Panasonic Operator

Panasonic Mounters

Contents SMT process flow Equipment Structure Feeders & Nozzles Menu items Starting production Basic trouble Handling Stopping Production

SMT Process flow

Printer

Reflow

Final Visual Inspection

High Speed Mounter

Visual Inspection

General Mounter

Finished Product

AOI

Multi-Function Mounter

SMT Process flow

Micros oft PowerPoint Pres entation

Equipment Structure PATLITE

Touch-screen & console

Feeders

SFC scanner & link

Feeder-cart pwr supply

Feeder cart

Component reels

Used tape box

Introduction to Mounter Parts  Feeder & Nozzles  Nozzle Station(4)  Operating panel(2)  Touch screen (2)  Recognition Camera(2)  Head(4)  Support table (4)  Feeder Cart (4)  Safety cover (4)

Feeders Intelligent feeders: 8mm Double Feeders

Adjustable feeders: 12mm/16mm 24mm/32mm 44mm/56mm

Feeder Support Guides Paper

②

No support 　（ B ＞ 1.3mm ）

Emboss

③ （ 3.2≦ A≦ 4.6mm ） and （ 1.2≦ B≦ 1.3mm ） Emboss ④ A ＜ 3.2mm ） and （ 1.2≦ B≦ 1.3mm ） 　（

⑤ Paper B=1.0mm （ B≦ 1.05mm ） B A

⑥Paper B=0.8mm （ B≦ 0.85mm ）

Pitch  Definition:  Distance between the two holes of the reel. Standard---4mm

4

 Component Pitch:  Distance along the component

12

Loading – Feeder System

Loading Feeders

Unloading– Feeder System

Nozzle Holder & Station

Nozzles

Operating Panel

Operating Panel

Touch panel

Head Type  High speed Head:    

Nozzle per head - 8 nozzle each head Max speed:0.06s/chip Accuracy: ±50 µm/chip Component dimensions:0201 chip to L 24 mm x W 24 mm

 Multi function Head    

Nozzle per head -3 nozzle each head. Max. speed: 0.18 s/QFP 0.21s/BGA Placement accuracy : ±35 µm/QFP (Cpk1) Component dimensions: 0402 chip to L 100 mm x W 90 mm

Detaching – Feeder Cart Change

Detaching Feeder Cart

Detaching – Feeder Cart Change

Detaching Feeder Cart Contd.

Attaching – Feeder Cart Change

Attaching Feeder Cart

Start production

No errors

Possible errors

Set the feeder

Close the cover & start

Change Nozzle

Chip Pickup Error Cause

Solution

Pickup position is not Proper

Teach Pickup position

Peel of tape Struck

Adjust the feeder

Nozzle Bad

Change or clean nozzle

Pitch not set

Adjust the pitch in the feeder

Tape Float Error Cause

Solution:

Table Cover is open. sensor Interfered.

Close the cover.

Top Tape Cut off

Adjust the Tape

Clear the Obstacle

Stop Production

SFC System  SFC-Shop floor Control Track no.

Part no.

Undo

Operator ID

Track no.

Part no.

Serial no.

Machine ID

Serial no.

Finish

PCA P/N

Finish