A Project Report on A STUDY ON TURBOCHARGES IN CARS Under the Guidance of Sri T.V.V.S.N.MURTHY M.E Associate professor
Submitted by T.ASWANTH KUMAR (305504) M.RAHUL (305549)
S.NAGA MANI(305533) P.ABHINAY (305502)
INTRODUCTION
BASICS
Construction and working
• Torque Multiplier • Higher power out put • Boost pressure
Turbo charger
Turbo charger Operation
COMPRESSOR SELECTING COMPRESSOR SIZE
SUPPORTING SYSTEM FOR TURBO CHARGER
OLING SYSTEM FOR TURBO CHAR
INTER COOLING FOR AN TURBO CHARGER
OOSING THE TYPE OF INTER-COO
•AIR/AIR INTEERCOOLER •AIR/WATER INTERCOOLER • AIR-TO-WATER INTERCOOLER
WATER SYSTEM FOR TURBO • WATER PUMPS • RESERVOIR • WATER INJECTOR
TURBOCHARGER LUBRICATION
SELECTING LUBRICATING OIL
• TYPES OF LUBRICANTS • WATER COOLED BEARING HOUSING • OIL FLOW PRESSURE REQUIREMENTS
These are good guidelines for virtually all turbo: Min. pressure (PSI) Min. flow(gal/min) Idle hot Maximum load
0.1 0.5
5 25
OIL SYSTEMS • • • • •
OIL COOLERS OIL FILTERS OIL TO AND FROM THE TURBO OIL DRAIN SYSTEM SPECIAL REQUIREMENTS FOR LOW MOUNTED TURBOS • OIL SYSTEM AIDS
TURBOCHARGER FUCTIONING AND FEATURES • TURBO CHARGER WASTEGATE • TURBOCHARGER LAG • SMALL Vs LARGE TURBOCHARGER
TURBOCHARGER FEATURES • THE WASTE GATE • BALL BEARING • VARIABLE GEOMETRY TURBO CHARGER
ADVANTAGES AND DISADVANTAGES OF TURBOCHARGER
SUPER CHARGER • TYPES OF SUPER CHARGER • ROOTS
SUPER CHARGER
SPIRAL (SCORLL) SUPER CHARGER
CENTRIFUGAL SUPERCHARGER
ADVANTAGES AND DISADVANTAGES OF SUPERCHARGER
Comparison of turbo charger and super charger
DIAGNOSIS AND SERVICE TURBOCHARGER MAINTENANCE TURBOCHARGER TROUBLE DIAGNOSIS
TURBOCHARGER TROUBLE SHOOTING
•MEASURING BOOST PRESSURE: •CHECKING THE WASTEGATE TURBO CHARGER SERVICE
CONCLUSION
BIBLIOGRAGHY Ganeshan-Internal Combustion Engine,19th Tata McGrawHill,2006. M.L.Mathur,R.P.Sharma-Internal Combustion Engine,17th Dhanpat Rai,2007 Bosch Diesel-Engine Management, 2nd Edition, published by A.R. Rogowski, Internal Combustion Robert BoschElements GmbH of and distributed by SAE,Engines, 1999 McGraw-Hill, 1953 L.C. Lichty, Combustion Engine Processes, McGraw-Hill Book Company, 6th edition, 1967 R.S. Benson and N.D. Whitehouse, Internal Combustion Engines, Volumes 1 and 2, Pergamum Press, Inc. 1979.