Honda Supra Fit New
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KELOMPOK MESIN
E-1 Cylinder Head Cover
Service item
F.R.T.
2 3 4 5
NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................
0.8 0.6 0.4 0.5
7 12 15 25 33
VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.................. COCK ASSY., FUEL.............................. JET, MAIN..............................................
0.5 0.2 0.7 0.3 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
12301-GB6-910 12331-KFL-850 12341-KFL-850 12361-035-000 12391-GW8-680
COVER, CYLINDER HEAD COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GASKET, CYLINDER HEAD COVER
1 1 1 2 1
6 7 8 9 10
12394-KFL-850 12395-KFL-850 90201-GF6-010 90442-GF6-010 90443-GF6-010
GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER NUT, CAP, 7MM WASHER, SEALING, 7MM WASHER A, SEALING, 7MM
1 1 4 3 1
11 12 13 14 15
90461-357-000 91302-KEV-900 95701-06110-00 96001-06025-00 98056-56713 98056-56723 98056-57713 98056-57723
WASHER, SEALING, 6.5X12 O-RING, 30.8X3 BOLT, FLANGE, 6X110 BOLT, FLANGE, 6X25 PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK) PLUG, SPARK (U22FS-U)(DENSO)
1 2 1 2 1 1 (1) (1)
Notes
E-2 Cylinder Head
Service item
F.R.T.
1
HEAD, CYLINDER .................................. 2.0 .INCLUDES: Valve clearance adjustment and reface
3
GUIDE, INTAKE VALVE(ONE) ................ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface
4
GUIDE, EXHAUST VALVE(ONE) ............ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface
5 7
GASKET, CYLINDER HEAD ................... 1.1 INSULATOR, THROTTLE BODY/ CARBURETOR ....................................... 0.3 MANIFOLD, INTAKE ............................... 0.4
8
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
12200-KFL-900 12211-KFM-900 12237-KFL-305 12245-KFL-305 12251-KFL-850
HEAD COMP., CYLINDER CLIP, VALVE GUIDE GUIDE, IN. VALVE GUIDE, EX. VALVE GASKET, CYLINDER HEAD
1 2 1 1 1
6 7 8 9 10
16201-KCW-851 16211-KFL-850 17111-KTL-850 17640-KTM-880 90004-GHB-670
GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE, INLET CLAMPER, FUEL TUBE BOLT, FLANGE, 6X25 (NSHF)
1 1 1 1 2
11 12 13 14 15
90033-041-020 90081-KFL-850 91304-GB1-900 96001-06022-00 96001-06045-00
BOLT, STUD, 6X32 BOLT, SPECIAL FLANGE, 6X23 O-RING, 25X2.4 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X45
2 1 1 1 1
Notes
13
E-3 Camshaft / Valve
Service item 2 4
6
7
8
14
17
F.R.T.
CAMSHAFT.............................................. .INCLUDES: Valve clearance adjustment ARM, INTAKE VALVE ROCKER(ONE) .... .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .INCLUDES: Valve clearance adjustment
0.8 1.3 1.3 1.3
VALVE, INTAKE(ONE) ............................. 1.6 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) ......................... 1.6 INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ............................. SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ BEARING, CAMSHAFT ...........................
1.4 1.4 1.5 1.0
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
12209-GB4-681 14100-KFM-900 14150-GN5-911 14431-GN5-911 14451-035-000
SEAL, VALVE STEM (NOK) CAMSHAFT COMP. PLATE COMP., STOPPER ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM
2 1 1 2 2
6 7 8 9 10
14711-KFM-900 14721-GF6-010 14751-GN5-911 14761-GN5-911 14771-GB4-680
VALVE, IN. VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING
1 1 2 2 2
11 12 13 14 15
14775-KFM-900 14776-KFM-900 14781-MA6-000 90012-333-000 90206-001-000
SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING
2 2 4 2 2
16 17
90702-KFM-900 91007-GB6-911
DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6905
1 1
Notes
E-4 Cam Chain / Tensioner
Service item 1 2 3 4 7 9 11
12
F.R.T.
SPROCKET, CAM ................................... CHAIN, CAM ........................................... ARM, CAM CHAIN TENSIONER ............ ROLLER(S), CAM CHAIN TENSIONER . ROD, CAM CHAIN TENSIONER PUSH . ROLLER, CAM CHAIN GUIDE................ SPROCKET, CAM CHAIN GUIDE........... .INCLUDES: Engine removal and installation BOLT, CAM CHAIN GUIDE ROLLER ...... .INCLUDES: Engine removal and installation
0.6 1.4 1.0 1.0 0.3 1.2 4.0
4.0
No. 1 2
Part Number
Description
QTY ANF100 / ANF100D
3 4 5
14321-KFM-900 14401-KFM-900 14401-KFM-901 14500-035-020 14502-086-000 14531-035-000
SPROCKET, CAM (32T) CHAIN, CAM (88L) (DAIDO) CHAIN, CAM (DID25H-88LE) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER
1 1 1 1 1 1
6 7 8 9 10
14541-GB4-681 14550-GB0-911 14566-086-030 14610-086-010 14615-KFL-850
SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER
1 1 1 1 1
11 12 13 14 15
14670-035-030 14675-178-000 90081-035-000 90083-GB6-911 90441-035-000
SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, SEALING, 14MM
1 1 1 2 1
16 17 18
90461-357-000 90481-035-000 95701-06018-00
WASHER, SEALING, 6.5X12 WASHER, 8MM BOLT, FLANGE, 6X18
1 1 1
Notes
15
E- 5 Cylinder
Service item 1 2
16
F.R.T.
CYLINDER............................................... 1.4 GASKET, CYLINDER .............................. 1.3
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
12100-KFM-900 12191-KFL-850 12195-KFL-850 12196-KFM-900 90082-KFL-850
CYLINDER COMP. GASKET, CYLINDER RUBBER A, INSERT RUBBER B, INSERT BOLT, SPECIAL FLANGE, 6X30
1 1 1 2 1
6
90701-KFM-900
DOWEL PIN, SPECIAL, 8X14
4
Notes
E-6 Right Crankcase Cover
Service item 1 2 4 5 6 7 10
F.R.T.
COVER, CRANKCASE :RIGHT .............. GASKET, CRANKCASE COVER :RIGHT LEVER, CLUTCH .................................... PLATE, CLUTCH CAM ............................ PLATE, CLUTCH CAM LIFTER .............. SCREW, CLUTCH ADJUSTING.............. OIL SEAL, KICK STARTER SPINDLE ....
0.8 0.6 0.7 0.6 0.7 0.7 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
11330-KTL-690 11394-KFL-850 15651-GN5-912 22810-KTL-740 22823-KFL-850
COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER COMP., CLUTCH PLATE, CLUTCH LIFTER CAM
1 1 1 1 1
6 7 8 9 10
22840-KFL-850 22846-GN5-910 90485-040-000 90702-KFM-900 91202-KFL-841
LIFTER COMP., CLUTCH BOLT, CLUTCH ADJUSTING WASHER, 8MM DOWEL PIN, 8X12 OIL SEAL, 13.8X24X5
1 1 1 2 1
11 12 13 14 15
91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00
O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X65
1 1 1 5 1
16
96001-06080-00
BOLT, FLANGE, 6X80
2
Notes
17
E-7 One Way Clutch
Service item 1 3 5 6 11 13
18
F.R.T.
COVER, OIL FILTER ............................... WEIGHT SET, CLUTCH .......................... PLATE, DRIVE ........................................ INNER, ONE-WAY CLUTCH ................... OUTER, PRIMARY CLUTCH .................. GEAR, PRIMARY DRIVE ........................
0.7 1.0 1.0 1.0 1.0 1.1
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
15431-HF7-010 15439-HF7-000 22530-KFL-850 22606-GN5-910 22610-KFL-850
COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE
1 1 1 6 1
6 7 8 9 10
22630-GB2-000 22641-KFL-D00 22642-KFL-850 22643-KFL-D00 22644-KFL-851
INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE
1 3 1 1 1
11 12 13 14 15
22660-KFM-900 22804-GB2-000 23120-KFM-900 23122-KFM-900 23123-KFL-850
OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (17T) RETAINER, SPRING
1 3 1 1 1
16 17 18 19 20
23124-GCE-900 23125-GN5-910 23126-GCE-900 90083-KFL-850 90231-087-010
SPRING, SUB GEAR PIN COLLAR BOLT, SPECIAL FLANGE, 5X8 NUT, LOCK, 14MM
1 1 1 3 1
Notes
E-7 One Way Clutch
Service item
F.R.T.
No.
Part Number
Description
QTY ANF100 / ANF100D
21 22 23 24 25
90401-GB2-000 90431-GN5-910 90432-086-000 90433-KW7-900 90455-GB2-000
WASHER, 30X45X0.8 WASHER, LOCK WASHER B, LOCK WASHER, 17X23X3 CIRCLIP, INTERNAL, 45MM
1 1 1 1 1
26 27 28
90603-PX0-A00 90605-166-720 91101-GB2-000
SET RING, 23MM CIRCLIP, 7MM ROLLER, 5X8
1 3 6
Notes
19
E-8 Clutch
Service item 1 2 3 4 6 7 8 18
20
F.R.T.
SEPARATOR, OIL ................................... OUTER, CLUTCH ................................... CENTER, CLUTCH ................................. DISC, CLUTCH FRICTION ..................... NOTE: Same time for two units or more PLATE, CLUTCH PRESSURE ................ PLATE, CLUTCH LIFTER ....................... SPRING, CLUTCH .................................. NOTE: Same time for two units or more BEARING, CLUTCH LIFTER ..................
1.0 1.0 1.2 1.2 1.2 1.0 1.0 0.7
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
15661-GN5-910 22110-KFL-D01 22121-KFM-900 22201-166-001 22311-KN4-680
PLATE, OIL SEPARATOR OUTER COMP., CLUTCH (69T) CENTER, CLUTCH DISK, CLUTCH FRICTION PLATE, CLUTCH
1 1 1 4 3
6 7 8 9 10
22350-115-020 22361-KFM-900 22401-KEV-900 23112-GCE-900 23217-GN5-910
PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR, CLUTCH CENTER SET RING, 17MM
1 1 4 1 1
11 12 13 14 15
90050-KFL-850 90231-198-000 90402-KFM-900 90403-HA0-000 90432-086-000
BOLT, SPECIAL FLANGE, 6X25 NUT B, LOCK, 14MM WASHER, THRUST, 14MM WASHER, THRUST, 17MM WASHER B, LOCK
4 1 1 1 1
16 17 18
90462-KFL-850 95701-06020-00 96100-62000-00
WASHER B, SPLINE, 17MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200
1 2 1
Notes
E-9 Oil Pump
Service item 1 6
F.R.T.
PUMP ASSY., OIL................................... 1.2 SCREEN, OIL FILTER ............................ 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
15100-GBG-932 15119-178-000 15331-GF6-000 15332-GF6-000 15384-178-000
PUMP ASSY., OIL (YAMADA) GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP
1 1 1 1 1
6 7 8 9
15421-035-010 93500-05010-0A 93500-06016-0A 93500-06022-0A
SCREEN, OIL FILTER SCREW, PAN, 5X10 SCREW, PAN, 6X16 SCREW, PAN, 6X22
1 3 2 1
Notes
21
E - 10 Left Crankcase Cover
Service item 1 2 3 5
22
F.R.T.
COVER, CRANKCASE :LEFT .................. COVER, CRANKCASE :LEFT REAR ....... GASKET, CRANKCASE COVER :LEFT... SWITCH, GEAR POSITION .....................
0.7 0.1 0.6 0.5
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
11341-KFV-840 11361-KTL-690 11395-GBJ-730 32961-KFL-850 35759-KTL-691
COVER, L. CRANKCASE COVER, L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CLAMPER, A.C. GENERATOR CORD CONTACT ASSY., CHANGE SWITCH
1 1 1 1 1
6 7 8 9 10
90084-GN5-830 90087-GN5-830 90702-KFM-900 91301-028-000 91303-377-000
CAP, A.C. GENERATOR CAP, 30MM DOWEL PIN, 8X12 O-RING, 27X2.0 O-RING, 13.8X2.5
1 1 2 1 1
11 12 13 14 15
96001-06016-00 96001-06020-00 96001-06028-00 96001-06032-00 96001-06050-00
BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X50
1 1 2 2 1
16
96001-06070-00
BOLT, FLANGE, 6X70
1
Notes
E - 11 Generator
Service item 1 2
F.R.T.
ROTOR OR FLYWHEEL .......................... 0.8 STATOR .................................................... 0.7
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
31110-KFV-841 31120-KTL-691 31141-141-860 90410-HC4-000 93301-05006-0H
FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, 10MM BOLT, HEX., 5X6
1 1 1 1 1
6 7 8
93301-05010-0H 94050-10000 96001-06022-00
BOLT, HEX., 5X10 NUT, FLANGE, 10MM BOLT, FLANGE, 6X22
2 1 2
Notes
23
E - 12 Starting Clutch
Service item 1 2 5 7 13 15 17
F.R.T.
BASE, STATOR...................................... CHAIN, STARTER DRIVE...................... SPROCKET, STARTER DRIVEN........... OUTER, STARTING CLUTCH............... ROLLER, STARTING CLUTCH.............. .NOTE: Same time for two units or more OIL SEAL, CRANKSHAFT :LEFT........... O-RING, STATOR BASE........................
0.9 0.8 0.8 0.8 0.8 0.9 0.9
Part Number
1 2 3 4 5
11321-179-710 28101-GB4-701 28101-GB4-702 28102-GB4-700 28103-GB4-700 28110-GB4-700
PLATE, OIL SEPARATE CHAIN, STARTING (DID25H-62LE) (DAIDO) CHAIN, STARTING (TSUBAKIMOTO) GUIDE, STARTER CHAIN PROTECTOR, STARTER CHAIN SPROCKET COMP., STARTING (41T)
1 1 1 1 1 1
6 7 8 9 10
28117-KFL-850 28120-179-710 28125-179-710 28126-253-030 28128-179-710
PLATE, STARTING SPROCKET SETTING OUTER, STARTING CLUTCH SPRING, STARTING CLUTCH ROLLER CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE
1 1 3 3 1
11 12
90464-GB2-701 91005-GB2-701 91005-GB2-702 91101-179-710 91102-179-711 91201-GB4-691 91201-GB4-692
CIRCLIP, INTERNAL, 23 BEARING, NEEDLE, 19X23X13 (NTN) BEARING, NEEDLE, 19X23X13 (NSK) ROLLER, 10X10 ROLLER, 5X11.8 OIL SEAL, 30X42X4.5 (NOK) OIL SEAL, 30X42X4.5 (ARAI)
2 1 1 3 1 1 1
91202-GB4-692 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00
OIL SEAL, 18.9X28X5 (ARAI) O-RING, 107X2 (ARAI) O-RING, 6X1.7 (ARAI) SCREW, FLAT, 6X16 BOLT, FLANGE, 6X10
1 1 2 5 1
13 14 15 16 17 18 19 20
24
Description
QTY ANF100 / ANF100D
No.
Notes
E - 13 Starting Motor
Service item 1 2 3 5 6 9
F.R.T.
MOTOR, STARTING............................... TERMINAL, BRUSH(STARTER)............ SPROCKET, STARTER DRIVE.............. GASKET, STARTER MOTOR................. MOTOR UNIT, STARTING...................... SUB HARNESS, STARTER....................
0.8 1.0 0.8 0.9 0.9 0.5
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
31200-KTL-690 31201-187-701 31202-GB2-700 31204-187-701 31205-GB4-701
MOTOR ASSY., STARTING BRUSH SET SPROCKET (12T) SPRING, BRUSH PACKING
1 1 1 2 1
6 7 8 9 10
31208-GB4-701 31211-GB4-701 31213-GB4-701 32410-KTL-691 91308-GB4-701
MOTOR COMP. (MITSUBA) CASE A, FR. GEAR COMP., DRIVEN (MITSUBA) SUB HARNESS A O-RING A
1 1 1 1 1
11 12 13 14 15
91309-GB2-701 91309-GES-003 93892-04006-08 93892-05030-08 96001-06045-00
O-RING B CIRCLIP SCREW-WASHER, 4X6 SCREW-WASHER, 5X30 BOLT, FLANGE, 6X45
1 1 1 4 3
Notes
25
E - 14 Crankcase
Service item 1
2
3
26
F.R.T.
CRANKCASE :RIGHT............................. .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation GASKET, CRANKCASE.......................... .INCLUDES: Engine removal and installation CRANKCASE :LEFT................................ .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation
4.5
5.0
3.9
4.6
5.0
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
11100-KEV-880 11191-KFM-900 11200-KFM-902 15761-KTL-690 16236-KFV-M20
CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. TUBE, BREATHER CLAMP, OVER FLOW TUBE
1 1 1 1 1
6 7 8 9 10
90031-KFM-900 90032-KFM-900 90407-259-000 90703-HC4-000 92800-12000
BOLT A, STUD, 6X199.5X7 BOLT B, STUD, 6X207.5X7 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 BOLT, DRAIN PLUG, 12MM
2 2 1 2 1
11 12 13 14
95002-50000 96001-06050-00 96001-06060-00 96001-06065-00
CLIP, TUBE (C9) BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X65
2 1 2 4
Notes
E - 15 Crankshaft / Piston
Service item 2
4 9 11
F.R.T.
CRANKSHAFT........................................ .INCLUDES: Engine removal and installation RING, PISTON AND/OR PISTON (ONE) SPROCKET, TIMING.............................. BEARING, CRANKSHAFT :LEFT........... .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket
4.3
No. 1 2 3
Description
QTY ANF100 / ANF100D
5
06381-KFM-900 13000-KTL-740 13011-KFL-851 13011-KFL-852 13012-KFL-851 13012-KFL-852 13013-KFL-851 13013-KFL-852 13014-KFL-851 13014-KFL-852 13015-KFL-851 13015-KFL-852 13101-KFV-951 13102-KFV-951 13103-KFV-951 13104-KFV-951 13105-KFV-951 13111-087-000
ROD KIT, CONNECTING CRANKSHAFT COMP. RING SET, PISTON (STD.) (RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING SET, PISTON (0.25) (RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (RIKEN) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (RIKEN) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (RIKEN) RING SET, PISTON (1.00) (TEIKOKU) PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON
6 7 8 9 10
13115-GN5-910 13310-KTL-740 13321-KTL-740 14311-KFL-850 90741-003-010
CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R. CRANKSHAFT, L. SPROCKET, TIMING KEY, WOODRUFF, 4MM
2 1 1 1 1
11
91001-GF6-004
BEARING, RADIAL BALL, 6304
2
1.5 4.2 4.5
BEARING, CRANKSHAFT :RIGHT......... 4.3 .INCLUDES: Engine removal and BEARING, CRANKSHAFT :BOTH.......... 4.8 .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket
Part Number
4
Notes
1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1
27
E - 16 Transmission
1
2
11 24
No.
MAINSHAFT, TRANSMISSION............... 4.1 .INCLUDES: Engine removal and installation .Replace countershaft add 0.2 COUNTERSHAFT, TRANSMISSION....... 4.1 .INCLUDES: Engine removal and installation .Replace mainshaft add 0.2 SPROCKET, DRIVE................................. 0.2
1 2 3 4 5
23211-KFM-902 23221-KFL-860 23421-KEV-901 23422-GB4-770 23431-KEV-911
MAINSHAFT (12T) SHAFT, COUNTER GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X9 GEAR, MAINSHAFT SECOND (17T)
1 1 1 1 1
6 7 8 9 10
23441-KEV-901 23451-KFL-852 23461-GK4-763 23471-KEV-750 23481-GB4-771
GEAR, COUNTERSHAFT SECOND (29T) GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (23T)
1 1 1 1 1
11 12 13 14 15
23801-GF6-002 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770
SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR SPRING PLATE, GEARSHIFT DRUM LOCK
1 1 1 1 1
25
16 17 18 19 20
90452-GB4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000
WASHER, THRUST, 17MM WASHER, SPLINE, 20X1.2 WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM CIRCLIP, EXTERNAL, 17MM
1 1 2 2 2
28
BEARING, MAINSHAFT :LEFT................ 4.1 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH............... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .......................... 4.5 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :RIGHT.... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH..... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation
Part Number
Description
QTY ANF100 / ANF100D
F.R.T.
Service item
Notes
E - 16 Transmission
F.R.T.
No.
BEARING, MAINSHAFT :RIGHT............ 4.1 .INCLUDES: Engine removal and installation
21 22
BEARING, MAINSHAFT :BOTH............ 4.3 .INCLUDES: Engine removal and installation
Service item 26
BEARING, COUNTERSHAFT :LEFT..... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.... 4.3 .INCLUDES: Engine removal and installation
Part Number
Description
QTY ANF100 / ANF100D
23 24 25
90601-459-000 91203-GB5-761 91203-GB5-762 92101-06010-0A 96100-60010-00 96100-62010-00
CIRCLIP, 20MM OIL SEAL, 17X29X5 (NOK) OIL SEAL, 17X29X5 (ARAI) BOLT, HEX., 6X10 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201
2 1 1 2 1 1
26
96100-62030-00
BEARING, RADIAL BALL, 6203
2
Notes
BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation
29
E - 17 Gearshift Drum
Service item 1
FORK, GEARSHIFT................................. 4.1 .INCLUDES: Engine removal and installation .NOTE: Same time for two units
4
DRUM, GEARSHIFT................................. .INCLUDES: Engine removal and installation PLATE, GEARSHIFT DRUM STOPPER STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT............................ ARM, GEARSHIFT...................................
6 8 10 11
30
F.R.T.
4.1
1.1 1.1 1.2 1.2
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
24211-KFM-900 24261-121-742 24263-028-000 2430A-KFM-900 24320-KFL-850
FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE ASSY., CONTACT
2 2 2 1 1
6 7 8 9 10
24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-772 24601-GN5-902
PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT
1 4 1 1 1
11 12 13 14 15
24630-GN5-942 24641-041-000 24651-041-000 24652-035-000 90071-171-010
ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM
1 1 1 1 1
16 17 18 19 20
91208-KB4-671 94305-20062 96220-30085 96220-40100 96700-06016-10
OIL SEAL, 11.6X24X10 (ARAI) PIN, SPRING, 2X6 ROLLER, 3X8.5 ROLLER, 4X10 BOLT, SOCKET, 6X16
1 1 2 1 1
Notes
E - 18 Kick Starter Spindle
Service item
F.R.T.
1
PINION, KICK STARTER........................ 4.0 .INCLUDES: Engine removal and installation
3
SPINDLE, KICK STARTER..................... 4.0 .INCLUDES: Engine removal and installation SPRING, KICK STARTER RETURN....... 1.1
6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
28211-178-000 28221-178-000 28251-KEV-900 28262-041-731 28271-121-690
PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION
1 1 1 1 1
6 7 8 9 10
28281-035-003 90452-115-000 90454-107-000 90605-200-000 94510-16000
SPRING, KICK STARTER (NIPPON HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM
1 1 1 2 1
Notes
31
E - 19 Carburetor
Service item
32
F.R.T.
2 3 4 5
NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................
0.8 0.6 0.4 0.5
7 12 15 25 33
VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.................. COCK ASSY., FUEL.............................. JET, MAIN..............................................
0.5 0.2 0.7 0.3 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
16010-KRS-601 16012-KTL-851 16013-KEV-900 16014-KTL-741 16015-KTL-741
GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT
1 1 1 1 1
6 7 8 9 10
16016-KTL-691 16022-KFM-901 16028-KFM-901 16037-KRS-601 16040-KEV-900
SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET
1 1 1 1 1
11 12 13 14 15
16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KTL-691
NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB5JD A)
1 1 1 2 1
16 17 18 19 20
16118-KTL-741 16148-141-881 16155-KRS-861 16163-GBG-960 16165-KTL-741
CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET
1 1 1 1 1
Notes
E - 19 Carburetor
Service item
F.R.T.
No.
Part Number
Description
QTY ANF100 / ANF100D
21 22 23 24 25
16175-GB0-911 16176-GB0-911 16199-KTL-741 16199-428-771 16951-KPW-901
CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW BODY SET, COCK
1 1 1 1 1
26 27 28 29 30
16963-KPW-901 93892-03012-18 93892-04010-18 93892-04018-18 93892-05010-18
LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X18 SCREW-WASHER, 5X10
1 2 2 2 1
31 32 33 34
95002-02089 95002-02659 99101-KRL-0720 99103-KFM-0420
CLIP, TUBE (B8) CLIP, TUBE (B6.5) JET, MAIN, #72 JET, SLOW, #42
1 1 1 1
Notes
33
E-1 Cylinder Head Cover
Service item
F.R.T.
2 3 4 5
NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................
0.8 0.6 0.4 0.5
7 12 15 25 33
VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.................. COCK ASSY., FUEL.............................. JET, MAIN..............................................
0.5 0.2 0.7 0.3 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
12301-GB6-910 12331-KFL-850 12341-KFL-850 12361-035-000 12391-GW8-680
COVER, CYLINDER HEAD COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GASKET, CYLINDER HEAD COVER
1 1 1 2 1
6 7 8 9 10
12394-KFL-850 12395-KFL-850 90201-GF6-010 90442-GF6-010 90443-GF6-010
GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER NUT, CAP, 7MM WASHER, SEALING, 7MM WASHER A, SEALING, 7MM
1 1 4 3 1
11 12 13 14 15
90461-357-000 91302-KEV-900 95701-06110-00 96001-06025-00 98056-56713 98056-56723 98056-57713 98056-57723
WASHER, SEALING, 6.5X12 O-RING, 30.8X3 BOLT, FLANGE, 6X110 BOLT, FLANGE, 6X25 PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK) PLUG, SPARK (U22FS-U)(DENSO)
1 2 1 2 1 1 (1) (1)
Notes
E-2 Cylinder Head
Service item
F.R.T.
1
HEAD, CYLINDER .................................. 2.0 .INCLUDES: Valve clearance adjustment and reface
3
GUIDE, INTAKE VALVE(ONE) ................ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface
4
GUIDE, EXHAUST VALVE(ONE) ............ 2.0 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE ........... 2.3 .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface
5 7
GASKET, CYLINDER HEAD ................... 1.1 INSULATOR, THROTTLE BODY/ CARBURETOR ....................................... 0.3 MANIFOLD, INTAKE ............................... 0.4
8
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
12200-KFL-900 12211-KFM-900 12237-KFL-305 12245-KFL-305 12251-KFL-850
HEAD COMP., CYLINDER CLIP, VALVE GUIDE GUIDE, IN. VALVE GUIDE, EX. VALVE GASKET, CYLINDER HEAD
1 2 1 1 1
6 7 8 9 10
16201-KCW-851 16211-KFL-850 17111-KTL-850 17640-KTM-880 90004-GHB-670
GASKET, CARBURETOR INSULATOR INSULATOR, CARBURETOR PIPE, INLET CLAMPER, FUEL TUBE BOLT, FLANGE, 6X25 (NSHF)
1 1 1 1 2
11 12 13 14 15
90033-041-020 90081-KFL-850 91304-GB1-900 96001-06022-00 96001-06045-00
BOLT, STUD, 6X32 BOLT, SPECIAL FLANGE, 6X23 O-RING, 25X2.4 BOLT, FLANGE, 6X22 BOLT, FLANGE, 6X45
2 1 1 1 1
Notes
13
E-3 Camshaft / Valve
Service item 2 4
6
7
8
14
17
F.R.T.
CAMSHAFT.............................................. .INCLUDES: Valve clearance adjustment ARM, INTAKE VALVE ROCKER(ONE) .... .INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE .INCLUDES: Valve clearance adjustment
0.8 1.3 1.3 1.3
VALVE, INTAKE(ONE) ............................. 1.6 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE, EXHAUST(ONE) ......................... 1.6 INCLUDES: Refacing .EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ......................... 1.8 .INCLUDES: Refacing .EXCLUDES: Valve guide replacement SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) ............................. SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) ......................... SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE ........................ BEARING, CAMSHAFT ...........................
1.4 1.4 1.5 1.0
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
12209-GB4-681 14100-KFM-900 14150-GN5-911 14431-GN5-911 14451-035-000
SEAL, VALVE STEM (NOK) CAMSHAFT COMP. PLATE COMP., STOPPER ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM
2 1 1 2 2
6 7 8 9 10
14711-KFM-900 14721-GF6-010 14751-GN5-911 14761-GN5-911 14771-GB4-680
VALVE, IN. VALVE, EX. SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING
1 1 2 2 2
11 12 13 14 15
14775-KFM-900 14776-KFM-900 14781-MA6-000 90012-333-000 90206-001-000
SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING
2 2 4 2 2
16 17
90702-KFM-900 91007-GB6-911
DOWEL PIN, 8X12 BEARING, RADIAL BALL, 6905
1 1
Notes
E-4 Cam Chain / Tensioner
Service item 1 2 3 4 7 9 11
12
F.R.T.
SPROCKET, CAM ................................... CHAIN, CAM ........................................... ARM, CAM CHAIN TENSIONER ............ ROLLER(S), CAM CHAIN TENSIONER . ROD, CAM CHAIN TENSIONER PUSH . ROLLER, CAM CHAIN GUIDE................ SPROCKET, CAM CHAIN GUIDE........... .INCLUDES: Engine removal and installation BOLT, CAM CHAIN GUIDE ROLLER ...... .INCLUDES: Engine removal and installation
0.6 1.4 1.0 1.0 0.3 1.2 4.0
4.0
No. 1 2
Part Number
Description
QTY ANF100 / ANF100D
3 4 5
14321-KFM-900 14401-KFM-900 14401-KFM-901 14500-035-020 14502-086-000 14531-035-000
SPROCKET, CAM (32T) CHAIN, CAM (88L) (DAIDO) CHAIN, CAM (DID25H-88LE) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER
1 1 1 1 1 1
6 7 8 9 10
14541-GB4-681 14550-GB0-911 14566-086-030 14610-086-010 14615-KFL-850
SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, GUIDE ROLLER
1 1 1 1 1
11 12 13 14 15
14670-035-030 14675-178-000 90081-035-000 90083-GB6-911 90441-035-000
SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, SEALING, 14MM
1 1 1 2 1
16 17 18
90461-357-000 90481-035-000 95701-06018-00
WASHER, SEALING, 6.5X12 WASHER, 8MM BOLT, FLANGE, 6X18
1 1 1
Notes
15
E- 5 Cylinder
Service item 1 2
16
F.R.T.
CYLINDER............................................... 1.4 GASKET, CYLINDER .............................. 1.3
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
12100-KFM-900 12191-KFL-850 12195-KFL-850 12196-KFM-900 90082-KFL-850
CYLINDER COMP. GASKET, CYLINDER RUBBER A, INSERT RUBBER B, INSERT BOLT, SPECIAL FLANGE, 6X30
1 1 1 2 1
6
90701-KFM-900
DOWEL PIN, SPECIAL, 8X14
4
Notes
E-6 Right Crankcase Cover
Service item 1 2 4 5 6 7 10
F.R.T.
COVER, CRANKCASE :RIGHT .............. GASKET, CRANKCASE COVER :RIGHT LEVER, CLUTCH .................................... PLATE, CLUTCH CAM ............................ PLATE, CLUTCH CAM LIFTER .............. SCREW, CLUTCH ADJUSTING.............. OIL SEAL, KICK STARTER SPINDLE ....
0.8 0.6 0.7 0.6 0.7 0.7 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
11330-KTL-690 11394-KFL-850 15651-GN5-912 22810-KTL-740 22823-KFL-850
COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER COMP., CLUTCH PLATE, CLUTCH LIFTER CAM
1 1 1 1 1
6 7 8 9 10
22840-KFL-850 22846-GN5-910 90485-040-000 90702-KFM-900 91202-KFL-841
LIFTER COMP., CLUTCH BOLT, CLUTCH ADJUSTING WASHER, 8MM DOWEL PIN, 8X12 OIL SEAL, 13.8X24X5
1 1 1 2 1
11 12 13 14 15
91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00
O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X65
1 1 1 5 1
16
96001-06080-00
BOLT, FLANGE, 6X80
2
Notes
17
E-7 One Way Clutch
Service item 1 3 5 6 11 13
18
F.R.T.
COVER, OIL FILTER ............................... WEIGHT SET, CLUTCH .......................... PLATE, DRIVE ........................................ INNER, ONE-WAY CLUTCH ................... OUTER, PRIMARY CLUTCH .................. GEAR, PRIMARY DRIVE ........................
0.7 1.0 1.0 1.0 1.0 1.1
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
15431-HF7-010 15439-HF7-000 22530-KFL-850 22606-GN5-910 22610-KFL-850
COVER, OIL FILTER GASKET, OIL FILTER WEIGHT SET, CLUTCH SPRING, ONE WAY RETAINER PLATE COMP., PRIMARY DRIVE
1 1 1 6 1
6 7 8 9 10
22630-GB2-000 22641-KFL-D00 22642-KFL-850 22643-KFL-D00 22644-KFL-851
INNER COMP., ONE-WAY CLUTCH SPRING, PRIMARY CLUTCH WASHER, CLUTCH SIDE SPRING, SIDE FRICTION PLATE, CLUTCH SIDE
1 3 1 1 1
11 12 13 14 15
22660-KFM-900 22804-GB2-000 23120-KFM-900 23122-KFM-900 23123-KFL-850
OUTER ASSY., PRIMARY CLUTCH RUBBER, CLUTCH DAMPER GEAR COMP., PRIMARY DRIVE SUB GEAR (17T) RETAINER, SPRING
1 3 1 1 1
16 17 18 19 20
23124-GCE-900 23125-GN5-910 23126-GCE-900 90083-KFL-850 90231-087-010
SPRING, SUB GEAR PIN COLLAR BOLT, SPECIAL FLANGE, 5X8 NUT, LOCK, 14MM
1 1 1 3 1
Notes
E-7 One Way Clutch
Service item
F.R.T.
No.
Part Number
Description
QTY ANF100 / ANF100D
21 22 23 24 25
90401-GB2-000 90431-GN5-910 90432-086-000 90433-KW7-900 90455-GB2-000
WASHER, 30X45X0.8 WASHER, LOCK WASHER B, LOCK WASHER, 17X23X3 CIRCLIP, INTERNAL, 45MM
1 1 1 1 1
26 27 28
90603-PX0-A00 90605-166-720 91101-GB2-000
SET RING, 23MM CIRCLIP, 7MM ROLLER, 5X8
1 3 6
Notes
19
E-8 Clutch
Service item 1 2 3 4 6 7 8 18
20
F.R.T.
SEPARATOR, OIL ................................... OUTER, CLUTCH ................................... CENTER, CLUTCH ................................. DISC, CLUTCH FRICTION ..................... NOTE: Same time for two units or more PLATE, CLUTCH PRESSURE ................ PLATE, CLUTCH LIFTER ....................... SPRING, CLUTCH .................................. NOTE: Same time for two units or more BEARING, CLUTCH LIFTER ..................
1.0 1.0 1.2 1.2 1.2 1.0 1.0 0.7
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
15661-GN5-910 22110-KFL-D01 22121-KFM-900 22201-166-001 22311-KN4-680
PLATE, OIL SEPARATOR OUTER COMP., CLUTCH (69T) CENTER, CLUTCH DISK, CLUTCH FRICTION PLATE, CLUTCH
1 1 1 4 3
6 7 8 9 10
22350-115-020 22361-KFM-900 22401-KEV-900 23112-GCE-900 23217-GN5-910
PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH COLLAR, CLUTCH CENTER SET RING, 17MM
1 1 4 1 1
11 12 13 14 15
90050-KFL-850 90231-198-000 90402-KFM-900 90403-HA0-000 90432-086-000
BOLT, SPECIAL FLANGE, 6X25 NUT B, LOCK, 14MM WASHER, THRUST, 14MM WASHER, THRUST, 17MM WASHER B, LOCK
4 1 1 1 1
16 17 18
90462-KFL-850 95701-06020-00 96100-62000-00
WASHER B, SPLINE, 17MM BOLT, FLANGE, 6X20 BEARING, RADIAL BALL, 6200
1 2 1
Notes
E-9 Oil Pump
Service item 1 6
F.R.T.
PUMP ASSY., OIL................................... 1.2 SCREEN, OIL FILTER ............................ 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
15100-GBG-932 15119-178-000 15331-GF6-000 15332-GF6-000 15384-178-000
PUMP ASSY., OIL (YAMADA) GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP
1 1 1 1 1
6 7 8 9
15421-035-010 93500-05010-0A 93500-06016-0A 93500-06022-0A
SCREEN, OIL FILTER SCREW, PAN, 5X10 SCREW, PAN, 6X16 SCREW, PAN, 6X22
1 3 2 1
Notes
21
E - 10 Left Crankcase Cover
Service item 1 2 3 5
22
F.R.T.
COVER, CRANKCASE :LEFT .................. COVER, CRANKCASE :LEFT REAR ....... GASKET, CRANKCASE COVER :LEFT... SWITCH, GEAR POSITION .....................
0.7 0.1 0.6 0.5
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
11341-KFV-840 11361-KTL-690 11395-GBJ-730 32961-KFL-850 35759-KTL-691
COVER, L. CRANKCASE COVER, L. RR. CRANKCASE GASKET, L. CRANKCASE COVER CLAMPER, A.C. GENERATOR CORD CONTACT ASSY., CHANGE SWITCH
1 1 1 1 1
6 7 8 9 10
90084-GN5-830 90087-GN5-830 90702-KFM-900 91301-028-000 91303-377-000
CAP, A.C. GENERATOR CAP, 30MM DOWEL PIN, 8X12 O-RING, 27X2.0 O-RING, 13.8X2.5
1 1 2 1 1
11 12 13 14 15
96001-06016-00 96001-06020-00 96001-06028-00 96001-06032-00 96001-06050-00
BOLT, FLANGE, 6X16 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X28 BOLT, FLANGE, 6X32 BOLT, FLANGE, 6X50
1 1 2 2 1
16
96001-06070-00
BOLT, FLANGE, 6X70
1
Notes
E - 11 Generator
Service item 1 2
F.R.T.
ROTOR OR FLYWHEEL .......................... 0.8 STATOR .................................................... 0.7
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
31110-KFV-841 31120-KTL-691 31141-141-860 90410-HC4-000 93301-05006-0H
FLYWHEEL COMP. STATOR COMP. CLAMPER, A.C. GENERATOR CORD WASHER, 10MM BOLT, HEX., 5X6
1 1 1 1 1
6 7 8
93301-05010-0H 94050-10000 96001-06022-00
BOLT, HEX., 5X10 NUT, FLANGE, 10MM BOLT, FLANGE, 6X22
2 1 2
Notes
23
E - 12 Starting Clutch
Service item 1 2 5 7 13 15 17
F.R.T.
BASE, STATOR...................................... CHAIN, STARTER DRIVE...................... SPROCKET, STARTER DRIVEN........... OUTER, STARTING CLUTCH............... ROLLER, STARTING CLUTCH.............. .NOTE: Same time for two units or more OIL SEAL, CRANKSHAFT :LEFT........... O-RING, STATOR BASE........................
0.9 0.8 0.8 0.8 0.8 0.9 0.9
Part Number
1 2 3 4 5
11321-179-710 28101-GB4-701 28101-GB4-702 28102-GB4-700 28103-GB4-700 28110-GB4-700
PLATE, OIL SEPARATE CHAIN, STARTING (DID25H-62LE) (DAIDO) CHAIN, STARTING (TSUBAKIMOTO) GUIDE, STARTER CHAIN PROTECTOR, STARTER CHAIN SPROCKET COMP., STARTING (41T)
1 1 1 1 1 1
6 7 8 9 10
28117-KFL-850 28120-179-710 28125-179-710 28126-253-030 28128-179-710
PLATE, STARTING SPROCKET SETTING OUTER, STARTING CLUTCH SPRING, STARTING CLUTCH ROLLER CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE
1 1 3 3 1
11 12
90464-GB2-701 91005-GB2-701 91005-GB2-702 91101-179-710 91102-179-711 91201-GB4-691 91201-GB4-692
CIRCLIP, INTERNAL, 23 BEARING, NEEDLE, 19X23X13 (NTN) BEARING, NEEDLE, 19X23X13 (NSK) ROLLER, 10X10 ROLLER, 5X11.8 OIL SEAL, 30X42X4.5 (NOK) OIL SEAL, 30X42X4.5 (ARAI)
2 1 1 3 1 1 1
91202-GB4-692 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00
OIL SEAL, 18.9X28X5 (ARAI) O-RING, 107X2 (ARAI) O-RING, 6X1.7 (ARAI) SCREW, FLAT, 6X16 BOLT, FLANGE, 6X10
1 1 2 5 1
13 14 15 16 17 18 19 20
24
Description
QTY ANF100 / ANF100D
No.
Notes
E - 13 Starting Motor
Service item 1 2 3 5 6 9
F.R.T.
MOTOR, STARTING............................... TERMINAL, BRUSH(STARTER)............ SPROCKET, STARTER DRIVE.............. GASKET, STARTER MOTOR................. MOTOR UNIT, STARTING...................... SUB HARNESS, STARTER....................
0.8 1.0 0.8 0.9 0.9 0.5
No.
Part Number
Description
QTY ANF100 / ANF100D
1 2 3 4 5
31200-KTL-690 31201-187-701 31202-GB2-700 31204-187-701 31205-GB4-701
MOTOR ASSY., STARTING BRUSH SET SPROCKET (12T) SPRING, BRUSH PACKING
1 1 1 2 1
6 7 8 9 10
31208-GB4-701 31211-GB4-701 31213-GB4-701 32410-KTL-691 91308-GB4-701
MOTOR COMP. (MITSUBA) CASE A, FR. GEAR COMP., DRIVEN (MITSUBA) SUB HARNESS A O-RING A
1 1 1 1 1
11 12 13 14 15
91309-GB2-701 91309-GES-003 93892-04006-08 93892-05030-08 96001-06045-00
O-RING B CIRCLIP SCREW-WASHER, 4X6 SCREW-WASHER, 5X30 BOLT, FLANGE, 6X45
1 1 1 4 3
Notes
25
E - 14 Crankcase
Service item 1
2
3
26
F.R.T.
CRANKCASE :RIGHT............................. .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation GASKET, CRANKCASE.......................... .INCLUDES: Engine removal and installation CRANKCASE :LEFT................................ .INCLUDES: Engine removal and installation CRANKCASE :BOTH.............................. .INCLUDES: Engine removal and installation
4.5
5.0
3.9
4.6
5.0
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
11100-KEV-880 11191-KFM-900 11200-KFM-902 15761-KTL-690 16236-KFV-M20
CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. TUBE, BREATHER CLAMP, OVER FLOW TUBE
1 1 1 1 1
6 7 8 9 10
90031-KFM-900 90032-KFM-900 90407-259-000 90703-HC4-000 92800-12000
BOLT A, STUD, 6X199.5X7 BOLT B, STUD, 6X207.5X7 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 BOLT, DRAIN PLUG, 12MM
2 2 1 2 1
11 12 13 14
95002-50000 96001-06050-00 96001-06060-00 96001-06065-00
CLIP, TUBE (C9) BOLT, FLANGE, 6X50 BOLT, FLANGE, 6X60 BOLT, FLANGE, 6X65
2 1 2 4
Notes
E - 15 Crankshaft / Piston
Service item 2
4 9 11
F.R.T.
CRANKSHAFT........................................ .INCLUDES: Engine removal and installation RING, PISTON AND/OR PISTON (ONE) SPROCKET, TIMING.............................. BEARING, CRANKSHAFT :LEFT........... .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket
4.3
No. 1 2 3
Description
QTY ANF100 / ANF100D
5
06381-KFM-900 13000-KTL-740 13011-KFL-851 13011-KFL-852 13012-KFL-851 13012-KFL-852 13013-KFL-851 13013-KFL-852 13014-KFL-851 13014-KFL-852 13015-KFL-851 13015-KFL-852 13101-KFV-951 13102-KFV-951 13103-KFV-951 13104-KFV-951 13105-KFV-951 13111-087-000
ROD KIT, CONNECTING CRANKSHAFT COMP. RING SET, PISTON (STD.) (RIKEN) RING SET, PISTON (STD.) (TEIKOKU) RING SET, PISTON (0.25) (RIKEN) RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (RIKEN) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (RIKEN) RING SET, PISTON (0.75) (TEIKOKU) RING SET, PISTON (1.00) (RIKEN) RING SET, PISTON (1.00) (TEIKOKU) PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON
6 7 8 9 10
13115-GN5-910 13310-KTL-740 13321-KTL-740 14311-KFL-850 90741-003-010
CLIP, PISTON PIN, 13MM CRANKSHAFT COMP., R. CRANKSHAFT, L. SPROCKET, TIMING KEY, WOODRUFF, 4MM
2 1 1 1 1
11
91001-GF6-004
BEARING, RADIAL BALL, 6304
2
1.5 4.2 4.5
BEARING, CRANKSHAFT :RIGHT......... 4.3 .INCLUDES: Engine removal and BEARING, CRANKSHAFT :BOTH.......... 4.8 .INCLUDES: Engine removal and installation .INCLUDES: Timing sprocket
Part Number
4
Notes
1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1
27
E - 16 Transmission
1
2
11 24
No.
MAINSHAFT, TRANSMISSION............... 4.1 .INCLUDES: Engine removal and installation .Replace countershaft add 0.2 COUNTERSHAFT, TRANSMISSION....... 4.1 .INCLUDES: Engine removal and installation .Replace mainshaft add 0.2 SPROCKET, DRIVE................................. 0.2
1 2 3 4 5
23211-KFM-902 23221-KFL-860 23421-KEV-901 23422-GB4-770 23431-KEV-911
MAINSHAFT (12T) SHAFT, COUNTER GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X9 GEAR, MAINSHAFT SECOND (17T)
1 1 1 1 1
6 7 8 9 10
23441-KEV-901 23451-KFL-852 23461-GK4-763 23471-KEV-750 23481-GB4-771
GEAR, COUNTERSHAFT SECOND (29T) GEAR, MAINSHAFT THIRD (21T) GEAR, COUNTERSHAFT THIRD (26T) GEAR, MAINSHAFT FOURTH (24T) GEAR, COUNTERSHAFT FOURTH (23T)
1 1 1 1 1
11 12 13 14 15
23801-GF6-002 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770
SPROCKET, DRIVE (14T) PLATE, FIXING COLLAR SPRING PLATE, GEARSHIFT DRUM LOCK
1 1 1 1 1
25
16 17 18 19 20
90452-GB4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000
WASHER, THRUST, 17MM WASHER, SPLINE, 20X1.2 WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM CIRCLIP, EXTERNAL, 17MM
1 1 2 2 2
28
BEARING, MAINSHAFT :LEFT................ 4.1 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH............... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .......................... 4.5 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :RIGHT.... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH..... 4.3 .INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation
Part Number
Description
QTY ANF100 / ANF100D
F.R.T.
Service item
Notes
E - 16 Transmission
F.R.T.
No.
BEARING, MAINSHAFT :RIGHT............ 4.1 .INCLUDES: Engine removal and installation
21 22
BEARING, MAINSHAFT :BOTH............ 4.3 .INCLUDES: Engine removal and installation
Service item 26
BEARING, COUNTERSHAFT :LEFT..... 4.1 .INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH.... 4.3 .INCLUDES: Engine removal and installation
Part Number
Description
QTY ANF100 / ANF100D
23 24 25
90601-459-000 91203-GB5-761 91203-GB5-762 92101-06010-0A 96100-60010-00 96100-62010-00
CIRCLIP, 20MM OIL SEAL, 17X29X5 (NOK) OIL SEAL, 17X29X5 (ARAI) BOLT, HEX., 6X10 BEARING, RADIAL BALL, 6001 BEARING, RADIAL BALL, 6201
2 1 1 2 1 1
26
96100-62030-00
BEARING, RADIAL BALL, 6203
2
Notes
BEARING, MAINSHAFT AND COUNTERSHAFT :ALL.......................... 4.5 .INCLUDES: Engine removal and installation
29
E - 17 Gearshift Drum
Service item 1
FORK, GEARSHIFT................................. 4.1 .INCLUDES: Engine removal and installation .NOTE: Same time for two units
4
DRUM, GEARSHIFT................................. .INCLUDES: Engine removal and installation PLATE, GEARSHIFT DRUM STOPPER STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT............................ ARM, GEARSHIFT...................................
6 8 10 11
30
F.R.T.
4.1
1.1 1.1 1.2 1.2
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
24211-KFM-900 24261-121-742 24263-028-000 2430A-KFM-900 24320-KFL-850
FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE ASSY., CONTACT
2 2 2 1 1
6 7 8 9 10
24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-772 24601-GN5-902
PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, GEARSHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT
1 4 1 1 1
11 12 13 14 15
24630-GN5-942 24641-041-000 24651-041-000 24652-035-000 90071-171-010
ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM
1 1 1 1 1
16 17 18 19 20
91208-KB4-671 94305-20062 96220-30085 96220-40100 96700-06016-10
OIL SEAL, 11.6X24X10 (ARAI) PIN, SPRING, 2X6 ROLLER, 3X8.5 ROLLER, 4X10 BOLT, SOCKET, 6X16
1 1 2 1 1
Notes
E - 18 Kick Starter Spindle
Service item
F.R.T.
1
PINION, KICK STARTER........................ 4.0 .INCLUDES: Engine removal and installation
3
SPINDLE, KICK STARTER..................... 4.0 .INCLUDES: Engine removal and installation SPRING, KICK STARTER RETURN....... 1.1
6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
28211-178-000 28221-178-000 28251-KEV-900 28262-041-731 28271-121-690
PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION
1 1 1 1 1
6 7 8 9 10
28281-035-003 90452-115-000 90454-107-000 90605-200-000 94510-16000
SPRING, KICK STARTER (NIPPON HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM
1 1 1 2 1
Notes
31
E - 19 Carburetor
Service item
32
F.R.T.
2 3 4 5
NEEDLE, JET......................................... FLOAT OR FLOAT VALVE..................... TOP SET, CARBURETOR..................... CHAMBER, FLOAT................................
0.8 0.6 0.4 0.5
7 12 15 25 33
VALVE, THROTTLE............................... VALVE, AIR CUT.................................... CARBURETOR ASSEMBLY.................. COCK ASSY., FUEL.............................. JET, MAIN..............................................
0.5 0.2 0.7 0.3 0.6
Description
QTY ANF100 / ANF100D
No.
Part Number
1 2 3 4 5
16010-KRS-601 16012-KTL-851 16013-KEV-900 16014-KTL-741 16015-KTL-741
GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT
1 1 1 1 1
6 7 8 9 10
16016-KTL-691 16022-KFM-901 16028-KFM-901 16037-KRS-601 16040-KEV-900
SCREW SET VALVE SET, THROTTLE SCREW SET PLATE SET, VALVE GASKET SET
1 1 1 1 1
11 12 13 14 15
16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KTL-691
NUT SET, SQUARE VALVE SET, AIR CUT O-RING, 2.4X25 O-RING, 1.3X4.3 CARBURETOR ASSY. (PB5JD A)
1 1 1 2 1
16 17 18 19 20
16118-KTL-741 16148-141-881 16155-KRS-861 16163-GBG-960 16165-KTL-741
CAP, CABLE SEALING CAP, CHOKE DUST VALVE COMP., FLOAT GASKET, FLOAT CHAMBER HOLDER, NEEDLE JET
1 1 1 1 1
Notes
E - 19 Carburetor
Service item
F.R.T.
No.
Part Number
Description
QTY ANF100 / ANF100D
21 22 23 24 25
16175-GB0-911 16176-GB0-911 16199-KTL-741 16199-428-771 16951-KPW-901
CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW BODY SET, COCK
1 1 1 1 1
26 27 28 29 30
16963-KPW-901 93892-03012-18 93892-04010-18 93892-04018-18 93892-05010-18
LEVER SET, COCK SCREW-WASHER, 3X12 SCREW-WASHER, 4X10 SCREW-WASHER, 4X18 SCREW-WASHER, 5X10
1 2 2 2 1
31 32 33 34
95002-02089 95002-02659 99101-KRL-0720 99103-KFM-0420
CLIP, TUBE (B8) CLIP, TUBE (B6.5) JET, MAIN, #72 JET, SLOW, #42
1 1 1 1
Notes
33
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