Honda Vario

E-1 Cylinder Head Cover

2 Service item

F.R.T.

1. COVER COMP., HEAD......................... 0.3 2. GASKET, HEAD COVER ..................... 0.3

12

No. 1 2 3 4

Part Number

Description

12310-KVB-900 12251-KVB-901 90017-GCC-000 90543-MV9-670

COVER COMP., HEAD GASKET, HEAD COVER BOLT, HEAD COVER RUBBER, MOUNTING

QTY ANC 110 1 1 2 2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-2 Cylinder Head

2 Service item

1

F.R.T.

3 4

HEAD, CYLINDER ............................ 2.4 . INCLUDES: Valve clearance adjustment and reface HOLDER, CAMSHAFT....................... 1.4 GASKET, CYLINDER HEAD.............. 1.5

7 10 19

(5) ANIFOLD, INTAKE....................... 0.3 SENSOR, WATER TEMP................... 0.5 PLUG, SPARK.................................... 0.2

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12200-KVB-900* 12204-KVB-305 12211-KVB-900 12251-KVB-901 16201-KVB-900

HEAD COMP., CYLINDER GUIDE, VALVE (O.S.) HOLDER, CAMSHAFT GASKET, CYLINDER HEAD GASKET, CARBURETOR INSULATOR

1 1 1 1 1

(6) 7 8 (9) 10

16222-MV4-300 17110-KVB-900 17256-KVB-900 17257-KVB-900 37870-HW1-671

NUT, SQUARE, 5MM PIPE COMP., INLET BAND, INSULATOR COLLAR SENSOR ASSY., WATER TEMP

1 1 1 1 1

11 12 13 (14) 15

90201-GCC-000 90401-GCC-000 90701-KFM-900 91307-PK2-005 92900-06012-OB

NUT, HEX, 7MM WASHER, 7.2x16x2.5 DOWEL PIN, SPECIAL, 8x14 O-RING, 9.5x1.5 BOLT, STUD, 6x12

4 4 4 1 2

(16) 17 18 19

93500-05025-OH 95701-06032-00 95701-06100-00 98059-57916 98059-57926

SCREW, PAN, 5x25 BOLT, FLANGE, 6x32 BOLT, FLANGE, 6x100 PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9)

1 2 2 1 1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

13

E-3 Camshaft / Valve

2 Service item 3 4 8 9

10

13

14

14

F.R.T.

CAMSHAFT ....................................... 1.5 .INCLUDES: Valve clearance adjustment (5,6) WEIGHT, DECOMPRESSION.... 0.8 SPROCKET, CAM .............................. 0.8 ARM, INTAKE VALVE ROCKER (ONE) ................................ 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) ................................. 1.5 .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .............................. 1.5 .INCLUDES: Valve clearance adjustment VALVE, INTAKE(ONE)....................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE................... 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) .................. 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE .................. 2.0 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12209-GB4-681 12215-KVB-900 14100-KPH-690 14102-KVB-900 14106-KVB-900

SEAL, VALVE STEM PLATE, CAM STOPPER CAMSHAFT COMP. WEIGHT, DECOMPRESSION SPRING, DECOMPRESSION

2 1 1 1 1

6 7 8 9 10

14107-KVB-900 14108-KVB-900 14321-KVB-900 1443A-KVB-930 1444A-KVB-930

PLATE, WEIGHT SETTING SPACER, DECOMPRESSION SPRING SPROCKET, CAM (34T) ARM COMP., IN. VALVE ROCKER ARM COMP., EX. VALVE ROCKER

1 1 1 1 1

11 12 13 14 15

14451-KVB-900 14461-KVB-900 14711-KVB-900 14721-KVB-900 14751-KVB-900

SHAFT, IN. ROCKER ARM SHAFT, EX. ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE

1 1 1 1 2

16 17 18 19 20

14761-KVB-900 14771-GB4-680 14775-KVB-900 14781-MA6-000 90083-KVB-900

SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING COTTER, VALVE. BOLT, SOCKET KNOCK, 5MM

2 2 2 4 2

21

94540-04018

E-RING, 4MM

1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-4 Cam Chain / Tensioner

2 Service item 1 2 3 6

F.R.T.

CHAIN, CAM ..................................... .INCLUDES: Engine removal and installation TENSIONER, CAM CHAIN ............... (5) LIFTER, TENSIONER ................. GUIDE, CAM CHAIN .........................

3.8 1.9 0.3 1.5

No.

Part Number

Description

QTY ANC 110

1 2 3 4 5

14401-KVB-901 14510-KVB-900 14520-KSS-901 14531-KVB-900 14560-KCW-851

CHAIN, CAM (90L) TENSIONER, CAM CHAIN LIFTER ASSY., TENSIONER PIVOT, CAM CHAIN TENSIONER GASKET, TENSIONER LIFTER

1 1 1 1 1

6 7 8 9 10

14611-KVB-900 90005-KY7-000 91301-GR0-004 91306-MG3-000 95701-06022-00

GUIDE, CAM CHAIN SCREW, PAN, 6X6 O-RING, 15.2X1.5 O-RING, 9.5X1.5 BOLT, FLANGE, 6X22

1 1 1 1 2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

15

E- 5 Cylinder

2 Service item 1 4

16

F.R.T.

CYLINDER ......................................... 1.9 GASKET, CYLINDER ........................ 1.8

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

12100-KVB-900 12160-KVB-900 12171-KVB-900 12191-KVB-900 90701-KFM-900

CYLINDER COMP. CLAMPER COMP., THROTTLE CABLE RUBBER, DUST GUARD GASKET, CYLINDER DOWEL PIN, SPECIAL, 8X14

1 1 1 1 2

6

95701-06014-00

BOLT, FLANGE, 6X14

2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-6 Cooling Fan / Radiator Cover

2 1 2 3

Part Number

Description

QTY ANC 110

F.R.T.

No.

SHROUD, RADIATOR ....................... 0.6 COVER, RADIATOR .......................... 0.1 FAN, COOLING ................................. 0.5

1 2 3 4 5

11331-KVB-900 19151-KVB-930 19510-KVB-900 94301-08100 95701-06016-00

COVER, R. SIDE COVER, RADIATOR FAN COMP., COOLING DOWEL PIN, 8X10 BOLT, FLANGE, 6X16

1 1 1 2 3

6 7 8

95701-06025-00 95701-06035-00 96001-06025-00

BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X35 BOLT, FLANGE, 6X25

2 2 3

Service item

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

17

E-7 Radiator

2 No.

Part Number

Description

1 2

RADIATOR ........................................... 0.5 CAP, RADIATOR .................................. 0.2

6 7

HOSE A, WATER ................................. HOSE B, WATER ................................. .Replace 1 water hose B add ............... HOSE D, WATER ................................. JOINT, 3WAY HOSE ............................

1 2 (3) 4 5

19010-KVB-901 19037-KVB-901 19046-KVB-901 19109-GET-003 19160-KVB-900

RADIATOR COMP. CAP COMP., RADIATOR LABEL, RADIATOR CAP SEAL, DRAIN COVER COMP., RADIATOR TOP

1 1 1 1 1

6 7 8 9 10

19501-KVB-900 19502-KVB-900 19504-KVB-900 19507-KVB-900 90103-GET-003

HOSE A, WATER HOSE B, WATER HOSE D, WATER JOINT, THREE WAY HOSE BOLT, DRAIN (TOYO)

1 2 1 1 1

11 12 13 14

90583-KVB-900 90678-MR1-690 90701-MF5-003 95701-06025-00

WASHER, PLAIN, 6MM CLIP, HOSE CLAMP, WATER HOSE, 21MM BOLT, FLANGE, 6X25

4 2 6 4

8 9

18

QTY ANC 110

F.R.T.

Service item

0.6 0.5 0.1 0.4 0.5

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E-8 Water Pump

2 Service item 2 3 4 5

F.R.T.

PUMP ASSY., WATER ....................... IMPELLER, WATER PUMP ............... O-RING, STATOR BASE.................... (19) MECHANICAL SEAL, WATER PUMP ...................................

1.0 0.7 0.9

(8) COVER, WATER PUMP ............... CHAIN, WATER(OIL) PUMP DRIVE .. SPROCKET OR GEAR, WATER PUMPDRIVEN...................... 10 SHAFT, WATER PUMP ......................

0.6 0.9

6 7 9

11 THERMOSTAT ................................... 13 (20) PIPE, WATER CONNECTING ... 18 OIL SEAL, CRANKSHAFT :RIGHT .... OIL SEAL, CRANKSHAFT :BOTH .... .INCLUDES: Engine removal and installation

1.3

0.9 1.2 0.5 0.9 1.1 3.9

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11335-KVB-900 19200-KVB-900 19215-KVB-900 19216-KVB-900 19217-MAL-300

STAY, ENGINE HARNESS CLAMP PUMP ASSY., WATER IMPELLER, WATER PUMP GASKET, STATOR BASE SEAL, MECHANICAL

1 1 1 1 1

6 7 8 9 10

19221-KVB-900 19225-KVB-901 19226-KVB-900 19232-KVB-900 19240-KVB-900

COVER, WATER PUMP CHAIN, WATER PUMP DRIVE (40L) GASKET, WATER PUMP COVER SPROCKET, WATER PUMP DRIVEN SHAFT COMP., WATER PUMP

1 1 1 1 1

11 (12) 13 14 15

19300-KVB-901 19381-KVB-900 19422-KVB-900 19505-KVB-900 32961-KVB-900

THERMOSTAT ASSY. O-RING PIPE B, WATER CLIP, RING CLAMP A, A.C. GENERATOR CORD

1 1 1 1 1

16 17 18 19 20

90463-ML7-000 90672-KVB-6A2 91201-KCW-851 91203-436-004 91301-KVB-900

WASHER, SEALING, 6.5MM STRAP, CABLE, 118MM (BLACK) OIL SEAL, 19.8X30X7 OIL SEAL, 12X24X5 O-RING, 12.5X2.4

1 1 1 1 2

21 22 23 24 25

94301-08100 95701-06018-00 95701-06025-00 95701-06030-00 95701-06035-00

DOWEL PIN, 8X10 BOLT, FLANGE, 6X18 BOLT, FLANGE, 6X25 BOLT, FLANGE, 6X30 BOLT, FLANGE, 6X35

4 3 2 1 1

26 27

95701-06055-00 96001-06020-00

BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X20

1 2

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

19

E-9 Right Crankcase

2 Service item 1

20

F.R.T.

CRANKCASE :RIGHT....................... 3.6 .INCLUDES: Engine removal and installation CRANKCASE :BOTH ........................ 4.7 .INCLUDES: Engine removal and installation

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

11100-KVB-931 11103-KVB-930 11205-GBC-300 11214-KVB-900 11216-KPH-901

CRANKCASE COMP., R. BUSH, ENGINE HANGER RUBBER BUSH, MAINSTAND PLUG, BEARING PUSH SPRING, BEARING PUSH

1 1 1 1 1

6 7 8 9 10

11217-KVB-901 15651-KVB-900 90031-KVB-900 90702-KVB-900 91307-035-001

PLATE, BEARING PUSH GAUGE, OIL LEVEL BOLT A, STUD, 7X193.5 PIN, SPECIAL DOWEL, 6.3X10X12 O-RING, 18X3

1 1 2 2 1

11 12 13 14 15

92800-12000 94109-12000 95701-06055-00 95701-06070-00 95701-06080-00

BOLT, DRAIN PLUG, 12MM WASHER, DRAIN PLUG, 12MM BOLT, FLANGE, 6X55 BOLT, FLANGE, 6X70 BOLT, FLANGE, 6X80

1 1 3 1 3

16 17

95701-06115-00 96001-06012-00

BOLT, FLANGE, 6X115 BOLT, FLANGE, 6X12

1 1

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

E - 10 Generator

2 Service item 1 2

F.R.T.

ROTOR OR FLYWHEEL.................. 0.7 STATOR........................................... 1.5

No.

QTY ANC 110

Part Number

Description

1 2 3 4 5

31110-KVB-931 31120-KVB-931 32962-KVB-900 90002-KGH-900 90439-SB2-010

FLYWHEEL COMP. (MITSUBA) STATOR COMP. (MITSUBA) CLAMP B, A.C. GENERATOR CORD BOLT, FLANGE, 5X14 WASHER, SPECIAL, 24X12X2.3

1 1 1 2 1

6 7

94050-12000 96700-06022-00

NUT, FLANGE, 12MM BOLT, SOCKET, 6X22

1 3

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes

21

E - 11 Oil Pump

2 1 2 3

22

Description

QTY ANC 110

F.R.T.

No.

Part Number

PUMP ASSY., OIL................................ 1.0 SPROCKET, WATER PUMP DRIVE ... 0.9 GEAR, OIL PUMP DRIVEN ................. 0.9

1 2 3 (4) (5)

15100-KVB-900 15130-KVB-900 15133-KVB-900 15331-KVB-900 15332-KVB-900

PUMP ASSY., OIL SHAFT COMP., OIL PUMP GEAR, OIL PUMP DRIVEN (33T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER

1 1 1 1 1

6 7 (8)

90002-GFC-900 90702-KFM-900 93901-34120

BOLT, HEX., 6X30 DOWEL PIN, 8X12 SCREW, TAPPING, 4X8

2 2 1

Service item

Dokumen dan informasi ini adalah milik PT Astra Honda Motor dan digunakan khusus untuk jaringan PT Astra Honda Motor. Dilarang menggandakan dokumen ini tanpa ijin tertulis dari PT Astra Honda Motor

Notes