Vertical Turning and Machining Centres from Webster & Bennett
WEBSTER & BENNETT MORE THAN 10,000 VERTICAL TURNING LATHES INSTALLED SINCE 1887
Webster & Bennett International Ltd. Rothwell Road, Wedgnock Lane, Warwick, England CV34 5JX T +44 (0)1926 497070 F +44 (0)1926 497071 Email
[email protected] Web www.webster-bennett.co.uk
EVOLUTION MODELS - 800mm to 2500mm diameter REVELATION MODELS
- 1000mm to 5000mm diameter
Introduction Webster & Bennett • Founded in 1887 this company has the longest history of any vertical lathe builder. • In 1923 it became the first specialist builder of vertical turning lathes. • More than 10,000 vertical lathes have been delivered to companies world wide. • Service, spare parts and rebuild is available for all machines built since 1940. Webster & Bennett is part of the powerful European industrial group Ogepar SA
CURRENT MODELS THE EVOLUTION This range has been developed directly from other successful machines built by Webster & Bennett over many years. Updated technologies provide simpler and more reliable design solutions with the additional benefits of lower cost together with improved performance. This is the most cost/price effective combination in the market • Modular construction allows a wide range of specifications with 2, 2.5 or full 3 axis capability, plus 2nd ram options and swivelling grinding rams.
Evolution R72R with live ram, positioning C axis
Evolution R48R with live ram and positioning C axis
• Turning capacities from 800mm to 2500mm and component heights from 600mm to 2000mm • High speed or high torque table drive options - 37kw (2 x 37kw for full C axis machines) • Forged steel rams for turning, milling and drilling – 200mm square, traverses to 1400rpm THE EVOLUTION CAN BE A SIMPLE 2 AXIS TURNING MACHINE OR SOPHISTICATED 7 AXIS TURNING MILLING GRINDING MACHINE – within its power and capacity specifications you have all the possibilities THE REVELATION This range has been developed from the Evolution 2PB models to provide a very heavy duty, precise model capable of handling up to 140kw turning power. In C axis mode up to 2 x 100kw drives can be used • Single column models provide turning capacities up to 2800mm diameter, with component height capacities up to 2800mm • Double column models provide turning capacities up to 5000mm diameter, with component height capacities up to 5000mm • Forged steel rams for turning, milling and drilling
New for 2006 – the award winning Evolution R72-7 axis Total Production Centre Turning, drilling, rotary contour milling, CNC swivelling grinding ram – available 06/06
• Single column machines - ram is 250mm square, 1000 -1500mm traverse options • Double column machines – ram is 300mm square, 1200 – 2500mm traverse options ALL SIZES AVAILABLE AS SIMPLE 2 AXIS TURNING MACHINES OR WITH ANY CAPABILITY UP TO 7 AXIS TURNING MILLING AND GRINDING
Vertical Turning and Machining Centres
T: +44 (0)1926 497070
Modular Design Features MODULAR DESIGN FEATURES AND OPTIONS – YOU SELECT WHAT YOU NEED! • All key components certified • Massive high precision Timken taper roller or cross roller bearings • Ultra high quality table gearing for optimum performance • Andantex table drive gearboxes and bevel boxes • Temperature and flow controlled lubrication sytem • Rams - High quality steel forgings, hardened and ground • Rams for static tooling or both static and live tooling • Large diameter high precision ball screws • High quality castings, heavily ribbed
Testing – full function and capability certification. Customer component proveout
Excellent access for component loading
Excellent access for operator inspection
Fixture Transfer System for Off Machine Set Up
• Standard or tall column options • Standard or long cross rail options • Fixed or elevating cross rail options • Table drive options - Turning, - Turning + positioning - Turning + full C axis for rotary contour milling • We offer the most advanced and precise C axis control through a twin motor drive • All steel tables and chucks for high speed performance • Heidenhain top model linear scales and rotary encoders • Pumps & Equipment (Chipblaster) coolant and High Pressure coolant systems • Standard 30 tool ATC. • Robot system for high tool capacity, fast change of Capto, KM or similar tooling systems • Production aids – Renishaw Tool Setting, Renishaw work probing, Prometec tool wear and breakage detection, • Grinding – CNC swivel grinding rams. Simple grinding wheel arbors to fit in live ram • Top quality guarding system – style and performance
High quality manual control
Vertical Turning and Machining Centres
ATC magazine load during operations
Renishaw Auto Tool Setting
T: +44 (0)1926 497070
Webster & Bennett - In Action Webster & Bennett have a long and successful history supplying thousands of machines to work in the industries producing – aero engines, aero engine repair, aerospace components, all forms of power generation turbines, railway wheels, medical scanners, major components for rockets and missiles, pumps for many industries, major components for oilfield wellhead pumping, lift and gearing components for the mining industry, valves and pistons for ships engines, sprocket carriers and gun turrets for military tanks, large precision bearings, road making and crushing machinery. Standard machines have been used in general engineering shops for nearly 100 years.
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Special probing process
Camera for in process inspection
Process starts on forging
It is a rocket component
5 set ups on 1 machine
Fixture transfer System
Full turnkey package
70% of cycle is milling
Large machine - small component
Large machine - large component
Elliptical turning head
Twin ram - 4 axis
Grinding operations
6 Axis robot loading Capto or KM tooling
Vertical Turning and Machining Centres
T: +44 (0)1926 497070