Ge Fanuc 18i Wiring Diagram
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FANUC WIRING DIAGRAM
TABLE OF CONTENTS 1.0 WRG-0126 .............................................................................................................................................................................................................................. 3 1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3 2.0 WRG-0127 ..............................................................................................................................................................................................................................4 2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4 3.0 WRG-0133 ..............................................................................................................................................................................................................................5 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6 4.0 WRG-0136 ..............................................................................................................................................................................................................................7 4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7 5.0 WRG-0140 ..............................................................................................................................................................................................................................8 5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9 5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11 5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12 5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13 5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14 5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15 5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20 i
MAN_0128_R1
FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24 5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28 5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36 5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39
SEPTEMBER 2005
ii
FANUC WIRING DIAGRAM
FANUC WIRING DIAGRAM 1.0 WRG-0126 2.0 WRG-0127 3.0 WRG-0133 4.0 WRG-0136 5.0 WRG-0140
1 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 1.0 WRG-0126_A 1.1 MP12_OMM_FANUC_CNT
NOTE: 1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT TO THE AUTO START POSITION
SEPTEMBER 2005
2 of 38
FANUC WIRING DIAGRAM 2.0 WRG-0127_A 2.1 TS27_PROBE_FANUC
3 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 3.0 WRG-0133_D 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1
850CR2 is added for CE.
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
+24V RED
6
RED
BLACK
3
BLACK
33
23
S34
Sentrol GE INT-22.5R1-24
MULTI #9
RED/BLK 20 AWG PINK 20 AWG
WHITE
BROWN
GREEN
YELLOW
S22
850CR2 1 2 SAFETY RESET
Fanuc DATC Arm - E855
5 6 180CR2
180K54
INTERFACE BOARD C004-1 4
855E19
855FU3
855J19
855M3 A1
OL
855M19A A2
96
This circuit has the following functions: OVERRIDE PRESSED 1. Estop shuts down: OVERRIDE PRESSED ENABLE all drives (180CR2 3&4), ENABLE all outputs to: motors, pumps, and air solenoids. 2. Do not allow door to unlock if: spindle is on or moving (standstill monitor and PLC), axes in motion (PLC), tool changer in motion (PLC), pallet changer in motion (PLC). 3. When door is open: drives and tool changer arm (or slide) are disabled. (drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. No tool change allowed with door open (PLC and safety relay). Chip conveyor is off unless unless Enable is pressed and held. 4. When tool cage door is open, disables tool magazine (PLC). Requires manual override (PLC) to allow movement with door open.
DATC TOOL ARM FORWARD
95
JUMPER 5
5
855E23
855FU4
855J23
855M4 A1
DATC TOOL ARM REVERSE
A2
1
YELLOW
802DV2
4
GRN 802E11
25
25 X5.0
WHT
5
WHT 802E15
26
26
UNLOCK DELAY
INPUT C001 BD SOURCING INPUTS
GRN
FRONT DOOR LOCK
SPARE
INTERFACE BOARD
+24V
DATC/ATC REV
FRONT DOOR INPUTS E802
DATC/ATC FWD
SPINDLE ROTATING
180F52
180J54
RED
PCB-0321
Fadal
180F52
UNLOCK DOOR
Y9.3
K5
FRONT DOOR N.C.
FRONT DOOR N.C.
WHITE/BLK 20 AWG RED/BLK 20 AWG
+24V
DOOR UNLOCK OUTPUT E856 OUTPUT C004-2 BOARD Y10.1 35
180K54
856SOL2
35 2A
SEPTEMBER 2005
RED/BLK 20 AWG
INTERFACE BOARD
RED/BLK 20 AWG
DOOR UNLOCK
Standstill monitor: 1. Prevent opening of door while spindle is moving. 2. Second monitor could be set to stop machine if maximum rpm-while-doors-open is exceeded.
4 of 38
24V POWER
ENABLE
STATUS
UNLOCK
+24V
J1
5V POWER
R22
FRONT DOOR N.O.
X5.1 FRONT DOOR N.O.
DOOR
802DV1
BRN
SPINDLE SENSOR
2
COM
BLK
MULTI #11
S35 34
Reduced Feeds and Speeds Limit: Spindle rpm and axis feed rates are limited when this input is open.
OUTPUT C004-1 BOARD 4
MULTI #10
BLACK BELDEN 8451 OR EQUIV. 2-CONDUCTOR
2
Y9.2
14
Contacts shown in door open state.
180C8
GREEN
Safety Relay Door Interlocks: Controlled by door interlock contacts. Outputs: Disables spindle and axis movement. (Can be bypassed by Door Override circuit.) Activates reduced feeds and speeds when door is open. Disables tool changer arm (or slide) when door is open. (Cannot be overridden.)
WHITE/BLK 20 AWG
WHITE
4
24
S14
S13
3
GREEN
Do Not Use
S14 & S33 Channel 1 input, active hi (closed) S22 Channel 2 input, active lo (open) S24 Channel 2 input, active hi (closed)
A2 WHITE
MULTI #8
S34 Falling edge Reset S35 Rising edge Reset Manual Start - S34 to S35 with a NO switch. Auto Start - connect S35 to S33.
RED/BLK 20 AWG
Fanuc side: 4-Pin Plug, Amp 350779-1 (WIR-1298) Sockets, Amp 350689-1 (WIR-1296) qty=4 Interlock side: 4-Pin Female Connector, Amp 350780-1 (WIR-1297) Pins, Amp 350690-1 (WIR-1299) qty=4
RED
Do Not Use
S13 + output S23 - output
Euchner TP3-4121A024PG
1
S33
S24
S23
856SOL2
13
A1
Contacts shown in door closed state.
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
J2
FWD
REV
SPARE
FANUC WIRING DIAGRAM 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
855FU1
2
855E11
855J11
855M1 A1
OL
855M11A A2
96
95
DATC TOOL MAGAZINE FORWARD
180F52
2
180C8
Y9.0
180J54
180K54
INTERFACE BOARD C004-1
OUTPUT C004-1 BOARD
JUMPER Y9.1
3
855FU2
3
855E15
855J15
855M2 A1
1 5
9
2 6
10
3 7
11
4 8
12
14
13
DATC TOOL MAGAZINE REVERSE
A2
+24V
ATC CANNON PLUG
ATC CANNON PLUG 805DV3
H 1
ATC FAULT SWITCH
G
C003 BREAKOUT BOARD 44
INPUT C003 BD SOURCING INPUTS
805E19
4
44 X7.2
ATC Fault
When there is a DATC the ATC Fault input is not used and so may be used to signal the PLC that tool magzine is disabled.
4 Pole 24 VDC relay and socket Omron MY4N-DC24 and PY14-02 ELE-1110 and ELE-0406 or equivalent
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
180F52 180J54
180F52
Fanuc ATC Fault Input - E805
180F52
Fanuc DATC Tool Magazine - E855
TOOL DOOR and REMOTE TURRET INPUTS E802
+24V 1
802SS1
INTERFACE BOARD
Switch open when door is closed.
29
29 X5.4
5
802E31
30
30 X5.5
3
802E35
31
31 X5.6
32
32 X5.7
Tool Magazine Door Interlock ELE-1504 Omron D4DS-35FS or equivalent
Switch closed when door is closed.
INPUT C001 BD SOURCING INPUTS
802E27
2
802SS2 Tool Door Override Switch Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) White Switch Cap, Idec ABW-2B-W (ELE-1068)
802SS3 Turret CW and CCW Remote Switches
Normally open contact, Idec HW-F10 (ELE-0093) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) Green Switch Cap, Idec ABW-2B-G (ELE-0669)
802SS4 6
802E39
Note changes in types of switches. 4 If Tool Inserter is in place, the tool magazine cannot be moved. If the Tool Door is open, the Override must be pressed to move the tool magazine.
Tool Inserter Interlock Open when tool inserter is present.
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
5 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 4.0 WRG-0136_A 4.1 FANUC NC4 PROBE
SET SWITCH 3 OF SW1 TO POSITION ON SET SWITCH 1 OF SW2 TO POSITION ON
SEPTEMBER 2005
6 of 38
FANUC WIRING DIAGRAM 5.0 WRG-0140 5.1 OR 01_DRAWING STANDARDS AND INDEX
7 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW
SEPTEMBER 2005
8 of 38
FANUC WIRING DIAGRAM 5.3 E01_230VAC POWER DISTRIBUTION
9 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
INPUT VOLTAGE 190 200 210 230 240 250 260 340 350 360 380 390 400 410 440 450 460 480 490 500 501
SEPTEMBER 2005
JUMPER
AC INPUT
NONE 2-7 2-5 2-6 2-6 2-5 2-5 NONE 3-7 3-5 3-6 3-6 3-5 3-5 NONE 4-7 4-5 4-6 4-6 4-5 4-5
2 8 6 7 8 7 8 3 8 6 7 8 7 8 4 8 6 7 8 7 8
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET ACCORDING TO THE VOLTAGE SHOWED IN THE TABLE 1.
10 of 38
FANUC WIRING DIAGRAM 5.5 E170_115VAC POWER DISTRIBUTION_SHT1
11 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.6 E171_115VAC POWER DISTRIBUTION_SHT2
SEPTEMBER 2005
12 of 38
FANUC WIRING DIAGRAM 5.7 E172_115VAC POWER DISTRIBUTION_SHT3
13 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.8 E173_115VAC POWER DISTRIBUTION_SHT4
SEPTEMBER 2005
14 of 38
FANUC WIRING DIAGRAM 5.9 E180_24VDC POWER DISTRIBUTION
15 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL
SEPTEMBER 2005
16 of 38
FANUC WIRING DIAGRAM 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL
17 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL
WYE-DELTA
SEPTEMBER 2005
18 of 38
FANUC WIRING DIAGRAM 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS
19 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS
SEPTEMBER 2005
20 of 38
FANUC WIRING DIAGRAM 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1
21 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2
SEPTEMBER 2005
22 of 38
FANUC WIRING DIAGRAM 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3
23 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.18 E804_C001 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
24 of 38
FANUC WIRING DIAGRAM 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1
25 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2
SEPTEMBER 2005
26 of 38
FANUC WIRING DIAGRAM 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3
27 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.22 E808_C003 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
28 of 38
FANUC WIRING DIAGRAM 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1
29 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2
SEPTEMBER 2005
30 of 38
FANUC WIRING DIAGRAM 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1
31 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2
SEPTEMBER 2005
32 of 38
FANUC WIRING DIAGRAM 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1
33 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2
SEPTEMBER 2005
34 of 38
FANUC WIRING DIAGRAM 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1
35 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.30 E855_OUTPUT CARD FOR C004-1 BOARD
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1
37 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2
SEPTEMBER 2005
38 of 38
TABLE OF CONTENTS 1.0 WRG-0126 .............................................................................................................................................................................................................................. 3 1.1 MP12_OMM_FANUC_CNT ................................................................................................................................................................................................ 3 2.0 WRG-0127 ..............................................................................................................................................................................................................................4 2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4 3.0 WRG-0133 ..............................................................................................................................................................................................................................5 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6 4.0 WRG-0136 ..............................................................................................................................................................................................................................7 4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7 5.0 WRG-0140 ..............................................................................................................................................................................................................................8 5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9 5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11 5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12 5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13 5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14 5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15 5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20 i
MAN_0128_R1
FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24 5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28 5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36 5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39
SEPTEMBER 2005
ii
FANUC WIRING DIAGRAM
FANUC WIRING DIAGRAM 1.0 WRG-0126 2.0 WRG-0127 3.0 WRG-0133 4.0 WRG-0136 5.0 WRG-0140
1 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 1.0 WRG-0126_A 1.1 MP12_OMM_FANUC_CNT
NOTE: 1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT TO THE AUTO START POSITION
SEPTEMBER 2005
2 of 38
FANUC WIRING DIAGRAM 2.0 WRG-0127_A 2.1 TS27_PROBE_FANUC
3 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 3.0 WRG-0133_D 3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1
850CR2 is added for CE.
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
+24V RED
6
RED
BLACK
3
BLACK
33
23
S34
Sentrol GE INT-22.5R1-24
MULTI #9
RED/BLK 20 AWG PINK 20 AWG
WHITE
BROWN
GREEN
YELLOW
S22
850CR2 1 2 SAFETY RESET
Fanuc DATC Arm - E855
5 6 180CR2
180K54
INTERFACE BOARD C004-1 4
855E19
855FU3
855J19
855M3 A1
OL
855M19A A2
96
This circuit has the following functions: OVERRIDE PRESSED 1. Estop shuts down: OVERRIDE PRESSED ENABLE all drives (180CR2 3&4), ENABLE all outputs to: motors, pumps, and air solenoids. 2. Do not allow door to unlock if: spindle is on or moving (standstill monitor and PLC), axes in motion (PLC), tool changer in motion (PLC), pallet changer in motion (PLC). 3. When door is open: drives and tool changer arm (or slide) are disabled. (drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC) Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds. No tool change allowed with door open (PLC and safety relay). Chip conveyor is off unless unless Enable is pressed and held. 4. When tool cage door is open, disables tool magazine (PLC). Requires manual override (PLC) to allow movement with door open.
DATC TOOL ARM FORWARD
95
JUMPER 5
5
855E23
855FU4
855J23
855M4 A1
DATC TOOL ARM REVERSE
A2
1
YELLOW
802DV2
4
GRN 802E11
25
25 X5.0
WHT
5
WHT 802E15
26
26
UNLOCK DELAY
INPUT C001 BD SOURCING INPUTS
GRN
FRONT DOOR LOCK
SPARE
INTERFACE BOARD
+24V
DATC/ATC REV
FRONT DOOR INPUTS E802
DATC/ATC FWD
SPINDLE ROTATING
180F52
180J54
RED
PCB-0321
Fadal
180F52
UNLOCK DOOR
Y9.3
K5
FRONT DOOR N.C.
FRONT DOOR N.C.
WHITE/BLK 20 AWG RED/BLK 20 AWG
+24V
DOOR UNLOCK OUTPUT E856 OUTPUT C004-2 BOARD Y10.1 35
180K54
856SOL2
35 2A
SEPTEMBER 2005
RED/BLK 20 AWG
INTERFACE BOARD
RED/BLK 20 AWG
DOOR UNLOCK
Standstill monitor: 1. Prevent opening of door while spindle is moving. 2. Second monitor could be set to stop machine if maximum rpm-while-doors-open is exceeded.
4 of 38
24V POWER
ENABLE
STATUS
UNLOCK
+24V
J1
5V POWER
R22
FRONT DOOR N.O.
X5.1 FRONT DOOR N.O.
DOOR
802DV1
BRN
SPINDLE SENSOR
2
COM
BLK
MULTI #11
S35 34
Reduced Feeds and Speeds Limit: Spindle rpm and axis feed rates are limited when this input is open.
OUTPUT C004-1 BOARD 4
MULTI #10
BLACK BELDEN 8451 OR EQUIV. 2-CONDUCTOR
2
Y9.2
14
Contacts shown in door open state.
180C8
GREEN
Safety Relay Door Interlocks: Controlled by door interlock contacts. Outputs: Disables spindle and axis movement. (Can be bypassed by Door Override circuit.) Activates reduced feeds and speeds when door is open. Disables tool changer arm (or slide) when door is open. (Cannot be overridden.)
WHITE/BLK 20 AWG
WHITE
4
24
S14
S13
3
GREEN
Do Not Use
S14 & S33 Channel 1 input, active hi (closed) S22 Channel 2 input, active lo (open) S24 Channel 2 input, active hi (closed)
A2 WHITE
MULTI #8
S34 Falling edge Reset S35 Rising edge Reset Manual Start - S34 to S35 with a NO switch. Auto Start - connect S35 to S33.
RED/BLK 20 AWG
Fanuc side: 4-Pin Plug, Amp 350779-1 (WIR-1298) Sockets, Amp 350689-1 (WIR-1296) qty=4 Interlock side: 4-Pin Female Connector, Amp 350780-1 (WIR-1297) Pins, Amp 350690-1 (WIR-1299) qty=4
RED
Do Not Use
S13 + output S23 - output
Euchner TP3-4121A024PG
1
S33
S24
S23
856SOL2
13
A1
Contacts shown in door closed state.
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
J2
FWD
REV
SPARE
FANUC WIRING DIAGRAM 3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
855FU1
2
855E11
855J11
855M1 A1
OL
855M11A A2
96
95
DATC TOOL MAGAZINE FORWARD
180F52
2
180C8
Y9.0
180J54
180K54
INTERFACE BOARD C004-1
OUTPUT C004-1 BOARD
JUMPER Y9.1
3
855FU2
3
855E15
855J15
855M2 A1
1 5
9
2 6
10
3 7
11
4 8
12
14
13
DATC TOOL MAGAZINE REVERSE
A2
+24V
ATC CANNON PLUG
ATC CANNON PLUG 805DV3
H 1
ATC FAULT SWITCH
G
C003 BREAKOUT BOARD 44
INPUT C003 BD SOURCING INPUTS
805E19
4
44 X7.2
ATC Fault
When there is a DATC the ATC Fault input is not used and so may be used to signal the PLC that tool magzine is disabled.
4 Pole 24 VDC relay and socket Omron MY4N-DC24 and PY14-02 ELE-1110 and ELE-0406 or equivalent
Fanuc side: 6 Pos Male Connector, Molex 03-09-1064 (WIR-0052) Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6 Interlock side: 6 Pos Female Connector, Molex 03-09-2062 (WIR-0051) Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
180F52 180J54
180F52
Fanuc ATC Fault Input - E805
180F52
Fanuc DATC Tool Magazine - E855
TOOL DOOR and REMOTE TURRET INPUTS E802
+24V 1
802SS1
INTERFACE BOARD
Switch open when door is closed.
29
29 X5.4
5
802E31
30
30 X5.5
3
802E35
31
31 X5.6
32
32 X5.7
Tool Magazine Door Interlock ELE-1504 Omron D4DS-35FS or equivalent
Switch closed when door is closed.
INPUT C001 BD SOURCING INPUTS
802E27
2
802SS2 Tool Door Override Switch Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1) Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) White Switch Cap, Idec ABW-2B-W (ELE-1068)
802SS3 Turret CW and CCW Remote Switches
Normally open contact, Idec HW-F10 (ELE-0093) Momentary Switch Operator, Idec ABFW-200 (ELE-0670) Green Switch Cap, Idec ABW-2B-G (ELE-0669)
802SS4 6
802E39
Note changes in types of switches. 4 If Tool Inserter is in place, the tool magazine cannot be moved. If the Tool Door is open, the Override must be pressed to move the tool magazine.
Tool Inserter Interlock Open when tool inserter is present.
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
5 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 4.0 WRG-0136_A 4.1 FANUC NC4 PROBE
SET SWITCH 3 OF SW1 TO POSITION ON SET SWITCH 1 OF SW2 TO POSITION ON
SEPTEMBER 2005
6 of 38
FANUC WIRING DIAGRAM 5.0 WRG-0140 5.1 OR 01_DRAWING STANDARDS AND INDEX
7 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW
SEPTEMBER 2005
8 of 38
FANUC WIRING DIAGRAM 5.3 E01_230VAC POWER DISTRIBUTION
9 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
INPUT VOLTAGE 190 200 210 230 240 250 260 340 350 360 380 390 400 410 440 450 460 480 490 500 501
SEPTEMBER 2005
JUMPER
AC INPUT
NONE 2-7 2-5 2-6 2-6 2-5 2-5 NONE 3-7 3-5 3-6 3-6 3-5 3-5 NONE 4-7 4-5 4-6 4-6 4-5 4-5
2 8 6 7 8 7 8 3 8 6 7 8 7 8 4 8 6 7 8 7 8
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET ACCORDING TO THE VOLTAGE SHOWED IN THE TABLE 1.
10 of 38
FANUC WIRING DIAGRAM 5.5 E170_115VAC POWER DISTRIBUTION_SHT1
11 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.6 E171_115VAC POWER DISTRIBUTION_SHT2
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.7 E172_115VAC POWER DISTRIBUTION_SHT3
13 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.8 E173_115VAC POWER DISTRIBUTION_SHT4
SEPTEMBER 2005
14 of 38
FANUC WIRING DIAGRAM 5.9 E180_24VDC POWER DISTRIBUTION
15 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL
SEPTEMBER 2005
16 of 38
FANUC WIRING DIAGRAM 5.11 E350_DRIVES CNC CONTROL WIRING DETAIL
17 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL
WYE-DELTA
SEPTEMBER 2005
18 of 38
FANUC WIRING DIAGRAM 5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS
19 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS
SEPTEMBER 2005
20 of 38
FANUC WIRING DIAGRAM 5.15 E801_INPUT CARD FOR C001 BOARD_SHT1
21 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.16 E802_INPUT CARD FOR C001 BOARD_SHT2
SEPTEMBER 2005
22 of 38
FANUC WIRING DIAGRAM 5.17 E803_INPUT CARD FOR C001 BOARD_SHT3
23 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.18 E804_C001 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
24 of 38
FANUC WIRING DIAGRAM 5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1
25 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.20 E806_INPUT CARD FOR C003 BOARD_SHT2
SEPTEMBER 2005
26 of 38
FANUC WIRING DIAGRAM 5.21 E807_INPUT CARD FOR C003 BOARD_SHT3
27 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.22 E808_C003 BOARD JUMPER SETUP DETAIL
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1
29 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1
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MAN_0128_R1
FADAL MACHINING CENTERS 5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2
SEPTEMBER 2005
32 of 38
FANUC WIRING DIAGRAM 5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1
33 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1
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MAN_0128_R1
FADAL MACHINING CENTERS 5.30 E855_OUTPUT CARD FOR C004-1 BOARD
SEPTEMBER 2005
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FANUC WIRING DIAGRAM 5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1
37 of 38
MAN_0128_R1
FADAL MACHINING CENTERS 5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2
SEPTEMBER 2005
38 of 38
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