INDIAN OPPORTUNITIES AND CHALLANGES INNOVATION NORWAY NEW DELHI NOVEMBER 2005
INTRODUCTION TO INDIA
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INDIA
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INDIA
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INDIA - A FACTFILE • India is a Union of States with parliamentary system of Government • Land area: 3.29 million square kilometres • Capital: New Delhi • Population: 1.1 billion Exchange rate: Rs. 45/$ • Foreign Exchange reserves: US$ 160 Billion 5
INDIA - A FACTFILE • Exports: US$ 80 billion in FY04 • Imports: US$ 105 billion FY04 • Climate: mainly tropical with temperature ranging from 100 - 400 C in most parts • Time zone: GMT + 51/2 hours
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TOTAL GDP AND PPP GDP 2004 Total GDP
Total PPP GDP
7 Source: World Bank: World Development Indicators Database, 15/07/2005
FDI CONFIDENCE INDEX 78%
Highly Educated Workforce Rule of Law
India
Management Talent
73%
27%
73%
27%
70%
Transparency
China
22%
30%
66%
Cultural Barriers
34%
57%
Regulatory Environment
43%
50%
Availability of M&A Targets Consumer Sophistication Competitor Presence
50%
46%
54%
45%
55%
Tax Regime
42%
58%
Quality of Life
41%
59%
41%
59%
40%
60%
39%
61%
Political/Social Stability Economic Reform Financial/Economic Stability
36%
64%
Production/Labor Costs
35%
65%
Government Incentives
34%
66%
Infrastructure
29%
Access to Export Markets
22%
Market Growth Potential Market Size
Source:FDI Confidence Index AT Kearney; Oct 04 Vol 7
71%
6%
78% 94%
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LOW CONSUMPTION GOODS (KGs) – PER GLOBAL CAPITA LEVEL
DEVELOPED
INDIA
PETROLEUM PRODUCTS
590
2600
100
STEEL
121
415
24
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OIL PRODUCERS EXPORTERS AND IMPORTERS
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COAL
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NET ENERGY IMPORTING COUNTRIES COUNTRY
NET ENERGY IMPORTS (mtoe)
USA
663
JAPAN
437
GERMANY
214
KOREA
177
ITALY
154
FRANCE
137
SPAIN
109
INDIA
100
CHINA
66
Source: IEA, for 2003
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INDIAN SHIPPING SCENARIO
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GROWTH PATTERN – INDIAN SHIPPING PERIOD 1997-98 1998-99 1999-00 2000-01 2001-02 2002-03 2003-04 2004-05 CAGR Last 7 yrs Last 2 yrs
COASTAL SHIPS MGT 234 0.643 250 0.656 273 0.682 316 0.697 336 0.734 425 0.805 436 0.808 458 0.811 10.07% 3.81%
3.37% 0.33%
OVERSEAS SHIPS MGT 244 6.200 240 6.212 240 6.231 230 6.119 224 6.087 191 5.372 203 6.136 228 7.202 -0.96% 9.26%
2.16% 15.79%
INDIAN TOTAL SHIPS MGT 478 6.843 490 6.868 513 6.913 546 6.817 560 6.821 616 6.178 639 6.944 686 8.013 5.30% 5.53%
WORLD MGT 439.0 444.1 449.4 475.2 487.0 503.0 533.3 546.6
2.28% 13.89%
Based on: Tonnage statement, Government of India
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INDIA’S FOREIGN-GOING FLEET
Gas Carriers 5%
Product Tankers 20%
215 Foreign-Going vessels 82 bulk carriers (38%) 51 crude carriers (24%) 44 product tankers (20%) 11 gas carriers at (5%) and 27 Others (13%).
Others 13%
Crude Oil Carriers 24%
Bulk Carriers 38%
Based on: Tonnage statement, Government of India
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INDIA’S COASTAL FLEET VESSEL TYPE
NO’S
GT
TUGS
170
46404
OSVs
78
80428
GEN. CARGO VESSELS
65
98187
PASSENGER FERRIES
37
76950
SUPPLY VESSELS
32
90394
PILOT AND SURVEY LAUNCH
22
6639
DREDGERS
21
84634
PRODUCT TANKERS
11
37385
BULK CARRIERS
9
226388
BARGES
3
1220
CRUDE OIL CARRIERS
2
50080
OTHERS
4
9683
TOTAL
454
808392
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AGE PROFILE Age group
Nos.
DWT
< 5 years
73
1,273,800
5-9 years
88
1,528,560
10-14 years
100
1,737,249
15-19 years
137
2,385,480
>20 years
267
4,655,160
665
11,580,249
Total
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KEY PLAYERS IN INDIAN SHIPPING Company
Turnover (2004-05) Million Euro
No. of ships owned
DWT
Shipping Corporation of India Ltd. (SCI)
628
83 owned (in addition, 53 ships are managed and manned )
4.62 million (Plus 68,000 DWT of other manned vessels)
The Great Eastern Shipping Co. Ltd.
380
42
3.02 million
Turnover for 2004-05 merged with Great Eastern Shipping
31
43,000 tons
Mercator Shipping
49
13 (Excluding Barges)
Varun Shipping
46
16
0.54 million
Essar Shipping
157
30
1.65 million
The Great Offshore (newly formed through de-merging)
1.34 million (Plus 6,500 tons of barge tonnage)
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FUTURE PLANS - SHIPOWNERS Company
Vessel types
Future plans
Shipping Corporation of India Ltd. (SCI)
Crude oil Tankers, Product Tankers, Chemical Tankers, Gas Carrier, Bulk Carrier, Liner Ships, OSVs,Passengercum-Cargo Vessels
Expansion, modernisation & diversification of its fleet (US$ 1.0 billion investment approved by Indian Government) Exploring setting up of Joint Venture companies One Crude oil Tanker on order list,being built at Hyundai, Korea, delivery scheduled at the end 2005
Essar Shipping
VLCC, Suezmax carriers, Product Tankers, Dry bulk carriers, Mini bulk carriers, Tugs
Focusing on refining & marketing To cover the entire value chain from oil terminal to international logistic Development of Vadinar Terminalling Facility with Crude oil tankage cap. of 5.79 mill. Tankage cap. Of 6.81 mill. Barrels.Annual throughput capacity of 200 mill. Barrels Plans to emphasize more on Integrated coastal trade & transport
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FUTURE PLANS - SHIPOWNERS The Great Eastern Shipping Co. Ltd.
Crude oil Carrier, Product Carrier, Gas Carrier, Bulk Carrier
Five Product Carriers (Medium Range) expected to be delivered by mid 2007 Embarking upon plans for expansion,modernization & diversification of its fleet
The Great Offshore
PSVs, AHTS, AHT, DSVs, Harbour Tugs, Const.Barges, Drilling Units
Mercator Shipping
Tankers, Bulk Carrier, Barges
Varun Shipping
Tankers, Gas Carriers, Bulk Carrier, AHTS
Takeover of three new AHTSVs and two PSVs Capitalizing on global opportunity in Exploration & Production sector New takeover from Klaveness Shipping Norway for nine bulk carrier worth $400 m by Dec 2005 Eyeing on 10% of Indian bulk market Replacement of ageing tonnage & selection, training of skilled seafarer Adding of more vessels Planning to invest Rs. 1,000 cores in the current financial year Company with Exmar group of Belgium & IOC bid for LNG Tanker against tender floated by Petronet LNG. If accepted the partners will jointly float a new company in India & operate the LNG tanker on charter for 25 years
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ANALYSIS OF CURRENT SHIPBUILDING ACTIVITY IN INDIA
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MAJOR SHIP YARDS IN INDIA
GOVERNMENT OWNED
3. 4.
COCHIN SHIPYARD LTD., COCHIN HINDUSTAN SHIPYARD, VISHAKAPATNAM
PRIVATELY OWNED
8.
ABG SHIPYARD, SURAT BHARATI SHIPYARD LTD.
9.
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Large
MARKET SEGEMENTATION AND POSITIONING OF INDIAN YARDS Large Conventional Vessels
?
Large Specialised Vessels CSL
HSL
?
AAGL Alcock Ashdown Gujarat Ltd. AML Alang Marine
Small
AAGL
ABG
CSE AML BSL
Conventional Public Sector
BSL
Bharati Shipyard Ltd.
CSE
Chowgule & Co. Ltd.
CSL
Cochin Shipyard Ltd
DSE
Dempo Shipbuilding & Eng .
HSL
Hindustan Shipy ard Ltd
Specialised Private Sector
Not to scale Size of the circle denotes turnover (2003 -04)
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TURNOVER FROM SHIPBUILDING Turnover Figures of Major Indian Shipyards (from Shipbuilding) CSL
HSL
ABG
Bharati
Linear (ABG)
Linear (Bharati)
Rs. Millions
4000 3000 2000 1000 0
2000-01
2001-02
2002-03
2003-04
2004-05
CSL
1444
1193
2352
2284
HSL
667
932
472
399
ABG
857
485
2145
2743
2962
Bharati
881
594
611
1217
1926
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No. of vessels
EXPORTS FROM INDIAN YARDS
45 40 35 30 25 20 15 10 5 0
Export Domestic
2005
2006
2007
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ORDER BOOK POSITION TONNAGE TYPE
PRIVATE
GOVERNMENT OWNED
DWT
155,660
639,560
CGT
210,540
256,368
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CURRENT ORDER BOOK BY VESSEL TYPE (AS IN DEC. 2004) 2005* Vessel type
Nos.
2006*
DWT
Nos.
2007*
DWT
Nos.
Tugs
7
9245
5
3876
Bulk Carriers
1
13300
2
60000
Oil barges
1
369
OSVs
2
1530
Ferries
6
3060
Dredgers
1
1050
Bulk Carriers (IV)
11
20750
3
6000
Total
29
49304
10
69876
2005* Vessel type
Nos.
2006*
DWT
Tug
Nos.
DWT
2
60000
2
60000
2007*
DWT
Nos.
DWT
4
5850
4
5750
3
90000
Bulk Carriers
5
4158
3
90000
Tanker (Product)
2
15250
1
10000
OSVs
4
3866
4
4616
1
716
Total
11
23274
12
110466
8
96466
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OFFSHORE VESSELS INDIA’S OSV FLEET – BY OWNERSHIP Owner ONGC SCI GESCO Essar Garware Others Total
INDIA’S OSV FLEET – BY AGE
Age group (years) < 10 10-15 15-20 20-25 25-30 > 30 Total
Numbers
Average Age (yrs)
32 10 14 2 5 15 78
19.1 20.8 13.5 21 21 20 18.4
No. of vessels 2 3 0 30 24 2 61
% 3.3% 4.9% 0.0% 49.2% 39.3% 3.3%
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INVESTMENT PLANS - OFFSHORE
ONGC Year Vessels 2007-2009 MSV OSVs / AHTS Jack-up Rig 2008-2010 OSVs / AHTS
No Investment 01 US$ 600 million 17 02 19 US$ 270 million
•
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INVESTMENT PLANS - OFFSHORE
Shipping corporation of India
Essar Shippping
To replace its 10 vessels in two phases Company will concentrate more on cargo ships in terms of fleet expansion Cannot go for fleet expansion, unless ONGC gives commitment of hiring SCI vessels on long term charter.
Buying one 2nd hand Tug Planning 3 AHTS with 6000 hp engine
Garware Shipping
Planning to acquire three PSV at a cost of US$ 62.4 mn MOU signed for delivery of a second-hand PSV Talks with Norwegian Shipyard for two PSVs – scheduled deliveries in Oct-06 & April-07
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ABG SHIPYARD ABG Shipyard Type
1 2 3 4 5 6 7 8 9 10
DWT
CGT
Current Owner
AHTS
1,500
4,093 Fredriksen Group
AHTS
1,500
4,093 Fredriksen Group
AHTS
1,500
4,093 Fredriksen Group
AHTS
1,500
4,093 Fredriksen Group
Supply
1,300
3,840 ESNAAD
Supply
1,300
3,840 ESNAAD
Supply
1,300
3,840 ESNAAD
AHTS
1,500
4,093 Fredriksen Group
AHTS
1,500
4,093 Fredriksen Group
Diving Spt
1,000
3,293 Vroon B.V.
Total
13,900
39,371
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BHARATI SHIPYARD Bharati Shipy ard Ty pe DWT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CGT
Current Owne r
MPP
6,500
6,359 MK Shipping B.V.
MPP
6,500
6,359 MK Shipping B.V.
MPP
6,500
6,359 MK Shipping B.V.
MPP
6,500
6,359 MK Shipping B.V.
MPP
6,500
6,359 MK Shipping B.V.
MPP
6,500
6,359 MK Shipping B.V.
Products
5,250
4,135 Al Jaber Transport
Ro-Ro/Lo-Lo
5,000
4,733 Nor Lines AS
Ro-Ro/Lo-Lo
5,000
4,733 Nor Lines AS
PSV
2,200
5,450 Groupe Bourbon
PSV
2,200
5,450 Groupe Bourbon
AHTS
1,700
6,240 Halul Offshore
AHTS
1,700
6,240 Halul Offshore
Ro-Ro
5,000
6,540 Sea-Cargo AS
Ro-Ro
5,000
6,540 Sea-Cargo AS
AHTS
2,200
6,560 Great Eastern Shpg.
AHTS
2,200
6,560 Great Eastern Shpg.
AHTS
2,200
7,040 Great Eastern Shpg.
AHTS Total
2,500
81,150
6,560 Great Eastern Shpg.
114,935
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CHOWGULE SHIPYARD Chowgule Shipy ard Ty pe DWT
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CGT
Current Owner
MPP
4,450
4,047 Apollo Shipping
MPP
4,450
4,047 Apollo Shipping
MPP
4,450
4,047 Apollo Shipping
MPP
3,600
3,835 SKS (Ship) Ltd.
MPP
3,600
3,835 SKS (Ship) Ltd.
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Union Transport Plc
MPP
4,450
4,047 Befracht. Schoning
MPP
4,450
4,047 Befracht. Schoning
MPP
4,450
4,047 Befracht. Schoning
Total
60,600
56,234
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ALCOCK ASHDOWN SHIPYARD Alcock Ashdown Shipyard Type DWT CGT
Current Owner
1 Products 2 Products
3 000
3 774 Gudami International
3 000
3 774 Gudami International
Total
6 000
7 548
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COCHIN SHIPYARD Cochin Shipyard Type DWT
1 2 3 4 5 6 7 8 9 10
CGT
Current Owner
Bulk
30,000
10,795 Clipper Group
Bulk
30,000
10,795 Clipper Group
Bulk
30,000
10,795 Clipper Group
Bulk
30,000
10,795 Clipper Group
Bulk
30,000
10,795 Clipper Group
Bulk
30,000
10,795 Clipper Group
PSV
3,500
8,672 Fredriksen Group
PSV
3,500
8,672 Fredriksen Group
PSV
3,500
8,672 Fredriksen Group
PSV
3,500
8,672 Fredriksen Group
Total
194,000
99,458
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HINDUSTAN SHIPYARD Hindustan Shipyard Type DWT
1 2 3 4 5 6 7 8 9 10 11
CGT
Current Owner
Bulk
30,000
10,795 Good Earth Maritime
Bulk
30,000
10,795 Good Earth Maritime
Bulk
30,000
10,795 Good Earth Maritime
Bulk
30,000
10,795 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
Bulk
53,000
15,397 Good Earth Maritime
RoPax Total
1,560
13,800 Shpg. Corp. of India
439,560 149,362
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DELIVERY SCHEDULES
For the first time (deliveries scheduled in 2006), the order book for exports has overtaken the domestic orders (in numbers as well as DWT terms).
Even when viewed in terms of numbers, greater number of vessels will be delivered in 2006 to the foreign owners.
Also, the vessels delivered in 2006 will be of a much larger average DWT. This can be inferred from the fact that despite near tripling of DWT in the period 2005 to 2006, the number of vessels have nearly halved.
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EXPANSION PLAN – COCHIN SHIPYARD Cochin Shipyard: planning to invest around Rs.160 crores (Rs. 1.6 billion) to develop: Open
building space with provision for launching powered by
a hydraulic system; Additional 20-30%
fabrication facilities
increase in the yard’s capacity.
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EXPANSION PLAN – ABG SHIPYARD
ABG Shipyard: investing Rs. 3.75 billion for setting up a new shipyard in Dahej, Gujarat. It is expected to be operational by 2006. The new yard will be able to:
Build vessels up to 300 m length, including Aframax and VLCCs
Adopt state-of-the-art shipbuilding technologies and
Production integration through CAD/CAM & ERP
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EXPANSION PLAN – BHARATI SHIPYARD
Bharati Shipyard is investing in expansion and modernization of its Ratnagiri shipyard at an estimated cost of Rs. 650 million. On completion, the yard will:
Build vessels of a maximum length of 170 m, including Handysize
Have a dry dock of 176 x 33meters instead of wet dock
Raise the capacity of its gantry crane to 120 tons with a span of 50 meters
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PROPOSED SHIPYARDS
L&T Shipyard
Cochin Port Trust plans a large shipyard
Pipavav Shipyard
Adani Shipyard
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GROWTH LIMITATIONS - INDIAN SHIPPING Twin ills
Endless bureaucracy and
The seductive narcotic of protectionism (C.Horrocks, Intl.Chamber of Shipping).
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FUTURE DEMAND FOR EQUIPMENT
Design & consultancy services
Naval architecture and marine engineering services
CAD/CAM software
Design & detailed engineering services
Training
NC Plasma plate cutting machines
Plate and frame bending machines
Pipe bending machines
Goliath cranes
Surface preparation equipment
Paint spraying equipment
Synchro-lifts
Testing and laboratory services
R&D
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IMPORTED MARINE EQUIPMENT & COMPONENTS: MARKET SIZE 2005-06
2006-07
2007-08
2008-09
2009-10
At current growth rate (10%)
51
56
62
68
75
At 20% growth after 2007-08
51
56
67
81
97
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PROCUREMENT AND DECISION MAKING PROCESS
The mechanism for selection and approval of equipment to be installed onboard is specified in the shipbuilding contract.
The contract also provides for substitution by mutual agreement in case the specified make is not readily available.
Often, the owner selects the main equipment. At times, the yard suggests the make and type and the owner approves it.
There is a difference in the way in which equipment selection is undertaken by the public and private sector yards. 45
PROCUREMENT AND DECISION MAKING PROCESS Public sector yards
Required to go through elaborate tendering process for each vessel
Difficult to standardise since each time, a different supplier may secure the order
Cannot establish long-term relations and obtain attractive discount and credit terms with a group of suppliers because of the tendering process
The decision-making is often slow and payments could be delayed.
Private sector yards
Quick decisions are taken based on price, credit terms and project delivery schedules
Standardisation and Efficient Supply Chain Management is possible
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GOVERNMENT POLICIES
Automatic Approval for investments
Release of foreign exchange
Retention of sales proceeds in foreign exchange
30% subsidy from the government coffers
Foreign Direct Investment
Tonnage tax benefits
Draft National Maritime Development Policy is ready
Freedom to government owned shipping companies 47
CONCLUSIONS
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SUCCESS STORIES –SUPPORTING HISTORICAL EVIDENCE
TELECOM
INFORMATION TECHNOLOGY
AUTOMOBILES
AUTO ANCILLARY
BUSINESS PROCESS OUTSOURCING
STEEL MANUFACTURE
PHARMACEUTICALS 49
OUR RECOMMENDATIONS
LOOK AT THE MARKET IN TERMS OF MEDIUM AND LONG TERM POTENTIAL
TO DO SO IT IS ADVISABLE TO HAVE A PROACTIVE STRATEGY IN PLACE
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OPTIONS
HIRE YOUR OWN MARKETING PROFESSIONAL
TIE-UP WITH AN AGENT
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INNOVATION NORWAY
ROADSHOW – VISIT TO MAJOR SHIPYARDS IN 2006
INFORMATION SERVICES
RESEARCH
ADVISORY SERVICES
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