Gearbox And Gear Train For Mini Bmc

  • June 2020
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Primary Gear Train

Item Part Number

Description

1 1 1 2 2 2 3 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 9 9 9 10 11 12 12 13 14 15 16

Primary Gear 29 teeth 998cc only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Primary Gear 29 teeth 1275cc only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Primary Gear 30 teeth 1275cc only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inner bush for primary gear 998cc only . . . . . . . . . . . . . . . . . . . . . . . . . . Inner bush for primary gear 1275cc only . . . . . . . . . . . . . . . . . . . . . . . . . Floating inner bush for primary gear replaces DAM8889 1275cc only . Outer bush for primary gear, all types . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.110-112”(2.79-2.84mm ) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.112-114”(2.84-2.89mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.114-116”(2.89-2.94mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.116-118”(2.94-2.99mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.118-120”(2.99-3.04mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.112-114”(2.84-2.89mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.114-116”(2.89-2.94mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.116-118”(2.94-2.99mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.118-120”(2.99-3.04mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.120-122”(3.04-3.09mm) . . . . . . . . . . . . . . . . . . . . . . . . . U clip thrust washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backing ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust shield for clutch oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Idler Gear 37 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.132-133(3.35-3.37mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.134-135(3.40-3.42mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.136-137(3.45-3.47mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . Thrust washer 0.138-139(3.50-3.53mm) . . . . . . . . . . . . . . . . . . . . . . . . . . Nut for 1st motion shaft drive gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive gear for 1st motion shaft 29 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . Drive gear for 1st motion shaft 28teeth economy version . . . . . . . . . . . Bearing and outer track for 1st motion shaft. . . . . . . . . . . . . . . . . . . . . . . Circlip for outer track to clutch case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Circlip for bearing to 1st motion shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAM8888 DAM8890 DAM9373 DAM8887 DAM8889 C-AEA3240 22G109 22A321 22A322 22A323 22A324 22A450 DAM6490 DAM6486 DAM6487 DAM6488 DAM6489 22A319 88G549 DAM2821 TUB101310 DAM4822 DAM4823 DAM4824 DAM4825 2A3548 DAM4000 DAM2925 DAM6337 AAU8424 2A3643 CCN110 TUK100320

Qty Remarks

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Standard fitment Standard fitment Economy version NLA

998cc only 998cc only CWE 998cc only 998cc only NLA 998cc only NLA 1275cc only 1275cc only 1275cc only 1275cc only 1275cc only

NLA

Economy version transfer gears were fitted to 12A/G04,JO5,J92 Engine numbers only

© Minispares Centre Limited 2008

Page 17

Gearbox Transmission Case

© Minispares Centre Limited 2008

Item Part Number

Description

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 18 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32

Half moon soft seal, engine to gearbox case . . . . . . . . . . . . . . . . . . . .1 Half moon solid seal, engine to gearbox case . . . . . . . . . . . . . . . . . . .1 Gearbox Transmission to engine gaskets . . . . . . . . . . . . . . . . . . . . . . .1 Gearbox to engine transmission gaskets . . . . . . . . . . . . . . . . . . . . . .1 Bolt, 1⁄4”unf 11⁄2”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7 Setscrew 1⁄4”unf 1”long (also 2-FHS2410 stud) . . . . . . . . . . . . . . . . 4/6 Spring washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/10 Bolt 1⁄4”unf 1.75”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Plain washer 1⁄4”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/10 Plain nut 1⁄4”unf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/3 Mini Spares 5 speed gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Transmission case 4 speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bearing for idler gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bush for gear lever steady bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Stud 3⁄8”unc for diff housing 3”long CWE . . . . . . . . . . . . . . . . . . 2 Stud 3⁄8”unc for diff housing 31⁄2” long NLA . . . . . . . . . . . . . . . . . . 2 Stud 5⁄16”unc for diff housing 3”long . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stud 5⁄16”unc flywheel housing 21⁄4” long . . . . . . . . . . . . . . . . . . . . . 6 Stud 5⁄16”unc flywheel housing 11⁄2”long. . . . . . . . . . . . . . . . . . . . . . . 3 Stud 5⁄16”unc speedo housing cover 31⁄4” long NLA . . . . . . . . . . . . . 2 Stud 5⁄16”unc speedo housing cover 13⁄4”long . . . . . . . . . . . . . . . . . . .1 Dowel for diff housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dowel for flywheel housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dowel for speed drive housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Locktab for diff housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Locktab for diff housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Spring washer for diff housing 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spring washer for diff housing 3⁄8” . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Nut for diff housing 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nut for diff housing 3⁄8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Gasket diff to case upper (Rover used GAC8000) . . . . . . . . . . . . . .1 Gasket diff to case lower (RTV sealant less gaskets) . . . . . . . . . . . . .1 Seal for selector rod housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bush alloy behind AHU1672 seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 O ring for bush DAM8706 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gaiter to protect oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Rod change anti leak kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

AHU1959 AHU1959GENUINE GUG703038SG GUG703049SG GFK5170 GFK5180 GFK1113 BH604141 22A1152 GFK1113 GFK3211 MSG04 BHM5093 TUK100320 13H7286 22G1834 53K1471 CHS2524 22A152 53K547 53K1474 CHS2514 22A153 22A97 22A13 42H500 22A251 GFK1125 GFK1126 GFK3212 GFK3213 2A3505B 22G1836 AHU1672 DAM8706 CDU1563 DAM3022 MSSK050

Qty Remarks

As required As required As required NLA As required As required

Uses 3⁄8”unf nuts Use ZCS628 bolt Uses 5/16”unf nuts Or DAM7759 bolt Uses 5⁄16”unf nuts DAM7761 NLA NLA NLA NLA NLA

Part of MSSK050 Part of MSSK050 Part of MSSK050 Part of MSSK050

Page 18

Gearbox Transmission case 2

© Minispares Centre Limited 2008

Item Part Number

Description

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 21 22 23 24 25 25 25 26 27 28

Speedo drive housing alloy front cover . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for front cover Genuine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt 5⁄16”unc1”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Bolt 5⁄16”unc1”long (shouldered type) . . . . . . . . . . . . . . . . . . . . . . . . . 5 Spring washer 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Plain nut 5⁄16”unf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spring washer 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Speedo drive housing metal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for housing metal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt for metal plate 1⁄4””unc 3⁄4”long . . . . . . . . . . . . . . . . . . . . . . . . . 2 Plain washer 1⁄4”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Oil strainer NLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Suction pipe sealing O ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bracket for oil strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt 1⁄4”unf 3⁄8”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Setscrew 1⁄4”unf 1”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Oil suction pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for oil pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for oil pipe genuine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Flange for outer suction pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for oil pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gasket for oil pipe Genuine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt 1⁄4”unf 15⁄8”long,flange to case . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Suction seal for top groove in gearbox case . . . . . . . . . . . . . . . . . . . .1 Sump plug original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Sump plug with extended nose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Sump repair plug, non magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Washer for drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Adaptor alloy plate for 12A361 to gearbox . . . . . . . . . . . . . . . . . . . . . .1 Screw –special countersunk head for 12G1318 . . . . . . . . . . . . . . . . . .1

DAM5219 22A541B GUG705569GM GFK5234 DAM7755 GFK1125 GFK3212 GFK1125 2A3626 GUG705564GM GHF160 GFK1113 22A335 22A341 22A342 SH604031 22A388 GFK5180 22A1365 22G1150 22A542B GUG705556GM 2A3637 22A542B GUG705556GM BH604131 2K4874 2A3606 DAM7335 DP1 DP2 AED172 12G1318 12G1319

Qty Remarks

Alternative DAM7755 Not DAM7755

Alternative C-AHT54 NLA NLA see 18G8085 NLA see 18G8085

CWE

NLA see 18G8085

Tapered thread

Page 19

Gearbox Selector Forks

Item Part Number

Description

1 1 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Pinion for Speedo drive 16 teeth,(Green) 3.1 final drive . . . . . . . . . . .1 Pinion for Speedo drive 18 teeth (Red) 3 .2 final drive . . . . . . . . . . .1 Pinion for Speedo drive 15 teeth (Black) 2.7 final drive . . . . . . . . . . .1 Metal seating bush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Speedo cable pinion housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Tear drop gasket for DAM8488 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Retaining U shape plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Plain washer 1⁄4”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt 1⁄4”unc 3⁄4” long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Speedo drive spindle for DAM2905, 7 teeth 998cc . . . . . . . . . . . . .1 Speedo drive spindle for TXD10006, 5 teeth 1275cc . . . . . . . . . . . .1 Speedo drive spindle for TXD10004, 7 teeth 1275cc . . . . . . . . . . . .1 Selector fork 3rd / 4th synchroniser . . . . . . . . . . . . . . . . . . . . . . . . . .1 Selector fork 1st /2nd synchroniser . . . . . . . . . . . . . . . . . . . . . . . . . .1 Selector shaft for speed forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Detent ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Detent spring, sits behind drive flange alloy cover . . . . . . . . . . . . . .1 Detent sleeve, sits behind drive flange alloy cover . . . . . . . . . . . . . .1 O ring for sleeve, sits behind drive flange alloy cover . . . . . . . . . . . .1 Selector shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gaiter for rod change seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Interlock spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Pivot bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Reverse release lever lower was 22G1849 . . . . . . . . . . . . . . . . . . . . .1 Bell crank release lever upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bell crank release lever centre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Spacer for levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Washer 3⁄8” 11⁄4”wide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Locknut 3⁄8” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bell crank pivot pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Pivot pin O ring oil seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Roll pin to hold selector 3rd/4th fork on shaft . . . . . . . . . . . . . . . . . .1 Seal for selector rod housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 O ring for bush DAM8706 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bush alloy behind AHU1672 seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Leak Fix Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DAM2905 TXD10006 TXD10004 2A3624 DAM8488 GUG705565GM 22A862 GFK1113 GHF160 DAM6028 TXF10004 TXF10001 TSP100400 TSP100390 22G1854 BLS110 22G2083 22G1870 22G1417 22G1858 DAM3022 22G1844 42H1077 AHU2292 22G1848 22G1847 42H1081 GFK1137 GFK3323 22G1845 31B447 22G2595 AHU1672 CDU1563 DAM8706 MSSK050

Qty Remarks

998cc 1275cc 1275cc

Blue code Red code Yellow code

CWE

Part of MSSK050

CWE

Part of MSSK050 Part of MSSK050 Part of MSSK050

Note: Use 6/16 Speedo drive pinions for 12”wheels with 3.44 final drive

32

© Minispares Centre Limited 2008

Page 20

Gears

© Minispares Centre Limited 2008

Item Part Number

Description

1 1 2 3 4 5 5 6 6 7 8 9 10 10 10 11 12 13 14 15 15 15 16 17 18 19 19 20 21 22 23 24 24 25 26 27 27 28 29 30 31 32 33 33 34 35 36 37 38 38 39 40

1st Motion shaft 17 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1st Motion shaft 16 teeth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bearing for 1st Motion inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ball Bearing for 1st Motion shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Circlip to retain roller bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Layshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Layshaft, Upgraded and precision ground . . . . . . . . . . . . . . . . . . . . 1 Laygear (30/26/21/15 teeth) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Laygear (31/27/21/15 teeth) NLA . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bearing for laygear small end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bearing for laygear large end . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Thrust washer 0.121-123”(3.07-3.12mm) . . . . . . . . . . . . . . . . . . . . . . 1 Thrust washer 0.124-126”(3.14-3.20mm) . . . . . . . . . . . . . . . . . . . . . 1 Thrust washer 0.127-129”(3.22-3.27mm) . . . . . . . . . . . . . . . . . . . . . 1 Thrust washer 0.130-132”(3.30-3.35mm). . . . . . . . . . . . . . . . . . . . . 1 Reverse gear with single bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bush for reverse gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Idler shaft for reverse gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Main shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Baulk ring Genuine Rover sintered . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Baulk ring sintered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Baulk ring steel performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Synchroniser 3rd/4th hub assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1 Ball bearing for synchroniser hub . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spring for synchroniser hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3rd gear 21 teeth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3rd gear 20 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Roller bearing for 3rd gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Thrust retaining collar for 3rd gear . . . . . . . . . . . . . . . . . . . . . . . . . 1 2nd 3rd collar retaining peg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Spring for 2nd/3rd retaining peg . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2nd gear 26 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2nd gear 25 teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Roller bearing for 2nd gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Thrust retaining collar 2nd gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Synchroniser 1st/2nd hub assemble . . . . . . . . . . . . . . . . . . . . . . . . 1 Synchroniser 1st/2nd Outer track only . . . . . . . . . . . . . . . . . . . . . . . 1 1st gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Roller bearing for 1st gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Journal for 1st gear and bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Mainshaft double row ball bearing . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Snap ring,spacer for bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shim 3 thou . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shim 10 thou . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Locking plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Retainer for roller bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Locktab for retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Screw 5⁄16”unc 3⁄4”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Pinion for final drive 19 teeth (3.1 and 3.2). . . . . . . . . . . . . . . . . . . . 1 Pinion for final drive 21 teeth (2.76) see CWP2-76 . . . . . . . . . . . . . 1 Locktab for pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Nut for locking mainshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DAM4930 DAM6242 13H9513 ADU7619 22G850 DAM3187 C-22A1739 DAM4931 DAM6238 13H9513 CHM141 DAM3180 DAM3181 DAM3182 DAM3183 TUB10020 TUJ10001 DAM8038 DAM7484 22G2033 22G2033MS C-22A1741 DAM7456 BLS107 22G2262 DAM4933 DAM6241 AAU1816 22G947 22G843 22G154 DAM4932 DAM6240 AAU1816 22G839 DAM7456 DAM7300 22G1096 AAU1815 22G837 AAU1365 ADU4992 GUG705645GM GUG705646GM 2A3581 DAM5996 DAM2377 SH505061 DAM2808 TCC10001 DAM6140 DAM7485

Qty Remarks

12A/GO4/JO5.J92

Used only 12A/GO4/JO5.J92

CWE NLA Early had 2 bushes

12A/GO4/JO5.J92

2 For 2nd gear collar 1 Each collar 12A/GO4/JO5.J92

See DAM7300 outer track Repair part

CWE As required NLA NLA As required Was 7⁄8”long See CWP3-1 12A/GO4/JO5.J92

Page 21

Differential

Item Part Number

Description

1 2 3 3 3 4 5 6 7 8 8 9 10 10 10 11 12 13 14 14 15 16 16 16 17 18 19 20 20 21 22 23 24 24 24 25

Case for differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bush for case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Crown wheel gear 3.1 ratio 998cc . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Crown wheel gear 3.2 ratio 1275cc . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Crown wheel gear 2.76 ratio NLA use CWP2-76 . . . . . . . . . . . . . . . . .1 Bush for Crown wheel gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt, crown wheel to differential case. . . . . . . . . . . . . . . . . . . . . . . . . .1 Locktab for crownwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Thrust block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Planet gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Planet gear with bush See notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Bronze thrust washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Differential pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Upgraded differential pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Molybdenum coated differential pin . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Roll pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Output shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Circlip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fibre thrust washer 35 thou thick. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fibre thrust washer 43 thou thick . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Differential ball bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Differential shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R Differential shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R Differential shim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R Alloy output shaft/flange cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Bush for output flange cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Oil Seal for output flange cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gasket for output flange cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gasket for output flange cover Genuine. . . . . . . . . . . . . . . . . . . . . . . 2 Bolt 5⁄16”unc 1”long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Spring washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Inboard CV Joint(Pot joint) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gaiter kit for pot joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gaiter kit for pot joint Genuine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Gaiter kit for pot joint Genuine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grease for pot joint (supplied in kit) . . . . . . . . . . . . . . . . . . . . . . . . . . .1

DAM6027 ATA7378 DAM6327 DAM2806 TCB10004 ATA7385 ATA7043 ATA7378 BTA154 DAM6624 DAM6624BUSHED DAM5071 22G2583 C-BTA166 C-BTA164 RPS1418 DAM3114 22G2688 BTA101 BTA102 AHU1856 DAM3108 DAM3109 DAM3633 CHM85 2A3538 ADU5738 22A1611 GUG705567GM GFK5234 GFK1125 GCV1102 BHM7012 GSV1073 GDG234 AKF1457

Qty Remarks

Use CWP3-1 Use CWP3-2 12A/GO4/JO5/J92

Not for C-BTA164

As original Alternative As required As required As required

Also DAM7755 As required Cable tie straps Metal straps Cable tie straps

Note : DAM6624BUSHED planet gears must not be used with C-BTA164 molybdenum pin

© Minispares Centre Limited 2008

Page 22

Gear Lever and Selector Mechanism

© Minispares Centre Limited 2008

Item Part Number

Description

1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 16 17 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33

Gear lever Alloy housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Housing steady Bush was 42H1214 . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Pin for gear lever retainer long . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Pin for gear lever retainer short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Base plate for housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bracket, housing to floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Bolt for (6)bracket 3⁄8”unf 31⁄2”long . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Locknut 3⁄8”for (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Mounting rubber, bracket to floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Spring washer 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Nut 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gear Lever assembly was black painted now chrome plated . . . . . .1 Gear lever chrome. Fitted to MPI only - CWE . . . . . . . . . . . . . . . . . . .1 Gear lever knob, wooden less emblem . . . . . . . . . . . . . . . . . . . . . . . . .1 Gear lever knob, leather less emblem. . . . . . . . . . . . . . . . . . . . . . . . . .1 Gear lever knob 31⁄2” tall in Burr walnut . . . . . . . . . . . . . . . . . . . . . . .1 Retainer cup for gear lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Extension and gear lever alloy base . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gear change extension rod –998cc only . . . . . . . . . . . . . . . . . . . . . . .1 Gear change extension rod-1275cc only . . . . . . . . . . . . . . . . . . . . . . . .1 Roll pin, extension rod and coupling . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Coupling yoke for extension rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Rod eye support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Steady rod, gearbox to gear lever 998cc only . . . . . . . . . . . . . . . . . .1 Steady rod, gearbox to gear lever 1275cc only . . . . . . . . . . . . . . . . . .1 Bolt for steady rod 5⁄16”unf 21⁄4”long . . . . . . . . . . . . . . . . . . . . . . . . . .1 Nut plain 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Spring washer 5⁄16” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Locking nut 1⁄2”unf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Washer plain 1⁄2”unf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Gear lever pvc rubber gaiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Retainer for gear lever gaiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Exhaust bracket use GEX7526 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Adaptor alloy plate for 12A361 to gearbox . . . . . . . . . . . . . . . . . . . . . .1 Screw-special countersunk head for 12G1318 . . . . . . . . . . . . . . . . . . .1 Barrel bias for Slicker gear change(slickshift) . . . . . . . . . . . . . . . . . .1 Vinyl Cooper style gaiter, black/red stitching . . . . . . . . . . . . . . . . . . .1

DAM3670 42B413 DAM2670 22G2277 DAM8621 22G2026 BH606281 GFK3323 22G2205 GFK1125 GFK3212 22A1932 UKE100790 BG2602 BG2702 MSA0198 22G1434 22G2792 22G1930 UKN10023 RPS1416 42H1116 42H1199 DAM5067 UKN10032 BT605181 GFK3212 GFK1125 GFK3225 GFK1117 CZH4278 FJN10003 GEX7088 12G1318 12G1319 MSG12 BHH2002

Qty Remarks

CWE NLA CWE NLA

Alternatives are C-22A1751/2 Aftermarket Aftermarket

NLA

NLA

NLA

Also used on 5 Speed

Page 23

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