Method Box And Sleeve 3
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- Pages: 28
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
METHOD OF STATEMENT FOR BOX UP AND PIPE SLEEVE INSTALLATION
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
THAI POLYCONS PUBLIC COMPANY LIMITED CHEVRON THAILAND AVIATION CONSOLIDATION PROJECT TPOLY DOCUMENT NO. : TPOLY-MOS-30-100-00 REVISION : 00 TITLE : Box up and pipe sleeve installation
AUTHORISATION Prepared By:
Reviewed By:
Approved By:
Name:
Name:
Name:
M Ch i W Mr.Chaiya W.
Mr.Chawalit M Ch lit M M.
Mr.Chanwit M Ch it Ch Chaleoiad l id
M&E Project Engineer
M&E Project Manager
Project Manager
Signature:
Signature:
Signature:
Date:
Date:
Date:
NOTE :
Effective Date
Issue No.
A CONTROLLED copy is valid only if stamped "C" in red, Uncontrolled copy will Not be updated or amended. Please refer to a controlled copy or check for amendments before use.
AMENDMENT / RELEASE RECORD Issue No. Issue Type
Description
Effective Date
Approved By
Type of Issuing: "A" For Acknowledgement & Information & Reference "R" For Internal Review & Comment "C" F E l C t&A l "U" F U i d/ l i th i ti
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
CONTENT Subject
Page No.
1. General
1
2. Material
1
3. Equipment & Tool
2
4. Box up and pipe sleeve installation procedures
3
5. Quality Assurance
4
6. Appendix
5
6.1
Flow chart
6
6.2
Illustation.
8
63 6.3
D t il drawing Details d i off Box B up andd sleeve l installation i t ll ti
9
6.4
Schedule
11
6.5
Resources
15
6.5.1 Equipment schedule
16
6.5.2 Man Power schedule
19
6.6
Inspection and Test Plan
22
6.7
Check list of Work
24
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
METHOD STATEMENT FOR COLD WATER PIPE INSTALLATION AND TESTING
1. General This method statement is to describe the intended work method and control measures for the pipe sleeve installation which is carried out for this project.
2. Material 2.1
Material of Pipe Sleeve
Item
1 2 3
2.2
Description Black steel pipe Black iron wire Rebar 2-db mm.
Material of Box Up Item
1 2 3 4
Description Ply wood minimum of thickness is 5/16” (8 mm) Nail Black iron wire REBAR 2-DB MM.
Page 3
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
4. Box up and pipe sleeve installation Procedure 4.1Setting out Survey 4.1.1 From the survey, the issued drawings will be marked up detailing all containment location and proposed materials and equipment to be installed for approval. Actual commencement of the installation works would be agreed with the client and main parties, which would also depend on the working areas being made available. The installation system will be installed in accordance with the safety policy using plan and equipment to suit the application. 4.2 Check Location of working areas. 4.2.1 The working area will be cleared and being made available. 4.3 Installation 4.3.1 Project specification, all works/operations will be carried out in accordance with all proven methods and industry standards. 4.3.2 On completion of the installation, all of the location and position will be followed in the referential drawing 4.4 Inspection 4.4.1 Materials shall supply to the Consulting Engineer's for his approval certificates from the manufacturer, showing that the materials have been tested according to the relevant specification or standard. 4.4.2 The Project Engineer and supervisor will make the visual inspection of the location and position also others. Then request to the Consulting Engineer's inspector to inspected and approved. The Inspection must continuity in accordance with Approved M&E inspection check list to ensure that all sleeves or box up were immovable. And work properly. 4.4.3 If inspection or tests show defects, such defective work or material shall be replaced and Inspection and tests shall be repeated.
Page 3
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
3.Equipment and Tool Basic equipment for the mark will be as follows. Item
Equipment / Tool
1
Cutter
2
Pincers
3
Cut off machine for 14" cutting discs
4
Hammer
5
Saw
Page 2
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
5. Quality Assurance All works will conform to the standards set out. Material on site approval by DEC. the work procedu
corresponds with visual method of statement. The proposed inspection and test plans (ITP) are shown in the appendix.The proposed Inspection and Test Plans (ITP) are shown in the Appendix.
Page 4
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6. APPENDIX
Page 5
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.1 FLOW CHART
Page 6
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
FLOW CHART FOR BOX AND SLEEVE INSTALLATION
Page 7
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.2 ILLUSTRATION
Page 8
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.3 DETAILS DRAWING OF BOX UP AND SLEEVE INSTALLATION
Page 9
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Page 10
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.4 SCHEDULE
Page 11
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
1 Water Treatment Plant (Pump Room) 1.1 Setting out survey 1.2 Check Location of working areas 1.3 Installation 1.4 Inspection
Item
Description
2 S,W,V System ground floor 2.1 Setting out survey 2.2 Check Location of working areas 2.3 Installation 2.4 Inspection 3 Cold Water Supply System ground floor 3.1 Setting out survey 3.2 Check Location of working areas 3.3 Installation 3.4 Inspection
Duration
Start
Finish
3 days 1 day 1 day 1 day 1 day
2/11/09 2/11/09 2/11/09 3/11/09 4/11/09
4/11/09 2/11/09 2/11/09 4/11/09 4/11/09
Duration
Start
Finish
3 days
3/1/10
5/1/10
3 days
10/1/10
12/1/10
Box up and sleeve schedule For November 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 12
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
4 S,W,V System second floor 4.1 Setting out survey 4.2 Check Location of working areas 4.3 Installation 4.4 Inspection 5 Fire protection ground floor work 5.1 Setting out survey 5.2 Check Location of working areas 5.3 Installation 5.4 Inspection 6 Air conditioning system ground floor 6.1 Setting out survey 6.2 Check Location of working areas 6.3 Installation 6.4 Inspection Item
Description
7 Fire protection ground floor work (Pump Room) 7.1 Setting out survey 7.2 Check Location of working areas 7.3 Installation 7.4 Inspection
Duration
Start
Finish
3 days
10/1/10
12/1/10
3 days
10/1/10
12/1/10
3 days
10/1/10
12/1/10
Duration
Start
Finish
3 days
6/2/10
8/2/10
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 13
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
Duration
Start
Finish
Item
Description
Duration
Start
Finish
3 days
10/2/10
12/2/10
3 days
10/2/10
12/2/10
3 days
25/1/10
27/1/10
2 days
1/2/10
2/2/10
8 Fire protection second floor work 8.1 Setting out survey 8.2 Check Location of working areas 8.3 Installation 8.4 Inspection 9 Cold Water Sypply System second floor 9.1 Setting out survey 9.2 Check Location of working areas 9.3 Installation 9.4 Inspection 10 Air conditioning system second floor 10.1 Setting out survey 10.2 Check Location of working areas 10.3 Installation 10.4 Inspection 11 Air conditioning system roof floor 11.1 Setting out survey 11.2 Check Location of working areas 11.3 Installation 11.4 Inspection
Box up and sleeve schedule Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 14
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES
Page 15
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES 6.5.1 Equipment Schedule Location 1. Water Treatment Plant (Pump Room) (1 Place) Item
Description
Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw Total Location 2. Cold Water Supply System ground floor 3. S,W,V System second floor 4 .Fire protection ground floor work 5. Air conditioning system ground floor (4 Places) a b c d e f g
Item a b c d e f g
1 2 1 3 1 1 1 3 1 11
3 1 3 1 1 1 3 1 11
Box up and sleeve schedule For November 2009 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 7 8 9 10 4 12 1 4 4 12 2 39
11 4 12 1 4 4 12 2 39
Box up and sleeve schedule For December 2009 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 4 12 1 4 4 12 2 39 Page 16
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
7.1 RESOURCES 6.5.1 Equipment Schedule (cont.) Location 6. S,W,V System ground floor (1Place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 1 3 1 1 1 3 1 11
4 1 3 1 1 1 3 1 11
Box up and sleeve schedule For January 2010 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Location 7. Fire protection ground floor work (Pump Room) (1 Place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 1 3 1 1 1 3 1 11
7 1 3 1 1 1 3 1 11
Box up and sleeve schedule For Febuary 2010 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Page 17
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES 6.5.1 Equipment Schedule (cont.) Location 8. Fire protection second floor work 9. Cold Water Sypply System second floor 10. Air conditioning system second floor (3 Places) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 7 8 9 10 3 9 1 3 3 9 2 30
11 3 9 1 3 3 9 2 30
Box up and sleeve schedule For Febuary 2010 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 9 1 3 3 9 2 30
Location 11.Air conditioning system roof floor (1 place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 3 3 1 1 1 1 1 1 3 3 1 1 10 10
Page 18
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES (Cont.) 6.5.2 Man Power Schedule Location 1. Water Treatment Plant (Pump Room) (1 Place) Item
a b c d e
Description Manpower Project Engineer M&E Super Visor Headman General labour Safety Officer Total
Box up and sleeve schedule For November 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 3 1 7
1 1 1 3 1 7
1 1 1 3 1 7
Location 2. Cold Water Supply System ground floor 3. S,W,V System second floor 4 .Fire protection ground floor work 5. Air conditioning system ground floor (4 Places) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
1 2 3 4 5 6 7 8 9 10 1 1 2 12 1 17
11 1 1 2 12 1 17
Box up and sleeve schedule For December 2009 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 2 12 1 17
Page 19
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES (Cont.) 6.5.2 Manpower Schedule (cont.) Location 6. S,W,V System ground floor (1Place) Item
a b c d e
Description
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Manpower Project Engineer M&E Super Visor Headman General labour Safety Officer
1 1 1 3 1 7
1 1 1 3 1 7
1 1 1 3 1 7
Location 7. Fire protection ground floor work (Pump Room) (1 Place) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
1 2 3 4 5 6 1 1 1 3 1 7
7 1 1 1 3 1 7
Box up and sleeve schedule For Febuary 2010 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 3 1 7
Page 20
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
7.1 RESOURCES (Cont.) 7.1.2 Manpower Schedule Location 8. Fire protection second floor work 9. Cold Water Sypply System second floor 10. Air conditioning system second floor (3 Places) Item a b c d e
Description Project Engineer M&E Super Visor Headman d General labour Safety Officer
1 2 3 4 5 6 7 8 9 10 1 1 1 9 1 13
11 1 1 1 9 1 13
Box up and sleeve schedule For Febuary 2010 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 9 1 13
Location 11.Air conditioning system roof floor (1 place) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 3 3 1 1 1 1 1 1 7 7
Page 21
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.6 INSPECTION AND TEST PLAN
Page 22
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.7 CHECK LIST OF WORK
Page 24
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Check List for Box Up and Pipe Sleeve Installation Location
Doc No.:
: :
Date
TPOLY-CHV-M&E-0001-00
Specific Location : Attach Drawing No. : Check List Serial No. :
Purpose Of Inspection :
Electrical and Communication System
Air Conditioning and Ventilation System
Plumbing System
Compressed Air Supply System
Fire Protection System
Others
Remark Item
Criteria / Chk. Methood
Item Check
No. of Inspection Acceptable #1
#2
Not Acceptable Signature
Visual
1
Approved brand/make of material used
2
Location
Measure
3
Size And Dimension
Measure
4
All sleeves or box up is immovable.
Visual
5
Housekeeping
Visual
Above installation is acceptable Above installation is not acceptable
Note :
Prepared by:
Date:
Checked by:
(TPOLY Tech/Supervisor)
Verified by:
Date: (DEC Inspector)
Date: TPOLY Engineer
Approved by:
Date: DEC Engineer
Page 25
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
INSPECTION AND TEST PLAN FOR CHEVRON THAILAND AVIATION CONSOLIDATION PROJECT Inspection and test required Item
Reference
Description Test method
Frequency
Standard
Inspection and Test plan Acceptance Criteria
Specification
Quality record Form No.
Vender
Subcon
TPOLY
ERA
M&E
Box Up And Sleeve Installation
Symbol
H W/O
-Material : Black Steel Pipe
Manufacture'S Certificate
-Approved Before Use -Every Delivery
TIS
N/A
-Install Box Up And Sleeve
Measurement
Everytime
Method Visual
Chapter 7,8,19
Legend
As Specification
Symbol
N/A
N/A
I
I
Technical Specifications for the Aviation Consolidation Project Doc.No.5T0142/RFP/0066/MP/BKK
N/A
SI
I
I
TPOLY-CHV-M&E-0001-00
Legend
Mandatory Hold Point - Hold Unit Approved
D
Document or Record Required
Witness Point - Optional
SI
Subcontractor Inspection
W
Witness Point
I
Inspection
S
Surveillance Point - Random / Each Quantity
R
Review Point
Page 23
METHOD OF STATEMENT FOR BOX UP AND PIPE SLEEVE INSTALLATION
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
THAI POLYCONS PUBLIC COMPANY LIMITED CHEVRON THAILAND AVIATION CONSOLIDATION PROJECT TPOLY DOCUMENT NO. : TPOLY-MOS-30-100-00 REVISION : 00 TITLE : Box up and pipe sleeve installation
AUTHORISATION Prepared By:
Reviewed By:
Approved By:
Name:
Name:
Name:
M Ch i W Mr.Chaiya W.
Mr.Chawalit M Ch lit M M.
Mr.Chanwit M Ch it Ch Chaleoiad l id
M&E Project Engineer
M&E Project Manager
Project Manager
Signature:
Signature:
Signature:
Date:
Date:
Date:
NOTE :
Effective Date
Issue No.
A CONTROLLED copy is valid only if stamped "C" in red, Uncontrolled copy will Not be updated or amended. Please refer to a controlled copy or check for amendments before use.
AMENDMENT / RELEASE RECORD Issue No. Issue Type
Description
Effective Date
Approved By
Type of Issuing: "A" For Acknowledgement & Information & Reference "R" For Internal Review & Comment "C" F E l C t&A l "U" F U i d/ l i th i ti
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
CONTENT Subject
Page No.
1. General
1
2. Material
1
3. Equipment & Tool
2
4. Box up and pipe sleeve installation procedures
3
5. Quality Assurance
4
6. Appendix
5
6.1
Flow chart
6
6.2
Illustation.
8
63 6.3
D t il drawing Details d i off Box B up andd sleeve l installation i t ll ti
9
6.4
Schedule
11
6.5
Resources
15
6.5.1 Equipment schedule
16
6.5.2 Man Power schedule
19
6.6
Inspection and Test Plan
22
6.7
Check list of Work
24
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
METHOD STATEMENT FOR COLD WATER PIPE INSTALLATION AND TESTING
1. General This method statement is to describe the intended work method and control measures for the pipe sleeve installation which is carried out for this project.
2. Material 2.1
Material of Pipe Sleeve
Item
1 2 3
2.2
Description Black steel pipe Black iron wire Rebar 2-db mm.
Material of Box Up Item
1 2 3 4
Description Ply wood minimum of thickness is 5/16” (8 mm) Nail Black iron wire REBAR 2-DB MM.
Page 3
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
4. Box up and pipe sleeve installation Procedure 4.1Setting out Survey 4.1.1 From the survey, the issued drawings will be marked up detailing all containment location and proposed materials and equipment to be installed for approval. Actual commencement of the installation works would be agreed with the client and main parties, which would also depend on the working areas being made available. The installation system will be installed in accordance with the safety policy using plan and equipment to suit the application. 4.2 Check Location of working areas. 4.2.1 The working area will be cleared and being made available. 4.3 Installation 4.3.1 Project specification, all works/operations will be carried out in accordance with all proven methods and industry standards. 4.3.2 On completion of the installation, all of the location and position will be followed in the referential drawing 4.4 Inspection 4.4.1 Materials shall supply to the Consulting Engineer's for his approval certificates from the manufacturer, showing that the materials have been tested according to the relevant specification or standard. 4.4.2 The Project Engineer and supervisor will make the visual inspection of the location and position also others. Then request to the Consulting Engineer's inspector to inspected and approved. The Inspection must continuity in accordance with Approved M&E inspection check list to ensure that all sleeves or box up were immovable. And work properly. 4.4.3 If inspection or tests show defects, such defective work or material shall be replaced and Inspection and tests shall be repeated.
Page 3
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
3.Equipment and Tool Basic equipment for the mark will be as follows. Item
Equipment / Tool
1
Cutter
2
Pincers
3
Cut off machine for 14" cutting discs
4
Hammer
5
Saw
Page 2
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
5. Quality Assurance All works will conform to the standards set out. Material on site approval by DEC. the work procedu
corresponds with visual method of statement. The proposed inspection and test plans (ITP) are shown in the appendix.The proposed Inspection and Test Plans (ITP) are shown in the Appendix.
Page 4
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6. APPENDIX
Page 5
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.1 FLOW CHART
Page 6
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
FLOW CHART FOR BOX AND SLEEVE INSTALLATION
Page 7
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.2 ILLUSTRATION
Page 8
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.3 DETAILS DRAWING OF BOX UP AND SLEEVE INSTALLATION
Page 9
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Page 10
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.4 SCHEDULE
Page 11
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
1 Water Treatment Plant (Pump Room) 1.1 Setting out survey 1.2 Check Location of working areas 1.3 Installation 1.4 Inspection
Item
Description
2 S,W,V System ground floor 2.1 Setting out survey 2.2 Check Location of working areas 2.3 Installation 2.4 Inspection 3 Cold Water Supply System ground floor 3.1 Setting out survey 3.2 Check Location of working areas 3.3 Installation 3.4 Inspection
Duration
Start
Finish
3 days 1 day 1 day 1 day 1 day
2/11/09 2/11/09 2/11/09 3/11/09 4/11/09
4/11/09 2/11/09 2/11/09 4/11/09 4/11/09
Duration
Start
Finish
3 days
3/1/10
5/1/10
3 days
10/1/10
12/1/10
Box up and sleeve schedule For November 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 12
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
4 S,W,V System second floor 4.1 Setting out survey 4.2 Check Location of working areas 4.3 Installation 4.4 Inspection 5 Fire protection ground floor work 5.1 Setting out survey 5.2 Check Location of working areas 5.3 Installation 5.4 Inspection 6 Air conditioning system ground floor 6.1 Setting out survey 6.2 Check Location of working areas 6.3 Installation 6.4 Inspection Item
Description
7 Fire protection ground floor work (Pump Room) 7.1 Setting out survey 7.2 Check Location of working areas 7.3 Installation 7.4 Inspection
Duration
Start
Finish
3 days
10/1/10
12/1/10
3 days
10/1/10
12/1/10
3 days
10/1/10
12/1/10
Duration
Start
Finish
3 days
6/2/10
8/2/10
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 13
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Box up and Sleeve (Work Schedule) Item
Description
Duration
Start
Finish
Item
Description
Duration
Start
Finish
3 days
10/2/10
12/2/10
3 days
10/2/10
12/2/10
3 days
25/1/10
27/1/10
2 days
1/2/10
2/2/10
8 Fire protection second floor work 8.1 Setting out survey 8.2 Check Location of working areas 8.3 Installation 8.4 Inspection 9 Cold Water Sypply System second floor 9.1 Setting out survey 9.2 Check Location of working areas 9.3 Installation 9.4 Inspection 10 Air conditioning system second floor 10.1 Setting out survey 10.2 Check Location of working areas 10.3 Installation 10.4 Inspection 11 Air conditioning system roof floor 11.1 Setting out survey 11.2 Check Location of working areas 11.3 Installation 11.4 Inspection
Box up and sleeve schedule Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Page 14
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES
Page 15
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES 6.5.1 Equipment Schedule Location 1. Water Treatment Plant (Pump Room) (1 Place) Item
Description
Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw Total Location 2. Cold Water Supply System ground floor 3. S,W,V System second floor 4 .Fire protection ground floor work 5. Air conditioning system ground floor (4 Places) a b c d e f g
Item a b c d e f g
1 2 1 3 1 1 1 3 1 11
3 1 3 1 1 1 3 1 11
Box up and sleeve schedule For November 2009 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 7 8 9 10 4 12 1 4 4 12 2 39
11 4 12 1 4 4 12 2 39
Box up and sleeve schedule For December 2009 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 4 12 1 4 4 12 2 39 Page 16
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
7.1 RESOURCES 6.5.1 Equipment Schedule (cont.) Location 6. S,W,V System ground floor (1Place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 1 3 1 1 1 3 1 11
4 1 3 1 1 1 3 1 11
Box up and sleeve schedule For January 2010 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Location 7. Fire protection ground floor work (Pump Room) (1 Place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 1 3 1 1 1 3 1 11
7 1 3 1 1 1 3 1 11
Box up and sleeve schedule For Febuary 2010 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 3 1 1 1 3 1 11
Page 17
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES 6.5.1 Equipment Schedule (cont.) Location 8. Fire protection second floor work 9. Cold Water Sypply System second floor 10. Air conditioning system second floor (3 Places) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
1 2 3 4 5 6 7 8 9 10 3 9 1 3 3 9 2 30
11 3 9 1 3 3 9 2 30
Box up and sleeve schedule For Febuary 2010 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 9 1 3 3 9 2 30
Location 11.Air conditioning system roof floor (1 place) Item a b c d e f g
Description Cutter Pincers Cut Off Machine for 14" Cutting Discs Hammer Fishing Line Steel tape Saw
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 3 3 1 1 1 1 1 1 3 3 1 1 10 10
Page 18
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES (Cont.) 6.5.2 Man Power Schedule Location 1. Water Treatment Plant (Pump Room) (1 Place) Item
a b c d e
Description Manpower Project Engineer M&E Super Visor Headman General labour Safety Officer Total
Box up and sleeve schedule For November 2009 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 3 1 7
1 1 1 3 1 7
1 1 1 3 1 7
Location 2. Cold Water Supply System ground floor 3. S,W,V System second floor 4 .Fire protection ground floor work 5. Air conditioning system ground floor (4 Places) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
1 2 3 4 5 6 7 8 9 10 1 1 2 12 1 17
11 1 1 2 12 1 17
Box up and sleeve schedule For December 2009 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 2 12 1 17
Page 19
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.5 RESOURCES (Cont.) 6.5.2 Manpower Schedule (cont.) Location 6. S,W,V System ground floor (1Place) Item
a b c d e
Description
Box up and sleeve schedule For January 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Manpower Project Engineer M&E Super Visor Headman General labour Safety Officer
1 1 1 3 1 7
1 1 1 3 1 7
1 1 1 3 1 7
Location 7. Fire protection ground floor work (Pump Room) (1 Place) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
1 2 3 4 5 6 1 1 1 3 1 7
7 1 1 1 3 1 7
Box up and sleeve schedule For Febuary 2010 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 3 1 7
Page 20
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
7.1 RESOURCES (Cont.) 7.1.2 Manpower Schedule Location 8. Fire protection second floor work 9. Cold Water Sypply System second floor 10. Air conditioning system second floor (3 Places) Item a b c d e
Description Project Engineer M&E Super Visor Headman d General labour Safety Officer
1 2 3 4 5 6 7 8 9 10 1 1 1 9 1 13
11 1 1 1 9 1 13
Box up and sleeve schedule For Febuary 2010 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 1 9 1 13
Location 11.Air conditioning system roof floor (1 place) Item a b c d e
Description Project Engineer M&E Super Visor Headman General labour Safety Officer
Box up and sleeve schedule For Febuary 2010 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 1 3 3 1 1 1 1 1 1 7 7
Page 21
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.6 INSPECTION AND TEST PLAN
Page 22
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
6.7 CHECK LIST OF WORK
Page 24
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
Check List for Box Up and Pipe Sleeve Installation Location
Doc No.:
: :
Date
TPOLY-CHV-M&E-0001-00
Specific Location : Attach Drawing No. : Check List Serial No. :
Purpose Of Inspection :
Electrical and Communication System
Air Conditioning and Ventilation System
Plumbing System
Compressed Air Supply System
Fire Protection System
Others
Remark Item
Criteria / Chk. Methood
Item Check
No. of Inspection Acceptable #1
#2
Not Acceptable Signature
Visual
1
Approved brand/make of material used
2
Location
Measure
3
Size And Dimension
Measure
4
All sleeves or box up is immovable.
Visual
5
Housekeeping
Visual
Above installation is acceptable Above installation is not acceptable
Note :
Prepared by:
Date:
Checked by:
(TPOLY Tech/Supervisor)
Verified by:
Date: (DEC Inspector)
Date: TPOLY Engineer
Approved by:
Date: DEC Engineer
Page 25
Project: Chevron Thailand Aviation Consolidation Owner: Chevron Thailand Exploration and Production Limited Consultant: Dynamic Engineering Consultant Contractor: Thai Polycons Public Company Limited
INSPECTION AND TEST PLAN FOR CHEVRON THAILAND AVIATION CONSOLIDATION PROJECT Inspection and test required Item
Reference
Description Test method
Frequency
Standard
Inspection and Test plan Acceptance Criteria
Specification
Quality record Form No.
Vender
Subcon
TPOLY
ERA
M&E
Box Up And Sleeve Installation
Symbol
H W/O
-Material : Black Steel Pipe
Manufacture'S Certificate
-Approved Before Use -Every Delivery
TIS
N/A
-Install Box Up And Sleeve
Measurement
Everytime
Method Visual
Chapter 7,8,19
Legend
As Specification
Symbol
N/A
N/A
I
I
Technical Specifications for the Aviation Consolidation Project Doc.No.5T0142/RFP/0066/MP/BKK
N/A
SI
I
I
TPOLY-CHV-M&E-0001-00
Legend
Mandatory Hold Point - Hold Unit Approved
D
Document or Record Required
Witness Point - Optional
SI
Subcontractor Inspection
W
Witness Point
I
Inspection
S
Surveillance Point - Random / Each Quantity
R
Review Point
Page 23
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