Manual Hydraulic Remote Operated Valve.pdf

FINAL DRAWING SPECIFICATION OWNER 船　　　主 SHIPYARD 造　船　所

　 KANDA SHIPBUILDING 　 CO.,LTD.

SHIP No. 船　　　番

509 522

SHIP NAME 船　　　名

　　ＭＡＮＵＡＬ　ＨＹＤＲＡＵＬＩＣ 　　ＲＥＭＯＴＥ　ＯＰＥＲＡＴＥＤ　ＶＡＬＶＥ

REV

DESCRIPTION

DATE

AMCO/Amco Engineering Corporation 　　AMCO エンジンアリング 株 式 会 社 TEL:082(264)5691/FAX:082(264)5600 THIS DRAWING OR DOCUMENT IS THE PROPERTY OF THE AMCO AND IS NOT TO BE REPRODUCED , COPIED . OR USED FOR FURNISHING INFORMATION TO OTHERS OR FOR ANY OTHER PURPOSE DETRIMENTAL TO THE INTERESTS OF THE AMCO EXCEPT BY WRITTEN PERMISSION OF THE AMCO.

　　REFERENCE PRELIMINARY SPEC FOR DELIVERY CONSTRUCTION FINAL

SECTION: NOTE: MANAGEMENT No. 管理番号

DATE 日　付 DRAWING 作 成 CHECKED 検 図 APPROVED 承　認 DRAWING No. 図面番号

Ｓ．ＡＳＡＮＯ Ｋ．ＨＩＧＡＳＨＩ

Ｋ．ＹＡＭＡＮＥ M．OKUIHIRA Ｔ．ＹＯＳＨＩＹＡ

ＭＫ-２４

MANUAL HYDRAULIC OPERATED BUTTERFLY VALVE SPECIFICATIONS VALVE No. No.

弁番号

SERVICE

Q'TY

FLANGE RATING

NOMINAL SIZE(mm)

用　　途 数量 フランジ規格

1

F.P.T

1

2

No.1 W.B.T(P)

1

3

No.1 W.B.T(S)

1

4

No.2 W.B.T(P)

1

5

No.2 W.B.T(S)

1

6

No.3 W.B.T(P)

1

7

No.3 W.B.T(S)

1

8

No.4 W.B.T(P)

1

9

No.4 W.B.T(S)

1

5K

呼び径

200A

VALVE & ACTUATOR TYPE 弁及びアクチュエータ型式 TYPE POSITION H4・F1 型式 取付方向

705G-01 BRC250

A

BODY 本体

MATERIALS

SERVICE CONDITION

材　　　質 DISK STEM

SEAT

使　用　条　件 FLUID PRESS. TEMP

弁体

シート

弁棒

流体

SCPH SCS SUS NBR S.W 2 14 420J2 FCD 450

(Mpa)

(℃)

圧力

温度

0.49

N.T

TEST PRESS.

DIMENSIONS DRAWING No.

(Mpa)

(mm)

テスト圧力

延長寸法

BODY

SEAT

本体

シート

0.98 0.69

H4

F1

図面番号

800726

REMARKS SETTING BOLT HOLES セッティング ボルト穴 備考

TAPPED IN TANK HOLD

P-1

HYDRAULIC　　FUNCTION

DIMENSION　／　INSTALLATION

（寸法図／取付図）

LEVER レバー

OPERATION AREA 操作部

(ポータブルハンドポンプによる非常操作） OPENING VALVE バルブ　開

OPENING 開

LOCKED CLOSEING ロック 閉

LEVER レバー

OIL RESERVOR オイルリザーバー

VALVE LOCKED バルブ　ロック

LEVER レバー

NON-RETURN VALVE ノンリターンバルブ

HAND PUMP CONNECTOR ハンドポンプ コネクター

チェンジオーバースイッチ HANDLE ハンドル

EMERGENCY PORTABLE HAND PUMP （緊急時ポータブルハンドポンプ） HAND PUMP CONNECTOR ハンドポンプ コネクター

OIL RESERVOR オイルリザーバー

NON-RETURN VALVE ノンリターンバルブ

CLOSING VALVE バルブ　閉 DRAIN PLUG ドレインプラグ

CHANG-OVER VALVE SHOW IN LOCKING POSITION 切換バルブはロック位置

CHANG-OVER VALVE SHOW IN LOCKING POSITION 切換バルブはロック位置 BY-PASS VALVE バイパス弁

VALVE AREA バルブ区

BRC アクチュエータ

4-φ10

VALVE AREA バルブ区

BUTTERFLY VALVE バタフライバルブ

BY-PASS VALVE バイパス弁

MAKER SUPPLY メーカー支給

CB CONTROL BLOCK ＪＯＩＮＴ ジョイント ＯＩＬ　ＢＲＥＡＴＨＥＲ オイルブリーザ－ ＯＩＬ　ＲＥＳＥＲＶＯＲ オイルリザーバー ＢＬＥＥＤＩＮＧ　ＢＬＯＣＫ ブリーディングブロック

BRC アクチュエータ YARD SUPPLY 造船所支給

A PORT : CLOSE（閉） B PORT : OPEN （開）

DECK(デッキ） TANK（タンク）

ＤＨＰ　ＨＡＮＤ　ＰＵＭＰ ＤＨＰハンドポンプ ＮＥＷＴＲＡＬ　ＢＬＯＣＫ ニュートラルブロック FLOW METER フローメーター ＳＵＢ－ＰＬＡＴＥ サブープレート

BUTTERFLY VALVE バタフライバルブ 10φ CUT

SPECIFICATION （仕様） NORMAL　OPERATING　PRESSURE （作動圧力） MAX　OPERATING　PRESSURE （最高仕様圧力） SYSTEM　TEST　PRESSURE （システムテスト圧力） OIL VISCOSITY RANGE （作動油粘度） TEMPERATURE RANGE （温度範囲）

7.0MPa 7.0MPa 10.0MPa 12.0MPa 13.0MPa 21.0MPa

15cST

オイルタンク容量　150cc 重量　約19KG CUT-OUT FOR BRACKET φ70

-20～80℃

P-2

82

A PORT IN:CLOSE

A

A B

35

B

B PORT IN:OPEN

21

BYPASS VAVLE

2-G1/4' (PF1/4')

FOR F.P.T BULK-HEAD VALVE

t

181.5

H2

H1 (APPROX.)

48

108 60

167

L

L1

59

2

12

3

1

19

17

24

φd

0.5 6 30 120 315

6 - 30 - 120 - 315 - 1000

NOMINEL DIM OVER TO

L

12 SEAT RING

PARTS

BODY

1 PARTS No.

VALVE DISC

2

NAME

NBR

17 ACTUATOR

1

1

2

1

1

1

1

1

MATERIAL Q'TY

FCD450/SCPH2

SCS14

SUS420J2

FCD450

19 INTERMEDIATE FLANGE

STEM

BsBM SUS304

21 CB BLOCK

- - -

3

12 14 14 14

t

JW-No.

ID-No

+-

0.1 0.2 0.3 0.4 0.5

TOLERANCE ISO 2768

Ra=

SURFACE ROUGHNESS

13.3 16.3 19.3 23.3

REMARKS

TYPE:B

167 191 202 227

H2

TYPE:A

117 143 164 186

H1

AUTUATOR FITTING : A

42 46 46 54

L1

WEIGHT APPROX. (Kg)

AUTUATOR FITTING : A

AUTUATOR POSITION

TOTAL WEIGHT:

SCALE

IF NOTHING ELSE SPECIFIED: (GENERAL INFORMATION)

ORDER No.

NOTE

φd

100 104 52 125 130 56 150 153.5 56 200 199 60

mm

24 SHAFT COVER

4 5 6 8

INCH

SIZE

DIMENSIONS

PAGE:

SING:

DIMENSION IN mm UNLESS OTHERWISE STATED

amco

ISSUE

DESIGN:

CHECK:

DRAWING No.

APPRO:

OCT.29th.2007

800726

DATE

This drawing or document is the property of the AMCO and is not to be reproduced, copied, or used for furnishing information to others or for any other purpose detrmental to the interests of the AMCO except by written permission of the AMCO.

ACTUATOR & VALVE FITTING DRAWING

DESCRIPTION:

VALVE MODEL:705G-01(maker:TOMOE VALVE) ACTUATOR MODEL:BRC250 CB CONTROL BLOCK:CB2 PCV-R-T

FLANGES JIS 5k JIS 10k ANSI 125/150Lb JPI 150Lb BS4504 (NP10) DIN (NP10)

P-3

SCPH2/FCD450 SCPH2 / FCD450

P-4

P-5

2004-6-28

P-6

φ２００　×　４００ｍｍ Q'TY：8

Y.A COVER FOR MANUAL PUMP UNIT

K.Y

2005-5-2

P-7

Data sheet

Cartridge based control block system BRC and BRCF actuators

SD 3000-0E03 Oct. 2001

P-8

Data sheet

BRC 250 Hydraulic double-acting balanced rotary actuator 90 quarter-turn

Main data:

Working pressure: Burst test: Total dry weight incl. mounting set (2.4): Oil displacement: Temperature range: Rotation: Hydraulic media and viscosities:

Main dimensions:

Actuator shown in closed position. A port: Close(clockwise seen from above), B port: Open.

135 bar 675 bar 8.3 kg 0.050 l -20 C to +80 C 90 1 We recommend acid-free hydraulic oil. Viscosity range: 15-200 cSt. For recommended brands and for other media than oil please refer to separate data sheet.

Cross-over valve M8 - 12 deep G 1/4 - 13 deep

A

B

All dimensions in mm SD 0103-2E02 Mar. 2002

1/2

P-9 Data sheet

BRC 250 - Hydraulic double-acting balanced rotary actuator 90 quarter-turn

Valve adaption:

Approx. 5

50

Valve shaft intrusion:

Adjustment screw, torque: 6 Nm

Adapter

Fastning nut, torque: 17 Nm

Intermediate flange

Limits for the machining of the adapter. Other shapes and valve shaft intrusions on request, please contact DMS. Shape 32

All dimensions in mm

Performance:

Machined acc. to: mm (max.):

DIN 6885 25

DIN 79 24

Torque Nm 500

250

30

Recommended pressure range

135

Operating pressure 210 bar

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

2/2

SD 0103-2E02 Mar. 2002

P-10 Data sheet

CB control block

Presentation:

CB: Standard control block for mounting on 1-line and 2-line actuators. It is prepared for mounting of pilot operated check valve, relief valve and throttle valve, stop valve and hand pump quick connections.

Available types:

-

CB 2-PCV-R-T-H CB 2-PCV-R-T CB 2-S-H CB 2-S CB 1-S-H CB 1A-S-H

Main dimensions: CB-2-PCV-R-T-H

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

SD 3001-2E01 Oct. 2001

1/1

P-11 Data sheet

Cartridge based control block system for BRC and BRCF actuators

Description:

The control block is designed for mounting on, or close to the BRC or BRCF actuator. For use of other actuator types or if the actuator is submerged or placed in hazardous area the block can be connected to the pilot line by means of the B-block. The control block system consist of 5 standard houses. Each standard house is divided in two separate parts. The toppart has all the hydraulic functions and it is also divided in two parts - one for open- and one for closefunction, (A port: hydr. closing and B port: hydr. opening). The buttom part has the connection for direct position indication either electrical (on/of or potentiometer) or hydraulic (on/of).

Operation:

The pilot-operated check valve is to, hydraulically lock the piston on the actuator and prevent the actuator from moving when it is required to be held stationary. Double pilot check valves are tested to ensure zero leakage, but care must be taken to ensure that the hydraulic oil in the system is free from any foreign particles that may cause damage to the seats or the hydraulic sealing ring in the pilot piston. The relief valve secures that the oil pressure do not rice above the DPCV open pressure. The throttle valve controls the speed of the actuator. It allows regulation of flow in both directions. The throttle/stop valve is used to isolate the actuator if emergency operation is

Type codes:

CB: CBF: 2: 1: 1A: S: PCV: R: T: H: E: B: NG6:

Control Block CB + Flush system 2-line actuator (BRC...) 1-line actuator (BRCF...) 1-line actuator (BRCF... Fail open) Throttle/Stop valve Pilot operated Check valve Relief valve Throttle valve Quick connection for hand pump Interface for EL on/off or potentiometer, 0-100% By-pass hydraulic on/off indication Interface for CETOP 3 valves

Furthermore each standard block has severel combination posibilities. Hydraulic functions: - Pilot line connection - Flush system - Last chance filter - Throttle/stop valve - Pilot-operated check valve - Relief valve - Quick connections - By-pass hydraulic on/off indication All hydraulic functions/connections can be used or plugged of.

required. The throttle valve and the throttle/stop valve are not compensated for pressure or temperature variations. The quick connections are used for emergency operation by means of the DMS s portable hand pump. The quick connections can be replaced with an adaptor (max. 19 AF) if operation is to be elsewhere than on the actuator. The CETOP 3 block interface is according to ISO 4401/NG6 DIN 24340 except that the oil canals is 7 instead of max. 6.3. By-pass indication please see separate data sheet.

CB - NG6 -

SD 3000-0E03 Oct. 2001

-

H

-

E

Control block Interface for CETOP 3 valves Throttle/ stop valve Quick conn. for hand pump Interface for EL on/off or potentiometer Example.

2/3

S

P-12 Data sheet

Cartridge based control block system for BRC and BRCF actuators

Main materials:

Block: Valve parts: Screws: Seals:

Brass - CuZn39Pb3 Brass - CuZn39Pb3/ acid proof steel Acid proof steel NBR/teflon

Main specifications:

Working pressure: Test pressure: Burst pressure: Relief crack pressure: Check valve ratio: Max. flow: Temperature range: Hydraulic media: Viscosity range: Filtration (ISO): Max. weight for each standard block:

135 bar 210 bar 600 bar 150-250 bar 3:1 6 L/min. -20 C to +80 C Acidfree hydraulic oil 15-200 cSt 18/16/13 Type: Weight (kg) CB 1.75 CB-E 2.75 CB-B 2.3 CB-NG6 2.8 CBF 2.8 E-block 1.5 B-block 2.0 Adaptor 1.75

Further information about each standard block please see separate data sheets. Note: All H: Quick connection for portable hand pump. Can allso be remotely installed. For continuous or on/off indication (DPI-C, DPI-E or DPI-B) please see separate data sheet. For further information please contact DMS.

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

SD 3000-0E03 Oct. 2001

3/3

P-13

Data sheet

Hydraulic (mineral) oils List of recommended brands and types for use under non-extreme conditions

1

Product:

AERO HYDR. OI LS -50 C to 70 C

Type/ new indication: -30 C to 70 C

I SO norm:

BP

15 22 32 46

Energol Energol Energol Energol

HLP 15 HLP 22 HLP 32 HLP 46

(Bart ran (Bart ran (Bart ran (Bart ran

CASTROL

15 22 32 46 15 32 46

Hyspin Hyspin Hyspin Hyspin Hyspin Hyspin Hyspin

CHEVRON

15 32 46

Mechanism LPS 15 Mechanism LPS 32 Mechanism LPS 46

ELF

15 22 32 46

Visga Visga Visga Visga

ESSO/ EXXON

15 32 15 32 46 26

Nuto H 15 Nuto H 32 Univis N 15 Univis N 32 Univis N 46 Univis J 26

MOBI L

15 32 32

DTE 11 M DTE 13 M DTE 24

Q8-KUWAI T PETROLEUM

15 22 32 46

Haydn Haydn Haydn Haydn

15 22 32 46

SHELL

15 37 46 22 32 46

Tellus Tellus Tellus Tellus Tellus Tellus

T 15 T 37 T 46 S 22 S 32 S 46

STATOI L

22 46

Hydraway 22 Hydraway 46

SUN OI L

15 22 32 46

Sunvis Sunvis Sunvis Sunvis

815-WR 822-WR 832-WR 846-WR

TEXACO

15 22 32 46

Rando Rando Rando Rando

HD HD HD HD

AWS 15 AWS 22 AWS 32 AWS 46 AWH-M 15 AWH-M 32 AWH-M 46

HV) HV) HV) HV) Cast rolAERO 585B

15 22 32 46

K-SD 6000-0E04

AERO HFE

AERO fluid 4

15 22 32 46

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