QUALITY ASSURANCE IN-CHARGE: Is responsible and authorised for: -
Preparing quality plans, process plans and process flow charts Ensuring that inspection and testing is carried out at all stages (receiving, in-process and final) in accordance with the quality plans, process plans and documented procedures. - Handling non-conforming products including rejection of nonconforming materials and product. If necessary, stop production till appropriate action is taken effectively to correct quality problem - Ensuring that all materials and products bear clear indication of their inspection and test status - Release of material pending inspection (Ensuring ‘positive recall’) - Deciding on release of material in ‘acceptance under deviation’ situation. - Maintaining inspection records.(Job work inspection, dimensional inspection. Heat chart, gear box inspection) - Initiating requests for, and follow up on, corrective actions related to product and process. - Maintaining and ensuring calibration and/or validation of inspection, measuring and testing equipment. - Carrying out quality assessments of suppliers. - Resolution of Customer complaints, returns through initiation and follow-up of corrective actions - For release of product through authorization on Works test Certificates / Performance curves, packing list. - For validation of rework report. PRODUCTION- IN-CHARGE: (CNC, ASSEMBLY, MAINTENANCE) Is responsible and authorised for: -
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Production planning Execution of production plan ensuring achievement of production targets. Controlling and monitoring of product & process parameters during processing. Maintain production related records (MRP reports, progress reports, short supply dispatch register, pump register) Defining workmanship standards.(Work instructions) Maintaining production equipment, handling equipment as well as utilities and tooling, fixtures, gauges and templates and maintaining related records.. For ensuring over all safety, fire prevention & proper work environment conducive to maximisation of productivity Implementing measures to motivate personnel. Controlling further processing until any conditions likely to cause nonconformities are rectified. Ensuring provision of product identification as well as inspection and test status on products during in-process. Preservation of products during in-process. Dispatch of the final product to customer. Documenting and analysing trends in delivery related performance . Identifying opportunities for mistake proofing Ensuring on line checks . Ensure documentation of CAM report.