mode on/off. FAN ON/OFF: Sets fan on/off. INIT GOODS: Initializes whole data for user to be able to use the set.

2-2

FWD-42PV1/42PV1P/42PV1A

2-2. White Balance Adjustment

Color matrix adjustment

2-2-1. AD Calibration

Run the following program sequence in order PC → 1080i → 480p → 480i → 575i → NTSC Composite → PAL Composite. 1. Input Full White Pattern. 2. Setup R-GAIN and R/G/B-OFFSET values of the WHITE BALANCE menu into the following TABLE value.

Run Auto Calibration in PC (852 x 480@60Hz) signal.

2-2-2. 1PC Signal 1. 2. 3. 4. 5. 6.

Start the service mode. (Refer to Section 2-1-1.) Select AD CALIBRATION menu. Input Full Black (No Video) pattern. Run PC. CUTOFF. Input Full White Pattern. Run PC.GAIN.

2-2-3. White Balance After aging the set about 30 min., adjust color matrix of each color temperature 11000K/9300K/6500K. Preparation for adjustment Required equipment . Signal generator . Color analyzer (ex: CA100) Signals . PC WVGA (852 x 480@60 Hz) . 1080I (Y/Pb/Pr) . 480P (Y/Pb/Pr) . NTSC composite . PAL composite . 480I (NTSC component) . 575I (PAL component)

PC

1080i

480p

480i

575i

NTSC

PAL

R Gain

33

34

34

34

34

34

34

G Gain

32

33

33

33

33

33

33

B Gain

31

32

32

32

32

32

32

R Offset

61

61

61

61

61

61

61

G Offset

60

60

60

60

60

60

60

B Offset

63

63

63

63

63

63

63

3. Change G-GAIN and B-GAIN values and adjust color matrix. 11000K: x = 276 (± 15), y = 282 (± 15) 9300K: x = 283 (± 15), y = 298 (± 15) 6500K: x = 313 (± 15), y = 329 (± 15) 4. Adjust each color temperature 11000K/9300K/6500K in order repeating steps 3 and 4. Shipment condition setting Set up the shipment condition. 1. Start the on service mode. (Refer to Section 2-1-1.) 2. After selecting FOR SONY menu, run S-INIT GOODS. When the setting is completed, the unit becomes ON state automatically after power ON/OFF.

Signal level 700 mV p-p Signal pattern 100 % white pattern

FWD-42PV1/42PV1P/42PV1A

2-3

2-3. Va/Vs Voltage Adjustment

2-4. Vsc/_ _Vy Voltage Adjustment

2-3-1. Required Equipment

After replacing the Y SUS board, perform the adjustment in this section.

. Digital multi meter . Signal generator Input signal: Input1 (RGB, D-Sub) 852 x 480@60 Hz (Recommended pattern), 100 % white pattern

2-3-2. Vs Voltage Adjustment 1. Check the label on the right upper side of PDP panel 2. Turn the volume (1VR600) to be “Vs Voltage” on the label. It is normally set in the range between 180 V and 195 V.

2-3-3. Va Voltage Adjustment 1. Look at the label on the right upper side of PDP panel 2. Then turn the volume (1VR700) to be “Va Voltage” on the label. It is normally set in the range between 55 V and 65 V.

VR606

VR700

Measurement point (Connector that is connected from the G board to the Z SUS board)

2-4-1. Required Equipment . Digital multimeter . Signal generator Input signal: InputI (RGB, D-Sub) 852 x 480@60 Hz (Recommended pattern), 100% white pattern

2-4-2. Vsc Voltage Adjustment 1. Perform the adjustment so that the following specification is satisfied. Adjustment point: R53 Specification: See below

2-4-3. _Vy Voltage Adjustment 1. Perform the adjustment so that the following specification is satisfied. Adjustment point: R78 Specification: See below Vsc check point

Vsc adjustment volume

_Vy specification value

_Vy adjustment volume

_Vy check point

Vsc specification value

n The above is a label sample. Check the actual model for the actual specification value. 2-4

FWD-42PV1/42PV1P/42PV1A

2-5. Firmware Version Upgrade Perform the firmware version upgrade using the ISP program. When the firmware version upgrade is required, a technical memo is issued. n Windows 2000 and later is recommended as the personal computer (PC) OS. 1. 2. 3. 4.

Connect this unit with PC using the RS-232C cable. Disconnect the AC power cord of this unit. Copy the ISP program to the arbitrary folder. Start the ISP program.

5. Set the port to the setting as displayed on PC. In the above screen, set the port to “COM1”. 6. Click the [Ports|Setup] button. Check that “OK” is displayed.

9. Click the [Run|DownLoad] button. The progress bar under the dialog box changes to “Ready Signal” and the unit goes into standby state. 10. Connect the AC power cord to this unit. The version upgrade starts.

2-6. DEVICEINFO Section 1. Connect PC to PDP using the serial cable. 2. Set the port. (1) Select the model. (FWD-42PV1) (2) Select the port. (COM1, COM2, COM3 or COM4) n The initial setting is COM1. 3. Click the [Read] button in “Model Name”. (Data reading) If the data reading is completed successfully, the setting in the port that has been selected in step 2 can be performed. If not, return to step 2 and select another port. Then, perform the data reading again. 4. Data writing Modify: Model name, serial number, operating time Write: Model name, serial number, operating time

7. Click the [Load] button. 8. Open the ****.bin file.

FWD-42PV1/42PV1P/42PV1A

2-5

Section 3 Troubleshooting 3-1. Self Diagnosis Operation Check Items

None V-NET (BKM-FW13)

V-NET (BKM-FW13)

Panel Communication error

Concept: Power Off → LED Blinking 2 times

Concept: Power Off → LED Binking 2 times

FAN Abnormal

Concept: Power On → “FAN NG” message display

Concept: Power Off → LED Blinking 3 times

Temp. Abnormal

Concept: Power Off → LED Blinking 4 times

Concept: Power Off → LED Blinking 4 times

Voltage Abnormal

Concept: Power Off → LED Blinking 5 times

Concept: Power Off → LED Blinking 5 times

*: There is abnormal state in any of 5 V/9 V/3.3 V/Vs/Va/12V that is output from the G board.

3-2. Check Point 3-2-1. A Board LED symptoms

Raster symptoms (If LED is ok)

1. No LED flashing Cause 1: G board can’t supply 5 V. (Check 3 and 4-pins of the CN9 on the A board.) → Check the connector, or replace the G board. Cause 2: Pattern on the A board is short. → Replace the A board or H2 board.

1. No raster (First check back raster if plasma display panel is on) Cause 1: If it is ok, replace the A board. Cause 2: If it is not, replace the G board or plasma display panel.

2. Only red LED lighting (No power on) Cause 1: Check the 5 V line from the G board to the A board. (Check 1-pin of the CN9 on the A board.) → If the 5 V line is abnormal, check the connector, or replace the G board. If it is ok, replace the A board. Cause 2: Micom halt → Replace the A board.

2. No raster at special mode. Cause 1: Replace the A board. Cause 2: If there is no raster after inputting the DVI signal, check EDID. 3. Abnormal raster Cause 1: When you change A board, it is abnormal. → Plasma display panel has problem. Sound Symptoms

4. Repeated blinking from red to green LED flashing (No power on) Cause 1: A board is damaged. → Replace the A board. Cause 2: G board can’t supply another voltage. → Replace the G board.

1. You can’t hear sound output Cause 1: Check 1 and 3-pins of the CN1 on the L board. If it is ok, replace the L board. The 3-pin of CN1 is the L/R output terminal of the audio signal. Check the signal using the oscilloscope. If there is no signal, the A board is the cause of the trouble. Otherwise, the L board is the cause of the trouble. Cause 2: If it is not, replace the A board.

5. Blinking red LED many times. Refer to Section 3-1.

2. Abnormal sound Cause 1: Replace the L board.

3. Only amber LED lighting (No power on) Cause 1: Micom halt → Replace the A board.

FWD-42PV1/42PV1P/42PV1A

3-1

3-2-2. Plasma Display Panel 1. Image is not displayed. . Check all connectors. . Check the Exhaust tip. . Check blink of LEDs on the CTRL board and check the 5 V CTRL voltage. . Check fuse on the Y SUS board and check Vsc, _Vy, Vs, V5 CTRL voltage. . Check fuse on the Z SUS board and check Va, V5 CTRL, Vs voltage.

4. Mal discharge . Check signals of YDT, YDB, and Z SUS boards and check Y SUS board voltage (_Vy, Vsc). . Check YDT and YDB boards. . Check CTRL board.

2. Vertical bar failure . Check all connectors. . Check peripheral circuit and connecting of the XR and XL borads.

3. Horizontal bar failure . Check all connectors. . Check peripheral circuit and connecting of the YDT and YDB borads.

3-2

FWD-42PV1/42PV1P/42PV1A

3-3. Image Trouble Main symptoms . Dot noise . No image . No screen saver

. Picture noise . Broken OSD . Flashing picture

Image is abnormal.

Are all input signals abnormal? (RGB/DVI/YUV/CVBS)

. Bad color . No inversion . Dark picture

. Vertical dot noise . No power saving . Unstable caption/text

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

No

There is a high possibility that the A board caused the trouble. → Replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

Yes

Connect correctly. If the trouble persists, replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

Yes

Replace the G board.

Yes

Replace the CTRL board.

Yes

Replace the Y SUS board.

Yes

Replace the Z SUS board.

Yes

Is the connection of the A board abnormal?

No

Is the G board abnormal?

No

Is the CTRL board or peripheral circuit abnormal?

. Unstable image . Clock error

n After replacing the G board, perform the following adjustments. . Va Voltage Adjustment (Refer to Section 2-3.) . Vs Voltage Adjustment (Refer to Section 2-3.)

No

Is the Y SUS board abnormal?

No

Is the Z SUS board abnormal?

FWD-42PV1/42PV1P/42PV1A

n After replacing the G board, perform the following adjustments. . Vsc Adjustment (Refer to Section 2-4.) . _Vy Adjustment (Refer to Section 2-4.)

3-3

3-4. Power (G Board) Trouble Power cannot be turned on.

Is LED reset repeatedly?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

There is a high possibility that the A board caused the trouble. → Replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

Yes

Connect correctly. If the trouble persists, replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

Yes

Replace the G board.

Yes

Replace the CTRL board.

No

Is the connection of the A board abnormal?

No

Is the G board abnormal?

No

Is the CTRL board abnormal?

3-4

n After replacing the G board, perform the following adjustments. . Va Voltage Adjustment (Refer to Section 2-3.) . Vs Voltage Adjustment (Refer to Section 2-3.)

FWD-42PV1/42PV1P/42PV1A

3-5. Remote Control Trouble Remote control is abnormal.

Is the H1 board abnormal?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Replace the H1 board.

Yes

Connect correctly. If the trouble persists, replace the H1 board.

No

Is the connection of H1 board abnormal?

No

Replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

3-6. Sound Trouble Sound is abnormal.

Is the sound circuit abnormal?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Replace the defective parts.

Yes

Replace the defective parts.

No

Is the connectors of sound circuit abnormal?

No

Replace the A board.

FWD-42PV1/42PV1P/42PV1A

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

3-5

3-7. Other Trouble n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

LED failure Button failure

Is the H1 or H2 board abnormal?

Yes

Replace the H1 or H2 board.

Yes

Replace the defective parts.

No

Is the connector of H1 or H2 board abnormal?

No

Replace the A board.

DC fan operation failure

Is the DC fan abnormal?

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Replace the DC fan.

No

Is the connection of DC fan OK? Yes

No

Replace the A board.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.) . EDID data input . S-init Goods (Refer to Section 2.)

Connect the DC fan correctly.

3-6

FWD-42PV1/42PV1P/42PV1A

3-8. Plasma Display Panel 3-8-1. Image is not displayed Image is not displayed.

Is the connection abnormal?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Connect correctly.

Yes

Replace the defective fuse.

Yes

Replace the G board.

Yes

Replace the Y SUS or Z SUS board.

No

Are all fuses abnormal?

No

Are output signals from the G board abnormal?

No

Are output voltages from the Y SUS and Z SUS boards abnormal? No

n After replacing the Y SUS or Z SUS board, perform the following adjustments. . Va Voltage Adjustment (Refer to Section 2-3.) . Vs Voltage Adjustment (Refer to Section 2-3.)

n After replacing the G board, perform the following adjustments. . Vsc Adjustment (Refer to Section 2-4.) . _Vy Adjustment (Refer to Section 2-4.)

Replace the CTRL board.

FWD-42PV1/42PV1P/42PV1A

3-7

3-8-2. Vertical Image is abnormal Vertical image is abnormal.

Is the connector of TCP abnormal?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Connect correctly.

Yes

Replace the XL or XR board.

Yes

Replace the CTRL board.

No

Is the XL or XR board abnormal?

No

IS the CTRL board abnormal?

No Replace the plasma display panel.

3-8

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.)

FWD-42PV1/42PV1P/42PV1A

3-8-3. Horizontal Image is abnormal Horizontal image is abnormal.

Is the connector of FCP?

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

Yes

Connect correctly.

Yes

Replace the defective board.

No

Is the YDT, YDB, Y SUS, or CTRL board abnormal?

No Replace the plasma display panel.

n After replacing the parts, perform the following adjustments. . AD calibration adjustment (Refer to Section 2.) . White balance adjustment (Refer to Section 2.)

3-8-4. Mal Discharge Mal discharge

Replace the YDT, YDB, Y SUS, or CTRL board.

FWD-42PV1/42PV1P/42PV1A

n For the replacement parts, refer to Section 4. The parts other than those described in Section 4 are not service parts. When the replacement of those parts is required, replace them in the assembly unit.

n After replacing the G board, perform the following adjustments. . Vsc Adjustment (Refer to Section 2-4.) . _Vy Adjustment (Refer to Section 2-4.)

3-9

Section 4 Spare Parts 4-1. Notes on Repair Parts 1. Safety Related Components Warning w Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts. 3. Stock of Parts Parts marked with “o” at SP (Supply Code) column of the spare parts list may not be stocked. Therefore, the delivery date will be delayed. 4. Harness Harnesses with no part number are not registered as spare parts. In need of repair, get components shown in the list and repair using them.

FWD-42PV1/42PV1P/42PV1A

4-1

Screw Kit 4-2. Exploded Views 20 2

1

2

4

4

2 1

7

7

11 15

2 13 7

2

13

7 6

7

6

8

7 7

15 7

8

6

7

13

7

8 a

7

6

12 b

13

2

2 7

13 3

15

13

5 2 4

1

2

4

2

3 1

2

2

3 2

9

10 c

21

16

16

16

16

16

16

16

16 17

16

16

4-2

16

17

16

17

16

16

FWD-42PV1/42PV1P/42PV1A

Screw Kit

22

18 19

Note : The screws can be ordered in units of screw kit. (Sony part No. 20 to 22) No.

Part No.

SP Description

20

X-2022-847-1 s SCREW KIT, WALL MOUNT 21

INSIDE SCREW KIT 1 2 3 4 5

1SZZTMP007C 332-102C 332-113E 332-112E 339-006B

6 7 8 9 0

339-008F 339-008H 339-008K 339-008L 339-009C

!!= ![ !] !\

332-095B 1SZZTMF012A 1SZZTMB005B 332-241A 332-241D

No.

Part No.

SP Description

No.

X-2055-059-1 s SCREW KIT (INSIDE) 22

OUTSIDE SCREW KIT !; 332-102R !' 339-008K

Part No.

SP Description

X-2055-060-1 s SCREW KIT (OUTSIDE)

WALL MOUNT SCREW KIT !, 1WZZTKK004B !. 1SZZTMH003B

. The numbers encircled by round corresponds to numbers in illustrations.

a 1NHB0302118 b 1WZZTKK005A c 1SZZTMH005A

FWD-42PV1/42PV1P/42PV1A

4-3

Cover BKM-FW10

103

101

108

107

106

104

102 105

No.

Part No.

101 102

X-2024-229-1 s ASSY,FRONT FRAME X-2055-050-1 s BEZEL ASSY (SILVER) (for FWD-42PV1/42PV1A) X-2055-051-1 s BEZEL ASSY (BLACK) (for FWD-42PV1) X-2055-786-1 s BEZEL ASSY (BLACK) (for FWD-42PV1P) X-2055-052-1 s REAR CABINET ASSY (for FWD-42PV1/42PV1P/42PV1A) X-2055-788-1 s CABINET ASSY (for FWD-42PV1P)

103

4-4

SP Description

No.

Part No.

SP Description

104 105

1-789-198-11 s MOUNTED CIRCUIT BOARD, H2 1-789-199-11 s MOUNTED CIRCUIT BOARD, H1

106 107 108

2-591-335-01 s BUTTON, CONTROL 2-591-336-01 s BRACKET, CONTROL BUTTON 2-591-339-01 s GLASS, FILTER

FWD-42PV1/42PV1P/42PV1A

Chassis

205

207

208

201 206

210

209 203 204

202 202

No. 201 202 203 204 205 206 207 208 209 210

Part No. !

SP Description

1-417-398-21 1-787-338-11 1-789-195-11 1-789-196-11 1-789-197-11

s s s s s

AC INLET FAN,DC MOUNTED CIRCUIT BOARD, T-R MOUNTED CIRCUIT BOARD, T-L MOUNTED CIRCUIT BOARD, I

1-789-200-11 1-789-201-11 2-591-337-01 2-591-338-01 2-990-241-02

s s o s s

MOUNTED CIRCUIT BOARD, L MOUNTED CIRCUIT BOARD, A COVER, INTERFACE COVER, AC OUTLET HOLDER (A), PLUG

FWD-42PV1/42PV1P/42PV1A

4-5

Panel

302 301 302

304

310 303

306 308

305 302 309

307

No.

Part No.

301 302 303 304 305

1-789-202-11 1-789-203-11 1-789-204-11 1-789-205-11 1-789-206-11

s s s s s

MOUNTED MOUNTED MOUNTED MOUNTED MOUNTED

CIRCUIT CIRCUIT CIRCUIT CIRCUIT CIRCUIT

306 307 308 309 310

1-789-207-11 1-789-208-11 1-789-209-11 1-789-210-11 1-805-839-11

s s s s s

MOUNTED MOUNTED MOUNTED MOUNTED DISPLAY

CIRCUIT BOARD, CIRCUIT BOARD, CIRCUIT BOARD, CIRCUIT BOARD, PANEL, PLASMA

4-6

SP Description BOARD, BOARD, BOARD, BOARD, BOARD,

G TEMP Z SUS Y SUS YDB YDT XL CTRL XR

FWD-42PV1/42PV1P/42PV1A

Packing

406

409

408 407 405

415 401

402 412

404 410

403

413

414

No.

Part No.

401 402 403 404

1-478-991-12 9-885-014-97 1-827-782-11 2-581-145-01

s s s s

405

REMOTE COMMANDER (RM-980) BATTERY COVER (FOR RM-980) CABLE, DVI MANUAL INSTRUCTION (JAPANESE, ENGLISH, FRENCH, GERMAN, SPANISH, ITALIAN, SIMPLIFIED CHINESE) 2-581-145-12 s MANUAL INSTRUCTION (made in Poland) 2-591-342-01 o INDIVIDUAL CARTON

406 407 408 409 410

2-591-343-01 2-990-242-01 3-613-640-01 3-674-673-01 4-101-214-01

o s o o s

411 412 413 414 415

4-101-219-01 o TRAY, BOTTOM 4-101-222-01 o CARTON, INSIDE 4-101-223-01 o BAG, PROTECTION 4-101-224-01 o ACCESSORY BOX ------------ CORD, POWER (See Sec.1-6. Warning on Power Connection)

406 411

FWD-42PV1/42PV1P/42PV1A

!

SP Description

CUSHION (TOP & BOTTOM) HOLDER (B),PLUG HOLDER (C), PLUG STOPPER (A) HOLDER, CABLE

4-7

Overall SS-SP42FW (Option)

BVTP 4 x 12

PSW 4 x 12

BVTP 4 x 12

BVTP 4 x 12 PSW 4 x 12

BVTP 4 x 12

502

501

No.

Part No.

501

A-1081-102-A s SPEAKER ASSY (42R) (RP) (FOR SS-SP42FW/S (SILVER)) A-1083-765-A s SPEAKER ASSY (42R) (RP) WHITE (FOR SS-SP42FW/W (PEARL WHITE)) A-1081-103-A s SPEAKER ASSY (42L) (RP) SILVER (FOR SS-SP42FW/S (SILVER)) A-1083-766-A s SPEAKER ASSY (42L) (RP) WHITE (FOR SS-SP42FW/W (PEARL WHITE))

502

SP Description

7-682-963-09 s SCREW +PSW 4X12(EP-FE/ZNBK/CM2) 7-685-661-14 s SCREW +BVTP4X12(EP-FE/CU,NI,CR)

4-8

FWD-42PV1/42PV1P/42PV1A

Board Connections

TOP SIDE

CN1101

H2 Board

TEMP Board

YDT Board

CN807 P501

P501

7

3

CN8

TEMP Board

8 CN805

2

P9

G Board

TEMP Board

CN804 P501

CN803 P3 P5

6

CN801 CN802

10

1

P6

I Board

FAN1

FAN2

9

FAN3

Z SUS Board

CN303

CN501

L Board P4 FAN4

4 12

CN15

CN8

CN9

CN1 P1

5

CN301

P10

CN29

CN23

CN302

Y SUS Board

CN19

CN22 CN3

YDB Board

11

A Board

P2

13

P3

FAN5 P1

P10

CTRL Board T-R Board

XL Board

T-L Board XR Board

P3

CN1201

H1 Board

No.

Part No.

SP Description

1 2 3 4 5

1-910-002-76 1-910-002-77 1-910-002-81 1-910-002-84 1-910-002-85

o o o o s

CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR

ASSY,12P MAIN ASSY,7P MAIN ASSY,4P KEY ASSY,4P SPK R ASSY,LVDS

6 7 8 9 0

1-910-002-86 1-910-012-50 1-910-012-51 1-910-012-52 1-910-012-55

o o o o o

CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR

ASSY,12P SENS ASSY 10P Y SUS ASSY 4P Y SUS ASSY 8P Z SUS ASSY 8P MAIN

!!= ![

1-910-012-56 o CONNECTOR ASSY 12P AU 1-910-012-57 o CONNECTOR ASSY 8P RMT 1-910-012-59 o CONNECTOR ASSY 4P SPK L

. The numbers encircled by round corresponds to those of the left illustration.

FWD-42PV1/42PV1P/42PV1A

4-9

FWD-42PV1/42PV1P/42PV1A

Netwowk

Main

Audio2

Audio1

S-Video

Video

CI-CTL

(Composite, Component, or D-SUB.)

Option

EEPROM 128Byte

D-SUB

H/V

RGB

EEPROM 128Byte

CI-I2C

IC61

S/W

Sub-MICOM

OP I2C

DVI

DSUB I2C

S/W

CVBS

YUV

H/V

H/V

RGB/YUV

TMDS+HDCP

Input A/V Switch

IC41

H/V

S/W

IC69

IC4

RS-232C

IN3

IN2

IN1

I 2C

IN1

IN2

IN1

IN2

DVI I2C

H/V

YUV 24Bits

H/V

48Bits

SDRAM 8MB

S/W

24Bits

SDRAM 2MB

Decoder

IC59

IC16

SOG

RGB

Deinterlacer

IC43

DIGITAL RGB

COMPOSITE, Y/C

For CVBS on H-sync Line.

SCART RGB

H/V

H/V

ADC

ADC

Z86229

IC9

H

IC54

IC12

TMDSRX

IC68

16Bits CCIR601

H/V

H/V

SRAM 128kB

FLASH 1MB

SDRAM 8MB

Deinterlacer

DE H/V

16Bits CCIR601

Video

Scaler Even

YUV 24Bits

H/V

H/V

ODD

IC14

IC3

48Bits

EEPROM 8kB

IR

LED+Key

Key

MICOM

I 2C

Panel

LVDSTX

SDRAM 8MBx2

Overall

Section 5 Block Diagram

Overall

5-1

FWD-42PV1 (SY) FWD-42PV1P (SY) FWD-42PV1A (SY) E 9-878-346-01

Sony Corporation

Printed in Japan 2005. 7 22 ©2005