Lamps 1

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LAMPS

TJ

8L - 1

LAMPS CONTENTS page

page

BULB APPLICATION . . . . . . . . . . . . . . . . . . . . . . 11 LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . . . 5

LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . 1 LAMP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

LAMP DIAGNOSIS INDEX page

page

GENERAL INFORMATION GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 1 HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 1

DIAGNOSIS AND TESTING DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . . . 2

GENERAL INFORMATION

Do not use bulbs with higher candle power than indicated in the Bulb Application Table at the end of this group. Damage to lamp can result. Do not use fuses, circuit breakers or relays having greater amperage value than indicated on the fuse panel or in the Owners Manual.

GENERAL INFORMATION Each vehicle is equipped with varies lamp assemblies. A good ground is necessary for proper lighting operation. Grounding is provided by the lamp socket when it comes in contact with the metal body, or through a separate ground wire. When changing lamp bulbs check the sockets for corrosion. If corrosion is present, clean it with a wire brush and coat the inside of the socket lightly with Mopar Multi-Purpose Grease or equivalent.

SAFETY PRECAUTIONS WARNING: EYE PROTECTION SHOULD BE USED WHEN SERVICING GLASS COMPONENTS. PERSONAL INJURY CAN RESULT. CAUTION: Do not touch the glass of halogen bulbs with fingers or other possibly oily surfaces, reduced bulb life can result.

When it necessary to remove components to service another, it should not be necessary to apply excessive force or bend a component to remove it. Before damaging a trim component, verify hidden fasteners or captured edges are not holding the component in place.

HEADLAMP LEVELING MOTOR This vehicle is equipped with a remote headlamp leveling system. This system allows the driver to adjust the vertical headlamp aim from the interior of the vehicle to compensate for passenger or cargo load. A headlamp leveling switch is located in the instrument panel and controls the headlamp leveling motor found on the back of the head lamp assembly.

8L - 2

LAMPS

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DIAGNOSIS AND TESTING DIAGNOSTIC PROCEDURES When a vehicle experiences problems with the headlamp system, verify the condition of the battery

connections, charging system, headlamp bulbs, wire connectors, relay, high beam dimmer switch and headlamp switch. Refer to Group 8W, Wiring Diagrams, for component locations and circuit information.

HEADLAMP DIAGNOSIS CONDITION

POSSIBLE CAUSES

HEADLAMPS ARE DIM WITH ENGINE IDLING OR IGNITION TURNED OFF

1. Loose or corroded battery cables.

1. Clean and secure battery cable clamps and posts.

2. Loose or worn alternator drive belt. 3. Charging system output too low.

2. Adjust or replace alternator drive belt.

4. Battery has insufficient charge. 5. Battery is sulfated or shorted. 6. Poor lighting circuit Z1-ground. HEADLAMP BULBS BURN OUT FREQUENTLY

HEADLAMPS ARE DIM WITH ENGINE RUNNING ABOVE IDLE

HEADLAMPS DO NOT ILLUMINATE

3. Test and repair charging system. Refer to Group 8A. 4. Test battery state-of -charge. Refer to Group 8A. 5. Load test battery. Refer to Group 8A. 6. Test for voltage drop across Z1-ground locations. Refer to Group 8W.

1. Charging system output too high.

1. Test and repair charging system. Refer to Group 8A.

2. Loose or corroded terminals or splices in circuit.

2. Inspect and repair all connectors and splices. Refer to Group 8W.

1. Charging system output too low.

1. Test and repair charging system. Refer to Group 8A.

2. Poor lighting circuit Z1-ground.

2. Test for voltage drop across Z1-ground locations. Refer to Group 8W. 3. Test amperage draw of headlamp circuit.

3. High resistance in headlamp circuit. HEADLAMPS FLASH RANDOMLY

CORRECTION

1. Poor lighting circuit Z1-ground.

1. Test for voltage drop across Z1-ground locations, refer to Group 8W.

2. High resistance in headlamp circuit. 3. Loose or corroded terminals or splices in circuit.

2. Test amperage draw of headlamp circuit.

1. No voltage to headlamps.

1. Repair open headlamp circuit. Refer to Group 8W.

2. No Z1-ground at headlamps.

2. Repair circuit ground. Refer to Group 8W. 3. Replace headlamp switch. 4. Replace multi-function switch.

3. Faulty headlamp switch. 4. Faulty headlamp dimmer (multi-function) switch. 5. Broken connector terminal or wire splice in headlamp circuit. 6. Defective or burned out bulb. 7. Body controller malfunction.

3. Inspect and repair all connectors and splices. Refer to Group 8W.

5. Repair connector terminal or wire splice. 6. Replace bulb. 7. Refer to appropriate body controller diagnostics.

LAMPS

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8L - 3

DIAGNOSIS AND TESTING (Continued) FOG LAMP DIAGNOSIS CONDITION FOG LAMPS ARE DIM WITH ENGINE IDLING OR IGNITION TURNED OFF.

POSSIBLE CAUSES 1. Loose or corroded battery cables.

1. Clean and secure battery cable clamps and posts.

2. Loose or worn alternator drive belt. 3. Charging system output too low.

2. Adjust or replace alternator drive belt. 3. Test and repair charging system. Refer to Group 8A, 4. Test battery state-of -charge. Refer to Group 8A. 5. Load test battery. Refer to Group 8A. 6. Test for voltage drop across Z1-ground locations. Refer to Group 8W.

4. Battery has insufficient charge. 5. Battery is sulfated or shorted. 6. Poor lighting circuit Z1-ground.

FOG LAMP BULBS BURN OUT FREQUENTLY

FOG LAMPS ARE DIM WITH ENGINE RUNNING ABOVE IDLE

1. Charging system output too high.

1. Test and repair charging system. Refer to Group 8A.

2. Loose or corroded terminals or splices in circuit.

2. Inspect and repair all connectors and splices. Refer to Group 8W.

1. Charging system output too low.

1. Test and repair charging system. Refer to Group 8A.

2. Poor lighting circuit Z1-ground.

2. Test for voltage drop across Z1-ground locations. Refer to Group 8W. 3. Test amperage draw of fog lamp circuit.

3. High resistance in fog lamp circuit. FOG LAMPS FLASH RANDOMLY

FOG LAMPS DO NOT ILLUMINATE

CORRECTION

1. Poor lighting circuit Z1-ground.

1. Test for voltage drop across Z1-ground locations. Refer to Group 8W.

2. High resistance in fog lamp circuit. 3. Faulty fog lamp switch. 4. Loose or corroded terminals or splices in circuit.

2. Test amperage draw of fog lamp circuit. 3. Replace fog lamp switch. 4. Inspect and repair all connectors and splices. Refer to Group 8W.

1. Blown fuse for fog lamp. 2. No Z1-ground at fog lamps.

1. Replace fuse. Refer to Group 8W. 2. Repair circuit ground. Refer to Group 8W. 3. Replace fog lamp switch. 4. Repair connector terminal or wire splice. 5. Replace bulb.

3. Faulty fog lamp switch. 4. Broken connector terminal or wire splice in fog lamp circuit. 5. Defective or burned out bulb.

8L - 4

LAMPS

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DIAGNOSIS AND TESTING (Continued) HEADLAMP LEVELING MOTOR DIAGNOSIS CONDITION ONE MOTOR DOES NOT OPERATE

POSSIBLE CAUSES 1. Poor connection at motor.

1. Secure connector on motor.

2. No voltage at motor.

2. Repair circuit. Refer to Group 8W, Wiring. 3. Replace motor.

3. Defective motor. BOTH MOTORS DO NOT OPERATE

CORRECTION

1. No voltage at headlamp leveling switch. 2. No voltage at both motors. 3. Poor connection at motors. 4. Both motors defective.

1. Repair circuit or replace fuse. Refer to Group 8W, Wiring. 2. Repair circuit or replace fuse. Refer to Group 8W, Wiring. 3. Secure connectors on motors. 4. Replace motors.

LAMPS

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8L - 5

LAMP BULB SERVICE INDEX page REMOVAL AND INSTALLATION CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULB . . . . . . . . . . . . . . . . . . . . . . . . . 7 CITYLIGHT LAMP BULB . . . . . . . . . . . . . . . . . . . . 6

page HEADLAMP BULB . . . . . . . . . LICENSE PLATE LAMP BULB REAR FOG LAMP BULB . . . . TAIL LAMP BULB . . . . . . . . . .

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REMOVAL AND INSTALLATION HEADLAMP BULB REMOVAL (1) Release the hood latches and open hood. (2) Disconnect the headlamp wire harness connectors. (3) Remove the headlamp bezel retaining screws and bezel (Fig. 1). (4) Remove the headlamp retaining ring screws and retaining ring (Fig. 2). (5) Remove the headlamp from vehicle. (6) Remove rubber seal boot (Fig. 3). (7) Disengage wire retaining ring from headlamp (Fig. 4). (8) Pull the headlamp bulb from back of headlamp assembly (Fig. 5).

Fig. 2 Headlamp Retaining Ring

Fig. 3 Headlamp Rubber Seal Boot

Fig. 1 Headlamp Bezel

. . . .

. . . .

. . . .

. . . .

. . . .

5 7 7 6

8L - 6

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REMOVAL AND INSTALLATION (Continued)

Fig. 4 Headlamp Bulb Retaining Ring

Fig. 6 Citylight Lamp Bulb Housing

Fig. 5 Headlamp Bulb INSTALLATION (1) Perform the removal procedure in reverse order.

Fig. 7 Citylight Lamp Bulb

CITYLIGHT LAMP BULB REMOVAL (1) Remove the headlamp from the vehicle. Refer to the headlamp Removal/Installation procedure located in this group. (2) Remove rubber seal boot. (3) Remove citylight lamp bulb housing from the headlamp (Fig. 6). (4) Remove citylight bulb from housing. Installation (1) Perform the removal procedure in reverse order.

TAIL LAMP BULB REMOVAL (1) Remove the tail lamp lens retaining screws (Fig. 8). (2) Separate the tail lamp lens from the tail lamp housing. (3) Remove the tail lamp bulb from the bulb socket.

Fig. 8 Tail Lamp Lens INSTALLATION (1) Perform the removal procedure in reverse order.

LAMPS

TJ

8L - 7

REMOVAL AND INSTALLATION (Continued)

REAR FOG LAMP BULB REMOVAL (1) Remove the rear fog lamp lens attaching screws and lens (Fig. 9). (2) Remove the bulb from the fog lamp socket (Fig. 10).

Fig. 10 Rear Fog Lamp Bulb INSTALLATION (1) Perform the removal procedure in reverse order.

CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULB Fig. 9 Rear Fog Lamp Lens INSTALLATION (1) Perform the removal procedure in reverse order.

LICENSE PLATE LAMP BULB REMOVAL (1) Remove the license plate lamp lens attaching screws and lens. (2) Remove the bulb from the socket.

REMOVAL (1) Remove the screws attaching the center high mounted stop lamp (CHMSL) lens assembly to the housing. (2) Separate the CHMSL lens assembly from the housing. INSTALLATION (1) Perform the removal procedure in reverse order.

8L - 8

LAMPS

TJ

LAMP SERVICE INDEX page

page

REMOVAL AND INSTALLATION CENTER HIGH MOUNTED STOP LAMP (CHMSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 HEADLAMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . 8

HEADLAMP LEVELING MOTOR . . . . . . . . . . . . . . 8 REAR FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . 10 TAIL LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

REMOVAL AND INSTALLATION HEADLAMP ASSEMBLY REMOVAL (1) Remove the headlamp bezel attaching screws (Fig. 1). (2) Remove the headlamp assembly retaining ring attaching screws (Fig. 2). (3) Disconnect the headlamp assembly electrical connectors and remove the headlamp assembly from the bucket.

Fig. 2 Headlamp Retaining Ring (5) Pull the leveling motor from the headlamp housing. (6) Separate the leveling motor from the headlamp housing (Fig. 5). NOTE: The headlamp leveling motor arm is snapped into the headlamp housing very securely. Use a firm, steady pull to disengage motor arm from the headlamp housing.

Fig. 1 Headlamp Bezel Installation (1) Perform the removal procedure in reverse order.

HEADLAMP LEVELING MOTOR REMOVAL (1) Remove the headlamp bezel attaching screws and bezel (Fig. 3). (2) Disconnect the headlamp and headlamp leveling motor electrical connectors. (3) Remove the headlamp housing attaching screws (Fig. 4). (4) Rotate leveling motor one quarter turn counterclockwise.

Fig. 3 Headlamp Bezel

LAMPS

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8L - 9

REMOVAL AND INSTALLATION (Continued) (2) Remove the tail lamp housing attaching bolts (Fig. 7). (3) Separate the lamp housing from the body. (4) Disconnect the tail lamp electrical connector and remove tail lamp housing.

Fig. 4 Headlamp Housing Fig. 6 Tail Lamp Lens

Fig. 5 Headlamp Leveling Motor INSTALLATION (1) Perform the removal procedure in reverse order.

TAIL LAMP REMOVAL (1) Remove the tail lamp lens attaching screws and lens (Fig. 6).

Fig. 7 Tail Lamp Housing INSTALLATION (1) Perform the removal procedure in reverse order.

CENTER HIGH MOUNTED STOP LAMP (CHMSL) REMOVAL NOTE: It may be necessary to remove the spare tire.

8L - 10

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TJ

REMOVAL AND INSTALLATION (Continued) (1) Remove the CHMSL housing to CHMSL bracket attaching screws. (2) Disconnect the CHMSL wire harness from the retaining clips. (3) Remove the cover from the CHMSL contact buttons. (4) Carefully pull the wire harness terminal ends from the contact buttons (Fig. 8). (5) Route wire harness through tailgate and separate CHMSL from vehicle.

INSTALLATION (1) Perform the removal procedure in reverse order.

REAR FOG LAMP REMOVAL (1) Remove the rear fog lamp attaching screw (Fig. 9). (2) Disconnect the rear fog lamp electrical connector.

Fig. 9 Rear Fog Lamp Fig. 8 CHMSL Assembly

INSTALLATION (1) Perform the removal procedure in reverse order.

LAMPS

TJ

8L - 11

BULB APPLICATION INDEX page

page

GENERAL INFORMATION GENERAL INFORMATION . . . . . . . . . . . . . . . . . 11 SPECIFICATIONS EXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11

INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . . 11

GENERAL INFORMATION GENERAL INFORMATION (1) The following bulb Application tables lists the lamp title on the left side of the column and trade number on the right. CAUTION: Do not use bulbs that have a higher candle power the bulb listed in the Bulb Application Table. Damage to lamp can result. Do not touch halogen bulbs with fingers or other oily surfaces. Bulb life will be reduced.

SPECIFICATIONS EXTERIOR LAMPS LAMP BULB Back-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21W Center High Mounted Stop. . . . . . . . . . . . . . . . . .921 Headlamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-4 License Plate . . . . . . . . . . . . . . . . . . . . . . . . . . .W5W Front Turn Signal . . . . . . . . . . . . . . . . . . . . .P27/7W Tail/Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . .P21/5W Rear Turn Signal . . . . . . . . . . . . . . . . . . . . . . .P21W Rear Fog Lamp . . . . . . . . . . . . . . . . . . . . . . . . .P21W Citylight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T4W Side Repeater . . . . . . . . . . . . . . . . . . . . . . . . . .W5W

INTERIOR LAMPS Service procedures for most of the lamps in the instrument panel, Instrument cluster and switches are located in Group 8E, Instrument panel and Gauges. Some components have lamps than can only be serviced by an Authorized Service Center (ASC) after the component is removed from the vehicle. Contact a local dealer for location of nearest ASC. LAMP BULB ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC74 Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PC194 Brake Warning System Indicator . . . . . . . . . . .PC194 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . .203 Climate Controls . . . . . . . . . . . . . . . . . . . . . . . . .203 Console Gear Selector. . . . . . . . . . . . . . . . . . . . . .161 Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912 High Beam Indicator . . . . . . . . . . . . . . . . . . . .PC194 Rear Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .912 Seat Belt Indicator. . . . . . . . . . . . . . . . . . . . . . .PC74 Service Engine Soon . . . . . . . . . . . . . . . . . . . .PC194 Turn Signal Indicator. . . . . . . . . . . . . . . . . . . .PC194 Underhood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

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