Lot Inspection Report For Lpg New Cylinders

BUREAU OF INDIAN STANDARDS INSPECTION REPORT FOR NEW LPG CYLINDERS AS PER IS 3196(PT 1):2006 1.

CM/L- No.

:

Date

:

Last Visit by

:

M/s

:

Person(s)

:

Date

Last Performance : Satisfactory / Not Satisfactory 2.

Manufacturing activities being carried out at the time of visit (indicate by ) * ( ( ( ( ( ( ( ( ( (

3.

) Circle cutting ) Bung Hole Punching ) Heat Treatment ) Zinc Coating ) Acceptance Test ) Training ) Bung Welding ) Pneumatic(1) Test ) Valve Fixing ) Other than Cylinder Manufacturing

( ( ( ( ( ( ( ( (

) Deep Drawing ) Backing Strip Fitting ) Hydrostatic Test ) Painting ) Burst Test ) Degreasing ) Circumferential Welding ) Shot Blasting ) Pneumatic(2) Test

Raw material Control ( since last visit )

a) Cylinder Body Steel ( Qty in no. of halves ) TISCO A) B) C) D) E) F)

SAIL

IMPORTED

Received B/F Received ( Current) Processed Under Process Used for B/S F/R In Stock ( A+B) – (C+D+E) Deshaped

b) Bung

Sc-F & Head(BHBO)

Test Certificate Inhouse Testing Change in Vendor Quantity

( ( ( (

) ) ) )

c) ERW Pipe

Test Certificate Inhouse Testing Change in Vendor ISI marked Quantity

( ) ( ) ( ) Yes/No ( )

d) Welding Consumables

Test Certificate Inhouse Testing Change in Vendor Storing & Moisture Controlling

( ( ( ( (

) ) ) ) )

e) Backing Strip/Foot Ring 4.

Calibration Control :

Pressure gauges

Pyrometer

Thread gauges

5. a) b) c) f)

UTM

Weighing Balance

Torque Wrench

Others

INDEPENDENT TEST SAMPLE d) Materials : IS 6240 Grade I e) Proposed Laboratory

Code Batch Sl No. Test Results of the Batch : Yield Stress

Elongation

Hoop Stress

Expansion in HST

6. a) Acceptance Test Batch No Yield Stress,MPa Elongation, % UTS, MPa Macro examination Burst Pressure, MPa Material Grade IS 6240 Grade I Hoop Stress ,MPa Expansion in HST, % b) Hydrostatic Test c) Pneumatic Test

Ultimate Stress

TEST WITNESSED d) Welding and Construction Visual appearance of weld Workmanship Gap between ground and cylinder bottom e) Paint Thickness Appearance/Shade f)

Valve Fittings Torque Gauging Inside Cleaning Pneumatic Test

BIS TEST AND INSPECTIONS 1. No. of Cylinders certified since last visit : IOCL ________________ Freon 12 _______________ Others ________________ BPCL ________________ Freon ________________ RLHG __________________ HPCL ________________ TOTAL ______________________________________ 2. No. of visits paid by inspecting officers : 3. Deficiency noted by IO yet to be resolved at the time of visit. ____________________________________________________________________________________ POINT FOR IMMEDIATE ACTION

____________________________________________________________________________________ POINT FOR IMPROVEMENT

____________________________________________________________________________________ OVERALL ASSESSMENTS

____________________________________________________________________________________ Use ( ) & ( * ) in appropriate box to indicate compliance and non-compliance if not specified.

Signature

:

Name

:

Designation : Date

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