Hp Designjet 2500cp-2000cp Quick Reference Service Manual
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HP DesignJet 2500CP HP DesignJet 2000CP Printers
Quick Reference Service Manual
ENGLISH
Copyright HewlettPackard Company 1997 This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated into another language without the prior written consent of HewlettPackard Company.
First edition, November 1997
Warranty
WARNING
The information contained in this document is subject to change without notice.
The procedures described in this manual are to be performed by HP-qualified service personnel only.
Hewlett-Packard makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Hewlett-Packard shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
Electrical Shock Hazard Serious shock hazard leading to death or injury may result if you do not take the following precautions: Ensure that the ac power outlet (mains) has a protective earth (ground) terminal. Disconnect the Printer from the power source prior to performing any maintenance. Prevent water or other liquids from running onto electrical components or circuits, or through openings in the enclosure.
Product Support, Barcelona Division Hewlett-Packard Española, S.A. Avda. Graells, 501 08190 Sant Cugat del Vallès Spain
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HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
1
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
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HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
3
010035 Error data ( : If the value of each letter is , then the component is OK. If the value of each letter is then the component has failed. Electronics signal failed (ignore other values). Elevator Stepper Motor Failed. Refill Stepper Motor Failed. Primer Stepper Motor Failed.
Service station (ZĆaxis) Stepper Motor Failed. Service station (XĆaxis) Stepper Motor Failed. Bail Stepper Motor Failed. Try the following: D If then replace the Electronics Module. D Check the Interconnect Cables. D Check the failed Stepper Motor is connected correctly. D If Bail, Elevator or the Refill Stepper Motors are faulty, then: S Replace Refill interconnect cable. Replace Refill interconnect PCA. D If Faulty Primer or Service Station Stepper Motors Ć Replace Service Station Interconnect cable. D If Faulty Elevator Stepper Motor Ć Replace Elevator Assembly. D If Faulty Refill Stepper Motor Ć Replace Refill Assembly. D If Faulty Primer Stepper Motor Ć Replace Primer Assembly. D If Faulty Service Station Stepper Motors Ć Replace Service Station Assembly. D If Faulty Bail Stepper Motor Ć Replace Bail Stepper Motor Assembly. D Replace Electronics Module.
010036 - Switch the Printer OFF from the back and then disconnect the Trailing Cable from the Electronics Module. Switch the Printer ON and see if the Error Code now changes to 010037". If the error code remains as 010036", replace the Electronics Module. If the Error Code changes to 010037" then refer to that error code.
010036 00000800 - Problem with the YĆaxis or ANY Stepper Motor.
010036 00001000 - Problem with the XĆaxis or ANY Stepper Motor.
010037 Ć Check/replace Trailing Cable. Replace Carriage Assembly. Replace Electronics Module.
010038 Ć Refer to error code 010037".
010039 Ć Check/replace Trailing Cable. Replace Carriage Assembly.
010040 Ć Refer to error code 010037".
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
5 0$- # -# +$(- + ( " $( .+$(" $($-$ &$3 -$)( ()-# + ++)+ ) 0$&& ** + ! + -) -# + & / (- ++)+ ) !)+ !.+-# + $(!)+' -$)(
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5 0$- # -# *+$(- + ( " $( ! ++)+ ) + ** +, + *& & -+)($ , ) .&
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
5
6 # & /# -1$ / /$*) )/ - *)) / ' # & ' . !*/# -$( - / ++ - */*- ) ).*- # & /# / /# $- /0 . /# / - *)) / /2 ) /# +-$( - .. ( '4 ) /# . -1$ ./ /$*) - $) /# *-- / +*.$/$*) ) - )*/ .,0 5 /*" /# - # & /# / /# -$( - / ++ - */*- $. .#*-/ +' -1$ / /$*) $)/ - *)) / ' +' -$( - .. ( '4 +' -1$ / /$*) .. ( '4 +' ' /-*)$ . * 0' 6 # & $! /# $)& -/-$ " . - $)./ '' *-- /'4 *) /# ' 1 /*- ) /# / /# - - )* * ./ ' . $) /# 2 4 # &- +' /# !$'' )/ - *)) / ' # & ' . !*- /# ' 1 /*- / ++ - */*- ) ).*- # & /# / /# ' 1 /*/ ++ - */*- $. .#*-/ +' !$'' )/ - *)) / +' ' 1 /*- .. ( '4 +' ' /-*)$ . * 0' 6 # &- +' !$'' )/ - *)) / ' # & !$'' / ++ */*- ) ).*- ' . # & /# / /# !$'' ./ ++ - (*/*- $. .#*-/ +' !$'' )/ - *)) / +' !$'' .. ( '4 +' ' /-*)$ . * 0' 6 -!*-( /# !$'' '$ - /$*) # & !*- * ./ ' . $) /# !$'' + /# # &- +' !$'' )/ - *)) / ' # & /# ' . !*- /# !$'' / ++ - */* ) ).*- # & /# / /# !$'' ./ ++ - (*/*- $. .#*-/ +' !$'' )/ - *)) / +' !$'' .. ( '4 +' ' /-*)$ . * 0' 6 -!*-( /# -1$ / /$*) '$ - /$*) # & /# / /# -1$ / /$*) !' " $. $)./ '' *-- /'4 # & /# / /# -1$ / /$*) )0/ $. $)./ '' *-- /'4 # )0/ $. '* / *) /# !-*)/ .$ *! /# -1$ / /$*) %0./ '*2 /# -$)/# ' ) #*' - # &- +' /# -1$ / /$*) )/ - *)) / ' # & ' . !*- /# -1$ / /$*) *(+*) )/. # & /# / /# -1$ / /$*) ./ ++ - (*/*-. - .#*-/ +' -1$ / /$*) .. ( '4 +' ' /-*)$ . * 0' 6 # & $! /# $)& -/-$ " . - $)./ '' *-- /'4 *) /# ' 1 /*- ) /# / /# - - )* * ./ ' . $) /# 2 4 # &- +' !$'' )/ - *)) / ' # & ' . !*- /# ' 1 /*- / ++ - */*- ) ).*- # & /# / /# ' 1 /*- ./ ++ (*/*- $. .#*-/ +' !$'' )/ - *)) / +' ' 1 /*- .. ( '4 +' ' /-*)$ . * 0'
6 -!*-( !$'' '$ - /$*)
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6
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
040xxx Ć Press ENTER and switch the printer OFF. Make sure the MIO card is installed correctly and switch the printer ON again. If this error code continues to appear then replace the MIO Card. If the system error continues to appear after replacing the MIO card, replace Electronics Module.
040601 Ć Install latest version of the MIO Card.
050000 Ć Clean Mark Encoder. Check Line Sensor is installed/connected correctly. Perform Service Accuracy Calibration. Replace lens cover which is installed on the line sensor. Replace Line Sensor Assembly. Replace Trailing Cable. Replace Carriage Assembly. Replace Electronics Module. 060000 Ć Close the Window if it is open. Move the printer to a location with less light. The Printer MUST be kept away from direct intense sunlight or a spotlight. Replace the Line Sensor Assembly. Replace the Trailing Cable. Replace the Carriage Assembly. Replace the Electronics Module. 060100 Ć Calibrate Line Sensor. Clear EEROM and perform all calibrations again. Replace Electronics Module and perform all calibrations
060200 Ć Incompatible Firmware and Carriage PCA. Upgrade Firmware.
060300 Ć Incompatible Firmware and Line Sensor. Upgrade Firmware.
060400 Ć Incompatible Carriage PCA and Line Sensor. Replace Line Sensor. Calibrate Line Sensor.
060500 Ć Calibrate Line Sensor.
07xxxx Ć Firmware Error. Make sure you have the latest version of the Flash SIMM (firmware) installed or upgrade the firmware revision of the Flash SIMM. If the error code remains after installing the latest Flash SIMM then report the error to the HP Response Center or the nearest HP Support Office, stating the following information: D Model and Serial Number of the printer. D the complete error number. D service print (
). D plot file where the error has occurred. D additional comments about the usage, the setting, etc..
08xxxx - PostScript Error. Refer to Error Code 07xxxx 080001 - Hard Disk Drive installed without PostScript.
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
7
HP DesignJet 2500CP only -() $ ''&' 09xxxx Ć Hard Disk Drive Error. Switch the printer OFF and ON again. If Error Code reappears, check that the Hard Disk data cable is correctly connected at both ends. Also check that the Hard Disk Power Cable is correctly connected. Replace Hard Disk data cable. If Error Code continues to appear, replace Hard Disk. -() $ ''&' 090004 - PostScript installed without Hard Disk Drive.
Service Tests %) '"% )! '+" ()( " %&()" ( %* -() $ Hold the UP and ENTER keys down and switch printer N from the power switch on the back of the printer. Wait until Status/Initializing" is displayed before releasing keys.
Once Status/Ready" is displayed, scroll to Utilities / Service Tests / Diagnostics and press %) ' button. Use ''&, buttons to scroll through test selections and press %) ' button to begin a specific test. WARNING:
Only replace one component at a time and check if the error has gone before replacing another component. Using this procedure you will be able to determine exactly which component failed.
# )'&%" ( Purpose Ć Test Electronics Module, Hard Disk, Line Sensor (only presence), Trailing Cable and Carriage Assembly (does not test the MIO Card). If . Ć Test Passed. If "#", "#" or "#" Ć Replace Electronics Module. If "#" Ć Check Hard Disk Power Cable is correctly connected. Replace Hard Disk data cable. If Error Code continues, replace Hard Disk. If "#" Ć Check if Line Sensor is installed/connected correctly. Check/replace Trailing Cable. Replace Carriage Assembly. If "#" Ć Remove Printheads and clean flex contacts on Carriage Assembly and Printheads. Reseat Printheads and try test again. Perform the Printhead Continuity test. Replace the complete Ink Delivery System of each color one by one, performing this test each time. Check/replace Trailing Cable. Replace Carriage Assembly.
"% %(&' Purpose Ć Test the Line Sensor. REPLACE THE LENS COVER BEFORE YOU PERFORM THIS TEST IN ORDER TO PREVENT ANY AEROSOL PROBLEMS. If ' % #* " Ć Test Passed. If ' % "# #* "# " Ć Replace the lens cover on the Line Sensor. Make sure that the Mark Encoder on the Driver Roller is clean. Perform the Electronics test. Check if the Media used is suitable for the printer. Check if the Line Sensor is installed/connected correctly. Replace Line Sensor.
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
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HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
9
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)&%$' . '( ( ! ''"!, ! ''"!, ' & ' & %& % #%% ! ''"!, ' & ' & %& % . %! ! '(%%& "$($& %! ! ''"!,
10
Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
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
! # .+)(, 3 " $ -" .%- , --#'!, ( -" )+#'-" , #, (+ #'$, (+ #&!#'! '
#, (+ .+ % '$, "#, - ,- #, (+ #' (+&-#(' ('%1 0"# " &#!"- + *. ,- #' -" / '- ( ' , %-#('
! # # $#& .+)(, 3 " $ -" )+#&#-#/ , ' + ,, &), ( -" )+#'-" , " /%. , ,"(0' (+ %% +#'-" , ,"(.% # + '- /%. #, ,"(0' -" ' -"+#'-" ", ('-#'.#-1 )+( % & +1 -" (%%(0#'! 1 DO NOT replace any parts. . Remove the Printheads and clean the flex contacts on the Carriage and the Printheads. Reseat the Printheads and try the test again. 2 Even if one of the Printheads failed the Printhead Continuity test, you must remove the Printheads from the Carriage and try installing them . Before installing each Printhead, check the continuity of all four Printheads. The frontĆpanel should display a 3ffff / 3fff result for each Printhead that is not inserted and the original values (the value that was displayed before the Printhead was removed) for the Printheads when they are inserted. If you get a value that is different than 3ffff / 3fff when the Printheads are removed then you must perform step again. If you get the same results after repeating step 1, then the carriage is damaged. Replace the Carriage Assembly. When you insert each Printhead, the values for that Printhead. If the values of other Printheads also change, then the problem is the Printhead itself and the actual Printer. In this case you replace the complete Ink Delivery System of the color that failed. 3 If you continue getting the original value (the value that was displayed before the Printhead was first removed) then you replace the complete Ink Delivery System of the color that failed and try the test again. 4 As a , replace Carriage Assembly.
! .+)(, 3 ( +(-- -" +#/ (%% + 0" ' #- + *.#+ , % '#'!
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
11
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
((# ! # ! ( " " " "# % " " ! " %
' ( " ' ,, #$ ( " ! "!"
#$$ # ! ( !# " " !" " !! & ! " " " !! & " !! & !! & " " ! !! & ! " ! " # !" #" ! & % # # #!" % " !" #" ! " & " "& " " !! & " !# "" " ! " " " "
#& &)'( # ! ( " " " !"& " ! ! " Load white media before performing this calibration. WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. REPLACE THE LENS COVER BEFORE YOU PERFORM THIS CALIBRATION IN ORDER TO PREVENT ANY AEROSOL PROBLEMS. ' '& ( "
(+# * *#'& THIS CALIBRATION IS NO LONGER VALID AND SHOULD NEVER BE PERFORMED.
(#&*" ) $#!&% &* # ! ( "!" !! & " " ! " "% " "! WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. ' '& ( " ' #$ ( " " "" ! " & $ "! #! " "( # " & " " " " "" ! " " " $ & &!" " "" ! " ! !" ! !"
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
13
" $# & $$ # WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. % & % '' & # ! & # ! # #
" ( & $ # $ !" $" & # ! # " WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. % & % & # ! & # ! # #
"& %"( & ! WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. You must use HP Matte film to perform this calibration even if it is not supported. You can select it as any media in the frontĆpanel. % & % & # ! & # ! # #
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
&(-"( ( " )&$#' / # & " "''&- )'( ( $&*"( * ! "("" #)"(& + #)"(' ( ")!& # '+( ' This Calibration must be used to reset the Maintenance counter to ZERO after the Preventive Maintenance Kit has been installed in order to disable the Maintenance Advised" message on the frontĆpanel. #( #+" ( +( ' #)"(& "#)+" &$ " ( (&#" ' #) )'( ( +( ' #)"(& #-"+ &$ " ( (&#" ' #) ' ( # #+ " -' (# )'( ( '+( ' #)"(& D D D
* ++)/ / "&' ( #)"(& (
)/( ++)/ / &' ( #)"(& ( (-"+ / ( ( ,( (
)(- 0*" "- ('0 . &' '" &( ",&$("- *+&(-"+ )&$#' / # " "''&- ' ( #"( (-$ #" - $#'' + " ( $& "(& ((' ( ( "+ & ' ' " "'( -#) % ." ()- "'( "+ (&#" ' #) )&&"( #"( (-$ + '$ - -#) % ." "'( "+ (&#" ' #) . &(& ( + + '$ - &'' * ++)/ - (# '( "+ (-$ #"( !'' . ##' &(& ( + '$ - #" ( &#"(/$" ' * (!
)/( ++)/ -' (# ' ( #"( (-$ &%) & " ( " $&'' (-"+ &'( ( ! #'(& $( $& "( ' '"( (# ( $& "(& ( #( & #"( (-$' /&'' " ( (! (()- " +" )."+"! IF YOU DO NOT SELECT ANY FONT SET, THE ROMAN FONT WILL BE SELECTED BY DEFAULT WHEN A POSTSCRIPT FILE IS SENT.
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
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Quick Reference Service Manual
ENGLISH
Copyright HewlettPackard Company 1997 This document contains proprietary information that is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated into another language without the prior written consent of HewlettPackard Company.
First edition, November 1997
Warranty
WARNING
The information contained in this document is subject to change without notice.
The procedures described in this manual are to be performed by HP-qualified service personnel only.
Hewlett-Packard makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Hewlett-Packard shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
Electrical Shock Hazard Serious shock hazard leading to death or injury may result if you do not take the following precautions: Ensure that the ac power outlet (mains) has a protective earth (ground) terminal. Disconnect the Printer from the power source prior to performing any maintenance. Prevent water or other liquids from running onto electrical components or circuits, or through openings in the enclosure.
Product Support, Barcelona Division Hewlett-Packard Española, S.A. Avda. Graells, 501 08190 Sant Cugat del Vallès Spain
+). & ,"))-#(! #$ # $,(1 , , ' . - .* 1#$ # )& -2-. (
3 "#, #+'0+ + /#,#)( ' (, -"- -" +#(- + ( *)'2 ., '!#(! (%,
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
& -+)(# , ,- *& -" +#&#(! & *& -" ++#! ,, ' &2 $' -- ( '2 * - )*. '*1 , '' .# 1 2 " % -"- -" + + () ) ,-+. -#)(, #( -" 02 ) -" #& ,, ' &2 + )+' -" #& ,- *0 , )-*,- , ). *,&$)" " % # -" .&-2 , (,)+ #, #(,-&& )++ -&2 " % # -" & )+ -" .&-2 , (,)+ #, )(( - )++ -&2 *& -" .&-2 (,)+
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#"' "(#(& * %& & &#!( '$ 0&# *#"' ), "#" '/ --.,2#" $ 0&# *#"' '/ +,0 --.,2#" "2'/# 0&# !1/0,*#. 0, 1/# *#"' +" !&#!( 0, /## '$ 0&# -., )#* '/ +,3 /,)2#" #.$,.* 0&# #$')) )' . 0',+ +" 0.5 0, ), " 0&# *#"' % '+ #-) !# 0&# 2#.".'2# //#* )5 #*,2# 0&# .'2# ,))#. +" '+/0 )) '+ 0&# !,..#!0 -,/'0',+ +) ' #)% % "' ' !&& $$%& ) " ' % "'% & #(' '# (' #% & ('' " &#!( 0&# *#"' - 0& +" !)# . '0 '$ +#!#// .5 #.$,.* 0&# 100#. #/0 #-) !# 0&# 100#.
//#* )5 #-) !# 0&# 2#.".'2# //#* )5 +"& "'"" !&& $$%& #" ' %#"'," &# )#+/ !,2#. 3&'!& '/ '+/0 ))#" ,+ 0&# )'+# /#+/,. '/ "'.05 )# + 0&# .( +!,"#. ,+ 0&# .'2#. ,))#. #-) !# 0&# )#+/ !,2#. ' /#./ 1'"# & -0#. #+/ '+0#+ +!# % "'% #& "#' #)% &#!( 0& 0 0&# -,3#. !,." '/ !,++#!0#" !,..#!0)5 &#!( 0& 0 0&# ) /& '/ '+/0 ))#" !,..#!0)5 '+ 0&# !,..#!0 /),0 0&# $'./0 /),0 $.,* 0&# )#$0 0 0&# !( ,$ 0&# .'+0#. .5 0, "'/!,++#!0 )) 0&# ! )#/ - .0 $.,* 0&# .,+0 +#) )# $.,* 0&# )#!0.,+'!/ ,"1)# +" 0&#+ 0.5 0, -,3#. 0&# .'+0#. % '+ $ +,0&'+% --# ./ ,+ 0&# $.,+06- +#) "'/-) 5 0&#+ .#-) !# 0&# )#!0.,+'!/ ,"1)# $ 0&# .'+0#. ",#/ ,3#. + 3'0& 0&# ! )#/ "'/!,++#!0#" 0&#+ 0&# -., )#* *1/0 # 3'0& +,0&#. !,*-,+#+0 ,$ 0&# .'+0#. , $'+" 0&# $ 1)05 !,*-,+#+0 -,3#. 0&# .'+0#. +" !,++#!0 ,+# ,$ 0&# ! )#/ +" -,3#. % '+ +!# 0&# $ 1)05 !,*-,+#+0 '/ !,++#!0#" '0 3')) +,0 )),3 0&# .'+0#. 0, -,3#. &'/ !,*-,+#+0 /&,1)" 0&#+ # .#-) !#" % "'% & $%# !& ) ' # " &#!( 0& 0 0&# #"' #+/,. '/ '+/0 ))#" !,..#!0)5 &#!( '$ 0&# ! )# $,. 0&# #"' #+/,. '/ !,++#!0#" !,..#!0)5 &#!( '$ 0&# '+!& .*/ .# ",3+ 0&# '+!& .* )#2#. /&,1)" # ($ (# /1.# '+# #+/,. '/ '+/0 ))#" !,..#!0)5 $ +#!#// .5 .#-) !# '+# #+/,. #-) !# #"' #+/,. #.$,.* )#!0.,+'!/ #/0
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2
Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
3 *& & -+)($ , ) .&
3 # % 3 ( ) + ( )*-$ & , (,)+, ' $ *$( #30# & + !$&& & / -)+ *+$' + ( , +/$ ,- -$)( & * -# !)+ ' " *& & -+)($ , ) .&
3 *& & -+)($ , ) .&
3 # % !$&& +/$ - -$)( (- + )(( - & , *& !$&& (- + )(( - *& +/$ - -$)( ,, ' &2 *& & -+)($ , ) .&
3 # %+ *& + $&$(" & +!)+' ++$ " &$ + -$)( *& ++$ " ,, ' &2 *& & -+)($ , ) .&
++)+ - & -+)($ , ) .& ! ( ! $& +/$ ,- -$)( ! ( ! $& )-# ! (, ! $& & -+)($ , ) .& ! ( $, ,#)+-3 $+ .$- +/$ - -$)( ! ( $, ,#)+-3 $+ .$- )-# ! (, + ,#)+-3 $+ .$- +/$ - -$)( ! ( $, ()- +.(($(" ( -# & -+)($ , ) .& ! ( $, ,#)+-3 $+ .$- & -+)($ , ) .& ! ( $, ()- +.(($(" ( -# +/$ - -$)( ! ( $, ,#)+-3 $+ .$- +2 -# !)&&)0$(" # % -# +/$ - -$)( ! ( $, )(( - )++ -&2 ! )-# ! (, ! $& + *& & -+)($ , ) .& ! +/$ - -$)( ! ( $, ! .&-2 # % +/$ - -$)( (- + )(( - & *& +/$ - -$)( ,, ' &2 *& & -+)($ , ) .&
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++)+ - 3 1$, )-)+ $& 3 1$, )-)+ $& )-# )-)+, $& +2 -# !)&&)0$(" D # % -# - )-# )-)+, + )(( - )++ -&2 D ! .&-2 3 1$, ')-)+ S # % !$&& (- + )(( - & *& !$&& (- + )(( - *& 3 1$, )-)+ ,, ' &2 D ! .&-2 3 1$, )-)+ 3 *& 3 1$, )-)+ ,, ' &2 D ! )-# )-)+, ! $& + *& & -+)($ , ) .&
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
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010035 Error data ( : If the value of each letter is , then the component is OK. If the value of each letter is then the component has failed. Electronics signal failed (ignore other values). Elevator Stepper Motor Failed. Refill Stepper Motor Failed. Primer Stepper Motor Failed.
Service station (ZĆaxis) Stepper Motor Failed. Service station (XĆaxis) Stepper Motor Failed. Bail Stepper Motor Failed. Try the following: D If then replace the Electronics Module. D Check the Interconnect Cables. D Check the failed Stepper Motor is connected correctly. D If Bail, Elevator or the Refill Stepper Motors are faulty, then: S Replace Refill interconnect cable. Replace Refill interconnect PCA. D If Faulty Primer or Service Station Stepper Motors Ć Replace Service Station Interconnect cable. D If Faulty Elevator Stepper Motor Ć Replace Elevator Assembly. D If Faulty Refill Stepper Motor Ć Replace Refill Assembly. D If Faulty Primer Stepper Motor Ć Replace Primer Assembly. D If Faulty Service Station Stepper Motors Ć Replace Service Station Assembly. D If Faulty Bail Stepper Motor Ć Replace Bail Stepper Motor Assembly. D Replace Electronics Module.
010036 - Switch the Printer OFF from the back and then disconnect the Trailing Cable from the Electronics Module. Switch the Printer ON and see if the Error Code now changes to 010037". If the error code remains as 010036", replace the Electronics Module. If the Error Code changes to 010037" then refer to that error code.
010036 00000800 - Problem with the YĆaxis or ANY Stepper Motor.
010036 00001000 - Problem with the XĆaxis or ANY Stepper Motor.
010037 Ć Check/replace Trailing Cable. Replace Carriage Assembly. Replace Electronics Module.
010038 Ć Refer to error code 010037".
010039 Ć Check/replace Trailing Cable. Replace Carriage Assembly.
010040 Ć Refer to error code 010037".
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
5 0$- # -# +$(- + ( " $( .+$(" $($-$ &$3 -$)( ()-# + ++)+ ) 0$&& ** + ! + -) -# + & / (- ++)+ ) !)+ !.+-# + $(!)+' -$)(
++)+ - .&-2 $ (,)+ .&-2 $( #5 +' (,)+ .&-2 !$&& ,, ' &2 (,)+ .&-2 & / -)+ (,)+ .&-2 +/$ - -$)( (,)+ .&-2 +$' + (,)+ +2 -# !)&&)0$(" D % ,.+ -# - && , (,)+, + )(( - )++ -&2 D ! .&-2 +/$ - -$)( )+ +$' + , (,)+, 5 # %+ *& +/$ - -$)( (- + )(( & D ! .&-2 !$&& ,, ' &2 )+ & / -)+ , (,)+, 5 # %+ *& !$&& (- + )(( - & D ! .&-2 $( #5 +' , (,)+ 5 *& $( #5 +' (,)+ D ! .&-2 !$&& ,, ' &2 (,)+ 5 *& !$&& ,, ' &2 D ! .&-2 & / -)+ (,)+ 5 *& -# & / -)+ ,, ' &2 D ! .&-2 +/$ - -$)( (,)+ 5 *& -# +/$ - -$)( ,, ' &2 D ! .&-2 $ (,)+ 5 *& $ (,)+ D ! .&-2 +$' + (,)+ 5 *& +$' + ,, ' &2 D *& & -+)($ , ) .&
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5 ! + -) ++)+ ) 1111
5 *& & -+)($ , ) .&
5 ,- & -+)($ , ) .& +!)+' -# !)&&)0$(" &$ + -$)(, ++$ " !$&& $( (,)+ +/$ - -$)( +$(-# &$"(' (- )&)+ &$ + -$)( +/$ .+ 2 % ,.+ 2). # / -# & - ,- / +,$)( )! -# & ,# !$+'0 + $(,- && *& & -+)($ , ) .&
5 + ,, ( + 5 )(!$".+ -# !+)(- * ( & , --$(", ! *),,$ & (- + +/$ ) ( & + -# ! ++)+ ) )(-$(. , + *& & -+)($ , ) .&
5 ! ++)+ ) ** + .+$(" ()+' & )* + -$)( ( ()- .+$(" $($-$ &$3 -$)( -# ( *+) & ' ( ,)&/ 2 ,0$- #$(" -# *+$(- + ( " $( (- + $( +/$ ) .+$(" $($-$ &$3 -$)( ++)+ ) 4 ** +, ! + -) -# - ++)+ ) !)+ !.+-# + $(!)+' -$)(
5 0$- # -# *+$(- + ( " $( ! ++)+ ) + ** +, + *& & -+)($ , ) .&
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Quick Reference Service Manual
5
6 # & /# -1$ / /$*) )/ - *)) / ' # & ' . !*/# -$( - / ++ - */*- ) ).*- # & /# / /# $- /0 . /# / - *)) / /2 ) /# +-$( - .. ( '4 ) /# . -1$ ./ /$*) - $) /# *-- / +*.$/$*) ) - )*/ .,0 5 /*" /# - # & /# / /# -$( - / ++ - */*- $. .#*-/ +' -1$ / /$*) $)/ - *)) / ' +' -$( - .. ( '4 +' -1$ / /$*) .. ( '4 +' ' /-*)$ . * 0' 6 # & $! /# $)& -/-$ " . - $)./ '' *-- /'4 *) /# ' 1 /*- ) /# / /# - - )* * ./ ' . $) /# 2 4 # &- +' /# !$'' )/ - *)) / ' # & ' . !*- /# ' 1 /*- / ++ - */*- ) ).*- # & /# / /# ' 1 /*/ ++ - */*- $. .#*-/ +' !$'' )/ - *)) / +' ' 1 /*- .. ( '4 +' ' /-*)$ . * 0' 6 # &- +' !$'' )/ - *)) / ' # & !$'' / ++ */*- ) ).*- ' . # & /# / /# !$'' ./ ++ - (*/*- $. .#*-/ +' !$'' )/ - *)) / +' !$'' .. ( '4 +' ' /-*)$ . * 0' 6 -!*-( /# !$'' '$ - /$*) # & !*- * ./ ' . $) /# !$'' + /# # &- +' !$'' )/ - *)) / ' # & /# ' . !*- /# !$'' / ++ - */* ) ).*- # & /# / /# !$'' ./ ++ - (*/*- $. .#*-/ +' !$'' )/ - *)) / +' !$'' .. ( '4 +' ' /-*)$ . * 0' 6 -!*-( /# -1$ / /$*) '$ - /$*) # & /# / /# -1$ / /$*) !' " $. $)./ '' *-- /'4 # & /# / /# -1$ / /$*) )0/ $. $)./ '' *-- /'4 # )0/ $. '* / *) /# !-*)/ .$ *! /# -1$ / /$*) %0./ '*2 /# -$)/# ' ) #*' - # &- +' /# -1$ / /$*) )/ - *)) / ' # & ' . !*- /# -1$ / /$*) *(+*) )/. # & /# / /# -1$ / /$*) ./ ++ - (*/*-. - .#*-/ +' -1$ / /$*) .. ( '4 +' ' /-*)$ . * 0' 6 # & $! /# $)& -/-$ " . - $)./ '' *-- /'4 *) /# ' 1 /*- ) /# / /# - - )* * ./ ' . $) /# 2 4 # &- +' !$'' )/ - *)) / ' # & ' . !*- /# ' 1 /*- / ++ - */*- ) ).*- # & /# / /# ' 1 /*- ./ ++ (*/*- $. .#*-/ +' !$'' )/ - *)) / +' ' 1 /*- .. ( '4 +' ' /-*)$ . * 0'
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
040xxx Ć Press ENTER and switch the printer OFF. Make sure the MIO card is installed correctly and switch the printer ON again. If this error code continues to appear then replace the MIO Card. If the system error continues to appear after replacing the MIO card, replace Electronics Module.
040601 Ć Install latest version of the MIO Card.
050000 Ć Clean Mark Encoder. Check Line Sensor is installed/connected correctly. Perform Service Accuracy Calibration. Replace lens cover which is installed on the line sensor. Replace Line Sensor Assembly. Replace Trailing Cable. Replace Carriage Assembly. Replace Electronics Module. 060000 Ć Close the Window if it is open. Move the printer to a location with less light. The Printer MUST be kept away from direct intense sunlight or a spotlight. Replace the Line Sensor Assembly. Replace the Trailing Cable. Replace the Carriage Assembly. Replace the Electronics Module. 060100 Ć Calibrate Line Sensor. Clear EEROM and perform all calibrations again. Replace Electronics Module and perform all calibrations
060200 Ć Incompatible Firmware and Carriage PCA. Upgrade Firmware.
060300 Ć Incompatible Firmware and Line Sensor. Upgrade Firmware.
060400 Ć Incompatible Carriage PCA and Line Sensor. Replace Line Sensor. Calibrate Line Sensor.
060500 Ć Calibrate Line Sensor.
07xxxx Ć Firmware Error. Make sure you have the latest version of the Flash SIMM (firmware) installed or upgrade the firmware revision of the Flash SIMM. If the error code remains after installing the latest Flash SIMM then report the error to the HP Response Center or the nearest HP Support Office, stating the following information: D Model and Serial Number of the printer. D the complete error number. D service print (
). D plot file where the error has occurred. D additional comments about the usage, the setting, etc..
08xxxx - PostScript Error. Refer to Error Code 07xxxx 080001 - Hard Disk Drive installed without PostScript.
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
7
HP DesignJet 2500CP only -() $ ''&' 09xxxx Ć Hard Disk Drive Error. Switch the printer OFF and ON again. If Error Code reappears, check that the Hard Disk data cable is correctly connected at both ends. Also check that the Hard Disk Power Cable is correctly connected. Replace Hard Disk data cable. If Error Code continues to appear, replace Hard Disk. -() $ ''&' 090004 - PostScript installed without Hard Disk Drive.
Service Tests %) '"% )! '+" ()( " %&()" ( %* -() $ Hold the UP and ENTER keys down and switch printer N from the power switch on the back of the printer. Wait until Status/Initializing" is displayed before releasing keys.
Once Status/Ready" is displayed, scroll to Utilities / Service Tests / Diagnostics and press %) ' button. Use ''&, buttons to scroll through test selections and press %) ' button to begin a specific test. WARNING:
Only replace one component at a time and check if the error has gone before replacing another component. Using this procedure you will be able to determine exactly which component failed.
# )'&%" ( Purpose Ć Test Electronics Module, Hard Disk, Line Sensor (only presence), Trailing Cable and Carriage Assembly (does not test the MIO Card). If . Ć Test Passed. If "#", "#" or "#" Ć Replace Electronics Module. If "#" Ć Check Hard Disk Power Cable is correctly connected. Replace Hard Disk data cable. If Error Code continues, replace Hard Disk. If "#" Ć Check if Line Sensor is installed/connected correctly. Check/replace Trailing Cable. Replace Carriage Assembly. If "#" Ć Remove Printheads and clean flex contacts on Carriage Assembly and Printheads. Reseat Printheads and try test again. Perform the Printhead Continuity test. Replace the complete Ink Delivery System of each color one by one, performing this test each time. Check/replace Trailing Cable. Replace Carriage Assembly.
"% %(&' Purpose Ć Test the Line Sensor. REPLACE THE LENS COVER BEFORE YOU PERFORM THIS TEST IN ORDER TO PREVENT ANY AEROSOL PROBLEMS. If ' % #* " Ć Test Passed. If ' % "# #* "# " Ć Replace the lens cover on the Line Sensor. Make sure that the Mark Encoder on the Driver Roller is clean. Perform the Electronics test. Check if the Media used is suitable for the printer. Check if the Line Sensor is installed/connected correctly. Replace Line Sensor.
8
Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
$$ ( % *( % '$"!% . %& ! "! &% ! & $$ * % - . %& %% - ! - ! !$ - ! . "" + '$ & &! & % $ $!% " !$ &$ " " .* % !&!$ %% + - ! . " !$ %&$ "
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HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
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!%"$% )&%$' . '( #$+ ( # ( $$& !! !* (#, )(($# # # &" #'$&' ) . '( '' - . ( ( ( #$+ #'$& ' '( $&&(!, &%! #$+ #'$& ! - . ( ( ( ( $$& #'$& ' '( $&&(!, &%! ( ( $$& #'$& - . ( ( ( ( $$& #'$& ' '( $&&(!, &%! ( ( $$& #'$& - - - $& - . ( !! !* #'$& ! ( !! #(&$##( ! %! ( !! ''"!, - . (#, )(($# #'$& ! %! (#, )(($# ''"!, - . #'$& ! %! ( #'$& ''"!, - . # &" #'$& ! %! ( # &" #'$& ''"!,
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)&%$' . '( ( ! ''"!, ! ''"!, ' & ' & %& % #%% ! ''"!, ' & ' & %& % . %! ! '(%%& "$($& %! ! ''"!,
10
Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
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
! # .+)(, 3 " $ -" .%- , --#'!, ( -" )+#'-" , #, (+ #'$, (+ #&!#'! '
#, (+ .+ % '$, "#, - ,- #, (+ #' (+&-#(' ('%1 0"# " &#!"- + *. ,- #' -" / '- ( ' , %-#('
! # # $#& .+)(, 3 " $ -" )+#&#-#/ , ' + ,, &), ( -" )+#'-" , " /%. , ,"(0' (+ %% +#'-" , ,"(.% # + '- /%. #, ,"(0' -" ' -"+#'-" ", ('-#'.#-1 )+( % & +1 -" (%%(0#'! 1 DO NOT replace any parts. . Remove the Printheads and clean the flex contacts on the Carriage and the Printheads. Reseat the Printheads and try the test again. 2 Even if one of the Printheads failed the Printhead Continuity test, you must remove the Printheads from the Carriage and try installing them . Before installing each Printhead, check the continuity of all four Printheads. The frontĆpanel should display a 3ffff / 3fff result for each Printhead that is not inserted and the original values (the value that was displayed before the Printhead was removed) for the Printheads when they are inserted. If you get a value that is different than 3ffff / 3fff when the Printheads are removed then you must perform step again. If you get the same results after repeating step 1, then the carriage is damaged. Replace the Carriage Assembly. When you insert each Printhead, the values for that Printhead. If the values of other Printheads also change, then the problem is the Printhead itself and the actual Printer. In this case you replace the complete Ink Delivery System of the color that failed. 3 If you continue getting the original value (the value that was displayed before the Printhead was first removed) then you replace the complete Ink Delivery System of the color that failed and try the test again. 4 As a , replace Carriage Assembly.
! .+)(, 3 ( +(-- -" +#/ (%% + 0" ' #- + *.#+ , % '#'!
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
11
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Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
((# ! # ! ( " " " "# % " " ! " %
' ( " ' ,, #$ ( " ! "!"
#$$ # ! ( !# " " !" " !! & ! " " " !! & " !! & !! & " " ! !! & ! " ! " # !" #" ! & % # # #!" % " !" #" ! " & " "& " " !! & " !# "" " ! " " " "
#& &)'( # ! ( " " " !"& " ! ! " Load white media before performing this calibration. WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. REPLACE THE LENS COVER BEFORE YOU PERFORM THIS CALIBRATION IN ORDER TO PREVENT ANY AEROSOL PROBLEMS. ' '& ( "
(+# * *#'& THIS CALIBRATION IS NO LONGER VALID AND SHOULD NEVER BE PERFORMED.
(#&*" ) $#!&% &* # ! ( "!" !! & " " ! " "% " "! WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. ' '& ( " ' #$ ( " " "" ! " & $ "! #! " "( # " & " " " " "" ! " " " $ & &!" " "" ! " ! !" ! !"
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
13
" $# & $$ # WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. % & % '' & # ! & # ! # #
" ( & $ # $ !" $" & # ! # " WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. % & % & # ! & # ! # #
"& %"( & ! WINDOW MUST CLOSED BEFORE YOU PERFORM THIS CALIBRATION. You must use HP Matte film to perform this calibration even if it is not supported. You can select it as any media in the frontĆpanel. % & % & # ! & # ! # #
14
Quick Reference Service Manual
HP DesignJet 2500CP and 2000CP Printers
&(-"( ( " )&$#' / # & " "''&- )'( ( $&*"( * ! "("" #)"(& + #)"(' ( ")!& # '+( ' This Calibration must be used to reset the Maintenance counter to ZERO after the Preventive Maintenance Kit has been installed in order to disable the Maintenance Advised" message on the frontĆpanel. #( #+" ( +( ' #)"(& "#)+" &$ " ( (&#" ' #) )'( ( +( ' #)"(& #-"+ &$ " ( (&#" ' #) ' ( # #+ " -' (# )'( ( '+( ' #)"(& D D D
* ++)/ / "&' ( #)"(& (
)/( ++)/ / &' ( #)"(& ( (-"+ / ( ( ,( (
)(- 0*" "- ('0 . &' '" &( ",&$("- *+&(-"+ )&$#' / # " "''&- ' ( #"( (-$ #" - $#'' + " ( $& "(& ((' ( ( "+ & ' ' " "'( -#) % ." ()- "'( "+ (&#" ' #) )&&"( #"( (-$ + '$ - -#) % ." "'( "+ (&#" ' #) . &(& ( + + '$ - &'' * ++)/ - (# '( "+ (-$ #"( !'' . ##' &(& ( + '$ - #" ( &#"(/$" ' * (!
)/( ++)/ -' (# ' ( #"( (-$ &%) & " ( " $&'' (-"+ &'( ( ! #'(& $( $& "( ' '"( (# ( $& "(& ( #( & #"( (-$' /&'' " ( (! (()- " +" )."+"! IF YOU DO NOT SELECT ANY FONT SET, THE ROMAN FONT WILL BE SELECTED BY DEFAULT WHEN A POSTSCRIPT FILE IS SENT.
HP DesignJet 2500CP and 2000CP Printers
Quick Reference Service Manual
15
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