Od 35
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ESTIMATES FOR COST ELEMENTS Part No. 321534625132 Material=Staht EN 10088-3-1.4305 Qty=42000 Order Qty=42000 Weight per metre= Raw Material Cost Raw material length per piece= Raw material Weight for 1 piece= Rate /Kg=
per year Kg mm 0.000 Kg. Rs.
Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 SDJCR 2020 K-11 2 DCMT 11T304- SM IC907 3 DGTL 20B-2D-35 4 DGN 2002 IC908 5 SER 2020K16(HOL) 6 16ER 1.00 ISO (STEEL GRADE)
GAUGES & MEASURING INSTRUMENTS 1 THREAD RING GAUGE M6X0.75 2 SHARP GAUGE FOR OD DIA 4.8+ 0.0,-0.18 3 SPL.SLIP GAUGE FOR GROOVE WITH 1.9
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box 9 Other packing materials 10 Cotton waste
Production Estimates
+0,-0.1
Usage Rate no. Rs. 1 1 1 1 1 1
Est.Life no.of Cost pcs. Rs. No. 5446 3812.2 50000 346 242.2 500 7288 5101.6 50000 840 588 700 7198 5038.6 50000 981 686.7 750 Total
1 1 1
0 0 0
1 1 1 1
Minutes Man hr rate Rs
Amortise at no.of pieces
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
mponent weight=
Cost /piece Rs. 0.08 0.48 0.10 0.84 0.10 0.92 2.52
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00
ESTIMATES FOR COST ELEMENTS Part No. 313166 624101 Material Qty= Order Qty=10000 Weight per metre= Raw Material Cost Raw material length per piece= Raw material Weight for 1 piece= Rate /Kg= Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
per year Kg mm 0.000 Kg. Rs.
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 MTJNL 2020 K16(HOL.) 2 TNMG 160404 (IC 908) 3 DGTL 20B-2D-35 4 DGN 2002C IC908 5 C. D. 5*12.5 6 MINI COLET CHUCK ST20*80 7 ER-20 COLLET 12-13 8 DRILL DIA 8.6 (CARBIDE) L/D=3 9 MINI COLET CHUCK ST20*100 10 ER-20 COLLET 8-9 11 TAP M10 (SPIRAL FLUTE STEEL GRADE) 12 GTI ER 20 ST 20X80 13 ER-20 COLLET 8-9
Est.Life no.of Usage Rate Cost pcs. Cost /piece no. Rs. Rs. No. Rs. 1 5446 3812.2 50000 0.08 1 294 205.8 400 0.51 1 7288 5101.6 50000 0.10 1 840 588 750 0.78 1 485 339.5 500 0.68 1 7282 5097.4 50000 0.10 1 1623 1136.1 50000 0.02 1 0 500 0.00 1 7282 5097.4 50000 0.10 1 1623 1136.1 50000 0.02 1 0 500 0.00 1 26384 18468.8 50000 0.37 1 1623 1136.1 50000 0.02 Total 2.80
Total GAUGES & MEASURING INSTRUMENTS 1 THREAD PLUG GAUGE M10
1
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box
1 1 1 1
6500
6500
2.26
#DIV/0! #DIV/0!
9 Other packing materials 10 Cotton waste 0.00
Production Estimates
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
Minutes Man hr rate Rs
Amortise at no.of pieces
ESTIMATES FOR COST ELEMENTS Part No. 305 270 625 101 Material Qty= Order Qty=58000 Weight per metre= Raw Material Cost Raw material length per piece= Raw material Weight for 1 piece= Rate /Kg= Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
per year Kg mm 0.000 Kg. Rs.
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 PDJNL 2020 K11(HOL.) 2 DNMG 110404 (IC908) 3 MTJNL 2020 K16(HOL.) 4 TNMG 160404 (IC908) 5 SER 2020K16(HOL) 6 16ER 1.50 ISO (STEEL GRADE) 7 C.D. 5*12.5(HSS) 8 ER-20 COLLET 12-13 9 MINI COLET CHUCK ST20*100 10 DCM 160-128-20A-8D 11 IDI167-SG IC908 12 C.D. 5*12.5(HSS) 15 DRILL DIA.6.9(CARBIDE) L/D=4 17 ER-32 COLLET 6-7 18 Tap M8 Spiral Flute (Steel) 19 GTI ER 20 ST 20X80 20 Drill Dia 10.2(Solid Carbide)L/D=4 22 ER-32 COLLET 10-11
GAUGES & MEASURING INSTRUMENTS 1 THREAD PLUG GAUGE M8 2 THREAD RING GAUGE M22X1.5 3 THREAD RING GAUGE M30X1.5 4 PLAIN PLUG GAUGE DIA16.7 +0.15-.05 5 PLAIN PLUG GAUGE DIA10.2 ±0.05 6 SHARP GAUGE FOR OD DIA 30.0+ 0.0,-0.05 7 R/G FOR PCD 48.0 ±0.05
Est.Life no.of Usage Rate Cost pcs. Cost /piece no. Rs. Rs. No. Rs. 1 5719 4003.3 50000 0.08 1 326 228.2 400 0.57 1 5446 3812.2 50000 0.08 1 294 205.8 750 0.27 1 7198 5038.6 500 10.08 1 981 686.7 50000 0.01 1 492 344.4 50000 0.01 1 1623 1136.1 500 2.27 1 7282 5097.4 50000 0.10 1 18943 13260.1 50000 0.27 1 4117 2881.9 500 5.76 1 492 344.4 50000 0.01 1 0 500 0.00 1 2678 1874.6 50000 0.04 1 0 500 0.00 1 26384 18468.8 50000 0.37 1 0 600 0.00 1 2678 1874.6 50000 0.04 Total 19.95
1 1 1 1 1 1 1
6500
600 600 700 700
6500 0 0 600 600 700 700
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box 9 Other packing materials 10 Cotton waste
1 1 1 1
0.00
Production Estimates
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
Minutes Man hr rate Rs
Amortise at no.of pieces
per year Kg mm 0.000 Kg. Rs.
Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 SDJCR 2020 K-11 2 DCMT 11T304- SM IC907 3 DGTL 20B-2D-35 4 DGN 2002 IC908 5 SER 2020K16(HOL) 6 16ER 1.00 ISO (STEEL GRADE)
GAUGES & MEASURING INSTRUMENTS 1 THREAD RING GAUGE M6X0.75 2 SHARP GAUGE FOR OD DIA 4.8+ 0.0,-0.18 3 SPL.SLIP GAUGE FOR GROOVE WITH 1.9
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box 9 Other packing materials 10 Cotton waste
Production Estimates
+0,-0.1
Usage Rate no. Rs. 1 1 1 1 1 1
Est.Life no.of Cost pcs. Rs. No. 5446 3812.2 50000 346 242.2 500 7288 5101.6 50000 840 588 700 7198 5038.6 50000 981 686.7 750 Total
1 1 1
0 0 0
1 1 1 1
Minutes Man hr rate Rs
Amortise at no.of pieces
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
mponent weight=
Cost /piece Rs. 0.08 0.48 0.10 0.84 0.10 0.92 2.52
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
0.00
ESTIMATES FOR COST ELEMENTS Part No. 313166 624101 Material Qty= Order Qty=10000 Weight per metre= Raw Material Cost Raw material length per piece= Raw material Weight for 1 piece= Rate /Kg= Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
per year Kg mm 0.000 Kg. Rs.
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 MTJNL 2020 K16(HOL.) 2 TNMG 160404 (IC 908) 3 DGTL 20B-2D-35 4 DGN 2002C IC908 5 C. D. 5*12.5 6 MINI COLET CHUCK ST20*80 7 ER-20 COLLET 12-13 8 DRILL DIA 8.6 (CARBIDE) L/D=3 9 MINI COLET CHUCK ST20*100 10 ER-20 COLLET 8-9 11 TAP M10 (SPIRAL FLUTE STEEL GRADE) 12 GTI ER 20 ST 20X80 13 ER-20 COLLET 8-9
Est.Life no.of Usage Rate Cost pcs. Cost /piece no. Rs. Rs. No. Rs. 1 5446 3812.2 50000 0.08 1 294 205.8 400 0.51 1 7288 5101.6 50000 0.10 1 840 588 750 0.78 1 485 339.5 500 0.68 1 7282 5097.4 50000 0.10 1 1623 1136.1 50000 0.02 1 0 500 0.00 1 7282 5097.4 50000 0.10 1 1623 1136.1 50000 0.02 1 0 500 0.00 1 26384 18468.8 50000 0.37 1 1623 1136.1 50000 0.02 Total 2.80
Total GAUGES & MEASURING INSTRUMENTS 1 THREAD PLUG GAUGE M10
1
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box
1 1 1 1
6500
6500
2.26
#DIV/0! #DIV/0!
9 Other packing materials 10 Cotton waste 0.00
Production Estimates
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
Minutes Man hr rate Rs
Amortise at no.of pieces
ESTIMATES FOR COST ELEMENTS Part No. 305 270 625 101 Material Qty= Order Qty=58000 Weight per metre= Raw Material Cost Raw material length per piece= Raw material Weight for 1 piece= Rate /Kg= Cost per piece Add 5% Rejection(due to geometrical Tolerances)= Total Cost of material per piece=
per year Kg mm 0.000 Kg. Rs.
Finished Component weight=
Rs. Rs. 0.00 Rs.
CUTTING TOOLS S.No Description 1 PDJNL 2020 K11(HOL.) 2 DNMG 110404 (IC908) 3 MTJNL 2020 K16(HOL.) 4 TNMG 160404 (IC908) 5 SER 2020K16(HOL) 6 16ER 1.50 ISO (STEEL GRADE) 7 C.D. 5*12.5(HSS) 8 ER-20 COLLET 12-13 9 MINI COLET CHUCK ST20*100 10 DCM 160-128-20A-8D 11 IDI167-SG IC908 12 C.D. 5*12.5(HSS) 15 DRILL DIA.6.9(CARBIDE) L/D=4 17 ER-32 COLLET 6-7 18 Tap M8 Spiral Flute (Steel) 19 GTI ER 20 ST 20X80 20 Drill Dia 10.2(Solid Carbide)L/D=4 22 ER-32 COLLET 10-11
GAUGES & MEASURING INSTRUMENTS 1 THREAD PLUG GAUGE M8 2 THREAD RING GAUGE M22X1.5 3 THREAD RING GAUGE M30X1.5 4 PLAIN PLUG GAUGE DIA16.7 +0.15-.05 5 PLAIN PLUG GAUGE DIA10.2 ±0.05 6 SHARP GAUGE FOR OD DIA 30.0+ 0.0,-0.05 7 R/G FOR PCD 48.0 ±0.05
Est.Life no.of Usage Rate Cost pcs. Cost /piece no. Rs. Rs. No. Rs. 1 5719 4003.3 50000 0.08 1 326 228.2 400 0.57 1 5446 3812.2 50000 0.08 1 294 205.8 750 0.27 1 7198 5038.6 500 10.08 1 981 686.7 50000 0.01 1 492 344.4 50000 0.01 1 1623 1136.1 500 2.27 1 7282 5097.4 50000 0.10 1 18943 13260.1 50000 0.27 1 4117 2881.9 500 5.76 1 492 344.4 50000 0.01 1 0 500 0.00 1 2678 1874.6 50000 0.04 1 0 500 0.00 1 26384 18468.8 50000 0.37 1 0 600 0.00 1 2678 1874.6 50000 0.04 Total 19.95
1 1 1 1 1 1 1
6500
600 600 700 700
6500 0 0 600 600 700 700
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
General Consumable 1 Cutting oil 2 Hydraulic oil 3 Lubricating oil 4 Bar feeder oil 5 Packing Paper 6 Anti corrosion Oil 7 Cartons 450x320x240 8 Wooden Box 9 Other packing materials 10 Cotton waste
1 1 1 1
0.00
Production Estimates
Deburring time Power Cost (M/C power 21 KVA)= Lighting general(monthly bill=10000) Inspection Production cost= Add 5% Rejection= Total cost of production=
Cleaning/Oiling Packing individual parts Final packing Dispatch Cargo Charges+Insurance
Minutes Man hr rate Rs
Amortise at no.of pieces
