Kolher 7000 Parts Manual

KOHLER GENE iS parts listing tor model 5.5 a 7CM21-RV (K582QS powered)

specification

number

series 140

parts section

PRINTED

IN U.S.A.

27

TP-1184/S-87 GRID Al

-

INTRODUCTION This manual contains a’ complete listing of service replacement parts for Kohler 5.5 and 7 CM RV Generator Sets with specification series code 140. These use the Kohler Model K582QS Engine. The manual includes the following main sections in the sequence listed. 1. Specification spec number5

Number Index; Listing of generator set arranged in numerical sequence on each

*

page. Group variation numbers are listed in the horizontal line to the right of each spec number. 2. Group Parts Lists: Indicates specific parts for each specification. Illustrations of parts are shown for some of the various parts. Illustrations are keyed to the parts numbers found in the parts group listings.

NUMBER SIGNIFICANCE There are various numbers which must be used in determining how to identify a part number. The significance of each of these numbers is explained as follows:

.,

Specification Number: The generator set specification number, which is found on the nameplate attached to the frame of the generator, indicates mode! variation or the combination of groups used to build that particular generator set. The spec number is, in effect, a coded number. The first three digits, which are the code designation for generator size and engine model, remain constant in this series while the remaining digits in the spec number are issued in numerical sequence. When the sequential num-

ber reaches 99, the next number will be 100, for example: 14099 is followed by 140100 - note that the spec number goes from a 5 digit to a 6 digit number in this example. Group Number: The group consists of related parts needed to provide one or more related f un ctions. Group Variation Number: A variation number is assigned to a parts group whenever that group, or a part or parts within that group, varies from the original design of the basic engine. Part Number: The part number is the number by which an individual piece of a generator set is identified and ordered.

WOW TO FIND PART NUMBERS Following is a step-by-step procedure tifying and ordering a specific part.

Item to be ordered:

to be used in iden-

ROTOR ASSEMBLY

STEP 1: Record the Generator from the nameplate on (Sample: 14002A)

Set specification the generator

NOTE: Quantities

greater

number frame.

STEP 2: In the Specification Number Index, find specification 14002A in the left-hand vertical column. Under Group 201 - Generator and Mounting column, locate the variation number assigned to specification 14002A. The variation number is 52. STEP 3: Turn to Part Group 201- Generator and Mounting. Note the Rotors are identified with Index Letter P - under this letter locate Variation 52. Rotor assembly C-238236 is assigned to this variation.

than one are shown

GRID A2

in parentheses

behind

part description.

EXPLODED

COMPOSITE

VIEW

GROUP

2

GROUP

GROUP

3

32

GROUP

GROUP

4

31

GROUP

26 GROUP

GROUP

13

GROUP

8

GRID A3

5

COMPOSITE

EXPLODED

-GROUP

VIEW

10

GROUP 9

GROUP 12

.-k Bo z

-Y

.

0

e

Y

-

GROUP

201

GROUP

GROUP 109

GROUP 25

GRID A4

14

.__

P

w

d

W

D

G

%

/

w

t

II

.I

.I

.I

.I

.I

.I

.I

.I

I I

CD

IQ N

w

I$

I2

00

w

mm

8 0

f:

+

\

0 . Izs

-14

N 0

g

=I=

O1 P :

I

P q 5 --t-

Cd

_I, w

P

c.n UC P

8 0 g 0

-

-

-

-

-

-

-

-

-

-

-

-

wI BREATHER 81VENT

h)I BAFFLES & SHROUD

d AIR INTAKE I

;

I

IGNITION

$ GOVERNOR

E E -

% -

!b? -

!2 -

2 2 HIGH TEMP. CUTOUT I -

2: 8 I OIL FILTER -

iii iii PUMP iii &&L g I GEAR COVER

-

tii -

G $ FLYWHEEL‘ z;tc FUEL PUMP

-

G 3 1DIPSTICK G = ELECTRIC START c $ EXHAUST

;s m - -r--CRANKSHAFT z- m --TCYLINDER HEAD

-

A

4

w -

-

00

.I

W

00 -

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0) -

P

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3 % -

SERIES 140 SPECIFICATION

NUMBER

INDEX

GROUP

TITLE & NUMBER

2

0

3

k PAGE GRID

:

0

21 14 17 18 15 16 B2 B3 84 ATION CI JME

1

6

SPEC.NO. 14028A

19

134

147

154

18

22 25 26 29 31 32 19

19

20

20

21

21

39

21

41 22

EL EL 87 87 88 B8 88

109 201 + 23 24 3101Bll

303

16

400

19

7

6

9

8

-

5

11

19

71

22

14029A

41

36

4

9

5

304

16

400' 19

7

6

9

8

-

5

11

17

67

22

14030A

41

36

4

9

34

302

16

400

19

7

6

9

8

-

5

11

17

72

22

14031A

141

36

4

9

34

303

16

400

19

7

6

9

8

-

5

11

19

71

22

14032A

41

36

4

9

42

302

25

400

19

7

6

9

8

-

5

11

17

67

23

17

69

23

14033A I.

a e

?

ti

41

14034A

36

4

9

42

302

25

400

197

36

4

9

5

304

25

400

19

25

400

41

I

i

6

9

8

-

5

1

7

6

9

8

-

5

11

-17

67

23

.19

7

6

9

8

-

5

11

17

72

23 23

!

14035A

41

14036A

141

303

25

400

19

7

6

9

8

-

5

11

19

71

14037A

141

303

25

401

-19

7

6

9

8

-

5

11

19

71

302

+

1405lA

26 1

402

19

7

6

9

8

-

5

1131

67

23

14052A

141

402

19

7

6

9

8

-

5

11

32

71

26

14053A

41

402

I9

7

6

9

8

-

5

11

17

67

23

GRID A6

5

SERIES 140

GROUP 1 AIR INTAKE

H

Part Number

index Letter

index Letter

Description Variation Number

A

Nut, wing l/4-20 34,41,141

X-276-7

Cover, air cleaner 34,41

47 082 01

Cover, air cleaner 141

277941

B

Element, air cleaner U.L. approved 41,141

47 083 04

Element, air cleaner 34

47 083 01

Base, air cleaner 34,41

48 201 01

Base, air cleaner 141

277940

GRID A7

Description Variation Number

Part Number

Seal, cover 34,41

47 032 03

Gasket, air cleaner 34,41,141

277093

Elbow, air cleaner 34,41,141

48 054 01

Gasket, elbow 34,41,141

277069

Brace, elbow 34,41( 141

277116

Screw, fiat hd. math. (4) #1 O-32 x 5/l 6 in. .34,41( 141 Stud, hold-down 141

X-l 67-2

I, ’ 277942

SERIES 140 GROUP 2 BAFFLE S & SHROU D .

index Letter

Description Variation Number

A

Baff ie, top cyi. #l 36,43

48 063 OS

B

Baffle, top cyi. ##2 36,43

48 063 02

C

Baffle, bottom cyi. #I 36,43

D

Baffle, side cyi. #2 36,43 Housing, blower (Includes F & G) 36 Housing, blower 43

E

Part

Number

c

I

index Letter

48 063 07

48 063 03

48 027 06 48 027 08

GRID A8

Description Variation Number Housing, blower 36,43 Screen, grass 36,43 Baffle, blower housing support 36,43 Baffle, bottom cyi. #2 36,43 Grommet 36,43 Baffle, side cyi. #l 36,43 Screw, H.C. 7/4-20 x l/2 (2) 43

Part Number

48 027 04 48 16208 277058 48 063 04 243035 48 063 06 48 086 09 .

SERIES 140 GROUP3 BREATHER & VENT

’

index Letter

Description Variation Number

A

Cover, valve (2) 4 Gasket, valve cover (2) 4 Clamp, hose (2) 4

8 C

I

Part Number

I

index Letter

Description Variation Number

D

Hose, breather 4 Stud; valve cover (2) 4

270036 E 270034

Part Number

277392 220368

X-426-3

GROUP 4 CAMSHAFT & VALVES

!

J

index’ Letter

Description Variation Number Camshaft 9, 10

Part Number

Description Variation Number.

Part Number

Key, retainer (4) 48 012 01

Key, woodruff #3 9, 10

x-43-1

Nut, jam 3/4-l 6 9, IO

x-119-17

Gear, camshaft 9, 10

277012

Retainer, valve spring (2) 9

230011

Spring, valve (2) 9 Retainer, valve spring (4) 9, 10

index Letter

9, 10

Valve, intake 9 Valve, intake 10

Valve, exhaust 9 Spring, exhaust valve (2) 9 Spring, valve 10 , Rotator, valve (2) 9 Rotator, valve (4)

235010 235011

10

GRID A9

41 755 10

235008 235582 237672 235168 235168 52 413 01 52 413 01

. SERIES 140 GROUP 5 BURETOR (Gasoline)

k9

Index Letter

Description Variation Number

A

Carburetor 31,34

Assembly

Carburetor 41,42

Assembly

B C D

D

-

Index Letter

Description Variation Number

0,

Kit, choke repair (Includes heater housing, pin, gasket, baffle, screws, retainers, link, lever and pin assembly) 31, 34, 4.1, 42

48 053 23

48 053 29

Part Number

-

277469

Gasket, fuel bowl 31, 34, 41, 42

200375

P

Gasket, bowl baffle 31,34,41,42

Stud (2) 31, 34, 41, 42

200439’

Q

Pin, float hinge (2) 31,34,41,42

Connector, 31

200376

R

Spring, idle adjusting (2) (speed or fuel) 31, 34, 41, 42

200380

S

Screw, idle speed adjusting 31, 34, 41, 42

234945

T

Gasket, carburetor 31, 34, 41, 42

271030

U

Spring, high speed adjusting 31, 34, 41, 42

v

Screw, idle adjusting 31,34,41, 42

W

Needle, high speed 41,42

235415

X

Solenoid Assembly 41, 42

4843511

Y

Clamp, hose 41,42

X-426-8

z

Bracket, solenoid 41,42

48 126 11

AA

Chain, solenoid 41,42

48 233 02

BB

Solenoid 41,42

48 435 09

cc

Ring 41,42

48 141 01

E

Float 31,34,41,42

F

Bowl, fuel 31,34,41,42

G

Nut, bowl 31, 34, 41,42

H

Body, ball joint 31, 34,41,42

J

“0” ring 31,34

K

Plunger, solenoid 31,34

L

Bracket, solenoid 31,34

M

Solenoid Assembly ‘(Includes solenoid, lead & terminals) 31,34

N

Part Number

Kit, repair (Includes bowl nut gasket, bowl ring gasket, float pin, bowl gasket, needle valve, needle seat gasket, and needle & seat body) 31, 34,41, 42

.

200408 235448 4710006 45 208 03 41 141 03 41 385 01 45 126 12

41 755 12

221519

_

X-352-l 0

hose x-391-1

200383

I 277210

9

SERIES 140

Index Letter

Description Variation Number

A

Gasket, carburetor 5

B

Adapter, carburetor 5

277881

C

Carburetor 5

A-277878

D

Gasket, air cleaner

E

Elbow, air cleaner

Part Number (2)

3

P

3

271030

H K S

277069 277883

F

Gasket, air cleaner 5

277093

G

Hose (l/2 x 17”) 5

X-6037-2

H

Clip 5

X-672-l 0

J

Sleeving

K

Clamp, hose (2) 5

L

232328

L

Bracket, regulator mounting

M

Regulator, gas 5

5

N

M

X-426-3 Index Letter

277879 B-230695

Valve, gas 277857

0 P

IO

Bushing 5

248896

Nipple, pipe 5

x-204-9

Description Variation Number

~~~ Elbow, street 5

X-21 l-8

Bushing, 5

reducer X-202-23

Adapter, 5

hose X-582-4

Connector, 5 GRID All

Part Number

Spacer, 5

carburetor

mounting

(not

shown) x-391-1 5

bracket

(2) x-400-1 00

L

SERIES 140

Index Letter

Index Letter

Part Number

Seal, rear oil 47, 62

277065

Bushing, 47,62

Plate, closure 47, 62

48 009 04

Pin (2) 47, 62

277062

Insert, exhaust 47, 62

Bearing, ball 47, 62 Ring, retaining 47, 62

X-269-31

Gasket, closure plate 47, 62 Gasket, closure plate (005) 47, 62 Gasket, closure plate (.OlO) 47, 62 Plug, Welch l-1/2 inch 47, 62 Bushing, camshaft 47, 62

277103

front

48 158 02

x-599-2 valve (2) 48 031 01

Screw, hex. hd. (4) 3/8-16 x l-l/2 in. 47

270158

Screw, 62

270956

cylinder

head (4)

X-75-23

plug, pipe (2) 3/4 inch 47, 62

X-75-31

277039

Bushing, 62

48 158 01

235007-S

Elbow 62

277115

160037 _

Cylinder block (Includes H and N) 47, 62

camshaft

Plug, pipe (4) I/8 inch 47, 62

rear

Guide, valve (4) 47, 62

Bearing, crankshaft 47, 62 Bearing, crankshaft 47, 62 Bearing, crankshaft 47, 62

277087

,

Part Number

Description Variation Number

Description Variation Number

48 005 06

Elbow, 62

reducer

X-274-8 hose x-391-1

_ 277208 (.OlO) 48 030 04 (020) 48 030 05

GRI D Al2

11

SERIES 140 GROUP 8 CRANKSHAFT

Index Letter

Description Variation Number Ring, retaining 54 Crankshaft 54 Key, woodruff 54

Part Number

I

Index Letter

Description

D

Gear, crankshaft 54 . Ring, retaining 54

X-269-30 E

48 014 14

Part Number

Variation Number

277009

X-269-32

X-42-15

GROUP 9 CYLINDER HEAD

Index Letter

Description

A

Screw, hex. hd. (17) 3./a-1 6 x 1 -I/2 10

12

Variation Number

Part Number

270158

Index Letter

Description Variation Number

.

Part Number

Washer (19) 3/a 10

270889

Washer (18) a

270889

Screw, hex. hd. (1) 3/8-l 6 x l-1 5/l 6 10

272427

Screw, hex. hd. (18) a

Head, cylinder (2) a, IO

48 015 02

270158

Gasket, cylinder head (2) a, 10

48 052 01

GRID Al3

SERIES 140 GROUP 10 DIPSTICK

E

Description Variation Number

Part Number

277721

Support, oil fill tube 11,14

‘277875

277723

Clamp, hose (2) 14

x-309-1 4

4853804

Line, flexible 14

X-386-63

Index Letter

Description Variation Number

Part Number

A

Dipstick 11,14

B

Tube, dipstick 11 Tube, dipstick 14

6

Elbow, pipe 11, 14

48 283 04

D

Pipe, nipple 11, 14

48 136 02

I

Index Letter

H

Connector, 14

hose X-380-1

GROUP 11 ELECTRIC J

1

Index Letter

Description Variation Number

Part Number

A

Starter Assembly 100, 101

48 098 01

B

Armature . 100, 101

C

Kit, starter drive 100, 101

D

Kit, drive parts (Does not include 100, 101

E

Cap, drive end 100, 101

Index Letter

Description ’ Variation Number

F

Bolt, thru 100, 101

G

Switch,

277605 H 48 755 02 J drive)

48 211 01

relay 100, 101 Bracket, starter support 100, 101 Kit, commutator 100, 101

248846 48 161 04

cap

48 755 13

K

Kit, brush and spring 100, 101

48 227 02

L

Clip, wire

M

101 Cable, 101

GRID Al4

Part Number

48 227 04 48 755 15 x-339-4

battery X-545-25

13

_

GROUP 12 EXHAUST

index Letter A 6

c D E F G

.

Manifold, intake 200, 201, 202, 203, 204 Gasket, intake (2) 200, 201, 202, 203, 204 Stud (2) 200, 201, 202, 203, 204 Strap, lifting (2) 200, 201, 202, 203, 204 Elbow, exh. cyi. #2 200, 201, 202, 203, 204 Elbow, exh. cyi. #I 200, 201, 202, 203, 204 Cover, exh. elbow cyi. #l 200, 201, 202, 203, 204

H J K

14

Part Number

Description Variation Number

Clamp (2) 200, 201, 202 Retainer, nut (4) 200, 201 Duct, air 200, 202, 203, 204, 205

I

index Letter

Description Variation Number

Part Number

Tube, exhaust (right side) 48 t64 03

200, 201, 202, 204

Tube, exhaust (right side) 203, 205 Tube, exhaust (left side)

48 052 02 48 072 04

. 200, 201, 202, 204

.

48 054 05

48 054 04-S

45 054 04

Tube, exhaust (left side) 203, 205 Cover, air duct (2) 200 Cover, exh. elbow cyi. #2 200, 201, 202, 203, 204

48 096 01

Gasket (2) 200, 201, 202, 203, 204

47 445 02

277706 238180 277734

Q

Capiug (2)

R

Grommet, spark plug (2) 200, 201, 202, 203, 204, 205 Clamp, muffler (2) 204, 205

200, 201, 202, 203, 204

S

GRID Bl

277709 277928 277710 277929 277711 48 096 02 277091 25 139 01 278121 X-722-4

SERIES 140 GROUP 13 FLYWHEEL

Part Number

index Letter

Description Variation Number

A

Flywheel Assembly (Includes ring gear and magnets) 41

48 025 14

Flywheel 70

48 025 24

I

index Letter

I B C

Assembly

Description Variation Number

Part Number

Nut, lock 41,70

277595

Key, woodruff 41,70

x-45-3

GROUP 14 FUEL PUM P

N

index Letter

Description Variation Number Lead 300, 301, 302, 303, 305 Baffle 302, 303 Bracket, fuel pump 300, 301, 302, 303 Solenoid 300 Pump, fuel 300 Pump, fuel 301, 302, 303 Pump, fuel 305 Terminal 301, 302, 303 Line, fuel 302, 303 Line, fuel 300 Line, fuel 301

Part Number

I

238306

index Letter

I J

277767 Kl 277722 K2 47 462 02 K3 45 393 03 L 238641 M 277818 N X-367-l 48 516 01 0 265811 P 265462 GRID 82

Description Variation Number Line, fuel 305 Connector, hose 301, 302, 303, 305 Elbow (2) 302, 303 El bow 301 Elbow 300 Cover, pump pad 300, 301, 302, 303, 304, 305 Gasket, fuel pump 300, 301, 302, 303, 304, 305 Clamp, insulated 305 Clamp, insulated (2) 305 Screw, drill 305 Hose Assembly 305

Part Number

278130 x-391 -1 x-447-1 0 X-555-2 x-774-1 240282 25 041 05 X-672-1 4 X-672-l 5 x-794-2 278122

15

SERIES 140

GROUP 17 26 I

28

WL

/\ 30

31

I

4

34

12 ’

\ 11

35

Index Letter 1

2

Part Number

Description Variation Number Governor 16, 25

Kit (includes

Governor 16, 25

assembly

Gasket, governor 16, 25

*)

housing

Index Letter

Description Variation Number

48 310 28

*14

Weight, governor 16, 25

48 310 30

+15

Flyweight, 16, 25

. *I6

277078

Part Number (4)

277117

spark advance

(2)

Breaker, cam 16, 25

277114 48 149 04

*3

Ring, retaining 16, 25

X-269-15

*17

Shaft, governor 16, 25

“4

Governor, 16, 25

277561

*18

Shim 16, 25

l5

Housing, 16, 25

48 081 02

*19

Kit, sleeve 16, 25

l6

Bearing, ball 16, 25

240202

*20

Race, thrust bearing 16, 25

l?

Gasket, governor 16, 25

277099

*21

Bearing, roller thrust 16, 25

277100

*8

Shaft, governor 16, 25

48 420 08

+22

Race, thrust bearing 16, 25

277102

“9

Key, woodruff 16, 25

X-42-8

*23

Governor, 16, 25

48 096 05

Ring, retaining 16, 25

X-269-4

*24

Bearing,

‘IO

gear governor

*11

Pin, flyweight 16, 25

*12 13

16

cover assembly

assembly

277007 237022

(includes

cover needle

shim)

48 755 01

.

277101

x-293-2

16, 25 pivot

230080

25

Breather, 16, 25

Spring, spark (2) 16, 25

48 089 01

26

Gasket, breather 16, 25

277073

Pin, roll 16, 25

X-280-8

Elbow, tube 16, 25

X-324-7

*27

GRI D 93

housing

277018

SERIES 140 GROUP 17 GOVERNOR (Continued) Index Letter

Description Variation Number

28

Line, oil

Index Letter

Description Variation Number

48 353 05

35

48 030 02

36

Screw, governor adjusting (2) 16, 25 Arm, governor control 16, 25 Yoke, governor 16, 25 Ring, retaining 16, 25 Screw, ball 16, 25 Lever, governor

Part Number

16, 25

l29 *30 +31 32 33 34

Needle, bearing 16, 25 Seal, oil 16, 25 Bearing, needle 16, 25 Rod, throttle 16, 25 Body, ball joint 16, 25 Spring, governor 16, 25

275055

*37

x-293-3

l38

271151

39 “40

45 208 03

Part Number 277333 277332 48 471 02 277104 48 194 01 48 087 03

16, 25 41

48 091 01

Spring, linkage 25

. 230117

GROUP 18 IGNITION

Index Letter A

Description Variation Number

C

Plate, coil mounting (2) 400, 401, 402 Plug, spark (2) 400, 401, 402

D E F G .H

Index Letter

Description Variation Number

N

Clip, cable (2) 400, 401, 402 Clip, high tension (2) 400 Kit, stator 400 Rod, breaker push 400, 401, 402 Breaker 400, 401 Breaker 402 Gasket, breaker cover 400, 401 Gasket, breaker cover 402 Cover, breaker 400, 401, 402

Coil 400, 401, 402

B

Part Number

Lead, high tension (2) 400, 401, 402 Condenser 400; 401, 402 Regulator 400 Connector, body 400 Grommet 400

277375 271694 235041-S 48 348 04 230722 41 403 05

0 236602 220297

I

P

GRID B4

Part Number

210281 270154 4708501 X-489-8 48 150 02 48 150 03 220174 220074 232535 17

SERIES 140

Index Letter

Description Variation Number

Gasket, oil pan 19 Pan, oil 19

18

Part Number

E

277014 48 199 18

Pipe, nipple 19

A-l 07

Pipe, tee 19

A-108

Index Letter

F

Description Variation

Number

Elbow, oil drain 19 Plug, pipe 19

G

H

Washer (4) 19 Pin, dowel 19

GRID B5

Part Number SA-472 X-75-1 8 ,’

270889 230125-S

SERIES 140

0Q

Index Letter

Description Variation Number

A

Piston - assembly (Std.) (2) (Includes pin & retainers) 7 Piston - assembly (.003) Includes pin & retainers Piston - assembly (.OlO) (Includes pin & retainers) Piston - assembly (.020) (Includes pin & retainers) Piston - assembly (.030) (Includes Pin & retainers)

Part Number

I I I

Index Letter

B

48 074 06 48 074 07 48 074 08 48 074 09

0 \

GROUP 22 PISTON & ROD

Description Variation Number

Part Number

Retainer (41 7 ‘I_ Rod, connecting - assembly (2) (Std.) 7 Rod, connecting - assembly (.OlO U.S.) (A.R.) Ring set - std. & .003 (2) 7

47 018 01

48 067 12 48 067 13 48 108 05

Ring set - .OlO Ring set - .020 Ring set - .030

48 074 10

E

48 108 06 48 108 07 48 108 08

GROUP 25 PUMP

\ a!i@@ OIL

Index Letter

Description Variation Number Strainer, oil 6 Screw, relief valve 6 Pump, oil 6 Tube, oil inlet 6

Part Number

I I

Index Letter

277202 277694 48 393 23

Description Variation Number Spring, relief valve 6 Ball, steel 6 Clip, oil tube 6

Part Number

-

48 089 03 X-212-3 270085

4812303 GRID B6

19

SERIES 140 G ROU P 26 G EAR C ov

Index Letter

Description Variation Number

A

Gasket, gear cover plate 9 Plate, gear cover 9 Gasket, gear cover 9

6 C

Part Number

Index Letter

Description Variation Number Cover, gear 9 Screw, hex. hd. (2) 5/16-18x l-3/4 9 Seal, front oil

277022 277021 277020

9

Part Number

277493

277086

/

52 032 08 ’

GROUP 29 OIL FILTER

Index Letter

Description Variation Number

A

Adapter, filter assembly (Includes B, C & D) 8 Gasket 8

B

20

Part Number

I

Index Letter

4818003 48 04103

GRID B7

Description Variation Number Adapter, oil filter 8, Nipple 8 Filter, oil 8

PartNumber

48 180 03 277234 277233

._

SERIES 140

I

/* f53 0

GR’OUP 31 HIGH TEMPERATURE CUTOUT

. I

Index Letter

Description Variation Number Switch, cutout 1, 2

Part Number

25 703 01-S

48 099 07

I

GROUP 32 OIL PRESSURE . CUTOUT Index

. Letter A

Description Variation Number

Part . Number

Switch, oil pressure 5

I

271662

GROUP 39 GASKET SETS Description Variation Number

Part Number

Gasket Set (Without seals) 1

48 004 01

Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, air cleaner elbow Gasket, gear cover plate Gasket, breather Gasket, governor housing Gasket, closure plate Gasket, air cleaner Gasket, manifold (2) Gasket, governor Gasket, closure plate ,005 (3) Gasket, closure plate .OIO (3) Gasket, insulator Gasket, manifold Gasket, manifold Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2)

52 041 11 270034 271030 277014 277020 277069 277022 277073 277078 277087 277093 277091 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02

.

Description Variation Number Gasket Set (Includes seals) 1 Seal, front oil Gasket, breaker cover Gasket, valve cover (2) Gasket, carburetor Gasket, oil pan Gasket, gear cover Gasket, gear cover plate Seal, rear oil Gasket, air cleaner elbow Gasket9 breather Gasket, governor housing Gasket, closure plate Gasket, manifold (2) Gasket, air cleaner Gasket, governor Gasket, closure plate .005 (3) Gasket, closure pate *.OlO(3) Gasket, insulator Gasket, manifold Gasket, manifold (4) Gasket, fuel pump Gasket, oil filter (2) Gasket, cylinder head (2) Gasket, manifold (2)

GRID 88

Part Number

48 755 03 52 032 08 5204111

270034 271030 277014 277020 277022 277065 277069 277073 277078 . 277087 277091 277093 277099 277103 277115 277649 277628 277629 47 041 04 48 041 03 48 052 01 48 052 02

21

.

GROUP 41 SHORT BLOCK

Index Letter

Description

A

Short block - assembly

Variation

1

22

Number

Part Number

48 522 18

I I

GRID 89

Index Letter

Description Variation

Number

Part Number

SERIES 140 GROUP 109 GENERATOR

Index Letter

Description Variation Number

A

Support, Eng. (Left Side) ALL Mount, cup (4) ALL Spring, compression (Eng.) (2) ALL Tray IO, 14 Tray

B C D

II,15

\

Tray 12 Tray (Replaces 238320)

Part Number

Index

I Letter

*

Description Variation Number Tray

277744

278165

31

237452 E 237463 F 277737

Tray 32 Spring, compression (Gen.) (2) ALL Spacer (2) 3/8 I.D. x l/2 0.0. x 3” lg.

G

Strap, ground

238034

X-400-82

238321

H

Spacer (2) 3/8 I.D. x l/2

221272

10, 11, 12, 13 0.0..

x 2-V/32”

ALL

J

277811

K

Mount, tee (4) ALL Terminal, grounding c

17

277978

L

Support, oil filltube

Tray 19

277736

Tray 16

278166

ALL

277739

277738

13,18

Part Number

14, 15, 16, 17, 18, 19, 31, 32

Tray

17, 31

GRID

BlO

lg. X-400-108 237451 x-377-11 277875

23

SERIES 140

index Letter

Description

A

Bracket, end - assembly

Variation

Part Number

Number

(Includes B thru M) 52, 53, 56, 57

index Letter

I

(Includes 69

A-238395

B thru M)

ALL

B-238503

B-238484

Bracket, end - assembly - Discontinued B-238396

Bracket, end - assembly B-238428

Bracket, end - assembly (Includes 66

B thru H, K thru M, Y thru DO)

A-277808

24

H, L, M, Q, GG)

233833 71, 72

277803

57, 58, 64, 65

241624 72

241837 238150

F

Shim, brush holder

G

Holder, brush

GRID Bll

Holder, brush 71

B-277807 B thru

287978

71

ALL

B thru H, K thru M, Y thru DO)

Bracket, end assembly (Includes 71

B-277806

Spring (2)

Bracket, end - assembly (Includes 67

except

Regulator, voltage 71 Plate 66, 67, 68, 69, 70, Brush (2) 52, 53, 54, 55, 67, 59, 60, 61, 62, 63, Brush (2) 66 Brush (2) 67, 68, 69, 70, 71,

B thru M)

(Includes B thru M) 54, 59, 64

B-277805

Regulator, voltage

B thru M)

(Includes B thru M) 55, 58, 63

B thru H, L thru FF)

(Includes B thru H, K thru FF) 68, 70, 72

B-238485

Bracket, end - assembly (Includes 62

Part Number

Number

Bracket, end - assembly

Bracket, end - assembly (Includes 61

Variation

Bracket end - assembly

Bracket, end - assembly (Includes 60,65

Description

ALL

A-2781 50

ALL

238248 except

71

269367 239247

SERIES 140 GENERAT0.R

Index Letter

Description

H

Strap, ground 66 Strap, ground 67, 68,69,70, 71, 72

J

K

Variation Number

Board, circuit 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Harness, wire 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Harness, wire 66, 67, 68

Part Number

Index Letter

Description

S

Ring, collector

T

Bolt, over (4)

N

Breaker, circuit (1) (30 amp, 1 pole) 52, 53, 54, 55, 56, 57, 58, 59, 60, 61,63, 64, 71 Breaker, circuit (2) (30 amp, 1 pole) 63, 67, 69 Breaker, circuit (20 amp, 1 pole) 52, 53, 54, 56, 57, 59, 61, 62, 64, 65, 66, 68, 70, 71, 72 Bracket, end 52, 53, .54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65 Bracket, end 66, 67, 68,69, 70, 71, 72 Panel, controller ALL

0

Bolt, thru 52,55,56,58,60,63,65,67,69,71,72 Bolt, thru l/2-13 x 9-l/2 in. 53,54,57,59,61,62,64,66,68,70

Q

Ring, tolerance

P

Rotor - assembly (Includes R & S)

ALL

52,55,56,58,60,63,65,67,69,71,72

C-2691 50

U

V

269169

Bolt, over (4) 53, 54, 57, 59, 61, 62, 64, 66, 68, 70 Adapter, generator 52, 53, 54, 55 Adapter, generator 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72 Fan, generator (Service with 238204) ALL

277802

233835

233835 X

Stator 52,55,56,58,60,63,65,67,69,71 Stator 53, 54, 57, 59, 61, 64, 66 Stator 62, 68, 70 Stator 72 Guard, generator fan

233866

’

238213 238231

277728

C-238204 238242 238202 238332 238333

Relay - assembly (Includes 2 thru DD) * A-241 760

66

Relay - assembly (Includes Z ihru DD)

238393

67, 68, 69, 70, 71, 72

277801

Z

238461

AA

242196 . BB

242893

cc

23821 I

DD C-238236

B-2381 94

EE

Terminal (2) 66,67, 69, 70, 71, Plug 66,67 Plug 69,70,71,72 Connector 66, 67, 68, 69, 70, Relay 66, 67, 68, 69, 70, Receptacle 66 Receptacle 67, 68,69, 70, 71,

FF GG

Connector 68, 69, 70, 71 Grommet, nylon 71

GRID 812

72

‘A-241 828 236830 236977 269166

71, 72

236979

71, 72

241737 287570

72

269165

Washer, hardened All

X-758-1

238246

238214

ALL

Y

Bearing, ball ALL

238134

52,55,56,58,60,63,65,67,69,71,72

277839

Rotor - assembly (Includes R & S) 53,54,57,59,61,62,64,66,68,70

Part Number

Variation Number

ALL

230857

W L

GROUP 201 ASSEMBLY (Continued)

X-801-2 X-252-1 3 239429

25

SERIES 140

.

GROUP 301 CONTROLLER ASSEMBLY

Index Letter A

Part Number

Description Variation Number Controller (Includers 20,21

Assembly 0 thru M)

Nut, dress 20,21

K L

L

26

Part Number

M

Harness, wiring 20, 21, 22, 23

277933

Harness, wiring 26

. 287873

N

269174

Fuse, lamp 1 amp. 20,21

284205

Box, controller 20, 21 Board, circuit 20,21

277966

Controller Assembly (Includes 0 thru T) 22

. B-241 752

Controller Assembly (Includes 0 thru T) 23,26

B-241939

C-2691 55

Diode (REl) 22, 23,26

241739

C-2691 48

Bracket, relay mounting 22, 23, 26

241759

C-269157

Fuse, 10 amp 20,21

Relay (ICR, 2CR, 3CR) (3) 22, 23, 26

241736

223316

Block, fuse 20,21

Receptacle 22, 23, 26

269173

Board, circuit 20,21

Receptacle 22, 23, 26

287570

C-269149

Clamp (2) 20, 22, 23, 26

Cover, controller 22, 23, 26

241756

X-672-l 0

Clamp 21

Switch, rocker 22, 23, 26

X-672-1 0

Clamp (2) 20, 22, 26

Fuse, controller 22, 23, 26

X-672-1 0

Clamp 21, 23

X-672-l 0

Cover, controller 20,21

J

Description Variation Number

C-269155

Nut, dress 20, 21

H

Index Letter

box casting

GRID 613

* _

. 287536

269176 (lOA) (internal) 223316

.

SERIES

140

ACCESSORIES Muffler Kit Description

.

Part No.

Muffler Kit - Curb Side or Street Side Clamp Arrestor, spark Clamp

Description

Part No.

Bracket, muffler mtg. Strap, muffler mtg. Muffler

277724 277725 277726

PA-277718 237548 277679 277707

LP Conversion Kit -

PA-277882

Description

Part No.

Description

Part No.

Screw (2) Screw (2) Washer, lock (2) Washer, lock (2) Screw (2) Elbow, connector Spacer (2) Clamp, hose (2) Clamp, wire .

X-5-46 X-6-23 x-20-1 x-21-1 x-55-5 x-391 -15 x-400-1 00 X-426-3 X-672-10

Hose Sleeving Gasket, carburetor (2) Gasket, air cleaner elbow Gasket, air cleaner base Carburetor Regulator Assembly Adapter, carburetor Elbow, air cleaner

X-6037-2 232328 271030 277069 277093 A-277878 A-277880 277881 277883

.

Systems Check -

A-269207

Description

Part No.

Description

Part No.

Ring, lock Fuse, 3 amp Washer, insulating (2) Switch, toggle Fuse, 15 amp Fuse, 1 amp

151511 243273 243321 268015 283645 284205

Connector Button, switch (3) Holder, fuse Circuit board Box Switch, pushbutton (3)

284920 287580 287787 A-287984 287986 287988

Remote Switch Description

Part No.

Screw Board, circuit

X-798-1 A-2691 51

A-269178

Description

Part No.

Panel, remote Switch, rocker

269158 269176

I

Remote Switch -

A-269181

Description

Part No.

Description

Part No.

Screw Panel, remote Switch, rocker

X-798-1 269158 269176

Board, circuit Meter, hour

A-2691 80 238736

c

Nameplates and Decals

Description

Part No.

Nameplate - KOHLER 5500 ’ Nameplate - KOHLER 7000 Nameplate - Service Schedule Nameplate - KOHLER - Specification Decal - To Prevent Fire or Accident

238318 238319 239437 238639 237998

I

Description Decal-Positive Terminal Warning Decal-Equipment Ground Decal-Off-on, Circuit Protector Decal-Replace with UL Tested Kohier Filter Decal-Alternator Electrical System Decal-UL

GRID 814

.

Part No. 238402 238575 238578 238618 277356 238092 27

.