Fly Ash Bricks
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NSIC
Project Profiles
FLY ASH BRICKS 1. INTRODUCTION Fly ash bricks manufacturing units can be set up nearby thermalpower stations .Because the main raw materialis fly ash is generated by thermal power stations in big quanity . Fly ash supplied by thermal power stations at free of cost the entreprenuer has to bare only transportations charges from thermalpower stations to the fly ash bricks manufacturing unit. . 2. MARKET There is good demand for fly ash bricks.The awareness among the people is required and also same time the government has to give some special incentives for these type of activities.The technologies are eco friendly,Reduces solid waste and dust in the nature. Compared to hallow brick and clay brick the cost is reasonable.Technology for construction of wall with out cement between the brick has been developed by GODWIN industris,Auto Nagar, Guntur. Construction of wallwith these bricks is very easy and cost effective.Technology is indeginiously available.
3. MANUFACTURING PROCESS Required raw material like Fly ash,Gypsum, alum and stone crushing dust have to be mixed as per the ratio.The mixed product can be placed into automatic locking machine . This to be kept in moulds for manufacturing of autoimatic locking fly ash bricks. Adfter the processing the bricks have to be dryied after applying required water on the bricks. After two day drying the bricks can be sold.It is simple manufacturing process. 4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price
Rs.
240000 Bricks perannum 6 Per box
5. PROJECT COST/CAPITAL INVESTMENT S.No
1 2 3
Description
Preliminary & Preoperative Expns Fixed Capital Working Capital for Total Project Cost
Amount Rs.
1
2000 301000 100500 403500
month(s)
6. MEANS OF FINANCE S.No
1 2 3
Description
Promoter Contribution Subsidy /Soft Loan Term Loan Total
%age
Amount Rs.
15% 20% 65%
60525 80700 262275 403500
NSIC
Project Profiles
7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings
Rented
2000 per month
ii. Machinery and Equipment S.No
1 2 3 4 6
Description Automatic lockingmachine
Qty.
1 1 1 1 1
Mixer Motor 1 HP
Flat formand other expences Other equipement
Rate
Amount Rs.
165000 70000 6000 50000 10000
Total
165000 70000 6000 50000 10000 301000
B. WORKING CAPITAL i. Salaries & Wages (per month) S.No
1 2 3
Description
Nos.
Supervisor/Entrepreneur Skilled workers Workers Total
1 2 6
Sal/mon. Amount Rs.
2500 1500 1000
2500 3000 6000 11500
ii. Raw Material (per month) S.No
1
Description Fly ash,Gypsum, Alumand Stone powder
Unit Kgs
Qty.
Rate
20000
Amount Rs.
4
Total
80000 80000
iii. Utilities (per month) S.No
1 2
Description
Power Water
Unit
LS LS Total
Amount Rs.
2000 500 2500
iv. Other Expenses (per month) S.No
1 2 3 4 5
Description
Postage & Stationery Expenses Transportation Expenses Advertisement Expenses Consumeble Stores Miscellaneous Expenses Total
Amount Rs.
1000 500 1000 1000 1000 4500
NSIC
Project Profiles
v. Total Working Capital (per month) S.No
1 2 3 4 5
Description
Amount Rs.
Rent Salaries and Wages Raw Material Utilities Other Expenses Total
2000 11500 80000 2500 4500 100500
8. COST OF PRODUCTION (PER ANNUM) S.No
1 2 3
Description
Total Working Capital Depreciation Interest Total
Amount Rs.
@ @
1206000 45150 31473 1282623
15% 12%
9. TURNOVER (PER YEAR) S.No
Description
1
Unit
Qty.
Bricks perannum 240000
Rate Rs. Amount Rs.
6
Total
1440000 1440000
10. FIXED COST (PER YEAR) S.No
1 2 3 4 5
Description
Depreciation Interest Rent Salaries & Wages @ Other Expenses incl. Utilities @ Total
Amount Rs.
45150 31473 24000 4600 2800 108023
40% 40%
11. PROFIT ANALYSIS & RATIOS 1 2 3 4
Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point
Rs.
157377 11% 39% 41%
Project Profiles
FLY ASH BRICKS 1. INTRODUCTION Fly ash bricks manufacturing units can be set up nearby thermalpower stations .Because the main raw materialis fly ash is generated by thermal power stations in big quanity . Fly ash supplied by thermal power stations at free of cost the entreprenuer has to bare only transportations charges from thermalpower stations to the fly ash bricks manufacturing unit. . 2. MARKET There is good demand for fly ash bricks.The awareness among the people is required and also same time the government has to give some special incentives for these type of activities.The technologies are eco friendly,Reduces solid waste and dust in the nature. Compared to hallow brick and clay brick the cost is reasonable.Technology for construction of wall with out cement between the brick has been developed by GODWIN industris,Auto Nagar, Guntur. Construction of wallwith these bricks is very easy and cost effective.Technology is indeginiously available.
3. MANUFACTURING PROCESS Required raw material like Fly ash,Gypsum, alum and stone crushing dust have to be mixed as per the ratio.The mixed product can be placed into automatic locking machine . This to be kept in moulds for manufacturing of autoimatic locking fly ash bricks. Adfter the processing the bricks have to be dryied after applying required water on the bricks. After two day drying the bricks can be sold.It is simple manufacturing process. 4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price
Rs.
240000 Bricks perannum 6 Per box
5. PROJECT COST/CAPITAL INVESTMENT S.No
1 2 3
Description
Preliminary & Preoperative Expns Fixed Capital Working Capital for Total Project Cost
Amount Rs.
1
2000 301000 100500 403500
month(s)
6. MEANS OF FINANCE S.No
1 2 3
Description
Promoter Contribution Subsidy /Soft Loan Term Loan Total
%age
Amount Rs.
15% 20% 65%
60525 80700 262275 403500
NSIC
Project Profiles
7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings
Rented
2000 per month
ii. Machinery and Equipment S.No
1 2 3 4 6
Description Automatic lockingmachine
Qty.
1 1 1 1 1
Mixer Motor 1 HP
Flat formand other expences Other equipement
Rate
Amount Rs.
165000 70000 6000 50000 10000
Total
165000 70000 6000 50000 10000 301000
B. WORKING CAPITAL i. Salaries & Wages (per month) S.No
1 2 3
Description
Nos.
Supervisor/Entrepreneur Skilled workers Workers Total
1 2 6
Sal/mon. Amount Rs.
2500 1500 1000
2500 3000 6000 11500
ii. Raw Material (per month) S.No
1
Description Fly ash,Gypsum, Alumand Stone powder
Unit Kgs
Qty.
Rate
20000
Amount Rs.
4
Total
80000 80000
iii. Utilities (per month) S.No
1 2
Description
Power Water
Unit
LS LS Total
Amount Rs.
2000 500 2500
iv. Other Expenses (per month) S.No
1 2 3 4 5
Description
Postage & Stationery Expenses Transportation Expenses Advertisement Expenses Consumeble Stores Miscellaneous Expenses Total
Amount Rs.
1000 500 1000 1000 1000 4500
NSIC
Project Profiles
v. Total Working Capital (per month) S.No
1 2 3 4 5
Description
Amount Rs.
Rent Salaries and Wages Raw Material Utilities Other Expenses Total
2000 11500 80000 2500 4500 100500
8. COST OF PRODUCTION (PER ANNUM) S.No
1 2 3
Description
Total Working Capital Depreciation Interest Total
Amount Rs.
@ @
1206000 45150 31473 1282623
15% 12%
9. TURNOVER (PER YEAR) S.No
Description
1
Unit
Qty.
Bricks perannum 240000
Rate Rs. Amount Rs.
6
Total
1440000 1440000
10. FIXED COST (PER YEAR) S.No
1 2 3 4 5
Description
Depreciation Interest Rent Salaries & Wages @ Other Expenses incl. Utilities @ Total
Amount Rs.
45150 31473 24000 4600 2800 108023
40% 40%
11. PROFIT ANALYSIS & RATIOS 1 2 3 4
Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point
Rs.
157377 11% 39% 41%
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