Osha Yellow Safety Machine Guarding Brochure
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Engineered Aluminum Fabricators Suppliers of Modular T-Slotted Aluminum Profiles
Safety Guarding Made Simple
Modular T-Slotted Aluminum Profiles Offer Design Advantages For Safety Guarding Unmatched By Other Materials. Custom Product Development With your drawing or idea, EAF can research components and materials, special equipment needed, price and delivery, then fabricate your modular T-Slotted aluminum safety guarding to your satisfaction. As a leader in the design and building of custom safety guarding, we provide engineering solutions to meet your safety requirements. EAF is committed to handling your industrial protective guarding needs.
Try our safety yellow epoxy powder coated profiles.
Structural Frame Materials: •
2” x 2” 7g Welded Steel Wire Mesh Black Epoxy (13-522)
Mesh Clamp 40 Profile (13-140)
40 x 40 Standard Profile (4040-0)
•
2.
1
Constructed from high strength modular metric T-Slotted aluminum profiles. Select from a variety of T-Slotted configurations. Standard aluminum profile finishes: • 204-R1 Satin Finish, Clear Anodized • Safety Yellow Epoxy Coated • Custom finishes available upon request
Fastening method is hidden for an obstruction free frame surfaces. This creates a compact-clean surface to eliminate snagging to ensure safety. M8 x 1.25 Tap 20mm Deep Fastening Clip [2-100]
Our superior way to secure wire mesh to the modular T-Slotted profile. 1. The mesh clamp snaps/presses into the inside of the 40 x 40 profile T-Slot. The mesh clamp is used as a internal substructure for rigidity and strength. 2. The wire mesh is secured to the mesh clamp profile (13-140) by 6mm set screws positioned every 200mm. The set screws press the lag strip against the mesh and profile support as a clamp method. 1
M8 x 20 BHSCS [20-120-8z]
7.0mm Access Hole
Application: The fastening clip provides a spring tensioned clamp force for a vibration proof connection. The tabs provide alignment of the profiles and prevents them from twisting.
Expandable EAF designs and builds modular panels that fasten together. • • •
Pre-assembled modular panels for ease of installation. Easy to take apart for shipping to your facility or job sight. Easy to modify or add panels to existing guarding.
Custom Fitting •
•
Let our engineers take your layout and design safety guarding to fit your custom requirements. Custom panels that fit to the perimeter of your machine base.
2
Modular Safety Guarding DOOR PANEL
FLOOR BRACKET 30 [3-001] M6 x 16 SHCS [20-216-6]
Steel Lift-Off Hinges are designed for panels to easily lift-off
DOOR FRAME
HINGE FEMALE SIDE
M8 T-SLOT ROLL NUT [2-118]
HINGE MALE SIDE
Floor Bracket 30
Fixed/Lift-Off Hinge R.H or L.H. M8 x 20 BHSCS - ZINC [20-120-8Z]
M8 T-SLOT ROLL NUT [2-118] STEEL FLOOR BRACKET [4-003] M8 x 12 BHSCS - ZINC [20-112-8Z]
Steel Floor Bracket 40
PIVOT HINGE 40 [4-320] M8 HI-COL LOCKWASHER [20-518Z]
Pivot Hinge 40
SLAM LATCH [4-420-1] SLIDING HANDLE ASSEMBLY [4-423]
Sliding Handle Assembly
Slam Latch DOOR SUPPORT CROSS MEMBER
[2-115] QTY. 3 [4-451] QTY. 3
[20-116-5] QTY. 4 SLIDING HANDLE SHOWN WITH INTEGRATED SECURITY INTERLOCK HARDWARE AND SWITCH MOUNT PLATE
HORIZONTAL DOOR MEMBER
[4-450] M5 PAN HEAD SCREW
Sliding Handle with Security Hardware and Switch Mount Magnetic Lock Bracket Assembly
3
Assembly Components M8 T-SLOT ROLL NUT [2-118] - QTY. (1)
•
EAF specializes in modular components for fastening to standard metric T-Slotted aluminum profiles.
•
The T-Slot Roll Nut is universally applicable for the mounting of all components. Eliminates drilling and tapping.
•
Select from a variety of leveling feet, handles, locks, and brackets, that allow for flexible and easy installations.
•
90º CORNER BRACKET [4-600] - QTY. (1)
M8 x 16 FHSCS - ZINC [20-316-8Z] - QTY. (2) BOTTOM OF STAND ALONE PANEL
BOTTOM OF MID-FRAME PANEL
90º Corner Bracket 2 HOLE STRAP BRACKET, CLR. [4-650] - QTY. (1)
M8 x 16 FHSCS - ZINC [20-316-8Z] - QTY. (2)
Expandable nature of product makes for easy additions
Consult EAF for specialized components to meet your needs
2 Hole Strap Bracket M8 x 16 FHSCS - ZINC [20-316-8Z] M8 HI-COL LOCKWASHER [20-518Z] - QTY. (4) 80 x 40 SUPPORT GUSSET [4-608] - QTY. (1)
3 HOLE CORNER STRAP BRACKET [4-676]
M8 x 20 BHSCS - ZINC [20-120-8Z] - QTY. (4) M8 T-SLOT ROLL NUT [2-118] - QTY. (4)
3 Hole Corner Strap Bracket
80 x 40 Support Gusset
M8 x 16 FHSCS - ZINC [20-316-8Z] TO MACHINE 3 HOLE STRAP BRACKET [4-656]
90° BRACKET [4-600]
M8 T-NUT [2-118]
M8 x 16 FHSCS ZINC [20-316-8Z] M8 x 16 FHSCS - ZINC [20-316-8Z]
90º Corner Bracket to Machine Base
3 Hole Strap Bracket
4
Standard Modular T-Slotted Door Panel
Mid Panel
Stand Alone Panel
B
B
2 HOLE STRAP BRACKET [4-650]
B
40 x 40 PROFILE [4040-0] DOOR STOP BRACKET [4-675]
YELLOW T-SLOT GASKET [13-002] A
A
A
SLIDING HANDLE [4-423]
BLACK EPOXY COATED WIRE MESH
STEEL FLOOR BRACKET [4-003] FIXED\LIFT-OFF HINGE, L.H. [4-301]
6.00" 90° CORNER BRACKET [4-600]
Stock to Size Welded Wire Mesh Panels 1” x 1” Wire Mesh Part No.
Standard Panel Sizes
A-Dim.
B-Dim.
4x8d1x1
4’ x 8’ Door Panel
96”
51.5”
4x7d1x1
4’ x 7’ Door Panel
84”
51.5”
4x6d1x1
4’ x 6’ Door Panel
72”
51.5”
3x8d1x1
3’ x 8’ Door Panel
96”
39.5”
3x7d1x1
3’ x 7’ Door Panel
84”
39.5”
3x6d1x1
3’ x 6’ Door Panel
72”
39.5”
4x8s1x1
4’ x 8’ Stand Alone Panel
96”
51.3”
4x7s1x1
4’ x 7’ Stand Alone Panel
84”
51.3”
4x6s1x1
4’ x 6’ Stand Alone Panel
72”
51.3”
3x8s1x1
3’ x 8’ Stand Alone Panel
96”
39.3”
3x7s1x1
3’ x 7’ Stand Alone Panel
84”
39.3”
3x6s1x1
3’ x 6’ Stand Alone Panel
72”
39.3”
4x8m1x1
4’ x 8’ Mid Panel
90”
51.3”
4x7m1x1
4’ x 7’ Mid Panel
78”
51.3”
4x6m1x1
4’ x 6’ Mid Panel
66”
51.3”
3x8m1x1
3’ x 8’ Mid Panel
90”
39.3”
3x7m1x1
3’ x 7’ Mid Panel
78”
39.3”
3x6m1x1
3’ x 6’ Mid Panel
66”
39.3”
Consult EAF for additional sizes of welded wire mesh with square or rectangular openings and additional panel sizes 5
Standard Materials: •
Black epoxy coated welded steel wire mesh
•
Wire mesh is secured to the entire length of the T-Slot with mesh clamp profile
•
Black epoxy coated steel post supports
•
Exterior T-Slots are covered with OSHA yellow or orange plastic T-Slot covers
•
Modular panels are fastened with standard brackets
•
Modular components are secured to the aluminum profile T-Slots with T-Slot Roll Nuts for adjustability
Aluminum Safety Guarding System Door Panel
Mid Panel
Stand Alone Panel
B
B
2 HOLE STRAP BRACKET [4-650]
B
40 x 40 PROFILE [4040-0] DOOR STOP BRACKET [4-675]
YELLOW T-SLOT GASKET [13-002] A
A
A
SLIDING HANDLE [4-423]
¼” CLEAR POLYCARBONATE
STEEL FLOOR BRACKET [4-003]
6.00" 90° CORNER BRACKET [4-600]
FIXED/LIFT-OFF HINGE, L.H. [4-301]
Stock to Size 1/4” Clear Polycarbonate Panels 1/4” Polycarbonate Part No.
Standard Panel Sizes
A-Dim.
B-Dim.
4x8d14L
4’ x 8’ Door Panel
96”
51.5”
4x7d14L
4’ x 7’ Door Panel
84”
51.5”
4x6d14L
4’ x 6’ Door Panel
72”
51.5”
3X8D14L
3’ x 8’ Door Panel
96”
39.5”
3x7d14L
3’ x 7’ Door Panel
84”
39.5”
3x6d14L
3’ x 6’ Door Panel
72”
39.5”
4x8s14L
4’ x 8’ Stand Alone Panel
96”
51.3”
4x7s14L
4’ x 7’ Stand Alone Panel
84”
51.3”
4x6s14L
4’ x 6’ Stand Alone Panel
72”
51.3”
3x8s14L
3’ x 8’ Stand Alone Panel
96”
39.3”
3x7s14L
3’ x 7’ Stand Alone Panel
84”
39.3”
3x6s14L
3’ x 6’ Stand Alone Panel
72”
39.3”
4x8m14L
4’ x 8’ Mid Panel
90”
51.3”
4x7m14L
4’ x 7’ Mid Panel
78”
51.3”
4x6m14L
4’ x 6’ Mid Panel
66”
51.3”
3x8m14L
3’ x 8’ Mid Panel
90”
39.3”
3x7m14L
3’ x 7’ Mid Panel
78”
39.3”
3x6m14L
3’ x 6’ Mid Panel
66”
39.3”
Vinyl gasket secures 1/4” thick panel materials into the interior of the T-Slotted aluminum profiles to seal and prevent vibrations.
Panel Materials: Polycarbonate • Clear • Bronze • Smoked Grey Sintra • Black • Green • Blue • Grey • Red • White • Yellow
6
EAF Provides Value Added Services To Meet Your Every Need. • • • • • •
EAF Door Configurations • • • • • •
• •
Single door Steel Lift-off/Fixed Hinges Double sided doors Positive locking strip Bi-fold doors Precision linear roller guide doors • Horizontal or vertical • Tracks sets comes complete with guides and stops • With/without headers • Unobstructed walk ways • PA Rollers allow flush doors that roll in the T-Slots of the aluminum profile Counterbalanced doors Chain driven doors
Engineered design support AutoCAD® or Solidworks documentation Detailed quotations Kit form with assembly drawings Complete assembled panels, ready for onsite installation On-site installation by EAF
EAF Custom Safety Guarding Can Be Designed And Quoted From Your… • • • •
Hand sketches Layout drawing E-mail your AutoCAD® or Solidworks drawings EAF, Inc. field measurements
Doors are designed to fit your openings Your Local EAF Manufacturing Representative is:
Work Area Safety • •
Unrestricted visibility Panels designed to be ergonomic, aluminum frames offer a high strength to weight ratio, making panels sturdy and easy to lift or remove. Experience our commitment to quality service. For more in formation on our modular product line, call one of our technical sales consultants. Visit us on the web at: www.engineeredaluminumfab.com
Engineered Aluminum Fabricators Suppliers of Modular T-Slotted Aluminum Profiles
EAF 1530 Farrow Street • Ferndale, Michigan 48220 • Phone:(248) 582-3430 Fax:(248) 582-3435
Safety Guarding Made Simple
Modular T-Slotted Aluminum Profiles Offer Design Advantages For Safety Guarding Unmatched By Other Materials. Custom Product Development With your drawing or idea, EAF can research components and materials, special equipment needed, price and delivery, then fabricate your modular T-Slotted aluminum safety guarding to your satisfaction. As a leader in the design and building of custom safety guarding, we provide engineering solutions to meet your safety requirements. EAF is committed to handling your industrial protective guarding needs.
Try our safety yellow epoxy powder coated profiles.
Structural Frame Materials: •
2” x 2” 7g Welded Steel Wire Mesh Black Epoxy (13-522)
Mesh Clamp 40 Profile (13-140)
40 x 40 Standard Profile (4040-0)
•
2.
1
Constructed from high strength modular metric T-Slotted aluminum profiles. Select from a variety of T-Slotted configurations. Standard aluminum profile finishes: • 204-R1 Satin Finish, Clear Anodized • Safety Yellow Epoxy Coated • Custom finishes available upon request
Fastening method is hidden for an obstruction free frame surfaces. This creates a compact-clean surface to eliminate snagging to ensure safety. M8 x 1.25 Tap 20mm Deep Fastening Clip [2-100]
Our superior way to secure wire mesh to the modular T-Slotted profile. 1. The mesh clamp snaps/presses into the inside of the 40 x 40 profile T-Slot. The mesh clamp is used as a internal substructure for rigidity and strength. 2. The wire mesh is secured to the mesh clamp profile (13-140) by 6mm set screws positioned every 200mm. The set screws press the lag strip against the mesh and profile support as a clamp method. 1
M8 x 20 BHSCS [20-120-8z]
7.0mm Access Hole
Application: The fastening clip provides a spring tensioned clamp force for a vibration proof connection. The tabs provide alignment of the profiles and prevents them from twisting.
Expandable EAF designs and builds modular panels that fasten together. • • •
Pre-assembled modular panels for ease of installation. Easy to take apart for shipping to your facility or job sight. Easy to modify or add panels to existing guarding.
Custom Fitting •
•
Let our engineers take your layout and design safety guarding to fit your custom requirements. Custom panels that fit to the perimeter of your machine base.
2
Modular Safety Guarding DOOR PANEL
FLOOR BRACKET 30 [3-001] M6 x 16 SHCS [20-216-6]
Steel Lift-Off Hinges are designed for panels to easily lift-off
DOOR FRAME
HINGE FEMALE SIDE
M8 T-SLOT ROLL NUT [2-118]
HINGE MALE SIDE
Floor Bracket 30
Fixed/Lift-Off Hinge R.H or L.H. M8 x 20 BHSCS - ZINC [20-120-8Z]
M8 T-SLOT ROLL NUT [2-118] STEEL FLOOR BRACKET [4-003] M8 x 12 BHSCS - ZINC [20-112-8Z]
Steel Floor Bracket 40
PIVOT HINGE 40 [4-320] M8 HI-COL LOCKWASHER [20-518Z]
Pivot Hinge 40
SLAM LATCH [4-420-1] SLIDING HANDLE ASSEMBLY [4-423]
Sliding Handle Assembly
Slam Latch DOOR SUPPORT CROSS MEMBER
[2-115] QTY. 3 [4-451] QTY. 3
[20-116-5] QTY. 4 SLIDING HANDLE SHOWN WITH INTEGRATED SECURITY INTERLOCK HARDWARE AND SWITCH MOUNT PLATE
HORIZONTAL DOOR MEMBER
[4-450] M5 PAN HEAD SCREW
Sliding Handle with Security Hardware and Switch Mount Magnetic Lock Bracket Assembly
3
Assembly Components M8 T-SLOT ROLL NUT [2-118] - QTY. (1)
•
EAF specializes in modular components for fastening to standard metric T-Slotted aluminum profiles.
•
The T-Slot Roll Nut is universally applicable for the mounting of all components. Eliminates drilling and tapping.
•
Select from a variety of leveling feet, handles, locks, and brackets, that allow for flexible and easy installations.
•
90º CORNER BRACKET [4-600] - QTY. (1)
M8 x 16 FHSCS - ZINC [20-316-8Z] - QTY. (2) BOTTOM OF STAND ALONE PANEL
BOTTOM OF MID-FRAME PANEL
90º Corner Bracket 2 HOLE STRAP BRACKET, CLR. [4-650] - QTY. (1)
M8 x 16 FHSCS - ZINC [20-316-8Z] - QTY. (2)
Expandable nature of product makes for easy additions
Consult EAF for specialized components to meet your needs
2 Hole Strap Bracket M8 x 16 FHSCS - ZINC [20-316-8Z] M8 HI-COL LOCKWASHER [20-518Z] - QTY. (4) 80 x 40 SUPPORT GUSSET [4-608] - QTY. (1)
3 HOLE CORNER STRAP BRACKET [4-676]
M8 x 20 BHSCS - ZINC [20-120-8Z] - QTY. (4) M8 T-SLOT ROLL NUT [2-118] - QTY. (4)
3 Hole Corner Strap Bracket
80 x 40 Support Gusset
M8 x 16 FHSCS - ZINC [20-316-8Z] TO MACHINE 3 HOLE STRAP BRACKET [4-656]
90° BRACKET [4-600]
M8 T-NUT [2-118]
M8 x 16 FHSCS ZINC [20-316-8Z] M8 x 16 FHSCS - ZINC [20-316-8Z]
90º Corner Bracket to Machine Base
3 Hole Strap Bracket
4
Standard Modular T-Slotted Door Panel
Mid Panel
Stand Alone Panel
B
B
2 HOLE STRAP BRACKET [4-650]
B
40 x 40 PROFILE [4040-0] DOOR STOP BRACKET [4-675]
YELLOW T-SLOT GASKET [13-002] A
A
A
SLIDING HANDLE [4-423]
BLACK EPOXY COATED WIRE MESH
STEEL FLOOR BRACKET [4-003] FIXED\LIFT-OFF HINGE, L.H. [4-301]
6.00" 90° CORNER BRACKET [4-600]
Stock to Size Welded Wire Mesh Panels 1” x 1” Wire Mesh Part No.
Standard Panel Sizes
A-Dim.
B-Dim.
4x8d1x1
4’ x 8’ Door Panel
96”
51.5”
4x7d1x1
4’ x 7’ Door Panel
84”
51.5”
4x6d1x1
4’ x 6’ Door Panel
72”
51.5”
3x8d1x1
3’ x 8’ Door Panel
96”
39.5”
3x7d1x1
3’ x 7’ Door Panel
84”
39.5”
3x6d1x1
3’ x 6’ Door Panel
72”
39.5”
4x8s1x1
4’ x 8’ Stand Alone Panel
96”
51.3”
4x7s1x1
4’ x 7’ Stand Alone Panel
84”
51.3”
4x6s1x1
4’ x 6’ Stand Alone Panel
72”
51.3”
3x8s1x1
3’ x 8’ Stand Alone Panel
96”
39.3”
3x7s1x1
3’ x 7’ Stand Alone Panel
84”
39.3”
3x6s1x1
3’ x 6’ Stand Alone Panel
72”
39.3”
4x8m1x1
4’ x 8’ Mid Panel
90”
51.3”
4x7m1x1
4’ x 7’ Mid Panel
78”
51.3”
4x6m1x1
4’ x 6’ Mid Panel
66”
51.3”
3x8m1x1
3’ x 8’ Mid Panel
90”
39.3”
3x7m1x1
3’ x 7’ Mid Panel
78”
39.3”
3x6m1x1
3’ x 6’ Mid Panel
66”
39.3”
Consult EAF for additional sizes of welded wire mesh with square or rectangular openings and additional panel sizes 5
Standard Materials: •
Black epoxy coated welded steel wire mesh
•
Wire mesh is secured to the entire length of the T-Slot with mesh clamp profile
•
Black epoxy coated steel post supports
•
Exterior T-Slots are covered with OSHA yellow or orange plastic T-Slot covers
•
Modular panels are fastened with standard brackets
•
Modular components are secured to the aluminum profile T-Slots with T-Slot Roll Nuts for adjustability
Aluminum Safety Guarding System Door Panel
Mid Panel
Stand Alone Panel
B
B
2 HOLE STRAP BRACKET [4-650]
B
40 x 40 PROFILE [4040-0] DOOR STOP BRACKET [4-675]
YELLOW T-SLOT GASKET [13-002] A
A
A
SLIDING HANDLE [4-423]
¼” CLEAR POLYCARBONATE
STEEL FLOOR BRACKET [4-003]
6.00" 90° CORNER BRACKET [4-600]
FIXED/LIFT-OFF HINGE, L.H. [4-301]
Stock to Size 1/4” Clear Polycarbonate Panels 1/4” Polycarbonate Part No.
Standard Panel Sizes
A-Dim.
B-Dim.
4x8d14L
4’ x 8’ Door Panel
96”
51.5”
4x7d14L
4’ x 7’ Door Panel
84”
51.5”
4x6d14L
4’ x 6’ Door Panel
72”
51.5”
3X8D14L
3’ x 8’ Door Panel
96”
39.5”
3x7d14L
3’ x 7’ Door Panel
84”
39.5”
3x6d14L
3’ x 6’ Door Panel
72”
39.5”
4x8s14L
4’ x 8’ Stand Alone Panel
96”
51.3”
4x7s14L
4’ x 7’ Stand Alone Panel
84”
51.3”
4x6s14L
4’ x 6’ Stand Alone Panel
72”
51.3”
3x8s14L
3’ x 8’ Stand Alone Panel
96”
39.3”
3x7s14L
3’ x 7’ Stand Alone Panel
84”
39.3”
3x6s14L
3’ x 6’ Stand Alone Panel
72”
39.3”
4x8m14L
4’ x 8’ Mid Panel
90”
51.3”
4x7m14L
4’ x 7’ Mid Panel
78”
51.3”
4x6m14L
4’ x 6’ Mid Panel
66”
51.3”
3x8m14L
3’ x 8’ Mid Panel
90”
39.3”
3x7m14L
3’ x 7’ Mid Panel
78”
39.3”
3x6m14L
3’ x 6’ Mid Panel
66”
39.3”
Vinyl gasket secures 1/4” thick panel materials into the interior of the T-Slotted aluminum profiles to seal and prevent vibrations.
Panel Materials: Polycarbonate • Clear • Bronze • Smoked Grey Sintra • Black • Green • Blue • Grey • Red • White • Yellow
6
EAF Provides Value Added Services To Meet Your Every Need. • • • • • •
EAF Door Configurations • • • • • •
• •
Single door Steel Lift-off/Fixed Hinges Double sided doors Positive locking strip Bi-fold doors Precision linear roller guide doors • Horizontal or vertical • Tracks sets comes complete with guides and stops • With/without headers • Unobstructed walk ways • PA Rollers allow flush doors that roll in the T-Slots of the aluminum profile Counterbalanced doors Chain driven doors
Engineered design support AutoCAD® or Solidworks documentation Detailed quotations Kit form with assembly drawings Complete assembled panels, ready for onsite installation On-site installation by EAF
EAF Custom Safety Guarding Can Be Designed And Quoted From Your… • • • •
Hand sketches Layout drawing E-mail your AutoCAD® or Solidworks drawings EAF, Inc. field measurements
Doors are designed to fit your openings Your Local EAF Manufacturing Representative is:
Work Area Safety • •
Unrestricted visibility Panels designed to be ergonomic, aluminum frames offer a high strength to weight ratio, making panels sturdy and easy to lift or remove. Experience our commitment to quality service. For more in formation on our modular product line, call one of our technical sales consultants. Visit us on the web at: www.engineeredaluminumfab.com
Engineered Aluminum Fabricators Suppliers of Modular T-Slotted Aluminum Profiles
EAF 1530 Farrow Street • Ferndale, Michigan 48220 • Phone:(248) 582-3430 Fax:(248) 582-3435
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