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PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 2 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
CONTENTS
1.
PURPOSE
2.
SCOPE OF WORK
3.
REFERENCE
4.
MATERIALS
5.
MANPOWER
6.
TOOLS AND EQUIPMENT
7.
DELIVERY OF MATERIAL
8.
WORK PROCEDURES
9.
QUALITY CONTROL
10.
REPAIR PROCEDURES
11.
INSPECTION / TEST RECORD
12.
SAFETY
13.
ATTACHMENTS
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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SH. 3 OF 17 SUBCONTRACTOR NSH CORP.
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1. PURPOSE This Method Statement shall provide Ms. ZAMIL PASSIVE FIRE PROTECTION SERVICES of minimum guidelines to carry out fireproofing of steel structures and equipment’s inside hydrocarbon area for Jazan Integrated Gasification Combine Cycle Project (JIGCC) – SULFUR RECOVERY UNIT (SRU) - EPC Package 2, Jazan Economic City Kingdom of Saudi Arabia.
2. SCOPE OF WORK 2.1
This Method Statement covers the surface preparation and fireproofing application on Steel Structures and Equipment’s as per compliance with Saudi Aramco Construction Safety Manuals (CSM), Saudi Aramco Materials System Specification (SAMSS), Saudi Aramco Engineering Standards (SAES), Saudi Aramco Engineering Procedures (SAEP), Saudi Aramco Typical Inspection Plan (SATIP), Saudi Aramco Inspection Checklist (SAIC), Project Approved Issued for Construction Drawings (IFC) and the documents listed below.
2.2
Fire Proofing of Equipment Skirts (both external and internal) support legs, saddles and steel structural members for Pipe rack columns, beams, bracings, pipe supports, etc., which are located in fire prone zones and highlighted in the equipment and structural drawings.
3. REFERENCE The selection of project standard and specification covered by this method statement shall comply with the latest edition of the reference listed below: 3.1
SAUDI ARAMCO REFERENCES 3.1.1 SAES-B-006
Fire Proofing for Plants
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
UNIT
UNIT A07
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
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3.3
Approved Protective Coating System
3.1.3 SAES-Q-001
Criteria for Design and Construction of Concrete Structures
3.1.4 09-SAMSS-097
Ready-Mixed Portland Cement Concrete
3.1.5 AC-036915
Basic Criteria, Industrial Insulation
3.1.6 AD-036711
Concrete Members
Fireproofing
Structural
Project Safety Plan
3.2.1 API PUBL 2218
Fireproofing Practices in Petroleum and Petrochemical Processing Plants
3.2.2 UL 1709
Rapid Rise Fire Test of Performance Material for Structural Steel
SAIPEM STANDARDS Fireproofing General Criteria
DRAWINGS IFC 3.4.1 Standard Proprietary Fireproofing Standard Drawings 3.4.1.1
3.5
for
INDUSTRY CODES AND STANDARDS
3.3.1 A00-ZA-E-0085135 3.4
SUBCONTRACTOR PROJECT NO 240832
3.1.2 SAES-H-101
3.1.7 A07-ZA-E-7085000_BGG 3.2
REV. 00
A00-Q-VA-364287_001 to 004
MANUFACTURER’S DATA SHEET
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
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4. MATERIALS: Shall be used approved materials: 4.1
ISOLATEK TYPE M II / or AVIKOTE 800
4.2
MASTERCAST 141
4.3
FIREBOND
4.4
Galvanized Welded Wire mesh: 4.4.1 FOR STRUCTURAL MEMBER 4.4.1.1
100mm x 100mm x 10 GA. (SAMS # 12-743-625)
4.4.1.2
50mm x 50mm x 14 GA. (SAMS # 12-743-620)
4.4.2 FOR EQUIPMENT SUPPORT 4.4.2.1
50mm x 50mm x 14 GA (SAMSS # 12-743-620)
4.5
HILTI Pins
4.6
MASTER SEAL NP 472 Sealant
4.7
SIGMACOVER 410
5. MANPOWER: 5.1
Construction Manager shall be responsible for the supervision and implementation of this Method Statement. Manpower under him will consist but not limited to the following:
5.1.1 Supervisor (from Ms. ZAMIL staff and operatives) 5.1.2 Mason 5.1.3 Sprayer 5.1.4 Welded Wire Mesh Installer 5.1.5 Helpers
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
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5.1.6 QA/QC personnel from S/C (NSH) 5.1.7 Safety Officer
6. TOOLS & EQUIPMENT: 6.1
Tools and equipment shall be made available to support continuous work. Defective tools shall not be use and remove from project site to prevent from inadvertent use. Tools and equipment shall include but not limited to as follows:
6.1.1 Diesel SP11 machine or a S5 Electric machine – Fireproofing Machine 6.1.2 Masonry Hand tools 6.1.3 Plastic Water Drum 6.1.4 HILTI tools DX 460 F8 and accessories 6.1.5 Spray Gun 6.1.6 Air Hoses 6.1.7 Spray Paint Machine (Mark V) – for Top Coat
7. DELIVERY OF MATERIALS: 7.1
Delivery of approved materials to designated staging areas. Materials are to be in unopened packages identifiable as to manufacturer and brand. Materials shall be store off the ground, under covered and away from sweating wall or damp surfaces. Storage temperatures are not critical as long as dry conditions are maintained.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
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8. WORK PROCEDURES 8.1
COMMENCEMENT OF FIREPROOFING WORKS:
8.1.1 Completed safe scaffolding platform shall be provided by S/C (NSH) for all areas of fireproofing. Erection of commonly used scaffold shall be duly responsibility of NSH scaffold division unless the scaffold is above 12.2m high or special scaffold. 8.1.2 Fireproofing works shall be started after completion of all previous activities on the Equipment and Structural members such as: 8.1.3 Welding of supports for piping, electrical and instrumentation cable trays, lightings, etc. 8.1.4 Completion of grouting works for Equipment, Structural members and Pipe supports. 8.1.5 Touch-up painting works. 8.1.6 Work Release from Civil, Mechanical, Electrical and Instrumentation disciplines. 8.1.7 Before commencing fireproofing works, the areas to be fireproofed are to be covered with green net or similar items to protect the adjacent non-fireproofed members from fireproofing spillage. In-case of any over spray, the same to be cleaned immediately after the fire proofing spray. 8.2
SURFACE PREPARATION:
8.2.1 Check condition of the surfaces prior to application of fireproofing materials. Make surfaces free of oil, loose mill scale, grease and dirt such as rock, mud or other foreign substances that might lose proper adhesion to the surface as per Project Specification. 8.2.2 Primed Steel Structures surface shall be fully cured as per paint manufacturer’s recommendations. Compatibility between the primer and
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
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SUBCONTRACTOR PROJECT NO 240832
fireproofing materials should be established prior to application of MASTERCAST 141 bonding agent. 8.2.3 All openings between fireproofing and substrate shall be fully sealed using Master seal NP 470. 8.2.4 The surface preparation and coating requirements shall be specified on the applicable construction drawing and shall comply with SADS drawings AD036711, AC-036404 & AC-036915. 8.2.5 Steel surfaces that are to be insulated, fireproofed with cementitious materials or covered with intumescent or other proprietary fireproofing such as lightweight concrete shall be coated in accordance with APCS-1B of SAES-H101. 8.3
KEY COAT SPLATTER STRUCTURES:
8.3.1 Mix 1 bag ISOLATEX TYPE MII with 9 liters MASTERCAST 141 and mix for 3 minutes. 8.3.2 Apply by brush as splatter coat with 1mm to 6mm blobs covering approximately 30% to 50% of the surface area – leave to cure for 6 hours. 8.3.3 Do not thin the product – stir thoroughly using with a mechanical whisk mixer. 8.4
HILTI CLIP INSTALLATION:
8.4.1 There are no surface preparation requirements prior to HILTI Clip / Pins installation as this is no welding. 8.4.2 Load the cartridge in HILTI TOOL DX 460 F8. Install the HILTI CLIP X-CC U16 P8 at the tip of the tool. 8.4.3 HILTI CLIPS to be installed on Steel Structure surface recommendation by manufacturer or at least 400mm c/c spacing.
as
per
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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8.4.4 Position the nail at the tip of the clip on the location desired to install and compress and then pull the trigger to complete the fastening. 8.5
WIRE MESH INSTALLATION:
8.5.1 Galvanized Wire Mesh size 25mm x 25mm x 1.4mm shall be used for Steel Structure and sized 50mm x 50mm x 2.0mm for Equipment’s Vessel Skirts as per Manufacturer recommendation. 8.5.2 Install the Wire Mesh around the surface and tie it using galvanized tie wire 18/20 GA. 8.5.3 Installation of Wire Mesh for Steel Structure must be following the profile of the steel surface. 8.5.4 Wire Mesh must be pulled away from the steel surface to ensure its proper position as per Standard Drawing for Fireproofing A00-Q-VA-364287001_00AF2. 8.5.5 Wire Mesh shall be secured to the steel profiles using HILTI PINS. Number of pins and spacing shall be as per Fireproofing Materials Manufacturer recommendation. Wire Mesh shall be overlapped at least 25mm unless otherwise indicated by the Fireproofing Materials Manufacturer. 8.5.6 20mm diameter x 125mm spacer (and connectors) tack welded at 600mm spaced c/c (SAMSS 12-720-570) shall be provided. The bolts for support of shell-and-tube heat exchanger and the area within 30mm of the bolts shall not be fireproofed. 8.5.7 Horizontal cross member shall be fireproofed for their full length when one or more of the attached vertical columns are fireproofed up to or beyond the point of support of the horizontal member. 8.6
MIXING ISOLATEK TYPE MII
8.6.1 The product ISOLATEK TYPE MII cementitious materials is a factory controlled premixes which only require addition of clean potable water on site
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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to produce a mix of suitable consistency. ISOLATEK TYPE MII requires 15 to 19 liters of clean potable water per 22.6 kg bag. 8.6.2 The mixing will be carried out in the mixing drum of either the SP11 or S5 machine. Prior to mixing, make sure that the mixer is inspected and clean 8.6.3 Pour between 15 to 19 liters of clean potable water into mixing drum per bag of ISOLATEK TYPE MII and mix for three (3) minutes. Once completed, then the materials can be discharged into lower drum for dispatch to the work. 8.6.4 QA/QC density checks once the ISOLATEK TYPE MII has been mixed fill a slump tube with materials and weigh. The target density should be in between 690 to 775 kg/cu.m and the slump should be between 40 to 55mm. 8.6.5 Application shall be made in strict compliance in accordance with the approved method and manufacturer’s guidelines regarding ambient temperature, storage temperature, materials, proportioning and mixing. Fireproofing shall be performed only by personnel trained and certified by material manufacturer ISOLATEK TYPE MII. 8.7
APPLICATION / SPRAYING ISOLATEK TYPE MII
8.7.1
All worker involved in this activity should have the appropriate training certified from the Manufacturer of ISOLATEK TYPE MII.
8.7.2 A metal rotor/flexible stator pump type machine (SP11 /or S5) shall be used with a spray head sized of 12mm. The gun shall have a movable air stem perfectly centered in the gun head. The correct combination of air stem position and air pressure are used to give the material a flow pattern for accurate placement. 8.7.3 SP 11 LMR is set into specific pressure maximum of 25 pcf. 8.7.4 The materials shall be put into the pump through a hose to the gun head for application to the substrate. Thickness may be built-up in a series of passes.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
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8.7.5 ISOLATEK TYPE MII has been designed so that it pumps easily as a fluid materials but which stiffens and becomes cohesive once it is placed on the desired surface. This enables the specified thickness to be built-up in a series of passes. 8.7.6 Spray to approximately 13 to 17mm and leave to stiffen (can be overnight) the final coat may then applied up to 33mm. 8.7.7 Fireproofing thickness shall be done as per project requirement. 8.7.8 Subsequent coats if required shall be applied within 48 hours of initial set of preceding coat. 8.7.9 Fireproofing thickness may be conveniently checked by the use of a needle penetration gauge with ruled indicator. 8.7.10 On achieving the required thickness for two (2) hours fire rating as per UL 1709 the surface shall be evened out finish using conventional masonry tools. 8.7.11 Ensure that the ISOLATEK TYPE MII is not overworked and that the surface receives a rough texture finish. Do not over trowel the material as this may cause plastic cracking on the surface which may be detrimental to the products fire performance. 8.7.12 All external angles are to be bull nosed or chamfer as per Saipem standard IFC drawing and AD-036711. 8.7.13 Once the ISOLATEK TYPE MII has hardened where terminations and protrusions occur a 10mm “U” shape groove requires cutting.
8.8
CURING
8.8.1 Ensure that the ISOLATEK TYPE MII is properly cured using spray water twice a day (morning and afternoon) for at least 4 days.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
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8.8.2 Concrete fireproofing shall be continuously water cured by means of covering with wet hessian burlap and 150 micron plasticized sheet vapor barrier as per compliance with SEC. 10.1 & 10.4 of SAES-Q-001. 8.8.3 Curing for proprietary fireproofing (such as lightweight concrete) shall be made in strict compliance in accordance with the manufacturer’s approved procedures as per SEC.8.2.3 of SAES-B-006.
8.9
WEATHER SEALANT
8.9.1 Once the ISOLATEK TYPE MII has dried and cured sufficiently, then the sealant system can be applied to all termination and protrusions. 8.9.2 MasterSeal NP 472 Sealant (MOMENTIVE performance materials) to be applied where the fireproofing ends to avoid the penetration of water.
8.10
TOP COAT SIGMACOVER 410
8.10.1 Fireproofing TOP COAT and Finishing shall be in accordance with SAES-B006 SECTION 8.5. 8.10.2 Apply 2 coats from TOP COAT SIGMACOVER 410 (75 micron 1st coat and 125 micron final coat). 8.10.3 Top coat shall be applied by spray if required by SAIPEM/SAUDI ARAMCO.
9. QUALITY CONTROL 9.1
In order to ensure the material is mixed properly, QA/QC Inspector shall carry out the WET DENSITY TEST as follows:
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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9.1.1
During normal spraying operation, take a daily sample of materials from both the mixer and spray nozzle working in the normal mode.
9.1.2
The sample should be taken in a standard container of know volume.
9.1.3
Using the edge of a trowel or a tensioned wire, level the top of the sample by cutting back immediately after spraying or sampling from the mixer. Caution: Do not compress the sample.
9.1.4
Weigh the samples within ten minutes and record the bag numbers, the time the samples were taken and from the weight and volume, calculate the wet density and record these values.
9.1.5
The DENSITY range shall be from 900 kg/cu.m to 1200 kg/cu.m.
10.
REPAIR PROCEDURES
10.1
Damaged ISOLATEK TYPE MII may be repaired by either a further spray or hand application of the same materials. The repair procedure should be carried out as follows: 10.1.1
If the damage has resulted in Welded Wire Mesh failure, totally remove the affected areas and reinstate with new Welded Wire Mesh ensuring that a minimum 50mm overlap onto original Welded Wire Mesh is achieved and that it is secured by the use of tie wires or twisting cut ends together. Ensure correct Welded Wire Mesh position.
10.1.2
Remove all loose dust, loose ISOLATEK TYPE MII and foreign materials.
10.1.3
If the existing ISOLATEK TYPE MII material is very dry, dampen the surface adjacent to the repair with potable water.
10.1.4
Mix ISOLATEK TYPE MII in accordance with the mixing procedure as mentioned previously.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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10.1.5
10.2
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Apply ISOLATEK TYPE MII and finish the surface level with existing materials.
Fireproofing on area left for Support Welding Any area/ space on the structural member left without fireproofing due to supports for piping or E&I requirements are not welded and fireproofing on such areas to carried out as follows:
10.3
10.2.1
The support missing locations are to be clearly marked prior to commencing the fireproofing activities. Pin fixing, key coat application and reinforcement mesh fixing to be completed along with remaining structural surface.
10.2.2
After mesh fixing support missing locations are to be marked on the mesh support location and 100mm all around the support location.
10.2.3
Fireproof the remaining area leaving the marked location.
10.2.4
Prior to support welding, cut the Welded Wire Mesh using snips and folds sides of the support to be welded.
10.2.5
After support welding, apply required coating as per approved painting procedure. After coating, apply key coat on the surface
10.2.6
Straighten the folded mesh and tie it properly. Use overlap mesh if required.
10.2.7
Spray or trowel apply fireproofing material on the area and allow proper curing as necessary.
Fireproofing Continuation On Partially Fireproofed Structural Members 10.3.1
In-case the fireproofing on any structural member is stopped partially (not fireproofed entire surface area) the fireproofing on such members can be continued after removal of the loose
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
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materials, if any, and wetting the fireproofed edges fully and proceed fireproofing installation. 10.3.2
11.
If fireproofing to be stopped, at least 100mm reinforcement mesh shall be provided for fixing mesh with 50mm overlap for continuation of the fireproofing.
INSPECTION & QUALITY RECORDS 11.1
Documentation, Inspection & Testing records and reports shall be as per documents listed in SATIP, SAIC and SATR.
11.2
Hold points for inspection of items such as surface preparation or reinforcement shall be discussed with and agreed to by the unit supervisor and Inspection Department prior to concrete placement.
11.3
Contractor shall comply all mandatory Saudi Aramco Engineering requirements (MSAER’s), Project Specifications and Quality Procedures. In case of complicit between above standards, the most stringent requirements shall govern.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
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12.
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SAFETY 12.1
Safety to men and materials shall be the highest priority. Safety measures shall be strictly followed as detailed in Material Safety Data Sheet (MSDS).
12.2
Proper housekeeping at the end of the day shall be assigned as mandatory jobs to workers to avoid accidents due to littered tools and materials.
12.3
Contractor shall comply with the requirements for controlling safety hazards as indicated in Saudi Aramco Construction Safety Manual and shall provide the safe guards for the hazards as indicated in MSDS.
12.4
Inhalation: Use a proper face mask to avoid exposure to excessive airborne dust that may cause irritation to the respiratory system resulting coughing and sneezing, shortness of breath and wheezing. Exposure may also aggravate chronic respiratory conditions such as asthma or bronchitis.
12.5
Skin & Eye: Use proper safety glasses w/ side shield to avoid cause of acute and/or chronic irritation of eyes and skin. Exposure to skin may produce “Cement Dermatitis” which is usually due to the alkaline and abrasive properties of cement dust and which can involve whole surface areas of the body. Exposure to cement may cause an allergic sensitivity. Prolonged contact with skin may cause burns, especially if skin or product is wet. This may occur without warning since little heat is sensed.
12.6
Ingestion: If swallowed, may cause irritation or burns to the lining of the mouth, esophagus and stomach.
12.7
For more safety precautions, please refer to MSDS.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
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13.
ATTACHMENTS:
13.1
Job Safety Analysis (JSA)
13.2
Authorized Approved Applicator – Ms. ZAMIL
13.3
Manufacturer Material Data Sheet
13.4
Material Safety Data Sheet (MSDS)
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CERTIFICATE OF COMPLIANCE Certificate Number Report Reference Issue Date
Issued to:
This is to certify that representative samples of
20141030-R3749 R3749 2014-October-30
ISOLATEK INTERNATIONAL 41 FURNACE ST STANHOPE, NJ 07874 SPRAY-APPLIED FIRE-RESISTANCE MATERIALS See next page for Models
Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate. Standard(s) for Safety:
Rapid Rise Fire Tests of Protection Materials for Structural Steel, UL 1709
Additional Information:
See the UL Online Certifications Directory at www.ul.com/database for additional information
Only those products bearing the UL Classification Mark for the U.S. and Canada should be considered as being covered by UL's Classification and Follow-Up Service and meeting the appropriate U.S. and Canadian requirements. The UL Classification Mark includes: the UL in a circle symbol: with the word “CLASSIFIED” (as shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product; and the product category name (product identity) as indicated in the appropriate UL Directory. The UL Classification Mark for Canada includes: the UL Classification Mark for Canada: with the word “CLASSIFIED” (as shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product; and the product category name (product identity) in English, French, or English/French as indicated in the appropriate UL Directory. Look for the UL Classification Mark on the product.
William R. Carney, Director, North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at www.ul.com/contactus
Page 1 of 2
CERTIFICATE OF COMPLIANCE Certificate Number Report Reference Issue Date
20141030-R3749 R3749 2014-October-30
This is to certify that representative samples of the product as specified on this certificate were tested according to the current UL requirements. At this time ISOLATEK® Type M-II, TG, and MII/P is covered by UL Follow-Up and Inspection Label Service and each bag supplied contains the appropriate UL Label.
Isolatek Trade Names in
Corresponding UL
Western Hemisphere
Type Designation
Isolatek Trade Names Outside The Western Hemisphere
CAFCO® FENDOLITE® M-II CAFCO® FENDOLITE® TG CAFCO® FENDOLITE® M-II/P
Type M-II Type TG Type M-II/P
ISOLATEK® Type M-II ISOLATEK® Type TG ISOLATEK® Type M-II/P
Type M-II (investigated for exterior use) for use in Design Nos. XR704, XR729, XR730. Type M-II/P (investigated for exterior use) for use in Design No. XR725. Type M-II and M-II/P may be trowel applied provided the Type M-II and M-II/P is first mixed with and pumped through standard application equipment as outlined in the manufacturer’s application instructions. The minimum thickness and minimum in-place density of the Type M-II and M-II/P stated in the individual designs shall be maintained. Type TG (investigated for exterior use) for use in Design No. XR704, XR729, XR730. UL LLC does not keep record of the trade names under which the manufacturer markets a given product. However, when a manufacturer produces more than one product under a given product category, the products are differentiated by a type designation agreeable to the product manufacturer and UL LLC. This type designation shall appear in the proximity of the Classification Marking. In addition, it should be understood that the Classification Marking of UL LLC on the product is the only method provided by UL LLC to identify products produced under its Classification and Follow-Up Service Program.
William R. Carney, Director, North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at www.ul.com/contactus
Page 2 of 2
8/8/2017
BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729 BYBU.XR729 Fire-resistance Ratings - ANSI/UL 1709 Page Bottom
Design/System/Construction/Assembly Usage Disclaimer Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and materials. Authorities Having Jurisdiction should be consulted before construction. Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot always address every construction nuance encountered in the field. When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate methods of construction. Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709 See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729 May 20, 2016 Ratings — 3/4, 1, 1-1/2, 2, 2-1/2, 3 or 4 Hr * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
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BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709
1. Spray-Applied Fire-Resistive Materials* — See table below for appropriate thickness. Prepared by mixing with water according to instructions on each bag of mixture and spraying in one or more coats, as necessary, directly to the column or onto the metal lath surfaces, which must be clean and free of dirt, loose scale and oil. Min avg density of 44 pcf, with min individual value of 40 pcf for Type M-II. Min avg density of 47 pcf, with min ind. value of 43 pcf for Type M-II/P. Min avg density of 44 pcf, with min individual value of 42 pcf for Type TG. For method of density determination, see Design Information Section, Sprayed Material. Rating, Hr
Min Thickness, in. Contour Application
Min Thickness, mm Contour Application
Min Thickness, in. Boxed Protection
Min Thickness, In. mm Boxed Protection
3/4
11/16
17.5
11/16
17.5
1
13/16
20.7
13/16
20.7
1-1/2
1-1/16
27.0
15/16
23.9
2
1-1/4
31.8
15/16
23.9
2-1/2
1-7/16
36.6
1-3/16
30.2
3
1-9/16
39.7
1-7/16
36.6
4
1-7/8
47.6
1-7/8
47.6
BERLIN CO LTD — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
GREENTECH THERMAL INSULATION PRODUCTS MFG CO L L C — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
ISOLATEK INTERNATIONAL — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
NEWKEM PRODUCTS CORP — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
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BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709 2. Metal Lath — Galv. expanded steel lath, weighing 3.4 lb per sq yd may be used. Metal lath wrapped around the column profile and secured tight to column by gunned or stud welding pins. Lath lapped 1-1/2 to 3 inches and attached with fasteners at max 24 inches on center at overlaps. 3. Metal Lath — For boxed type protection. Min 3.4 lb per sq yd expanded steel. Lath lapped 1-1/2 to 3 inches at vertical joint on column flange and tied together with No. 18 SWG galv steel wire, spaced vertically 14 in. OC. 4. Corner Bead — (Optional - Not Shown) — No. 25 MSG galv expanded steel corner bead with minimum 2-in legs. May be used in conjunction with column cage. When used, placed over each corner of column cage and attached to metal lath with tie wire spaced 18 in. O.C. 5. Steel Column — Min size of column W10x49. * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
Last Updated on 2016-05-20 Questions?
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The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "© 2017 UL LLC".
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3 16/ 3/ 6 2015
BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718 BYBU.XR718 Fire-resistance Ratings - ANSI/UL 1709 Page Bottom
Design/System/Construction/Assembly Usage Disclaimer Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and materials. Authorities Having Jurisdiction should be consulted before construction. Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot always address every construction nuance encountered in the field. When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate methods of construction. Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709 See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718 May 01, 2013 Ratings — 1-1/2, 2, 2-1/2 HR * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
1. Spray-Applied Fire Resistive Materials* — See Table below for appropriate thicknesses. Applied by mixing with water according to instructions printed on each bag of mixture and spraying in one or more coats, as necessary, directly to the column which must be clean and free of dirt, loose scale and oil. Min avg and min ind density of 40/36 pcf respectively for Types Avikote AV 650, Z-146, Z-146PC and Z-146T cementitious mixture. Min avg and min ind density of 50/45 pcf respectively for Type Avikote AV 800, Z-156, Z-156T and Z-156PC. For method of density determination, see Design Information Section. The min thickness of Spray-Applied Fire Resistive Materials required for various fire resistance ratings of contour sprayed or boxed columns may be determined from the table below: Column Size
W/D
W10x49
0.83
Hourly Rating 1-1/2 Hr
2 Hr
2-1/2 Hr
1-1/8
1-3/8
1-5/8
ARABIAN VERMICULITE INDUSTRIES — Types Avikote AV 650, AV 800, Z-146, Z-146 NPP, Z-146PC, Z-146T, Z156, Z-156T and Z-156PC
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BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709 GRACE KOREA INC — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious mixture
W R GRACE & CO - CONN — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious mixture
2. Metal Lath — (Optional for contour application) - 3.4 lbs per sq yd galvanized or painted expanded steel lath. Lath shall be lapped 1 in. and tied together with No. 18 SWG galvanized steel wire; wire spaced vertically 6 in. O.C. 3. Steel Column — Min size W10X49. * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively. Last Updated on 2013-05-01 Questions?
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Page Top © 2015 UL LLC
When the UL Leaf Mark is on the product, or when the word "Environment" is included in the UL Mark, please search the UL Environment database for additional information regarding this product's certification. The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a nonmisleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "© 2015 UL LLC".
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22 2/
ISOLATEK® Type M-ll (Worldwide)
CAFCO® FENDOLITE M-ll (Americas)
IQdXVWriDl SprDy-Applied )ireproo¿QJ PRODUCT DESCRIPTION
FIRE TEST PERFORMANCE
ISOLATEK Type M-II is a single package, factory controlled SprayApplied Fire Resistive Material (SFRM) recommended for use in petrocKemical facilities, re¿neries, nuclearpoZer plants, and tunnels
ISOLATEK Type M-II has Eeen e[tensively tested for ¿re endurance in accordance Zith industry speci¿c protocols • A1SI8L Rapid Rise Fire Test of 3rotection Materials for Structural Steel ± 8L 'esigns ;R, ;R , ;R • A1SI8L Rapid Rise Fire Test as aEove hoZever suEMecting ISOLATEK T<3E M II to TZo Full Scale 8L Fire Tests Zithin a hour period (tested, alloZed to cool to amEient and re-tested) • A1SI8L Rapid Rise Fire Test (folloZing *as E[plosion Test) • A1SI8L Rapid Rise Fire Test (folloZing LiTuid 1itrogen Immersion Test) • %S, 3arts - Appendi[ '-+ydrocarEon +eating &onditions • *as E[plosion Test ( %ar Overpressure) • ISO - (E) 'etermination of the Resistance to -et Fires of 3assive Fire 3rotection Materials • ISO - (E) 'etermination of the Resistance to -et Fires (folloZing *as E[plosion Test) • 1F3A , Anne[ + 3rocedure for Torch Fire and +ose Stream Testing of Thermal Insulating Systems for L3-*as &ontainers • Factory Mutual (FM) Fire 3rotective &oating for L3-*as Steel Storage 9essels and 3rocess Structures (&lass ) • *EIS *ASAFE 3rogram ± L3* Storage 9essels • RiMksZaterstaat (R:S) &urve • Increased TimeTemperature &urve ± +&inc
ISOLATEK Type M-II can Ee a spray te[ture or smootK troZel ¿nisK and reTuires only tKe addition of Zater as an activator Tested and developed for ¿re protection of e[ternal structural steel components sucK as tanks, support legs and saddles, piperacks, vessel skirts, sphere legs or interior situations Zhere higher levels of aErasion resistance are necessary ISOLATEK Type T* is speci¿cally developed only for troZel application in areas Zhere spraying is impractical or not permitted
PRODUCT ADVANTAGES • Proven material with over 30 years of in-place performance in hydrocarbon environments • 7ested to the latest indXstry ¿re standards hydrocarbon and Met ¿re including exposure to gas explosion and liquid nitrogen • Vermiculite aggregate provides excellent thermal resistance • Formulated for durability offering long-term weather, abrasion, and erosion resistance, including high level impact protection • Reduced thicknesses deliver required ratings with less material • Lightweight relative to concrete, lowering construction costs with savings in transportation and installation
ENVIRONMENTAL TEST PERFORMANCE
Physical Performance
In addition to the reTuired A1SI8L environmental test conditions (Aging, +igh +umidity, Industrial Atmosphere, Salt Spray and &omEined :etFree]e'ry &ycling), ISOLATEK Type M-II has also Eeen tested under the folloZing conditions • Acid Spray - E[posure of the material (Zith and Zithout topcoat) to a hydrochloric acid Zater fog spray • Solvent Spray - E[posure of the material (Zith and Zithout topcoat) to a spray applied solvent for cycles Each cycle consists of the application of the solvent, hour dry time, re-application of the solvent, and dry time of hours
&haracteristic
ASTM Method
Tested 3erformance
'ensity
E
- kgm (- pcf)
'urometer +ardness (Shore 'O)
'
Surface Burning
E
Flame Spread Smoke 'eveloped
&omEustiEility
E
Noncombustible
&ohesionAdhesion
E
k3a (, psf)
'eÀection
E
No &racks or 'elaminations
Bond Impact
E
No &racks or 'elaminations
Technical Data Off-:hite
SPECIFICATION AND STANDARDS COMPLIANCE American 3etroleum Institute (A3I) Section , A,
&ompressive Strength
E
, k3a ( psi)
&olor
Air Erosion Resistance
E
gm ( gft )
Theoretical &overage (gross)
mtonne # mm thick
&orrosion Resistance
E
'oes Not 3romote &orrosion of Steel
Thickness
'epends on desired rating and assembly being protected gL (E3A Method )
&
:m•K ( BT8 inhr ft F # F R 9alue in
9O& &ompliance
Thermal &onductivity
Outgassing Analysis, AT' *&-MS (& # mins)
ppmZ (ugg)
Maximum Strain
'
mmmm ( inin)
Storage
'ry, &overed, Off-*round
Fungal Resistance
*
3assed
Shelf Life
9alues represent independent laboratory tests under controlled conditions Test reports available upon reTuest
Applied density of kgm
Technical Data Sheet
months
DesiJn No ;R %<%U;R Fire-resistance RatinJs - ANSIUL
1. Spray-Applied Fire-Resistive Materials* ² See table beloZ for appropriate thickness 3repared by mixing Zith Zater according to instructions on each bag of mixture and spraying in one or more coats, as necessary, to the column surfaces, Zhich must be clean and free of dirt, loose scale and oil Application to folloZ the column pro¿le Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type M-II Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type M-II3 Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type T* For method of density determination, see 'esign Information Section, Sprayed Material 2. Reinforced Mesh — No S:* galv steel Zire tZisted to form or in hexagons Mesh attached Zith steel helical pins or straight pins Zith Zashers in on center to the center of the column Àanges and Zebs prior to application of Spray-Applied Fire Resistive Material Mesh Zrapped around the column and embedded at approximate mid-depth in Spray-Applied Fire Resistive Materials Zith a min inch overlap at vertical and hori]ontal Moints :hen Type T* is used, mesh shall not be installed until approximate middepth has been applied 3. Steel Column ² Min si]e of column :x
UL DesiJn ;R Rating, +r
Min Thickness, mm
-
-
The performance data herein reÀects Isolatek International¶s expectations based on tests conducted in accordance Zith recogni]ed standard methods under controlled conditions The applicator, general contractor, property oZner andor user M8ST read, understand and folloZ the directions, speci¿cations andor recommendations set forth in Isolatek International¶s publications concerning use and application of these products, and should not rely merely on the information contained in this product data sheet Isolatek International is not responsible for property damage, bodily inMuries, conseTuential damages, or losses of any kind that arise from or are related to the applicator¶s, general contractor¶s or property oZner¶s failure to folloZ the recommendations set forth in Isolatek International publications
*REENTE&+ T+ERMAL INS8LATION 3RO'8&TS MAN8FA&T8RIN* &O 3O BO; , 8MM AL 48:AIN, 8NITE' ARAB EMIRATES is an authorised manufacturer and distributor of ISOLATEK® Type M-II in designated regions
+ 971 4 3626210 www.greentechpfp.com | [email protected] www.isolatek.com | [email protected]
I-INT-G-MII-TDS-10/15
Isolatek International provides passive ¿reproo¿ng materials under the &AF&O ® trademark throughout the Americas and other markets and under the ISOLATEK® trademark throughout the Zorld
MATERIAL SAFETY DATA SHEET Section 1 – Chemical Product / Company Information ®
®
™
Product Name:
CAFCO FENDOLITE M-II ® ™ ISOLATEK TYPE M-II
Effective Date:
3/27/12
Product Use/Class:
Spray-Applied Fire Resistive Materials (SFRM)
Supersedes:
1/19/12
Manufacturer:
United States Mineral Products Company dba Isolatek International 41 Furnace Street Stanhope, NJ 07874 USA 973-347-1200
Preparer:
R&D Department
CHEMTREC Transportation Emergency Phone #: 800-424-9300 / 703-527-3887 (Intl.)
Section 2 – Composition / Information On Ingredients Chemical Name Portland Cement Vermiculite MICA Calcium Carbonate Quartz
CAS Number 65997-15-1 1318-00-9 12001-26-2 1317-65-3
Wt. % (Max.) 40 - 70 15 - 40 10 - 30 10 - 30
014808-60-7
<1
Section 3 – Hazards Identification NFPA Ratings: Health: 2 Fire: 0 Reactivity: 0 Hazard Scale: 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe Emergency Overview: May cause irritation to the respiratory tract. POTENTIAL EFFECTS OF OVEREXPOSURE Inhalation: May cause irritation to upper respiratory system. Skin Contact: May cause skin irritation. Prolonged exposure may cause alkali burns. Eye Contact: May cause irritation. Ingestion: May cause irritation or burns. Chronic Hazards: Dust may cause inflammation of the cornea; dermatitis may occur in sensitive individuals; inhalation over long periods of high dust concentration may overload lung clearance mechanisms & make lungs more vulnerable to disease. Medical Conditions Prone to Aggravation by Exposure: Sensitive skin; respiratory conditions
Section 4 – First Aid Measures First Aid – Skin Contact: Wash affected area with soap and water for at least 15 minutes. If irritation persists, seek medical attention. First Aid – Eye Contact: Flush eyes with clean water for at least 15 minutes. If irritation persists, seek medical attention. First Aid – Inhalation: If adverse effects occur, remove to fresh air. If irritation persists, seek medical attention. First Aid – Ingestion: If swallowed do not induce vomiting. If irritation persists, seek medical attention.
Page 1 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Section 5 – Fire Fighting Measures Flash Point: Lower Explosive Limit: Upper Explosive Limit: NFPA Rating Health: Flammability: Reactivity:
Not Applicable Not Applicable Not Applicable
0 0 0
Extinguishing Media: Unusual Fire & Explosion Hazards: Special Firefighting Procedures:
Not Applicable None None
Section 6 – Accidental Release Measures Steps To Be Taken If Material Is Released Or Spilled: Sweep up material and place in disposal containers. Avoid inhalation of dust. Wet material should be treated with an inert absorbent material and placed in disposal containers. Dispose of material in accordance with all federal, state, and local regulations. Use personal protective equipment as necessary.
Section 7 – Handling And Storage Handling: Avoid inhalation of dust. Avoid skin & eye contact. Wear skin and eye protection during use. Use normal personal hygiene to remove materials, contaminants; wash clothing separately before re-use. Storage: Keep dry. Keep containers closed when not in use. Store in a cool, dry place with adequate ventilation.
Section 8 – Exposure Controls / Personal Protection Chemical Name Portland Cement Vermiculite MICA Calcium Carbonate Quartz
ACGIH TLV-TWA 3 10 mg/m --3 3 mg/m 3 3 mg/m 0.025 mg/m
3
respirable
ACGIH TLV-STEL ---------
OSHA PEL TWA 3 5 mg/m --3 3 mg/m 3 5 mg/m
---------
OSHA-CEIL
---
---
---
Engineering Controls: Fans may be necessary to keep nuisance dust levels low. Respiratory Protection: Wear a NIOSH approved disposable dust mask (N-95, or equivalent) to prevent exposure above the limits specified. Skin Protection: Wear gloves and use hand creams to prevent dry skin. Wear long sleeve shirt and pants. Wash work clothes separately from other garments. Eye Protection: Wear proper eye protection; at minimum, safety glasses with side shields. Work / Hygienic Practices: Use bag opening procedures which minimize dust release. Use anti-slip surfaces on working platforms – material is slippery when wet.
Section 9 – Physical And Chemical Properties Boiling Point (°F): Appearance & Odor:
N/A Grey powder with golden pellets & flakes; no odor. N/A N/A
Vapor Pressure (mm Hg): Vapor Density (air=1) Solubility in Water: Negligible 2.0 Specific Gravity (H2O=1): Melting Point (°F): >1800°F (981° C) Evaporation Rate: N/A Physical State: Solid % Volatiles: 0 PH: 12-12.5 (See section 16 for abbreviation legend) Page 2 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Section 10 – Stability And Reactivity Stability: (under normal conditions): Conditions to Avoid: Incompatibility (Materials to Avoid): Hazardous Decomposition Products: Hazardous Polymerization: Conditions to Avoid:
Stable Contact with strong acids Strong Acids CO,CO2 Will not occur N/A
Section 11 – Toxicological Information Ingredient
CAS Number
LD50 / LC50 No Data Available
Carcinogenicity
IARC Group 1 Group 2A Group 2B
NTP Known
Suspect
Portland Cement Vermiculite MICA Calcium Carbonate Quartz
NO NO NO NO YES
NO NO NO NO NO
NO NO NO NO NO
NO NO NO NO NO
NO NO NO NO NO
OSHA
NO NO NO NO YES
Section 12 – Ecological Information Ecological Information: No Data Available
Section 13 – Disposal Information Disposal Information: Non hazardous product. Dispose of waste in accordance with applicable regulations.
Section 14 – Transportation Information Proper Shipping Name: Technical Name: Hazard Class: UN/NA Number: Additional Notes:
Not Applicable Not Applicable Non-Hazardous Not Applicable None
Section 15 – Regulatory Information CERCLA SARA Section 313 Contains no Section 313 substances.
STATE REGULATIONS: New Jersey Hazardous Substance List Contains no listed ingredients. Pennsylvania Hazardous Substance List Contains no listed ingredients. California Proposition 65 Warning: This product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Massachusetts Hazardous Substance List Chemical Name: Quartz
CAS #: 014808-60-7
Wt. %: 0.50
INTERNATIONAL REGULATIONS AS FOLLOWS: Page 3 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Chemical Inventory Status All chemicals in this product are listed or exempt from listing in the following: U.S TSCA Yes
DSL Yes
Canada | NDSL | No
Europe EINECS | ELINCS Yes
Australia AICS Yes
Korea ECL Yes
CANADIAN WHMIS This MSDS has been prepared in compliance with Controlled Product Regulations and contains all information required. CANADIAN WHMIS CLASS: D2A HMIS Ratings Health: 1
Flammability: 0
Reactivity: 0
Personal Protection: e
VOLATILE ORGANIC COMPOUNDS, GR/LTR MIXED (UNTHINNED): 0
Section 16 – Other Information Prepared By: Research Department, U.S.A. Telephone: (973) 347-1200 The information contained herein is based on data considered accurate. However, no warranty is expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof. VENDOR SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall the vendor be liable for special, indirect or consequential damages. Vendor assumes no responsibility for injury to vendee or third persons proximately caused by the material if reasonable safety procedures are not adhered to as stipulated in this data sheet. Additionally, vendor assumes no responsibility for injury to vendee or third persons proximately caused by abnormal use of the material even if reasonable safety procedures are followed. Furthermore, vendee assumes all risks in his use of the material.
Page 4 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
AVIKOTE AV 800 Petrochemical Grade Cementitious Fireproofing Product Information Avikote AV 800 Petrochemical Grade Cementitious Fireproofing has been developed by Arabian Vermiculite Industries to meet petrochemical fireproofing requirements. The Avikote AV 800 is a Portland cement-based, spray and/or trowel applied product. Only the addition of water at the jobsite is required for application. Type Avikote AV 800 may be used in petrochemical, chemical processing, gas processing, refinery facilities and specialty utility applications.
Equipment Versatility: Avikote AV 800 may be applied by a wide range of pumping equipment – Moyno, Rotor Stator, Piston or Hydraulic. Also, Avikote AV 800 may be used with paddle mixers and some continuous mixers. Weatherability: Avikote AV 800 is formulated with ingredients that enhance its ability to resist weather and freeze thaw cycling. Uniquely, Avikote AV 800 combines this multiple of ingredients to help extend its usable life beyond that of other products. Economical: Avikote AV 800 can build to higher thicknesses per pass and allows for greater applicator efficiency. This reduces time on the job site and the labor required in application compared to other products. Conditions Not Recommended Operating temperatures in excess of 93°C (200°F) Use on aluminum or other non-steel surfaces Use as a refractory cement Coatings Requirement Steel Coatings
Features and Benefits Fire Tested: Tested in accordance with Underwriters Laboratories, Inc. UL 1709 and ASTM E 119 (UL 263); investigated by UL for exterior use. Durability: Avikote AV 800 has been tested for Coefficient of Thermal Expansion, Compressive Strength, Hardness, and other properties in accordance with API Guidelines (Publication 2218) and ASTM procedures. Performance Characteristics Physical Properties Recommended Specifications Dry Density Bond Strength Coefficient of Thermal Expansion Compressive Strength Hardness (Shore D) Flexural Strength Yield Bag Weight Color * ** ***
3
3
800 kg/m – 880 kg/m (50 pcf – 55 pcf) nominal 2 478 kN/m (10,000 psf) 2
6675 kN/m (1000 psi) 44 3 2750 kN/m (400 psi) -
Avikote AV 800 neither prevents nor promotes the corrosion environments, a corrosion inhibitive, non-alkali sensitive coating should be applied to the steel prior to application of fireproofing. Contact an Arabian Vermiculite Industries representative for a list of recommended coatings. Fireproofing Topcoats Avikote AV 800 can be top coated with AVI TuffKote, latex, epoxy or polyurethane topcoats.
Test Methods/Notes
Laboratory Value
ASTM E 605
See note below***
ASTM E 736 (Modified)** ASTM C 531
835 kN/m (17,741 psf) -4 3x10 cm/cm/°C -4 (1.71 x 10 in./in./ °F) 2 7460 kN/m (433.7 psi) 48 2 2989 kN/m (433.7 psi) 2 1.20 m at 25mm thickness (12.9 bd. ft./bag) 22.2 kg/bag (49 lbs/bag)
ASTM E 761 ASTM D 2240 ASTM D 790 Theoretical Maximum Polyethylene Lined Kraft Bag Natural Concrete Gray
Tested*
2
Independent laboratory tested value Modified to allow for high density, high strength materials All in place performance test should be conducted at or below the minimum recommended specification density. Test reported were conducted at 79 kg/m3 (49.3 pcf)
www.avi-sa.com | [email protected] Arabian Vermiculite Industries P.O. Box 7137 Dammam 31462 Saudi Arabia Tel: +966 13 847 1450 Fax: +966 13 847 1575
Delivery and Storage All material to be used for fireproofing shall be delivered in original unopened packages bearing the name of the manufacturer, the brand and proper Underwriters Laboratories, Inc. labels for fire hazard and fire resistance classifications.
Application Avikote AV 800 fireproofing material shall not be used if it contains partially set, frozen or caked material.
The material shall be kept dry until ready for use. Packages of material shall be kept of the ground, under cover and away from sweating walls and other damp surfaces. All material that has been exposed to water before use shall be discarded. Stock of material is to be rotated and used before its expiration.
Avikote AV 800 is formulated to be mixed with water at the job site.
Steel Surfaces Prior to the application Avikote AV 800 fireproofing, an inspection shall be made to determine that all steel surfaces are acceptable to receive fireproofing. Where necessary, the cleaning of steel surfaces to receive fireproofing shall be the responsibility of the general contractor. Mixing Avikote AV 800 fireproofing shall be mixed by machine in a conventional, plaster type mixer, continuous mixer, or hand held mixer, specifically modified for cementitious fireproofing. The mixer shall be kept clean and free of all previously mixed material. The mixer speed shall be adjusted to the lowest speed which gives adequate blending of the material and a mixer density of 1040 3 3 kg/m -1120 kg/m (65-70 pcf). Using a suitable metering device and mixer, approximately 11.5 liters (3 US gals) per bag shall be first added to the mixer as the blades turn. Mixing shall continue until the mix is lump-free with a creamy texture. All material is to be 3 3 thoroughly wet. Target density of 1040 kg/m -1120 kg/m (65-70 pcf) is most desirable. Over mixing Avikote AV 800 will reduce pumping rate and density. Avikote AV 800 may also be troweled directly from the mixer or after passing through the spray nozzle. For trowelling from the mixture use 10.5L (2 ¾ US gal) and 3 adjust mixing to obtain a wet mix density of 1100 kg/m (69-75 pcf).
Avikote AV 800 shall have a minimum average dry, in3 place density of 800 kg/m (50 pcf).
Spray Application Avikote AV800 is applied directly to the steel, at various rates of application which will be job dependent using standard plastering type equipment or continuous mixer/pump units. A spray gun with a properly sized orifice with spray shield, and air pressure at the nozzle of 2 approximately 175 kN/m (25 psi) will provide the correct hangability, density and appearance.
Trowel Application As stated above, Avikote AV 800 may also be trowelled directly from the mixer or after being sprayed. As with all cement based products, material should not be overworked. Temperature and Ventilation An air and substrate of 4°C (38°F) minimum shall be maintained for 24 hours prior to application, during application and for a minimum of 24 hours after application of Avikote AV 800. Provisions shall be made for ventilation to properly dry the fireproofing after application. In enclosed areas lacking natural ventilation, air circulation and ventilation must be provided. Safety Avikote AV 800 is slippery when wet. The general contractor and applicator shall be responsible for posting appropriate cautionary SLIPPERY WHEN WET signs. Signs should be posted in all areas in contact with wet fireproofing material. Anti-slip surfaces should be used on all working areas. A Material Safety Data Sheet for Avikote AV 800 is available upon request.
www.avi-sa.com
MATERIAL SAFETY DATA SHEET Page 1 of 6 MSDS PREPARED BY: Arabian Vermiculite Industries P. O. Box 7137 Dammam 31462 Saudi Arabia Telephone Number for Information and Emergency Response Tel : (9663) 847-1450 Fax: (9663) 847-1575
SECTION 1 - PRODUCT IDENTIFICATION Trade Names and Synonyms: (See Section 12 For Additional Product Identification)
AVIKOTE AV 800
Chemical Names and Family: Product Use: Formula:
Cementitious Mixture Fireproofing Product Blend of Portland Cement, Aluminum Ore, Agg., Cellulose & Chopped Glass Filament MIXTURE – NA
CAS# (Chemical Abstract Service):
Transportation Hazard Classification PROPER SHIPPING: NAME HAZARD CLASS: IDENTIFICATION: LABEL (s) REQUIRED: Surface Freight Classification: NPCA – HMIS Hazard Index:
Not Applicable
TDG CLASS:
Non-hazardous Not Applicable Not Applicable Wall Plaster Health: Flammability Reactivity Personal Protection
Non-hazardous
1 0 0 B, E (See Section 8)
SECTION 2 – HAZARDOUS INGREDIENTS IDENTITY INFORMATION INGREDIENT (Chemical Name, CAS#, & Common Name) Portland Cement
CAS# 65997-15-1 Aluminium Ore
CAS # 1318-16-7 Vinyl Acetate Polymer
CAS# 9003-20-7 Calcium Nitrite CAS# 13780-06-8
TOXICITY DATA:
LD50 & LC50
% By Wt.
(See Section 9 for Exposure Limits)
45% Max
No data available
50% Max
No data available
4.5% Max
LD50 (oral, rat) >5000 mg/kg.
2% Max
LD50 (oral, rat) >2650 mg/kg
MATERIAL SAFETY DATA SHEET Page 2 of 6
SECTION 3 – PHYSICAL DATA/CHEMICAL CHARACTERISTICS Boiling Point:
Not Applicable
Specific Gravity (H2O=1) Not applicable
Vapor Pressure (mm Hg.):
Not Applicable
% Volatiles:
Not applicable
Vapor Density (AIR = 1):
Not Applicable
Evaporation Rate : (Butyl Acetate = 1)
Not applicable
Solubility in Water: Cement
Slight
pH:
Bulk Density (lbs/cu.ft):
25-35
Appearance and Odor:
Coarse, free flowing grey powder, no
Odor Threshold:
Not Applicable
11-13
for
Portland
SECTION 4 – FIRE AND EXPLOSION HAZARD DATA
SECTION 4 – FIRE AND EXPLOSION HAZARD DATA Flash Point: Method Used: N.F.P.A. Rating: Extinguishing Media Special Fire Fighting Procedures: Unusual Fire and Explosion Hazards:
Not Applicable Not Applicable Not Applicable Not Applicable None None known
Flammable Limits: LEL – N.A UEL – N.A.
SECTION 5 – REACTIVITY DATA Stable under normal conditions (yes or no): YES Conditions or Materials to avoid (which may react or cause instability: Prior to welding or cutting Avikote AV 800 must be removed from steel surfaces in this immediate areas where direct exposure to excessive heat applied directly or through conduction from cutting or welding operations is possible. Hazardous Decomposition or Byproducts: As a result of incomplete combustion, Monomers (C8H8) and various Polymers (C8H8) may be given off. Temperature in excess of 4000°F may generate sulfur dioxide (S02). Upon complete combustion, Carbon Monoxide and Carbon Dioxide are released.
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MATERIAL SAFETY DATA SHEET Page 3 of 6 Hazardous Polymerization:
Will not occur
Conditions to Avoid:
Not Applicable
SECTION 6 – HEALTH HAZARD DATA & TOXOLIGICAL PROPERTIES Routes of Exposure: Inhalation: Exposure to excessive airborne dust may cause irritation to the respiratory system resulting in coughing and sneezing, shortness of breath and wheezing. Exposure may also aggravate chronic respiratory conditions such as asthma or bronchitis. Skin and Eye: May cause acute and/or chronic irritation of eyes and skin. Exposure to skin may produce “Cement Dermatitis” which is usually due to the alkaline and abrasive properties of cement dust and which can involve whole surface areas of the body. Exposure to cement may cause burns, especially if skin or product is wet. This may occur without warning since little heat is sensed. Eye contact may result in inflamation or burns. Direct contact with the force of the sprayed product stream during application may cause physical injury. Ingestion: If swallowed may cause irritation or burns to the linings of the mouth, esophagus and stomach. Carcinogenicity According to NTP, IARC AND OSHA:
Not Applicable
SECTION 7 – EMERGENCY AND FIRST AID PROCEDURES EYE:
In case of eye contact, immediately flush eyes with plenty of water for at least 15 minutes while holding eyelids apart. Contact a physician.
SKIN:
In case of skin contact, flush immediately with plenty of water and dry thoroughly. After each work shift, workers using products containing Portland cement should shower with soap and water. Work clothing should be changed daily.
INHALATION: If inhaled, get fresh air immediately. physician. INGESTION:
If symptoms occur and persist, consult a
If swallowed, give large volumes of water or milk to drink and induce vomiting. Get medical attention. Never give anything by mouth to an unconscious person.
MATERIAL SAFETY DATA SHEET Page 4 of 6
SECTION 8 – WARNING STATEMENT Warning Statement: WARNING! IRRITANT! x x x x x
Contains Portland cement CAS# 65997-15-1, Aluminum Ore CAS# 1318-16-7, Vinyl Acetate Polymer CAS# 9003-20-7, Cellulose CAS# 65996-61-4, Styrene Polymer CAS# 9003-53-6, Chopped Continuous Glass Filament CAS# 65997-17-3 and Calcium Nitrite. Inhalation of Portland cement dust may cause coughing and sneezing and may result in temporary breathing difficulties. Exposure may aggravate chronic respiratory conditions such as asthma or bronchitis. Repeated inhalation may cause long term and/or delayed lung injury. Cement is very irritating to eyes and skin, when wet or dry. Exposure may cause alkali burns resulting in damage to skin and eyes. Direct contact with the force of the sprayed product stream during application may cause physical injury. This product contains Aluminum Ore. Prolonged or repeated contact may cause irritation to the eyes, skin and respiratory tract. Wet material falling on floors, stairs or other surfaces will cause these surfaces to become slippery
Precautionary Measures: x Avoid creating and inhaling dust. x Equip mixers with dust covers. x Provide ventilation and respiratory protection. x Avoid contact with skin and eyes. x Wear skin and eye protection to avoid contact with dust or spray. x Post “SLIPPERY WHEN WET” signs where appropriate. x Use Antislip surfaces or working platforms. Respiratory Protection: Wear NIOSH-approved dust mask (Type TC-21C-XXX) to prevent exposure above the limits specified in Section 9. Ventilation: Local Exhaust Mechanical Special Other
: : : :
Exhaust fans may be necessary when mixing in enclosed areas. Exhaust fans may be necessary when mixing in enclosed areas. Not Applicable Not applicable
Skin Protection Work gloves, barrier creams and boots are recommended to prevent irritation or drying of skin. Eye Protection: Proper eye protection is required. At a minimum, safety glasses with side shields should be worn where exposures to excessive dust or spray is likely.
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MATERIAL SAFETY DATA SHEET Page 5 of 6 Other Protective Clothing or Equipment: Normal work clothes. Work/Hygienic Practices: Use bag opening and disposal procedures which minimize the release of dust. Equip mixers with dust covers to minimize dust released during mixing cycle. After each work shift, workers using products containing Portland Cement should shower with soap and water. Work clothing should be changed daily. All trades should minimize the release of dust during the removal of fire protection materials by: x x x
Wetting fireproofing materials using water, prior to its removal. Removing small areas of fireproofing at one time. Maintaining a clean worksite.
SECTION 9 – HAZARDOUS INGREDIENTS EXPOSURE LIMITS INGREDIENT:
OSHA
Exposure Limits ACGIH
OTHER
ALUMINUM ORE CAS # 01318-16-7
10 mg/m3 Total Dust 5 mg/m3 Respirable as Aluminum
None Established
None Established
PORTLAND CEMENT CAS # 65997-15-1
10 mg/m3 – TWA as Total Dust 5 mg/m3 – TWA as Respirable Dust
10 mg/m3 – TWA
10 mg/m3 - TWA as Total Dust 5 mg/m3 – TWA AsRespirable Dust
RESPIRABLE DUST* CAS # NA
5 mg/m3 TWA
TOTAL DUST* CAS # NA
15 mg/m3 TWA
-
TLV/TWA: 10 mg/m3
-
None Established
SECTION 10 – SPILL AND DISPOSAL INFORMATION – US ONLY Observe precautions noted above. Sweep or shovel spilled material and place in suitable containers for recycle or disposal. Waste of this product is not defined as hazardous according to the US EPA (40 CFR 261.3). Dispose of waste in accordance with all applicable regulations.
MATERIAL SAFETY DATA SHEET Page 6 of 6
SECTION 11 – GOVERNMENT REPORTING INFORMATION – US ONLY SARA Title III Reporting Information Tier I & II Hazard Categories:
DELAYED (CHRONIC) HEALTH IMMEDIATE (ACUTE) HEALTH
Contains Extremely Hazardous – SARA III Section 302 Ingredient – Comments:
NO
Contains Toxic Chemical Release – SARA III Section 313 Ingredient – Comments:
NO
Non-Hazardous Ingredient Disclosure:
Cellulose Filler CAS# 65996-61-4; Styrene Polymer CAS# 9003-53-6; Chopped Continuous Glass Filament CAS# 65997-17-3 Vinyl Acetate Polymer CAS# 9003-20-7 Aluminium Ore CAS#1318-16-7
SECTION 12 – PRODUCT IDENTIFICATION/TRADE NAME ADDENDUM The information contained in this Material Safety Data Sheet is applicable to the following products:
Avikote AV 800 “THE DATA INCLUDED HEREIN ARE PRESENTED ACCORDING TO ARABIAN VERMICULITE INDUSTRIES-KSA PRACTICES CURRENT AT THE TIME OF PREPARATION HEREOF, ARE MADE AVAILABLE SOLELY FOR THE CONSIDERATION, INVESTIGATION AND VERIFICATION OF THE ORIGINAL RECIPIENTS HEREOF AND DO NOT CONSTITUTE A REPRESENTATION OR WARRANTY FOR WHICH GRACE AND AVI ASSUMES LEGAL RESPONSIBILITY. IT IS THE RESPONSIBILITY OF A RECIPIENT OF THIS DATA TO REMAIN CURRENTLY INFORMED ON CHEMICAL HAZARD INFORMATION, TO DESIGN AND UPDATE ITS OWN PROGRAM AND TO COMPLY WITH ALL NATIONAL, FEDERAL, STATE AND LOCAL LAWS AND REGULATIONS APPLICABLE TO SAFETY, OCCUPATIONAL HEALTH, RIGHT-TO-KNOW AND ENVIRONMENTAL PROTECTION.”
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MasterCast® 141 Multi-purpose admixture for cementitious systems. Waterproofs and improves mortars. Bonding agent. DESCRIPTION MasterCast 141 is a (SBR) styrene-butadiene copolymer latex specifically designed for use with cement compositions. It is used in mortar and concretes as an admixture to increase resistance to water penetration, improve abrasion resistance and durability. It is used with cement as a reliable water-resistant bonding agent.
x x x x x x
PRIMARY USES Concrete repair. Floor screeds and toppings. External rendering. Waterproofing and tanking. Fixing slip bricks and tiles. Corrosion protection of steel. TYPICAL APPLICATIONS
CONCRETE REPAIR: Spalled concrete, repairing floors, beams and precast slabs. FLOOR SCREEDS AND TOPPINGS: Abrasion resistant and non-dusting floors, underlay for special finishes, mild chemical and effluentresistant floors. EXTERNAL RENDERING: Waterproof, weatherproof and render.
frost
resistant
WATERPROOFING AND TANKING: Basements, lift pits, inspection pits, water towers, liquid tanks, effluent tanks and swimming pools.
OTHER TYPICAL APPLICATIONS Bedding tiles, fixing or re-fixing slip bricks, bonding new concrete to old.
ADVANTAGES Earlier hardening. Improved flexibility. Greatly reduced shrinkage. Prevents bleeding. Lower water-cement ratio. Increased durability and toughness. High resistance to water penetration. Good abrasion resistance. Good frost resistance and resistance to salt permeation. x Good resistance to many chemicals and to mineral oil. x Excellent adhesion to steel and concrete. Adheres well to brick, glass, asphalt, wood, expanded polystyrene and most building materials. x Prolonged corrosion protection. x Proven performance. x Similar thermal expansion and modulus properties to concrete (unlike resin mortars and primers). x Non-toxic. Can be used with potable water. x More economical than epoxy or polyester resin mortar.
x x x x x x x x x
ACTION The use of MasterCast 141 synthetic latex in cement-based slurries and mortars compensates for many deficiencies in the mixes without detracting from their inherent strength and properties. MasterCast 141 has been developed specifically for use with Portland cements. As ordinary mortar dries out, voids are left which make it permeable and weaker. When MasterCast 141 is added, the MasterCast 141 particles bind together to form continuous films and strands - these stitch the opposite sides of the voids together and block up the spaces, thus increasing strength and resistance to water penetration. MasterCast 141 combined with cement produces an excellent adhesive; each component compliments the properties of the other in this respect.
MasterCast® 141 COMPOSITION MasterCast 141 is a milky, white liquid, produced from styrene and butadiene by high pressure emulsion polymerisation. The latex consists of microscopic particles of synthetic rubber dispersed in an aqueous solution. MasterCast 141 modified mixes may be slightly darker than corresponding unmodified mixes. PACKAGING MasterCast 141 is supplied in 20 and 200 litre containers. PROPERTIES Unless otherwise stated typical properties are based on a 3:1 sand/cement mix in which 10 litres of MasterCast 141 per 50kg of Type I OPC cement has been incorporated. +Compressive
strength: Freeze thaw resistance: Water vapour permeability: Adhesion: Co-efficient of thermal expansion:
Chemical resistance:
Resistance to water under pressure - 30m head: +
*
40N/mm² dependent on cement used and workability. Excellent. Less than 4gm/m²/24hr, through an 11mm thick test piece.* Excellent to concrete, steel, brick, glass, etc. -20°C to +20°C: 12.8 x 10-6 -20°C to +60°C: 12.9 x 10-6 Resists mild acids, alkalis, sulphates, chlorides, urine, dung, lactic acid, sugar, etc. Excellent - no water through a 15mm thick test piece.*
Indicated strengths are typical. Variation in cement used and workability can give increased strengths. MasterCast 141 added at 10ltr / 50kg cement.
DIRECTIONS FOR USE SURFACE PREPARATION Surfaces to which MasterCast 141 is to be applied should be clean, sound and free of deleterious substances. Remove all laitance, oil, grease, mould oil or curing compound from concrete surfaces using wire brush, scabbler or other equipment as appropriate. Ensure that reinforcing steel is clean and free from grease or oil; remove scale and rust. When repairing spalled or damaged concrete, ensure that the concrete has been cut back to sound material. BONDING SLURRY Wet down absorbent surfaces, such as concrete, brick, stone, etc., ensuring that they are saturated but free of surface water. Prepare a bonding slurry of 1½ to 2 parts cement to 1 part MasterCast 141, mixed to a lump-free creamy, consistency. Using a stiff brush, work the bonding slurry well into the damp surface, ensuring that no pinholes are visible. Do not apply bonding slurry at a thickness in excess of 2mm. If a second coat is necessary, it must be applied after the first coat is touch dry. The second coat must be applied at right angles to the first to ensure complete coverage. (Approximately 20ltr of MasterCast 141 mixed with 50kg of OPC Type I cement will give a creamy slurry which will cover 20 square metres of substrate dependent on surface texture and thickness applied.) MATERIALS FOR MasterCast 141 MODIFIED MIXES SAND Sand should be sharp washed, well graded and free from excessive fines. For general use select a BS 882 C&M (previously Zone 2) sand. For rendering, select a sand complying with BS 1199 Table 1. CEMENT MasterCast 141 is compatible with all types of OPC, sulphate resisting Types II and V. For use with other cements, contact BASF Technical Services Dept. for advice.
MasterCast® 141 WATER The strong plasticising action of MasterCast 141 greatly reduces the water cement ratio for any given workability. MIXING Mixing should be preferably be carried out in an efficient concrete mixer - where available a pan type mixer, such as a Creteangle, is recommended. Hand mixing is only permissible when the total weight of the mix is less than 25kg. Charge the mixer with the required quantity of sand and cement and premix for approx. 1 minute. Add the MasterCast 141 and mix for 2 minutes only, to avoid excessive air entrapment. Finally, without delay, add the water slowly until the required consistency is achieved. Owing to the strong plasticising properties of MasterCast 141, rapid thinning can occur - avoid adding excessive water! GUIDE TO APPLICATION RENDERING TO VERTICAL SURFACES: Apply the bonding slurry to the prepared surface and then apply the MasterCast 141 render into the wet bonding slurry. Apply MasterCast 141 modified mortars in coats at a maximum thickness of 6mm per coat. Greater thickness can lead to slumping. Several coats can be applied in fairly rapid succession, usually within 15 to 30 minutes of the previous coat. Close the surface using a wooden float or steel trowel. Another method is to let the first coat of render dry overnight and apply another slurry coat before applying the second coat of render. For further details refer to the "Guidelines and Recommendations using MasterCast 141 ".
SCREEDS AND TOPPINGS, APPLIED TO HORIZONTAL SURFACES: Screeds, patches, etc., based on MasterCast 141 modified cements, can be laid to any thickness from 60mm down to 6mm minimum. After mixing, the MasterCast 141 modified mix should be placed over the still wet bonding slurry, well compacted and struck off to level. It may then be trowelled to the required finish using a wooden float or steel trowel. Note: Whenever screeds are being laid over existing concrete surfaces, it is important that expansion joints in the sub-floor are carried through the MasterCast 141 modified mix. This can be done by fitting a temporary timber batten wrapped in polythene sheet into the joint. CURING Correct curing of MasterCast 141 modified mixes is important. Moisture cure for 24 hours and then allow to dry out slowly. (Note that initial curing is necessary to provide good curing conditions for the hydration of the Portland cement, then the Iatex mortar must be allowed to dry out to permit the latex particles to join together to form the continuous films and strands.) WATCHPOINTS 1. Never apply MasterCast 141 modified mixes or concrete to a bonding slurry that has been allowed to dry out. 2. Always use fresh, cool cement and sharp, clean, well graded aggregate, free of excessive fines. 3. Keep mixing time to a minimum - see recommendations. 4. Until the user becomes familiar with its workability the appearance of a MasterCast 141 modified mix is deceptive; when of correct consistency it may appear to be too dry. However, it will be found that it can be compacted and trowelled satisfactorily. Avoid using excessive water. 5. Trowelling should proceed with the work. Do not overtrowel and avoid retrowelling. Protect from too rapid drying out prior to trowelling.
MasterCast® 141 EQUIPMENT CARE All tools should be cleaned with water immediately after use. If delayed, use of soap and coarse wire wool may help. Solvents such as white spirit can be used to remove partially hardened mortar. DOSAGE RATE For all normal use the standard dose of 5ltr of MasterCast 141 per 50kg cement is adequate. For extreme conditions and/or when adhesion, waterproofing, water vapour resistance or chemical resistance are critical, the dosage should be increased to 10ltr of MasterCast 141 per 50kg cement. For this higher dosage, the extra water addition required is low and, therefore, use of wet aggregate may result in excessive workability. COMPATABILITY MasterCast 141 is specifically designed for use with Portland cements. It is also compatible with sulphate-resisting cement, Types II and V. Lime (more than 10% cement weight), air entraining agents and masonry cement must not be used in conjunction with MasterCast 141. EFFECTS OF OVER DOSAGE The recommended levels should not be exceeded. Gross overdosage at an acceptable workability is not likely, but will result in an increase of the polymer properties to the detriment of the compressive strength. SPECIFICATION CLAUSE All cementitious mixes stated shall be modified with MasterCast 141, styrene butadiene copolymer Iatex, manufactured by BASF or similar approved, to the following specification:Composition
pH Specific gravity Mean particle size Butadiene content
A milky, white styrene butadiene copolymer latex, specifically made for use with Portland cement. 10.5. 1.01. 0.17 micron. 40 +/- 1% by weight of MasterCast 141 polymer.
The material shall be used in bonding slurries at the rate of approximately 1 volume of MasterCast 141 to 1½ to 2 volumes of OPC cement and in cementitious mixes at the rate of 5 or 10 litres per 50kg cement, as recommended in the manufacturer's literature. STORAGE Store under cover, out of direct sunlight and protect from extremes of temperature. Failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging. Shelf life is up to 1 year. For specific storage advice consult BASF's Technical Services Department. SAFETY PRECAUTIONS Avoid contact with eyes and prolonged contact with skin. During application always wear gloves and appropriate clothing to minimise contact. In case of contact with eyes, immediately flush with plenty of water for at least 15 minutes. Should skin contact occur, wash immediately with soap and water. Seek the advice of a physician should symptoms persist.
MasterCast® 141 NOTE Field service, where provided, does not constitute supervisory responsibility. For additional information contact your local BASF representative. BASF reserves the right to have the true cause of any difficulty determined by accepted test methods. QUALITY AND CARE All BASF Products are manufactured under a management system independently certified to conform to the requirements of the quality, environmental and occupational health and safety standards of ISO 9001 and BASF ESHQ recommendations. ® = Registered trademark of the BASF-Group in many countries.
BASF_CC-UAE/Cast_141_04_94/v1/11_13rev_07-2014_rev-04-2017 The technical information and application advice given in this BASF publication are based on the present state of STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
NOTE
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd. P.O. Box 1884, Al Khobar, KSA Tel: +966 13 8538600, Fax: +966 13 8328671 www.master-builders-solutions.sa
Grace Fireproofing Products
FIREBOND CONCENTRATE Bonding agent ®
Description
Application
Firebond® is an Underwriters Laboratories Inc. (UL) classified bonding agent approved for use with any of the fire protection products manufactured by W. R. Grace & Co. Firebond is water based, nonflammable and ready to use. Firebond is classified for use with Grace fire protection products in accordance with ASTM E119 and E84 and listed in the UL Fire Resistance Directory, category CBUI encapsulants.
Firebond can be applied with most major brands of airless latex paint spray equipment. Firebond may also be applied with a common garden sprayer, paint brush or roller.
Use Firebond may be used as a bonding agent or surface sealer for the following applications: 1.As a bonding agent over polystyrene or urethane foam insulation prior to application of Monokote® Z-3306 Thermal Barrier. 2.As a bonding agent over primed/painted structural steel (columns and beams)1 prior to application of Monokote MK-6®/HY®, MK-6/HY ESTM, MK-6s, Z-106, Z-106/HY, Z-106/G, Z-146 and Retro-Guard® RG.2 3.As a bonding agent over concrete floor and/or roof units (including slab, panjoist, hollow-core or precast plank or TEE units) prior to application of the products listed in item 2. 4.As a surface sealer (where specified) over any of the above products. Coverage rate requirements will vary based on the project requirements. Where specified, a surface sealer shall be installed in one or more coats in such a manner that the sealer does not saturate the fire protection product. The fire protection product shall be substantially dry prior to sealer application.
• Coverage: Firebond at full concentrated strength— up to 1000 ft2/gal Firebond diluted 1:1 (with water)— up to 500 ft2/gal
Clean Up Clean tools and drippings with warm soapy water before Firebond dries.
Technical Support Refer to W. R. Grace & Co. product literature to determine acceptability of fire protection products for the intended use. Any inquiry related to products manufactured by W. R. Grace & Co. should be addressed to: W.R. Grace & Co. 62 Whittemore Avenue Cambridge, MA 02140 or call toll free: 866-333-3SBM (3726)— Customer Service Center Physical Properties Property Volatile Actual VOC content Average particle size Flash point Odor Shelf life at 78°F Weight per gallon at 78°F Dry time at 78°F Fire rating ASTM E84 Flame spread Smoke developed
Typical Value Water 14.3 ± 10 g/L 0.2 microns Noncombustible (water-based) Similar to latex house paint 36 months minimum, (in originally factory sealed containers) 8.8 lbs To touch: 1–2 hours Additional coats: (when dry) Class “A” 5 5
Firebond is manufactured by Fiberlock Technologies Inc. for W. R. Grace & Co. Any inquiry related to products manufactured by Fiberlock Technologies, Inc., should be addressed to: Fiberlock Technologies, Inc. 150 Dascomb Road Andover, MA 01810 or call toll free: 800-FIBERLK Grace Construction Products provides technical support for all of its products. The Fiberlock Technologies, Inc. Material Safety Data Sheet for Firebond is available at our web site, www.graceconstruction.com.
Warranty All statements, technical information and recommendations contained herein are based on tests we believe to be reliable. However, since the conditions of use and application are beyond our control, Grace Construction Products shall not be liable for any damage, direct or consequential, resulting from the use of this material or design. Grace Construction Products’ only warranty shall be to replace any of its products found to be defective.
Safety KEEP OUT OF REACH OF CHILDREN. Keep from freezing. Do not store at temperatures above 100°F. Availability Grace Construction Products is the exclusive supplier of Firebond Concentrate Description Part No. Volume 5 gal (19 L) pail 1378 1,155 in.3 (18,942 cm3) 55 gal (208.2 L) drum 1379 12,705 in.3 (208,197 cm3)
Std. Pk. 1 1
Footnotes 1. All paints and primers require prior testing and approval by W. R. Grace & Co. for verification of compliance with the “Coating Materials” section of the Underwriters Laboratories, Inc. Fire Resistance Directory for requirements/restrictions to the use of primed/painted structural steel in fire resistance designs. 2. The use of Retro-Guard RG is often associated with abatement projects. These products are not substitutes for UL classified post-removal lockdowns. Refer to the Encapsulant Materials (CBUI) category of the UL Fire Resistance Directory for additional information.
www.graceconstruction.com For technical assistance call toll free at 866-333-3SBM (3726) Firebond is a registered trademark of Fiberlock Technologies, Inc. Monokote, MK-6, HY and Retro-Guard are registered trademarks and ES is a trademark of W. R. Grace & Co.–Conn. We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the users’ consideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations or suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation or suggestion is intended for any use which would infringe any patent or copyright. W. R. Grace & Co.–Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In Canada, Grace Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6. This product may be covered by patents or patents pending. MK-005A Printed in U.S.A. 12/07
Copyright 2007. W. R. Grace & Co.–Conn. FA/LI/1M
MasterSeal® NP 472 One part polyurethane based elastomeric joint sealant
DESCRIPTION MasterSeal NP 472 is a high performance one component, moisture curing, polyurethane construction sealant. In properly designed and constructed joints the product has been formulated to offer a non - slump elastomeric seal, which exhibits good skin formation time and a fast cure. TYPICAL USES MasterSeal NP 472 has been developed specifically for sealing dynamically moving joints such as; expansion and control joints. MasterSeal NP 472 demonstrates high elasticity and recovery properties and therefore may be used to bond and seal most common building materials including concrete, glass, wood, stone, metal and anodised aluminium. In addition MasterSeal NP 472 has excellent tear resistance and good weathering characteristics. ADVANTAGES x Durable resilient seal x Non Staining x Primer Free (except M1 smooth mortar) x Demonstrates good resistance to dilute acids and alkalis x Different colours available PACKAGING MasterSeal NP 472 is supplied in 600ml sausage cartridge. STANDARDS Conforms to ISO 11600 Class F25LM on anodized aluminum and mortar. Conforms to ASTM C920 Type S, Grade NS, Class 25, use NT and M. Conforms to DIN 18540
TECHNICAL DATA* Skin formation time (23°C, 50% HR)
~75’
Rate of cure in mm 24 hours (23°C, 50% HR) Resistance to flow 23°C ISO 7390 50°C ISO 7390
< 3mm < 3mm
Shrinkage ISO 10563
< 10%
Temperature of application
+5°C < T < +40°C
Specific gravity
1.3g/cm³
Shore A Hardness ISO 868
15-25
Modulus ISO 8339
0.15-0.25MPa
Elongation at break ISO 8339
>250%
Ultimate Elongation at break ASTM D412
900%
Tensile strength ASTM D412
1.3MPa
Elastic recovery ISO 7389
>70%
Movement capability
25%
Service Temperature
-20°C to + 80°C
> 2.5mm
APPLICATION Preparation: To ensure excellent adhesion the joint profile including the arises should be clean, sound, dry and free from any loosely adherent material which could prevent adequate bond to the substrate. UV exposure may cause MasterSeal NP 472 White to discolour. This does not affect the MasterSeal NP 472 performance. Application: MasterSeal NP 472 shall be applied using a conventional sealant application gun, ensuring enough sealant is applied to facilitate the correct width to depth ratio for the joint. Following the application the sealant must be tooled into place to ensure adequate adhesion with the joint profile is achieved. Finally tool to a neat finish using a solution of soap and water onto a gloved finger or tooling stick.
MasterSeal® NP 472 CHEMICAL RESISTANCE MasterSeal NP 472 has resistance to: Dilute acids and alkalis Ultra violet light Saline solutions
Medium Good Excellent
CONSUMPTION Applicable joint length with a 600ml cartridge (in meters) Joint width (mm) approx. Joint depth (mm) 4 6 8 12 20 4 37.5 25 18.7 12.5 7.5 6 16.6 12.5 8.3 5.0 8 9.3 6.2 3.7 10 5.0 3.0
EQUIPMENT CLEANING It is recommended that MasterSeal NP 472 be removed immediately from tools etc using a solvent (toluene or xylene) before curing takes place. Cured material can only be removed by mechanical means.
NOTE Field service, where provided, does not constitute supervisory responsibility. For additional information contact your local BASF representative. BASF reserves the right to have the true cause of any difficulty determined by accepted test methods. QUALITY AND CARE All BASF Products are manufactured under a management system independently certified to conform to the requirements of the quality, environmental and occupational health and safety standards of ISO 9001 and BASF ESHQ recommendations. * Properties listed are based on laboratory controlled tests.
® = Registered trademark of the BASF-Group in many countries.
APPLICATION TEMPERATURE RANGE Minimum +5°C Maximum +40°C STORAGE AND SHELF LIFE MasterSeal NP 472 has a shelf life of 12 months from production date when stored in its original packaging at temperatures between 5°C and 25°C. HEALTH AND SAFETY Contains isocyanates, contact with the skin or eyes should be avoided, if ingested, DO NOT induce vomiting. Seek medical attention immediately. Refer to product MSDS.
BASF_CC-UAE/Sl_472_11_05/v2/02_15 The technical information and application advice given in this BASF publication are based on the present state of STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
NOTE
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd. P.O. Box 1884, Al Khobar, KSA Tel: +966 13 8538600, Fax: +966 13 8328671 www.master-builders-solutions.sa
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING Product information Trade name Technical data sheet number
: :
SIGMACOVER 410 (EP HS BUILDCOAT) BASE For further information see Technical Data Sheet.
Recommended use
:
coating
Company
:
PPG Coatings S.A./N.V. Tweemontstraat 104 2100 Deurne-Antwerpen
Telephone
:
+32 3 3606311
Telefax
:
+32 3 3606437
Emergency telephone number
:
+31 20 4075210
E-mail address
:
[email protected]
2. HAZARDS IDENTIFICATION Symbol(s) : Irritant Dangerous for the environment Hazardous components : reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700) reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000) R-phrase(s) : FLAMMABLE. IRRITATING TO EYES AND SKIN. MAY CAUSE SENSITIZATION BY SKIN CONTACT. TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC ENVIRONMENT. P-phrase(s) : Contains epoxy constituents. See information supplied by the manufacturer.
3. COMPOSITION/INFORMATION ON INGREDIENTS Components benzyl alcohol
EC No. 202-859-9
CAS-No. 100-51-6
DSD 19th
Note
Classification Xn; R20/22
Concentration >=2.50 - <10.00%
xylene
215-535-7
1330-20-7
25th
Nota C
R10 Xn; R20/21 Xi; R38
>=2.50 - <10.00%
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
iso-butanol
201-148-0
78-83-1
25th
R67 R10 Xi; R37/38, R41
>=1.00 - <2.50%
ethylbenzene
202-849-4
100-41-4
19th
F; R11 Xn; R20
>=2.50 - <10.00%
25068-38-6 29th
Xi; R36/38 R43 N; R51, R53
>=5.00 - <10.00%
84852-15-3 29th
Repr.Cat.3; R62 Repr.Cat.3; R63 Xn; R22 C; R34 N; R50, R53
>=2.50 - <5.00%
reaction product: bisphenolA-(epichlorhydrin) epoxy resin (number average molecularweight 700) 4-nonylphenol, branched
284-325-5
Xi; R36/38 >=2.50 - <5.00% reaction product: bisphenol25068-38-6 R43 A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000) Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below limits. For components with an occupational threshold limit value see chapter 8. If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES General advice
:
Eye contact
:
Skin contact
:
Inhalation
:
Ingestion
:
Burns
:
When symptoms persist or in all cases of doubt seek medical advice. Never give anything by mouth to an unconscious person. Irrigate copiously with clean, fresh water for at least 10 minutes, holding the eyelids apart. Remove contact lenses. Seek medical advice. Take off all contaminated clothing immediately. Wash skin thoroughly with soap and water or use recognized skin cleanser. Do NOT use solvents or thinners. Remove to fresh air. Keep patient warm and at rest. If breathing is irregular or stopped, administer artificial respiration. If unconscious place in recovery position and seek medical advice. If accidently swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting. If spills on clothing catch fire, wash with plenty of water. Remove loose clothing. Do not remove clothing that has melted to the skin.Obtain medical attention.
5. FIRE-FIGHTING MEASURES Specific hazards during fire fighting
:
Special protective equipment for fire-fighters Suitable extinguishing media
:
Extinguishing media which shall not be used for safety reasons
:
:
As the product contains combustible organic components, fire will produce dense black smoke containing hazardous products of combustion (see section 10). Exposure to decomposition products may be a hazard to health. Cool closed containers exposed to fire with water spray. Do not allow run-off from fire fighting to enter drains or water courses. In the event of fire, wear self-contained breathing apparatus. Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide. Keep containers and surroundings cool with water spray. Do NOT use water jet.
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
6. ACCIDENTAL RELEASE MEASURES Personal precautions
:
Environmental precautions
:
Methods for cleaning up
:
Additional advice
:
Use personal protective equipment. Ventilate the area. Refer to protective measures listed in sections 7 and 8. Wear respiratory protection. Beware of vapours accumulating to form explosive concentrations. Vapours can accumulate in low areas. Remove all sources of ignition. Try to prevent the material from entering drains or water ways. If the product contaminates rivers and lakes or drains inform respective authorities. Clean with detergents. Avoid solvents. Contain and collect spillage with noncombustible absorbent material, (e.g. sand, earth, diatomaceous earth, vermiculite) and place in container for disposal according to local / national regulations (see section 13). Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE Handling Safe handling advice
:
Advice on protection against fire and explosion
:
Avoid exceeding of the given occupational exposure limits (see section 8). Use only in area provided with appropriate exhaust ventilation. Avoid contact with skin, eyes and clothing. Smoking, eating and drinking should be prohibited in the application area. Avoid inhalation of vapour or mist. For personal protection see section 8. Prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour concentration higher than the occupational exposure limits. When transferring from one container to another apply earthing measures and use conductive hose material. No sparking tools should be used. Operators should wear anti-static footwear and clothing and floors should be of the conducting type. Isolate from sources of heat, sparks and open flame. Take necessary action to avoid static electricity discharge (which might cause ignition of organic vapours). The product should only be used in areas from which all naked lights and other sources of ignition have been excluded. No smoking. The accumulation of contaminated rags and dry overspray, particularly in spray booth filters, may result in spontaneous combustion. Good housekeeping standards, regular safe removal of waste materials and regular maintenance of spray booth filters will minimise the risks of spontaneous combustion and other fire hazards.
Storage Requirements for storage areas and containers
:
Advice on common storage
:
Observe label precautions. Prevent unauthorized access. Containers which are opened must be carefully resealed and kept upright to prevent leakage. Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away from sources of heat, ignition and direct sunlight. Solvent vapours are heavier than air and may spread along floors. Vapours may form explosive mixtures with air. Electrical installations / working materials must comply with the technological safety standards. Keep away from sources of ignition - No smoking. Store in accordance with the particular national regulations (see section 15). Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION Minimum ventilated air quantity for 1 liter of product TO REACH 10 % LEL
:
59 m3/l
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Components on the national list and/or the European TLV list (98/24/EC):
Components
CAS-No.
xylene can be absorbed through skin
1330-20-7
ethylbenzene can be absorbed through skin
100-41-4
Value [mg/m3] 221 442
Value [ppm] 50 100
EU ELV TWA EU ELV STEL
442 884
100 200
EU ELV TWA EU ELV STEL
Basis
Personal protective equipment General advice Respiratory protection
:
Hand protection
:
When operators, whether spraying or not, have to work inside the spray booth, ventilation is unlikly to be sufficient to control particulates and solvent vapour in all cases. In such circumstances they should wear a compressed airfed respirator during the spraying process and until such time as the particulates and solvent vapour concentration has fallen below the exposure limits. For prolonged or repeated contact use protective gloves. Barrier creams may help to protect the exposed areas of skin, they should however not be applied once exposure has occurred. Skin should be washed after contact. Use chemical resistant gloves classified under Standard EN 374: Protective gloves against chemicals and micro-organisms. Recommended gloves: butyl-rubber Minimum breakthrough time: 480 min The recommended gloves are based on most common solvent in this product. When prolonged or frequently repeated contact may occur, a glove with a protection class of 6 (breakthrough time greater than 480 minutes according to EN 374) is recommended. When only brief contact is expected, a glove with a protection class of 2 or higher (breakthrough time greater than 30 minutes according to EN 374) is recommended. NOTICE: The selection of a specific glove for a particular application and duration of use in a workplace should also take into account all relevant workplace factors such as, but not limited to: Other chemicals which may be handled,physicalrequirements (cut/puncture protection, dexterity, thermal protection), potential body reactions to glovematerials, as wellas the instructions/specifications provided by the glove supplier.
Eye protection Skin and body protection
: :
Chemical resistant goggles must be worn. Personnel should wear protective clothing. Skin should be washed after contact. Working clothes must not consist of textiles, which show a dangerous melting behaviour in case of fire. Workers should wear antistatic footwear.
:
Refer to national regulations in chapter 15 for regulations on environmental protection.
Additional advice Environmental protection
Personal protection
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Protective equipment
:
Eye protection, safety gloves and combi mask P1A1
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES Form Colour Odour Flash point
: : : :
viscous various slight aromatic 28.0 °C
Autoignition temperature Upper explosion limit Lower explosion limit
: : :
Density
:
Water solubility
:
1.65 g/cm3 at 20 °C no data available
pH Viscosity, dynamic
: :
5,000 mPa.s at 23 °C
Flow time
:
>= 60 s Transversal section: 6 mm Method: ISO 2431 (EN 535) 6 mm CUP
Conditions to avoid
:
Hazardous reactions
:
Hazardous decomposition products
:
Avoid temperatures above 60°C (140 F), direct sunlight and contact with sources of heat. Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid exothermic reactions. In case of fire hazardous decomposition products may be produced such as: Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), dense black smoke.
Note: Calculated 9.03 %(V) 1.13 %(V) 48.55 g/m3
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION Acute oral toxicity
:
Acute inhalation toxicity
:
May cause nausea, abdominal spasms and irritation of the mucous membranes. Exposure to component solvent vapours concentration in excess of the stated occupational exposure limit may result in adverse health effects. Such as: mucous membrane irritation, respiratory system irritation, adverse effects on kidney, liver and central nervous system. Symptoms and signs: headache, dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss of consciousness.
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Skin irritation
:
Eye contact Further information
: :
Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin resulting in desiccation of the skin. The product may be absorbed through the skin. Repeated skin contact may lead to irritation and to senitization, possible with cross-sensitization to other epoxies. Irritating to eyes. There is no data available for this product.
Acute Toxicity Data for Components benzyl alcohol(100-51-6) : :
Acute oral toxicity Acute dermal toxicity
LD50: 1,230 mg/kg (rat) LD50: 2,000 mg/kg (rabbit )
12. ECOLOGICAL INFORMATION :
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive 1999/45/EC and is classified for ecotoxicological properties accordingly. See sections 3 and 15 for details.
Product
:
The product should not be allowed to enter drains, water courses or the soil. Disposal together with normal waste is not allowed. Special disposal required according to local regulations.
Waste key for the unused product
:
The European Waste Catalogue classification of this product, when disposed of as waste is:
Further information
13. DISPOSAL CONSIDERATIONS
08 01 11 Waste paint and varnish containing organic solvents or other dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no longer apply. If mixed with other wastes, the appropriate code should be assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage. Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport: UN-Number : 1263 Proper shipping name : PAINT Class : 3 Packing group : III Label : 3 Proper shipping name (ADR) : PAINT Marine Pollutant (IMDG)(P,PP,-) EmS (IMDG)
: :
F-E, S-E
Limited quantity (ADR)
:
Max. per inner pack. : 5.00 L Max. per outer pack. : 30.00 KG
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Limited quantity (IMDG)
:
Max. per inner pack. : 5.00 L Max. per outer pack. : 30.00 KG
Note ADR: If pack sizes less than 450L, under the terms of 2.2.3.1.5, this product is not subject to the provisions of ADR. IMDG: If pack sizes up to and including 30L, under the terms of 2.3.2.5, this product is not subject to the packaging, labelling and marking requirements of the IMDG code, but both full documentation and placarding of cargo transport units is still required.
15. REGULATORY INFORMATION The product is classified and labelled in accordance with Directive 1999/45/EC.
Irritant
Dangerous for the environment
Hazardous components which must be listed on the label: • reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700) • reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000)
R-phrase(s)
:
R10 R36/38 R43 R51/53
Flammable. Irritating to eyes and skin. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
S-phrase(s)
:
S23 S36/37 S38
Do not breathe spray. Wear suitable protective clothing and gloves. In case of insufficient ventilation, wear suitable respiratory equipment. Avoid release to the environment. Refer to special instructions/ Safety data sheets.
S61
P-phrase(s)
:
Contains epoxy constituents. See information supplied by the manufacturer.
The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as required by other health and safety legislation. The provisions of the national health and safety at work regulations apply to the use of this product at work. National legislation
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
16. OTHER INFORMATION Explanation of R-phrases mentioned in section 3 benzyl alcohol
R20/22
Harmful by inhalation and if swallowed.
xylene
R10 R20/21 R38
Flammable. Harmful by inhalation and in contact with skin. Irritating to skin.
iso-butanol
R10 R37/38 R41 R67
Flammable. Irritating to respiratory system and skin. Risk of serious damage to eyes. Vapours may cause drowsiness and dizziness.
ethylbenzene
R11 R20
Highly flammable. Harmful by inhalation.
reaction product: bisphenol-A(epichlorhydrin) epoxy resin (number average molecularweight 700)
R36/38 R43 R51/53
Irritating to eyes and skin. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
4-nonylphenol, branched
R22 R34 R62 R63 R50/53
Harmful if swallowed. Causes burns. Possible risk of impaired fertility. Possible risk of harm to the unborn child. Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
reaction product: bisphenol-A(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000)
R43 R36/38
May cause sensitization by skin contact. Irritating to eyes and skin.
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet databases and valid regulations considering hazardous substances/preparations. Training advice: Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene. Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR). Version: 2
Revision date 09.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and other instructions in this safety data sheet. After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the mixed product. Technical data sheet number 6823
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING Product information Trade name Technical data sheet number
: :
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER For further information see Technical Data Sheet.
Recommended use
:
coating
Company
:
PPG Coatings S.A./N.V. Tweemontstraat 104 2100 Deurne-Antwerpen
Telephone
:
+32 3 3606311
Telefax
:
+32 3 3606437
Emergency telephone number
:
+31 20 4075210
E-mail address
:
[email protected]
2. HAZARDS IDENTIFICATION Symbol(s) : Highly flammable Corrosive Dangerous for the environment Hazardous components : 4-nonylphenol, branched triethylenetetramine R-phrase(s) : HIGHLY FLAMMABLE. HARMFUL BY INHALATION AND IF SWALLOWED. CAUSES BURNS. MAY CAUSE SENSITIZATION BY SKIN CONTACT. TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC ENVIRONMENT. POSSIBLE RISK OF IMPAIRED FERTILITY. POSSIBLE RISK OF HARM TO THE UNBORN CHILD.
3. COMPOSITION/INFORMATION ON INGREDIENTS Components xylene
EC No. 215-535-7
CAS-No. 1330-20-7
DSD 25th
iso-butanol
201-148-0
78-83-1
25th
1/9
Note Nota C
Classification R10 Xn; R20/21 Xi; R38
Concentration >=10.00 - <12.50%
R67 R10 Xi; R37/38, R41
>=10.00 - <15.00%
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
ethylbenzene
202-849-4
100-41-4
19th
F; R11 Xn; R20
>=10.00 - <25.00%
2,4,6-tris(dimethylaminomethyl)phenol triethylenetetramine
202-013-9
90-72-2
19th
Xn; R22 Xi; R36/38
>=2.50 - <10.00%
203-950-6
112-24-3
29th
Xn; R21 C; R34 R43 R52, R53
>=2.50 - <5.00%
Dinonylphenol
215-356-4
1323-65-5
N; R51/53 Xi; R41, R38
>=0.10 - <1.00%
68410-23-1
Xi; R41
>=25.00 - <50.00%
84852-15-3 29th
Repr.Cat.3; R62 Repr.Cat.3; R63 Xn; R22 C; R34 N; R50, R53
>=10.00 - <25.00%
polyamide resin 4-nonylphenol, branched
284-325-5
Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below limits. For components with an occupational threshold limit value see chapter 8. If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES General advice
:
Eye contact
:
Skin contact
:
Inhalation
:
Ingestion
:
Burns
:
When symptoms persist or in all cases of doubt seek medical advice. Never give anything by mouth to an unconscious person. Irrigate copiously with clean, fresh water for at least 10 minutes, holding the eyelids apart. Remove contact lenses. Seek medical advice. Take off all contaminated clothing immediately. Wash skin thoroughly with soap and water or use recognized skin cleanser. Do NOT use solvents or thinners. Remove to fresh air. Keep patient warm and at rest. If breathing is irregular or stopped, administer artificial respiration. If unconscious place in recovery position and seek medical advice. If accidently swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting. If spills on clothing catch fire, wash with plenty of water. Remove loose clothing. Do not remove clothing that has melted to the skin.Obtain medical attention.
5. FIRE-FIGHTING MEASURES Specific hazards during fire fighting
:
Special protective equipment for fire-fighters Suitable extinguishing media
:
Extinguishing media which shall not be used for safety reasons
:
:
As the product contains combustible organic components, fire will produce dense black smoke containing hazardous products of combustion (see section 10). Exposure to decomposition products may be a hazard to health. Cool closed containers exposed to fire with water spray. Do not allow run-off from fire fighting to enter drains or water courses. In the event of fire, wear self-contained breathing apparatus. Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide. Keep containers and surroundings cool with water spray. Do NOT use water jet.
2/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
6. ACCIDENTAL RELEASE MEASURES Personal precautions
:
Environmental precautions
:
Methods for cleaning up
:
Additional advice
:
Use personal protective equipment. Ventilate the area. Refer to protective measures listed in sections 7 and 8. Wear respiratory protection. Beware of vapours accumulating to form explosive concentrations. Vapours can accumulate in low areas. Remove all sources of ignition. Try to prevent the material from entering drains or water ways. If the product contaminates rivers and lakes or drains inform respective authorities. Clean with detergents. Avoid solvents. Contain and collect spillage with noncombustible absorbent material, (e.g. sand, earth, diatomaceous earth, vermiculite) and place in container for disposal according to local / national regulations (see section 13). Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE Handling Safe handling advice
:
Advice on protection against fire and explosion
:
Avoid exceeding of the given occupational exposure limits (see section 8). Use only in area provided with appropriate exhaust ventilation. Avoid contact with skin, eyes and clothing. Smoking, eating and drinking should be prohibited in the application area. Avoid inhalation of vapour or mist. For personal protection see section 8. Prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour concentration higher than the occupational exposure limits. When transferring from one container to another apply earthing measures and use conductive hose material. No sparking tools should be used. Operators should wear anti-static footwear and clothing and floors should be of the conducting type. Isolate from sources of heat, sparks and open flame. Take necessary action to avoid static electricity discharge (which might cause ignition of organic vapours). The product should only be used in areas from which all naked lights and other sources of ignition have been excluded. No smoking. The accumulation of contaminated rags and dry overspray, particularly in spray booth filters, may result in spontaneous combustion. Good housekeeping standards, regular safe removal of waste materials and regular maintenance of spray booth filters will minimise the risks of spontaneous combustion and other fire hazards.
Storage Requirements for storage areas and containers
:
Advice on common storage
:
Observe label precautions. Prevent unauthorized access. Containers which are opened must be carefully resealed and kept upright to prevent leakage. Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away from sources of heat, ignition and direct sunlight. Solvent vapours are heavier than air and may spread along floors. Vapours may form explosive mixtures with air. Electrical installations / working materials must comply with the technological safety standards. Keep away from sources of ignition - No smoking. Store in accordance with the particular national regulations (see section 15). Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION Minimum ventilated air quantity for 1 liter of product TO REACH 10 % LEL
:
79 m3/l
3/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Components on the national list and/or the European TLV list (98/24/EC):
Components
CAS-No.
xylene can be absorbed through skin
1330-20-7
ethylbenzene can be absorbed through skin
100-41-4
Value [mg/m3] 221 442
Value [ppm] 50 100
EU ELV TWA EU ELV STEL
442 884
100 200
EU ELV TWA EU ELV STEL
Basis
Personal protective equipment General advice Respiratory protection
:
Hand protection
:
When operators, whether spraying or not, have to work inside the spray booth, ventilation is unlikly to be sufficient to control particulates and solvent vapour in all cases. In such circumstances they should wear a compressed airfed respirator during the spraying process and until such time as the particulates and solvent vapour concentration has fallen below the exposure limits. For prolonged or repeated contact use protective gloves. Barrier creams may help to protect the exposed areas of skin, they should however not be applied once exposure has occurred. Skin should be washed after contact. Use chemical resistant gloves classified under Standard EN 374: Protective gloves against chemicals and micro-organisms. Recommended gloves: Product is corrosive. Please contact your hand protection supplier for further advice. When prolonged or frequently repeated contact may occur, a glove with a protection class of 6 (breakthrough time greater than 480 minutes according to EN 374) is recommended. When only brief contact is expected, a glove with a protection class of 2 or higher (breakthrough time greater than 30 minutes according to EN 374) is recommended. NOTICE: The selection of a specific glove for a particular application and duration of use in a workplace should also take into account all relevant workplace factors such as, but not limited to: Other chemicals which may be handled, physicalrequirements (cut/puncture protection, dexterity, thermal protection), potential body reactions toglovematerials, as wellas the instructions/specifications provided by the glove supplier.
Eye protection Skin and body protection
: :
Chemical resistant goggles must be worn. Personnel should wear protective clothing. Skin should be washed after contact. Working clothes must not consist of textiles, which show a dangerous melting behaviour in case of fire. Workers should wear antistatic footwear.
:
Refer to national regulations in chapter 15 for regulations on environmental protection.
Additional advice Environmental protection
Personal protection
4/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Protective equipment
:
P3A3 full-face combi mask, safety gloves, safety suit and boots
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES Form Colour Odour Flash point
: : : :
liquid clear slight amine-like 20.0 °C
Autoignition temperature Upper explosion limit Lower explosion limit
: : :
Density
:
Water solubility
:
pH Viscosity, dynamic Flow time
: : :
Flow time
:
20 s Transversal section: 6 mm Method: ISO 2431 (EN 535) 6 mm CUP
Conditions to avoid
:
Hazardous reactions
:
Hazardous decomposition products
:
Avoid temperatures above 60°C (140 F), direct sunlight and contact with sources of heat. Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid exothermic reactions. In case of fire hazardous decomposition products may be produced such as: Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), dense black smoke.
Note: Calculated 8.44 %(V) 1.13 %(V) 45.69 g/m3 0.91 g/cm3 at 20 °C no data available
32 s at 23 °C Transversal section: 4 mm Method: DIN 53211 DIN 4 CUP
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION Acute oral toxicity
:
May cause nausea, abdominal spasms and irritation of the mucous membranes.
5/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Acute inhalation toxicity
:
Skin irritation
:
Eye contact Further information
: :
Exposure to component solvent vapours concentration in excess of the stated occupational exposure limit may result in adverse health effects. Such as: mucous membrane irritation, respiratory system irritation, adverse effects on kidney, liver and central nervous system. Symptoms and signs: headache, dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss of consciousness. Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin resulting in desiccation of the skin. The product may be absorbed through the skin. May cause irreversible eye damage. There is no data available for this product.
Acute Toxicity Data for Components 2,4,6-tris-(dimethylaminomethyl)-phenol(90-72-2) Acute oral toxicity Acute dermal toxicity
: :
LD50: 1,200 mg/kg (rat) LD50: 4,000 mg/kg (rabbit )
:
LD50: 805 mg/kg (rabbit )
triethylenetetramine(112-24-3) Acute dermal toxicity
12. ECOLOGICAL INFORMATION :
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive 1999/45/EC and is classified for ecotoxicological properties accordingly. See sections 3 and 15 for details.
Product
:
The product should not be allowed to enter drains, water courses or the soil. Disposal together with normal waste is not allowed. Special disposal required according to local regulations.
Waste key for the unused product
:
The European Waste Catalogue classification of this product, when disposed of as waste is:
Further information
13. DISPOSAL CONSIDERATIONS
08 01 11 Waste paint and varnish containing organic solvents or other dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no longer apply. If mixed with other wastes, the appropriate code should be assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage. Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport: UN-Number : 3469 Proper shipping name : PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE Class : 3
6/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Sub Class Packing group Label Proper shipping name (ADR)
: : : :
8 II 3+8 PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE
Marine Pollutant (IMDG)(P,PP,-) Marine Pollutant component (IMDG) EmS (IMDG)
: : :
P 4-nonylphenol, branched F-E, S-C
Limited quantity (ADR)
:
Limited quantity (IMDG)
:
Max. per inner pack. : 3.00 L Max. per outer pack. : 30.00 KG Max. per inner pack. : 1.00 L Max. per outer pack. : 30.00 KG
15. REGULATORY INFORMATION The product is classified and labelled in accordance with Directive 1999/45/EC.
Highly flammable
Corrosive
Dangerous for the environment
Hazardous components which must be listed on the label: • 4-nonylphenol, branched • triethylenetetramine
R-phrase(s)
:
R11 R20/22 R34 R43 R51/53
Highly flammable. Harmful by inhalation and if swallowed. Causes burns. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment. Possible risk of impaired fertility. Possible risk of harm to the unborn child.
R62 R63
S-phrase(s)
:
S53
Avoid exposure - obtain special instructions before use. Do not breathe spray. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. Wear suitable protective clothing, gloves and eye/face protection. In case of insufficient ventilation, wear suitable respiratory equipment. In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible). Avoid release to the environment. Refer to special instructions/ Safety data sheets.
S23 S26 S36/37/39 S38 S45 S61
7/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as required by other health and safety legislation. The provisions of the national health and safety at work regulations apply to the use of this product at work. National legislation
16. OTHER INFORMATION Explanation of R-phrases mentioned in section 3 xylene
R10 R20/21 R38
Flammable. Harmful by inhalation and in contact with skin. Irritating to skin.
iso-butanol
R10 R37/38 R41 R67
Flammable. Irritating to respiratory system and skin. Risk of serious damage to eyes. Vapours may cause drowsiness and dizziness.
ethylbenzene
R11 R20
Highly flammable. Harmful by inhalation.
2,4,6-tris-(dimethylaminomethyl)-phenol
R22 R36/38
Harmful if swallowed. Irritating to eyes and skin.
triethylenetetramine
R21 R34 R43 R52/53
Harmful in contact with skin. Causes burns. May cause sensitization by skin contact. Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Dinonylphenol
R38 R41 R51/53
Irritating to skin. Risk of serious damage to eyes. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
polyamide resin
R41
Risk of serious damage to eyes.
4-nonylphenol, branched
R22 R34 R62 R63 R50/53
Harmful if swallowed. Causes burns. Possible risk of impaired fertility. Possible risk of harm to the unborn child. Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet databases and valid regulations considering hazardous substances/preparations. Training advice: Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene. Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR).
8/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Version: 2
Revision date 12.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and other instructions in this safety data sheet. After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the mixed product. Technical data sheet number 6821/6822/6823/6825
9/9
2013 - NEW PUTZMEISTER MACHINE - SP11 LMR"
Made in Stuttgart/Germany
Made in...
Kubota 16,3 kW 3-Cylinder
Engine Drive motor
Kubota 15 kW 3-Cylinder
5 - 40 l/min. 25 bar Standard on board
Material output Max. pumping pressure Compressor Pumping distance for dry-mix plaster or fire proofing
Approx. 50-70m*
approx. 40-60m*
3
Delivery rate (theor.)
2,4 m /h
180L
MIXER VOLUME
150L (for BMB ) but 180L (for BMT)
dry-mix plaster, fire-proofing mortar, grouting both Hydraulic Made in Germany Infinitely adjustable from 0-40 l/h
Application Mixing and pumping drive Chassis Output regulation
Mixer emptying by hydraulic lifting low filling height
Special features Mixer filling height
by opening a flap 1,125mm
880 mm New mixing paddles for improved mixing result Balanced suspension of mixer. The Rotation of the Mixer - Fixed Speed, so NOT ADJUSTABLE anymore PERFECT for Fire-Proofing & Plaster material Better service accessibility & Simple Maintenance.. Thanks to good accessibility. Exhaust pipe is placed differently , far away from the diesel tank.. New Attractive design..
Features mixer
Other Safety features etc.
Adjustable Mixer Speed
STANDARD SP11LMR comes with a mechanical water metering & high pressure cleaner as STANDARD.
High pressure cleaner Water metering Max. aggregate size ( * dep. on pipe diameter and rotor/stator) Weight of machine
SP11 BMT (Old version )
SP11 LMR (New version)
Diesel Driven Worm Pump
6 mm * depending on material composition, consistency, grain size and shape, chemical additives, hose diameter 750 kg
"2013 NEW IMPROVED MACHINE - Model SP11 LMR"
Left View with new soft hood
Front View with Hydraulic Hydra aulic Liftingg System
Thee n new ew improved SP11LMR comes with a mechanical water metering and high high h pressure cleaner spray gun. Please be informed that the rotation of the mixer xer is FIXED, so not anymore adjustable.. perfect for FIRE-PROOFING or any PLASTERING ASTERING material .. Added benefit for end customers.
MEDCO/PMM- RC/KJ 062013
Worm pumps
Mortar and plaster
Worm pump SP 11 LMR
Technical data
SP 11 LMR
SP 11 TMR
SP 11 BHF
Convenient plastering machine for pre-mixed mortar and site-mixes
Version
Lifting mixer
Lifting mixer
Standard version
Pump type
2L6
2L6
2L75
Delivery pressure
25 bar
25 bar
20 bar
Theor. delivery rate*
5-60 l/min
7-40 l/min
0-15 m³/h
The all new SP 11 LMR is a compact, lightweight worm pump specially designed to achieve outstanding performance, simple operation and easy servicing. The delivery rate can be infinitely adjusted to max. 60 l/min*.The machine can pump deliver up to horizontal distances of 120 m** or heights of 60 m**.
Delivery distance*
horizontal distances of 120 m or heights of 60 m
Compressor
SP 11 LMR models are suitable for use with site-mixes or premixed interior and external plasters supplied in bags, monocoat, fire-proofing mortar, base coat plaster, lightweight masonry mortar, ornamental plaster, and filling/grouting work.
Extremely lightweight, hard-wearing plastic hood
Part no. 111 622.010
Infinitely variable pumping rate
Fully hydraulic pump and mixer drive
New, extremely effective trap mixer
2-cylinder-compressor 400 l/min, 7 bar
Trap mixer
180 l
150 l
150 l
Conveyor hopper
220 l
220 l
220 l
Engine
3-cylinder Kubota, 16.3 kW bei 2,600 UpM
Chassis
4-cylinder Kubota, 22.7 kW bei 2,600 UpM
without brakes, approved for road use
Weight
750 kg
900 kg
740 kg
Length x width x height
3,540 x 1,420 x 1,150 mm
3,924 x 1,420 x 1,160 mm
3,519 x 1,420 x 1,150 mm
Filling height
880 mm
880 mm
600 mm
Maximum grain size
6 mm
6 mm
8 mm
Part-no.
111 622.010
111 626.200
111 505.420
* Data depends on speed rotation, pump type, material and equipment.
Very powerful 16.3 kW engine
Large mixing volume of 180 l Lifting mixer for convenient filling
Stable and safe chassis
34
Excellent soundproofing due to encapsulated engine Powerful worm pump 2L6 with pressure connection piece to attach hoses.
The maximum motor speed of just 2,600 rpm and good sound insulation make the SP 11 more quiet than other machines.
Equipment
SP 11 LMR
SP 11 TMR
SP 11 BHF
Standard colour paintwork
z
z
z
Special colour paintwork (hood)
|
|
|
Staubabsaugung
|
z
|
High-pressure cleanerr
z
z
z
Car coupling
z
z
z
Truck coupling
|
|
|
Mechanical water metering
z
z
z
Support wheel
|
|
|
Vibrating screen
|
|
|
Working lights
|
|
|
Keys:
- not available
| Option
z Standard
35
All SP 11 functions can be controlled from the operating panel. The machine conforms with CE standards.
Worm pumps
Mortar and plaster
Suggested accessories for SP 11 Accessories for processing monocouche renders
Accessories for processing site-made mixes
Entire set, part no.: 401 133 Ů 30 m long, consisting of:
3
Entire set, part no.: 532 996 Ů 40 m long, consisting of:
4
2
8
4
3
5
7
5 6
1 2
Part no.
Fig.
1x
Part Mortar hose, ID 35, V50, M 35, 13.3 m
207 616.006
1
1x
Mortar hose, ID 35, V35, M 35, 13.3 m
207 615.007
2
1x
Mortar hose, ID 25, V25, M 25, 5 m
207 808.005
3
1x
Geka air hose, ½", 40 m
214 734.007
4
2x
Sponge ball ID 35
065 044.001
5
1x
Spray gun, ID 25-40 short
408 237
6
1x
Rubber fine plaster nozzle 8 mm
214 751.006
1x
Rubber fine plaster nozzle 10 mm
214 752.005
1x 1x 1x 1x 1x
Part Rubber fine plaster nozzle 12 mm Rubber fine plaster nozzle 14 mm Rubber fine plaster nozzle 16 mm Flexible mortar nozzle, D 18 Hose holder, leather
Part no. 214 753.004
Fig.
214 754.003
Part
4
6
1
Part no.
Fig.
2x
Mortar hose, ID 50, V 50, M 50, 13.3 m
501 914
1
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
2
1x
Geka air hose, ½", 40 m
214 734.007
3
214 755.002
5x
Seal ID 35
213 725.004
4
5x
Sponge ball ID 35
065 044.001
5
001 329.007
5x
Seal ID 50
213 266.000
6
Part 5x 1x 3x
Sponge ball ID 50 Base coat plaster spray gun, short, V 35 Hose holder, leather
7 8
000 206.008
Accessories for injection and pressure grouting
Entire set, part no.: 532 995 Ů 40 m long, consisting of:
4
Entire set, part no.: 532 998 Ů 40 m long, consisting of:
3
4
5
2 4
3
2 5
8
6 1
7
1
Part no.
Fig.
Part no.
Fig.
2x
Mortar hose, ID 50, V 50, M 50, 13.3 m
501 914
1
5x
Sponge ball ID 35
065 044.001
5
3x
Mortar hose, ID 50, V 50, M 50, 13.3 m
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
2
5x
Seal ID 50
213 266.000
7
5x
1x 3x
Spray gun, V 35 Hose holder, leather
203 054.002 000 206.008
8
5x
1x
Geka air hose, ½", 40 m
214 734.007
3
5x
Seal ID 35
213 725.004
4
5x
Sponge ball ID 50
000 212.005
6
Part
Part
Part no.
Fig.
501 914
1
Seal ID 50
213 266.000
2
Sponge ball ID 50
000 212.005
3 4
1x
Geka air hose, ½", 40 m
214 734.007
3x
Hose holder, leather
000 206.008
Accessories for processing fire-proofing mortar Entire set, part no.: 533 638 Ů 40 m long, consisting of:
4
3
4
2 5
8
6 1
Part
Fig.
000 206.008
Accessories for processing premixed dry mortar
Part
Part no. 000 212.005 001 306.004
Part no.
Fig.
7
Part
Part no.
Fig.
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
1
5x
Sponge ball ID 35
065 044.001
5
2x
Mortar hose, ID 35, V 35, M 35, 13.3 m
207 615.007
2
1x
Spray gun, V 35
203 054.002
8
1x
Geka air hose, ½", 40 m
214 734.007
3
3x
Hose holder, leather
000 206.008
5x
Seal ID 35
213 725.004
4
5x
Seal ID 50
213 266.000
7
36
37
1x
2
Part Injection nozzle with T-piece, pressure gauge, remote control air cock, coupling with spout ID 50, expanding collar &|CPFEQNNCT&
Part no. 001 128.004
Fig. 5
8PSNQVNQT4 41mBMMUIFEBUB
8PSNQVNQT4 41
4&7
4&7$.
4&75.
41
Speciality Worm pump type Delivery rate (theor.) Delivery pressure max.* Delivery reach max.* Delivery height max.*
basic version 2L6 7-40 l/ min 25 bar 80 m 60 m
continuous mixer 2L6 7-40 l/ min 25 bar 80 m 60 m
plate mixer 2L6 7-40 l/ min 25 bar 80 m 60 m
basic version 1L6 4-25 l/ min 20 bar 40 m 15 m
Drive worm pump Mixer drive
5.5 kW, 400 V variable drive –
5.5 kW, 400 V variable drive 5.5 kW, 400 V
5.5 kW, 400 V variable drive 1.9 kW, 400 V
4 kW, 230 V frequency converter –
Weight Length Width Heigth
190 kg 229 cm 68 cm 65 cm
360 kg 284 cm 68 cm 120 cm
400 kg 229 cm 68 cm 115 cm
190 kg 250 cm 75.5 cm 67.7 cm
1BSUOP
*Statements given about delivery reach and height are experimental values without obligation and depend on the type of material.
■
4UBOEBSEFRVJQNFOU4&7 Worm pump 2L6, manometer at delivery connections, electrical remote control with 21.5 m cable, wheel set with pneumatic tyres, standard tool and cleaning accessory. ■
4UBOEBSEFRVJQNFOU4&7$. The same as for the S 5 EV but with mounted continuous mixer CM 928, control aggregate and level probe complete 42 V. ■
4UBOEBSEFRVJQNFOU4&75. The same as for the S 5 EV but with mounted plate mixer TM 100.
■
4UBOEBSEFRVJQNFOU41 Worm pump 1L6, manometer at delivery connections, cable remote control and pressure remote control, pump on/ off, 20 m extension cable, 180 l/ min pneumatic compressor, 15 m air hose 1⁄2“, spray gun for base coat plaster V 35, standard tools and cleaning accessory
0QUJPOBMBDDFTTPSJFT Mortar hoses NW 25-40 5 m, ø 25 mm 207 803.000 10 m, ø 25 mm 207 804.009 20 m, ø 25 mm 207 806.007
Texturing spray gun NW 25-40 with 4, 6 and 8 mm nozzle 208 751.009 Standard spray guns NW 25-40 straight 402 592 long (770 mm) 404 479 Gun for applying adhesives with electrical remote control 402 726 Compressors 400 V Handy, 250 l/ min V-MEKKO, 360 l/ min
000 235.008 205 767.009
■
Plate mixer TM 100 111 353.002 Continuous mixer CM 928 111 254.004 Please refer to our catalogue for further accessories. Mail or telephone us for a free copy.
14 ■
■
1VU[NFJTUFS .ÕSUFMNBTDIJOFO(NC)
:PVS1VU[NFJTUFS1BSUOFS
The company is a 100% subsidiary of Putzmeister AG, registered headquarters in Aichtal near Stuttgart, Germany. Since 1958, Putzmeister has been a manufacturer and world-wide provider of mortar machines, fine plaster spray and paint pumps, concrete pumps, tunnel machines, industrial pumps, large robotics for cleaning complex systems and facilities and of professional high-pressure cleaning systems. This strong network offers users and sales partners ideal MM 3319-6 GB
conditions in terms of competence, investment security and optimum service in all areas.
Max-Eyth-Str. 10 · D-72631 Aichtal · Germany · Tel +49 (0) 71 27 599-0 · Fax 599-743 · eMail [email protected] · www.putzmeister.de/pmm
Sometimes images show special equipment · All information subject to change · Technical alterations reserved · © 2004 by Putzmeister Mörtelmaschinen GmbH · All rights reserved · (40711 SD)
1
.PEFMM
4 41 Real universal plastering machines are rare. Our worm pumps, type S 5 and SP 5 come pretty much close to one. Their flexibility and reliability have been appreciated by plasterers and stucco workers world-wide for a very long time. MM 3319-6 GB
'PSBOZUIJOHUPEPXJUINPSUBSwXPSNQVNQT4 41 2
3
(FOFSBM
No one order is like the other and it is certainly difficult to keep track of the huge variety of materials available. On top of that, conditions on the building sites vary from one to another, so all of these factors place a very heavy demand on the machinery used. Each type of machine has its own individual strengths but not one of them can cope properly with all the requirements on site. Neither could many machines be called „all-rounders“ – however, Putzmeister worm pumps S 5 and SP 5 are a rare exception. These are truly all-rounders – allowing universal application in both routine work as well as for special jobs.
This enables you to work just with one machine which can be optimally adapted to the respective situation at the lowest cost.
7BSJBOUT Worm pumps type S 5 and SP 5 can be used for all pumpable mortars up to an aggregate graining of 6 mm, whether as normal base coat plaster (large picture), as a decorative texturing plaster … 4
Our series of worm pumps comprises various models. ■
This modular system is based on a high-performance worm pump with a 400 V drive. As the TM version (S 5 EVTM) it includes a mounted plate mixer for high-grade mixes. The CM version (S 5 EVCM) includes a continuous mixer which can be used for ready-mix mortar. ■
0QFSBUJPO
S 5 EV
SP 5
… or for special applications, seen here being processed as fire-proofing mortar.
This worm pump has a 230 V alternating current drive. Compared with the S 5 EV the SP 5 has a pre-installed air compressor which is usually adequate for most applications.
5
Several features give the worm pumps an edge over all the others. ■
continuously variable regulation of output
■
additional modules for a further increase in the range of applications (only S 5)
But even liquid cement filler can be worked (here e.g. with an S 5 EVTM in a production hall).
3
5IFXPSNQVNQ4&7mBTWBSJFEBTJUTEBJMZBQQMJDBUJPOT 6
7
The worm pump S 5 EV has been in use as a „bread-and-butter“ or standard machine in many plants worldwide for many years. Thanks to the heavy-duty, robust 400 V variable drive, the worm pump can cope with mortar which is difficult to pump whereby the operator can regulate the output by means of the engine speed. ■
Worm pumps of the S 5 type are not equipped with their own compressor. The reason is simple and obvious – the amount of air required depends on the application, therefore the compressor is simply adapted to the respective use. ■
For refurbishing mortar over a distance of approximately 50 m, you will need a compressor with a 1,200 to 1,500 l/ min capacity.
■
To convey and then spray base coat plaster over a distance of 40 m, approximately 200 l/ min air is adequate.
UIFTUBOEBSENPEFM4&7
The basis version is suitable for applications where mainly pumpable wet mortar up to an aggregate graining of 6 mm must be pumped or sprayed.
The S 5 EV is used in this case as a delivery pump for bonding mortar and reinforcement mortar. The material is pre-mixed and filled into the pump. 8
It forms the basis of the following extendable versions. The good thing about it is that the S 5 EV can be retrofitted at a later date to increase its efficiency even further. UIF4&7$.XJUINPVOUFE DPOUJOVPVTNJYFS
■
5ZQFTPGPQFSBUJPO
This is the ideal machine for readymix mortar from the bag or silo. The continuous mixer (CM 928) with 40 l/ min mixing capacity is equipped with a heavy-duty electric drive with 5.5 kW performance which ensures that the S 5 can mix almost all kinds of premixed mortar with constant quality. As a further extension, the S 5 EVCM can be connected directly to a silo or container whereby a level probe even takes over the fully-automatic pump control. UIF4&75.XJUINPVOUFE QMBUFNJYFS
■
This variant is used for materials which require a particularly intensive mixing process. The plate mixer (TM 100) has a volume of 80 l and a 1.9 kW electric drive.
This provides for an incredible variety of applications. ■
■
4UBOEBSEBQQMJDBUJPOT ■ base coat plaster ■ scratch + decorative plaster ■ texture plaster ■ trowel plaster and bonding layer
This S 5 EVCM (with continuous mixer) mixes, pumps and sprays premixed mortar.
9
4QFDJBMBQQMJDBUJPOT bricklaying mortar refractory mortar insulation mortar injection mortar filling mortar self-levelling floor screed
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
dispersion mortar fibrous and glass fibre mortar bonding mortar paint In this case, refurbishing mortar is delivered over a distance of 50 m by means of an S 5 EVTM (with mounted plate mixer) and sprayed.
5
5IFXPSNQVNQ41mUIFtCJHiQVNQGPSSFGVSCJTIJOHNPSUBS 10
11
The SP 5 is the little sister of the previously described S 5 EV. From the outside, they are scarcely distinguishable, but „under the hood“ they are very different. The SP 5 can be used anywhere where power is required, but only 230 V are available; as is, for example, the case on many construction sites where refurbishing is to be applied. It is particularly critical when applying refurbishing mortar that large areas are worked quickly and to a high standard. The SP 5 meets all these requirements. This is the „big boy“ under the worm pumps with a 230 V connection – a true substitute for 400 V machines.
0QFSBUJPO
Depending on the material and particle size, the output must be adapted to the desired spray pattern simply by adjusting the engine speed. On the SP 5, this is dealt with by a frequency converter which continuously regulates the output absolutely wear-free from 4 to 25 l/ min.
For the SP 5 – currently the strongest 230 V worm pump available on the market – even larger-scale refurbishing jobs present no problems. 12
By the way, the SP 5 is the only machine in the universal-purpose pump series to have as standard an 180 l compressor – so you can get down to work straight away.
5ZQFTPGPQFSBUJPO
When combined with a continuous mixer (CM 528), the SP 5 performs even better.
13
Being a truly universal-purpose worm pump, it can deal with a variety of materials up to a particle size of 6 mm. ■ ■ ■ ■ ■ ■ ■
one-coat mortar refurbishing mortar dispersion mortar injection mortar bonding mortar reinforcement mortar liquid filler …
Completely equipped including compressor. You can start work straight away with the SP 5 without the need for an auxiliary compressor.
7
Q AD-036711 001 09
990 PLANT NO.
INDEX
DRAWING NUMBER
SHEET NO.
REV. NO.
50
NOTES:
50
25mm CHAMFER (TYP.)
25mm CHAMFER (TYP.)
50 50mm CHAMFER
WIRE MESH (TYP.) SEE NOTE-2
WIRE MESH (TYP.) SEE NOTE-2
50
50
WIRE MESH (TYP.) SEE NOTE-2
1. ALL FIREPROOFING SHALL BE IN ACCORDANCE WITH SAES-B-006. THIS DRAWING SHOWS THE ACCEPTABLE DETAILS FOR CONCRETE FIREPROOFING ONLY. FOR OTHER MATERIALS,
50
25mm CHAMFER (TYP.) SPACERS (TYP.) SEE NOTE-3
20mm DIA. CONNECTORS SEE NOTE-3
SPACERS (TYP.) SEE NOTE-3
BEAMS
COLUMNS
(EXCEPT ANGLES, AND PIPE SUPPORTS)
(EXCEPT PIPES)
ETC., REFER TO SAES-B-006, SECTION 7. 2. ALL WIRE MESH SHALL BE 4"x4"-10 GA.x10 GA., (SAMS NO. 12-743-625) OR 2"x2"-14 GA.x14 GA., (SAMS NO. 12-743-620). 3. 20mm DIA.x125mm SPACERS (AND CONNECTORS) TACK-WELDED AT 600mm CTRS. (SAMS NO. 12-720-570). 4. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.
SPACERS (TYP.) SEE NOTE-3
PIPE SUPPORTS
MANDATORY DRAWING WIRE MESH (TYP.) SEE NOTE-2
50
50 SPACERS (TYP.) SEE NOTE-3
A=D+140 (TYP.) D SPACERS (TYP.) SEE NOTE-3
C=0.30A, (TYP.)
50
ESSD
09
MAY’95
08
08-13-90
07
06.09.85 LML
REV. NO.
GENERAL REVISION.
RLO
REVISED & CHANGED INDEX
KMS
DATE
BY
FROM "S" TO "Q". COMPLETELY REDRAWN, REVISED & CHANGED DWG. SIZE FROM E TO D. JO/EWO
A
SAUDI
DESCRIPTION
ARABIAN
DRAWN BY
50
ANGLES
06-07-56
ENG. DEPT.
APPD. FOR CONSTR.
0 5
50
APPD.
SCALE NONE 04-28-56
DATE COMPLETED
OPRG. DEPT.
CERT.
OIL COMPANY
CHECKED BY
DATE STARTED
25mm CHAMFER (TYP.)
CHKD.
THIS DRAWING IS NOT TO BE USED FOR CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED
WIRE MESH, SEE NOTE-2 (MAINTAIN 20mm SPACING FROM STEEL)
CERTIFIED BY
DATE
CONCRETE FIREPROOFING FOR STRUCTURAL MEMBERS
PIPE COLUMNS STD. DWG. PLANT NO.
990
METRIC
INDEX
DRAWING NUMBER
SHEET NO.
REV. NO.
Q AD-036711 001 09 Saudi Aramco 2636 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved.
CADD-02
990
NOTES:
PLANT NO.
1.
N
AC-036915 001 07
INDEX
DRAWING NUMBER
SHT. NO.
SEE DETAIL 2 14 GAGE STEEL FLASHING CONTINOUS SEAL WELD TO COLUMN 93^C(200^F)PREHEAT
SEE DETAILS 1, 3 & 5 12
CONCRETE PER SECTION 7, SAES-B-006.
2.
CONCRETE SHALL EITHER BE CAST IN PLACE OR APPLIED BY GUNNITING TO A TOTAL FINISHED TH. OF 50mm(2").
3.
CONCRETE SHALL BE DAMP CURED FOR AT LEAST 7 DAYS.
4.
STEEL MEMBERS TO BE FIREPROOFED, SHALL BE PAINTED IN ACCORDANCE WITH SAES-H-101 AND SAES-B-006.
5.
ALL DIMENSIONS IN MILLIMETERS UNLESS NOTED OTHERWISE.
6.
METRIC DIMENSIONS OF STOCK ITEMS ARE A DIRECT CONVERSION OF CONVENTIONAL UNITS TO METRIC UNITS.
12
BEVEL TOP EDGE OF FIREPROOFING 12( 1/2 ")
A CLEARANCE OFF 30mm IS REQUIRED PER SAES-B-006.
FLOAT FINISH
DETAIL 2
MATERIAL LEGEND AMS NUMBER
DETAIL 1
10-259-005
NO VESSEL INSULATION
1/4 "
12-157-679
EA STEEL HEX. NUTS
50mm x 50mm x 14 GA (2" x 2" x 14 GA) GALV. STL. REINF.
-
MESH. 1.5m x 45.7m ( 5 FT x 150 FT)/ROLL
RO
14 GA CARBON STEEL SHEET
SM
-
CUT MESH AROUND SKIRT OPENINGS
QTY. PER 1SSUE UNIT SQ. FT.-2" THK.
DESCRIPTION
1 PER SQ. FT. -
50mm x 50mm x 14 GA (2" x 2" x 14 GA) WIRE MESH FURRED OUT 12mm( 1/2 ") FROM SKIRT. SEE DETAIL 4 FIREPROOF TO TOP OF LUGS AND TO BASE RING BETWEEN LUGS
DETAIL 3
NO FIREPROOFING INSIDE LUGS
DRAWING RESPONSIBILITY:
LOSS PREVENTION STANDARDS COMMITTEE
COLD VESSEL (INSULATED)
BEVEL TOP EDGE OF FIREPROOFING
TYPICAL FIREPROOFING OF COLUMN OR VESSEL SKIRT
07
FEB99
06
MAY92
EDSD
REVISED DETAIL 1
WED ESSD
DRAWING DIGITIZED INTO CADD ORIGINAL ORIGINAL ORIGINAL DATABASE WITHOUT CHANGES SIGNED SIGNED SIGNED
EPE
REV. DATE NO.
BY JO/EWO
DESCRIPTION
CHKD. CERT. APPD.
SAUDI ARABIAN OIL COMPANY
1/4 " IN. HEX. NUTS TACK WELD TO SKIRT 300mm ( 1/2 ")C. TO C. BOTHWAYS
DRAWN BY
JH
CHECKED BY
SCALE
DATE COMPLETED
DATE STARTED
ENG. DEPT.
OPR’G. DEPT.
NONE
08-10-60 ORIGINAL SIGNED
APP’D FOR CONSTR.
16 GA GALV. TIRE WIRES
THIS DRAWING IS NOT TO BE USED FOR
CERTIFIED
CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED
WIRE MESH
DETAIL 5
DETAIL 4
HOT VESSEL (INSULATED)
BY
DATE
DETAILS FIREPROOFING FOR COLUMN AND VESSEL SKIRTS STD. DWG PLANT NO.
990
INDEX
N
METRIC DRAWING NUMBER
SHT. NO.
REV. NO.
AC-036915 001 07 Saudi Aramco 2635 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved.
CADD-02
REV. NO.
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 2 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
CONTENTS
1.
PURPOSE
2.
SCOPE OF WORK
3.
REFERENCE
4.
MATERIALS
5.
MANPOWER
6.
TOOLS AND EQUIPMENT
7.
DELIVERY OF MATERIAL
8.
WORK PROCEDURES
9.
QUALITY CONTROL
10.
REPAIR PROCEDURES
11.
INSPECTION / TEST RECORD
12.
SAFETY
13.
ATTACHMENTS
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 3 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
1. PURPOSE This Method Statement shall provide Ms. ZAMIL PASSIVE FIRE PROTECTION SERVICES of minimum guidelines to carry out fireproofing of steel structures and equipment’s inside hydrocarbon area for Jazan Integrated Gasification Combine Cycle Project (JIGCC) – SULFUR RECOVERY UNIT (SRU) - EPC Package 2, Jazan Economic City Kingdom of Saudi Arabia.
2. SCOPE OF WORK 2.1
This Method Statement covers the surface preparation and fireproofing application on Steel Structures and Equipment’s as per compliance with Saudi Aramco Construction Safety Manuals (CSM), Saudi Aramco Materials System Specification (SAMSS), Saudi Aramco Engineering Standards (SAES), Saudi Aramco Engineering Procedures (SAEP), Saudi Aramco Typical Inspection Plan (SATIP), Saudi Aramco Inspection Checklist (SAIC), Project Approved Issued for Construction Drawings (IFC) and the documents listed below.
2.2
Fire Proofing of Equipment Skirts (both external and internal) support legs, saddles and steel structural members for Pipe rack columns, beams, bracings, pipe supports, etc., which are located in fire prone zones and highlighted in the equipment and structural drawings.
3. REFERENCE The selection of project standard and specification covered by this method statement shall comply with the latest edition of the reference listed below: 3.1
SAUDI ARAMCO REFERENCES 3.1.1 SAES-B-006
Fire Proofing for Plants
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
UNIT
UNIT A07
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 4 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
3.3
Approved Protective Coating System
3.1.3 SAES-Q-001
Criteria for Design and Construction of Concrete Structures
3.1.4 09-SAMSS-097
Ready-Mixed Portland Cement Concrete
3.1.5 AC-036915
Basic Criteria, Industrial Insulation
3.1.6 AD-036711
Concrete Members
Fireproofing
Structural
Project Safety Plan
3.2.1 API PUBL 2218
Fireproofing Practices in Petroleum and Petrochemical Processing Plants
3.2.2 UL 1709
Rapid Rise Fire Test of Performance Material for Structural Steel
SAIPEM STANDARDS Fireproofing General Criteria
DRAWINGS IFC 3.4.1 Standard Proprietary Fireproofing Standard Drawings 3.4.1.1
3.5
for
INDUSTRY CODES AND STANDARDS
3.3.1 A00-ZA-E-0085135 3.4
SUBCONTRACTOR PROJECT NO 240832
3.1.2 SAES-H-101
3.1.7 A07-ZA-E-7085000_BGG 3.2
REV. 00
A00-Q-VA-364287_001 to 004
MANUFACTURER’S DATA SHEET
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 5 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
REV. 00
SUBCONTRACTOR PROJECT NO 240832
4. MATERIALS: Shall be used approved materials: 4.1
ISOLATEK TYPE M II / or AVIKOTE 800
4.2
MASTERCAST 141
4.3
FIREBOND
4.4
Galvanized Welded Wire mesh: 4.4.1 FOR STRUCTURAL MEMBER 4.4.1.1
100mm x 100mm x 10 GA. (SAMS # 12-743-625)
4.4.1.2
50mm x 50mm x 14 GA. (SAMS # 12-743-620)
4.4.2 FOR EQUIPMENT SUPPORT 4.4.2.1
50mm x 50mm x 14 GA (SAMSS # 12-743-620)
4.5
HILTI Pins
4.6
MASTER SEAL NP 472 Sealant
4.7
SIGMACOVER 410
5. MANPOWER: 5.1
Construction Manager shall be responsible for the supervision and implementation of this Method Statement. Manpower under him will consist but not limited to the following:
5.1.1 Supervisor (from Ms. ZAMIL staff and operatives) 5.1.2 Mason 5.1.3 Sprayer 5.1.4 Welded Wire Mesh Installer 5.1.5 Helpers
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 6 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
5.1.6 QA/QC personnel from S/C (NSH) 5.1.7 Safety Officer
6. TOOLS & EQUIPMENT: 6.1
Tools and equipment shall be made available to support continuous work. Defective tools shall not be use and remove from project site to prevent from inadvertent use. Tools and equipment shall include but not limited to as follows:
6.1.1 Diesel SP11 machine or a S5 Electric machine – Fireproofing Machine 6.1.2 Masonry Hand tools 6.1.3 Plastic Water Drum 6.1.4 HILTI tools DX 460 F8 and accessories 6.1.5 Spray Gun 6.1.6 Air Hoses 6.1.7 Spray Paint Machine (Mark V) – for Top Coat
7. DELIVERY OF MATERIALS: 7.1
Delivery of approved materials to designated staging areas. Materials are to be in unopened packages identifiable as to manufacturer and brand. Materials shall be store off the ground, under covered and away from sweating wall or damp surfaces. Storage temperatures are not critical as long as dry conditions are maintained.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 7 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
8. WORK PROCEDURES 8.1
COMMENCEMENT OF FIREPROOFING WORKS:
8.1.1 Completed safe scaffolding platform shall be provided by S/C (NSH) for all areas of fireproofing. Erection of commonly used scaffold shall be duly responsibility of NSH scaffold division unless the scaffold is above 12.2m high or special scaffold. 8.1.2 Fireproofing works shall be started after completion of all previous activities on the Equipment and Structural members such as: 8.1.3 Welding of supports for piping, electrical and instrumentation cable trays, lightings, etc. 8.1.4 Completion of grouting works for Equipment, Structural members and Pipe supports. 8.1.5 Touch-up painting works. 8.1.6 Work Release from Civil, Mechanical, Electrical and Instrumentation disciplines. 8.1.7 Before commencing fireproofing works, the areas to be fireproofed are to be covered with green net or similar items to protect the adjacent non-fireproofed members from fireproofing spillage. In-case of any over spray, the same to be cleaned immediately after the fire proofing spray. 8.2
SURFACE PREPARATION:
8.2.1 Check condition of the surfaces prior to application of fireproofing materials. Make surfaces free of oil, loose mill scale, grease and dirt such as rock, mud or other foreign substances that might lose proper adhesion to the surface as per Project Specification. 8.2.2 Primed Steel Structures surface shall be fully cured as per paint manufacturer’s recommendations. Compatibility between the primer and
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 8 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
REV. 00
SUBCONTRACTOR PROJECT NO 240832
fireproofing materials should be established prior to application of MASTERCAST 141 bonding agent. 8.2.3 All openings between fireproofing and substrate shall be fully sealed using Master seal NP 470. 8.2.4 The surface preparation and coating requirements shall be specified on the applicable construction drawing and shall comply with SADS drawings AD036711, AC-036404 & AC-036915. 8.2.5 Steel surfaces that are to be insulated, fireproofed with cementitious materials or covered with intumescent or other proprietary fireproofing such as lightweight concrete shall be coated in accordance with APCS-1B of SAES-H101. 8.3
KEY COAT SPLATTER STRUCTURES:
8.3.1 Mix 1 bag ISOLATEX TYPE MII with 9 liters MASTERCAST 141 and mix for 3 minutes. 8.3.2 Apply by brush as splatter coat with 1mm to 6mm blobs covering approximately 30% to 50% of the surface area – leave to cure for 6 hours. 8.3.3 Do not thin the product – stir thoroughly using with a mechanical whisk mixer. 8.4
HILTI CLIP INSTALLATION:
8.4.1 There are no surface preparation requirements prior to HILTI Clip / Pins installation as this is no welding. 8.4.2 Load the cartridge in HILTI TOOL DX 460 F8. Install the HILTI CLIP X-CC U16 P8 at the tip of the tool. 8.4.3 HILTI CLIPS to be installed on Steel Structure surface recommendation by manufacturer or at least 400mm c/c spacing.
as
per
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 9 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
8.4.4 Position the nail at the tip of the clip on the location desired to install and compress and then pull the trigger to complete the fastening. 8.5
WIRE MESH INSTALLATION:
8.5.1 Galvanized Wire Mesh size 25mm x 25mm x 1.4mm shall be used for Steel Structure and sized 50mm x 50mm x 2.0mm for Equipment’s Vessel Skirts as per Manufacturer recommendation. 8.5.2 Install the Wire Mesh around the surface and tie it using galvanized tie wire 18/20 GA. 8.5.3 Installation of Wire Mesh for Steel Structure must be following the profile of the steel surface. 8.5.4 Wire Mesh must be pulled away from the steel surface to ensure its proper position as per Standard Drawing for Fireproofing A00-Q-VA-364287001_00AF2. 8.5.5 Wire Mesh shall be secured to the steel profiles using HILTI PINS. Number of pins and spacing shall be as per Fireproofing Materials Manufacturer recommendation. Wire Mesh shall be overlapped at least 25mm unless otherwise indicated by the Fireproofing Materials Manufacturer. 8.5.6 20mm diameter x 125mm spacer (and connectors) tack welded at 600mm spaced c/c (SAMSS 12-720-570) shall be provided. The bolts for support of shell-and-tube heat exchanger and the area within 30mm of the bolts shall not be fireproofed. 8.5.7 Horizontal cross member shall be fireproofed for their full length when one or more of the attached vertical columns are fireproofed up to or beyond the point of support of the horizontal member. 8.6
MIXING ISOLATEK TYPE MII
8.6.1 The product ISOLATEK TYPE MII cementitious materials is a factory controlled premixes which only require addition of clean potable water on site
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 10 OF 17 SUBCONTRACTOR NSH CORP.
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SUBCONTRACTOR CONTRACT NO. 975964
REV. 00
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to produce a mix of suitable consistency. ISOLATEK TYPE MII requires 15 to 19 liters of clean potable water per 22.6 kg bag. 8.6.2 The mixing will be carried out in the mixing drum of either the SP11 or S5 machine. Prior to mixing, make sure that the mixer is inspected and clean 8.6.3 Pour between 15 to 19 liters of clean potable water into mixing drum per bag of ISOLATEK TYPE MII and mix for three (3) minutes. Once completed, then the materials can be discharged into lower drum for dispatch to the work. 8.6.4 QA/QC density checks once the ISOLATEK TYPE MII has been mixed fill a slump tube with materials and weigh. The target density should be in between 690 to 775 kg/cu.m and the slump should be between 40 to 55mm. 8.6.5 Application shall be made in strict compliance in accordance with the approved method and manufacturer’s guidelines regarding ambient temperature, storage temperature, materials, proportioning and mixing. Fireproofing shall be performed only by personnel trained and certified by material manufacturer ISOLATEK TYPE MII. 8.7
APPLICATION / SPRAYING ISOLATEK TYPE MII
8.7.1
All worker involved in this activity should have the appropriate training certified from the Manufacturer of ISOLATEK TYPE MII.
8.7.2 A metal rotor/flexible stator pump type machine (SP11 /or S5) shall be used with a spray head sized of 12mm. The gun shall have a movable air stem perfectly centered in the gun head. The correct combination of air stem position and air pressure are used to give the material a flow pattern for accurate placement. 8.7.3 SP 11 LMR is set into specific pressure maximum of 25 pcf. 8.7.4 The materials shall be put into the pump through a hose to the gun head for application to the substrate. Thickness may be built-up in a series of passes.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 11 OF 17 SUBCONTRACTOR NSH CORP.
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REV. 00
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8.7.5 ISOLATEK TYPE MII has been designed so that it pumps easily as a fluid materials but which stiffens and becomes cohesive once it is placed on the desired surface. This enables the specified thickness to be built-up in a series of passes. 8.7.6 Spray to approximately 13 to 17mm and leave to stiffen (can be overnight) the final coat may then applied up to 33mm. 8.7.7 Fireproofing thickness shall be done as per project requirement. 8.7.8 Subsequent coats if required shall be applied within 48 hours of initial set of preceding coat. 8.7.9 Fireproofing thickness may be conveniently checked by the use of a needle penetration gauge with ruled indicator. 8.7.10 On achieving the required thickness for two (2) hours fire rating as per UL 1709 the surface shall be evened out finish using conventional masonry tools. 8.7.11 Ensure that the ISOLATEK TYPE MII is not overworked and that the surface receives a rough texture finish. Do not over trowel the material as this may cause plastic cracking on the surface which may be detrimental to the products fire performance. 8.7.12 All external angles are to be bull nosed or chamfer as per Saipem standard IFC drawing and AD-036711. 8.7.13 Once the ISOLATEK TYPE MII has hardened where terminations and protrusions occur a 10mm “U” shape groove requires cutting.
8.8
CURING
8.8.1 Ensure that the ISOLATEK TYPE MII is properly cured using spray water twice a day (morning and afternoon) for at least 4 days.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 12 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
8.8.2 Concrete fireproofing shall be continuously water cured by means of covering with wet hessian burlap and 150 micron plasticized sheet vapor barrier as per compliance with SEC. 10.1 & 10.4 of SAES-Q-001. 8.8.3 Curing for proprietary fireproofing (such as lightweight concrete) shall be made in strict compliance in accordance with the manufacturer’s approved procedures as per SEC.8.2.3 of SAES-B-006.
8.9
WEATHER SEALANT
8.9.1 Once the ISOLATEK TYPE MII has dried and cured sufficiently, then the sealant system can be applied to all termination and protrusions. 8.9.2 MasterSeal NP 472 Sealant (MOMENTIVE performance materials) to be applied where the fireproofing ends to avoid the penetration of water.
8.10
TOP COAT SIGMACOVER 410
8.10.1 Fireproofing TOP COAT and Finishing shall be in accordance with SAES-B006 SECTION 8.5. 8.10.2 Apply 2 coats from TOP COAT SIGMACOVER 410 (75 micron 1st coat and 125 micron final coat). 8.10.3 Top coat shall be applied by spray if required by SAIPEM/SAUDI ARAMCO.
9. QUALITY CONTROL 9.1
In order to ensure the material is mixed properly, QA/QC Inspector shall carry out the WET DENSITY TEST as follows:
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 13 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
A07
REV. 00
SUBCONTRACTOR PROJECT NO 240832
9.1.1
During normal spraying operation, take a daily sample of materials from both the mixer and spray nozzle working in the normal mode.
9.1.2
The sample should be taken in a standard container of know volume.
9.1.3
Using the edge of a trowel or a tensioned wire, level the top of the sample by cutting back immediately after spraying or sampling from the mixer. Caution: Do not compress the sample.
9.1.4
Weigh the samples within ten minutes and record the bag numbers, the time the samples were taken and from the weight and volume, calculate the wet density and record these values.
9.1.5
The DENSITY range shall be from 900 kg/cu.m to 1200 kg/cu.m.
10.
REPAIR PROCEDURES
10.1
Damaged ISOLATEK TYPE MII may be repaired by either a further spray or hand application of the same materials. The repair procedure should be carried out as follows: 10.1.1
If the damage has resulted in Welded Wire Mesh failure, totally remove the affected areas and reinstate with new Welded Wire Mesh ensuring that a minimum 50mm overlap onto original Welded Wire Mesh is achieved and that it is secured by the use of tie wires or twisting cut ends together. Ensure correct Welded Wire Mesh position.
10.1.2
Remove all loose dust, loose ISOLATEK TYPE MII and foreign materials.
10.1.3
If the existing ISOLATEK TYPE MII material is very dry, dampen the surface adjacent to the repair with potable water.
10.1.4
Mix ISOLATEK TYPE MII in accordance with the mixing procedure as mentioned previously.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 14 OF 17 SUBCONTRACTOR NSH CORP.
10.1.5
10.2
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REV. 00
SUBCONTRACTOR PROJECT NO 240832
Apply ISOLATEK TYPE MII and finish the surface level with existing materials.
Fireproofing on area left for Support Welding Any area/ space on the structural member left without fireproofing due to supports for piping or E&I requirements are not welded and fireproofing on such areas to carried out as follows:
10.3
10.2.1
The support missing locations are to be clearly marked prior to commencing the fireproofing activities. Pin fixing, key coat application and reinforcement mesh fixing to be completed along with remaining structural surface.
10.2.2
After mesh fixing support missing locations are to be marked on the mesh support location and 100mm all around the support location.
10.2.3
Fireproof the remaining area leaving the marked location.
10.2.4
Prior to support welding, cut the Welded Wire Mesh using snips and folds sides of the support to be welded.
10.2.5
After support welding, apply required coating as per approved painting procedure. After coating, apply key coat on the surface
10.2.6
Straighten the folded mesh and tie it properly. Use overlap mesh if required.
10.2.7
Spray or trowel apply fireproofing material on the area and allow proper curing as necessary.
Fireproofing Continuation On Partially Fireproofed Structural Members 10.3.1
In-case the fireproofing on any structural member is stopped partially (not fireproofed entire surface area) the fireproofing on such members can be continued after removal of the loose
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 15 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
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materials, if any, and wetting the fireproofed edges fully and proceed fireproofing installation. 10.3.2
11.
If fireproofing to be stopped, at least 100mm reinforcement mesh shall be provided for fixing mesh with 50mm overlap for continuation of the fireproofing.
INSPECTION & QUALITY RECORDS 11.1
Documentation, Inspection & Testing records and reports shall be as per documents listed in SATIP, SAIC and SATR.
11.2
Hold points for inspection of items such as surface preparation or reinforcement shall be discussed with and agreed to by the unit supervisor and Inspection Department prior to concrete placement.
11.3
Contractor shall comply all mandatory Saudi Aramco Engineering requirements (MSAER’s), Project Specifications and Quality Procedures. In case of complicit between above standards, the most stringent requirements shall govern.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 16 OF 17 SUBCONTRACTOR NSH CORP.
12.
SUBCONTRACTOR CONTRACT NO. 975964
REV. 00
SUBCONTRACTOR PROJECT NO 240832
SAFETY 12.1
Safety to men and materials shall be the highest priority. Safety measures shall be strictly followed as detailed in Material Safety Data Sheet (MSDS).
12.2
Proper housekeeping at the end of the day shall be assigned as mandatory jobs to workers to avoid accidents due to littered tools and materials.
12.3
Contractor shall comply with the requirements for controlling safety hazards as indicated in Saudi Aramco Construction Safety Manual and shall provide the safe guards for the hazards as indicated in MSDS.
12.4
Inhalation: Use a proper face mask to avoid exposure to excessive airborne dust that may cause irritation to the respiratory system resulting coughing and sneezing, shortness of breath and wheezing. Exposure may also aggravate chronic respiratory conditions such as asthma or bronchitis.
12.5
Skin & Eye: Use proper safety glasses w/ side shield to avoid cause of acute and/or chronic irritation of eyes and skin. Exposure to skin may produce “Cement Dermatitis” which is usually due to the alkaline and abrasive properties of cement dust and which can involve whole surface areas of the body. Exposure to cement may cause an allergic sensitivity. Prolonged contact with skin may cause burns, especially if skin or product is wet. This may occur without warning since little heat is sensed.
12.6
Ingestion: If swallowed, may cause irritation or burns to the lining of the mouth, esophagus and stomach.
12.7
For more safety precautions, please refer to MSDS.
PLANT LOCATION JAZAN – SAUDI ARABIA
CUSTOMER SAUDI ARAMCO
PROJECT / UNIT JIGCC – SULFUR RECOVERY UNlT (SRU) - IK-EPC PACKAGE-2
UNIT
UNIT A07
DOC NO.
A07-ZA-E-7007323_BAA
NSH DOC NO.
A07-NSH-MS-CVL-0039
SH. 17 OF 17 SUBCONTRACTOR NSH CORP.
SUBCONTRACTOR CONTRACT NO. 975964
13.
ATTACHMENTS:
13.1
Job Safety Analysis (JSA)
13.2
Authorized Approved Applicator – Ms. ZAMIL
13.3
Manufacturer Material Data Sheet
13.4
Material Safety Data Sheet (MSDS)
A07
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SUBCONTRACTOR PROJECT NO 240832
CERTIFICATE OF COMPLIANCE Certificate Number Report Reference Issue Date
Issued to:
This is to certify that representative samples of
20141030-R3749 R3749 2014-October-30
ISOLATEK INTERNATIONAL 41 FURNACE ST STANHOPE, NJ 07874 SPRAY-APPLIED FIRE-RESISTANCE MATERIALS See next page for Models
Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate. Standard(s) for Safety:
Rapid Rise Fire Tests of Protection Materials for Structural Steel, UL 1709
Additional Information:
See the UL Online Certifications Directory at www.ul.com/database for additional information
Only those products bearing the UL Classification Mark for the U.S. and Canada should be considered as being covered by UL's Classification and Follow-Up Service and meeting the appropriate U.S. and Canadian requirements. The UL Classification Mark includes: the UL in a circle symbol: with the word “CLASSIFIED” (as shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product; and the product category name (product identity) as indicated in the appropriate UL Directory. The UL Classification Mark for Canada includes: the UL Classification Mark for Canada: with the word “CLASSIFIED” (as shown); a control number (may be alphanumeric) assigned by UL; a statement to indicate the extent of UL’s evaluation of the product; and the product category name (product identity) in English, French, or English/French as indicated in the appropriate UL Directory. Look for the UL Classification Mark on the product.
William R. Carney, Director, North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at www.ul.com/contactus
Page 1 of 2
CERTIFICATE OF COMPLIANCE Certificate Number Report Reference Issue Date
20141030-R3749 R3749 2014-October-30
This is to certify that representative samples of the product as specified on this certificate were tested according to the current UL requirements. At this time ISOLATEK® Type M-II, TG, and MII/P is covered by UL Follow-Up and Inspection Label Service and each bag supplied contains the appropriate UL Label.
Isolatek Trade Names in
Corresponding UL
Western Hemisphere
Type Designation
Isolatek Trade Names Outside The Western Hemisphere
CAFCO® FENDOLITE® M-II CAFCO® FENDOLITE® TG CAFCO® FENDOLITE® M-II/P
Type M-II Type TG Type M-II/P
ISOLATEK® Type M-II ISOLATEK® Type TG ISOLATEK® Type M-II/P
Type M-II (investigated for exterior use) for use in Design Nos. XR704, XR729, XR730. Type M-II/P (investigated for exterior use) for use in Design No. XR725. Type M-II and M-II/P may be trowel applied provided the Type M-II and M-II/P is first mixed with and pumped through standard application equipment as outlined in the manufacturer’s application instructions. The minimum thickness and minimum in-place density of the Type M-II and M-II/P stated in the individual designs shall be maintained. Type TG (investigated for exterior use) for use in Design No. XR704, XR729, XR730. UL LLC does not keep record of the trade names under which the manufacturer markets a given product. However, when a manufacturer produces more than one product under a given product category, the products are differentiated by a type designation agreeable to the product manufacturer and UL LLC. This type designation shall appear in the proximity of the Classification Marking. In addition, it should be understood that the Classification Marking of UL LLC on the product is the only method provided by UL LLC to identify products produced under its Classification and Follow-Up Service Program.
William R. Carney, Director, North American Certification Programs UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at www.ul.com/contactus
Page 2 of 2
8/8/2017
BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729 BYBU.XR729 Fire-resistance Ratings - ANSI/UL 1709 Page Bottom
Design/System/Construction/Assembly Usage Disclaimer Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and materials. Authorities Having Jurisdiction should be consulted before construction. Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot always address every construction nuance encountered in the field. When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate methods of construction. Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709 See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR729 May 20, 2016 Ratings — 3/4, 1, 1-1/2, 2, 2-1/2, 3 or 4 Hr * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
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BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709
1. Spray-Applied Fire-Resistive Materials* — See table below for appropriate thickness. Prepared by mixing with water according to instructions on each bag of mixture and spraying in one or more coats, as necessary, directly to the column or onto the metal lath surfaces, which must be clean and free of dirt, loose scale and oil. Min avg density of 44 pcf, with min individual value of 40 pcf for Type M-II. Min avg density of 47 pcf, with min ind. value of 43 pcf for Type M-II/P. Min avg density of 44 pcf, with min individual value of 42 pcf for Type TG. For method of density determination, see Design Information Section, Sprayed Material. Rating, Hr
Min Thickness, in. Contour Application
Min Thickness, mm Contour Application
Min Thickness, in. Boxed Protection
Min Thickness, In. mm Boxed Protection
3/4
11/16
17.5
11/16
17.5
1
13/16
20.7
13/16
20.7
1-1/2
1-1/16
27.0
15/16
23.9
2
1-1/4
31.8
15/16
23.9
2-1/2
1-7/16
36.6
1-3/16
30.2
3
1-9/16
39.7
1-7/16
36.6
4
1-7/8
47.6
1-7/8
47.6
BERLIN CO LTD — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
GREENTECH THERMAL INSULATION PRODUCTS MFG CO L L C — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
ISOLATEK INTERNATIONAL — Type M-II, M-II/P or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
NEWKEM PRODUCTS CORP — Type M-II or Type TG, investigated for exterior use, and additionally evaluated for acid and solvent spray exposure.
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BYBU.XR729 - Fire-resistance Ratings - ANSI/UL 1709 2. Metal Lath — Galv. expanded steel lath, weighing 3.4 lb per sq yd may be used. Metal lath wrapped around the column profile and secured tight to column by gunned or stud welding pins. Lath lapped 1-1/2 to 3 inches and attached with fasteners at max 24 inches on center at overlaps. 3. Metal Lath — For boxed type protection. Min 3.4 lb per sq yd expanded steel. Lath lapped 1-1/2 to 3 inches at vertical joint on column flange and tied together with No. 18 SWG galv steel wire, spaced vertically 14 in. OC. 4. Corner Bead — (Optional - Not Shown) — No. 25 MSG galv expanded steel corner bead with minimum 2-in legs. May be used in conjunction with column cage. When used, placed over each corner of column cage and attached to metal lath with tie wire spaced 18 in. O.C. 5. Steel Column — Min size of column W10x49. * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
Last Updated on 2016-05-20 Questions?
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The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up Service. Always look for the Mark on the product. UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format: "© 2017 UL LLC".
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3 16/ 3/ 6 2015
BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718 BYBU.XR718 Fire-resistance Ratings - ANSI/UL 1709 Page Bottom
Design/System/Construction/Assembly Usage Disclaimer Authorities Having Jurisdiction should be consulted in all cases as to the particular requirements covering the installation and use of UL Certified products, equipment, system, devices, and materials. Authorities Having Jurisdiction should be consulted before construction. Fire resistance assemblies and products are developed by the design submitter and have been investigated by UL for compliance with applicable requirements. The published information cannot always address every construction nuance encountered in the field. When field issues arise, it is recommended the first contact for assistance be the technical service staff provided by the product manufacturer noted for the design. Users of fire resistance assemblies are advised to consult the general Guide Information for each product category and each group of assemblies. The Guide Information includes specifics concerning alternate materials and alternate methods of construction. Only products which bear UL's Mark are considered Certified.
BYBU - Fire-resistance Ratings - ANSI/UL 1709 See General Information for Fire-resistance Ratings - ANSI/UL 1709
Design No. XR718 May 01, 2013 Ratings — 1-1/2, 2, 2-1/2 HR * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively.
1. Spray-Applied Fire Resistive Materials* — See Table below for appropriate thicknesses. Applied by mixing with water according to instructions printed on each bag of mixture and spraying in one or more coats, as necessary, directly to the column which must be clean and free of dirt, loose scale and oil. Min avg and min ind density of 40/36 pcf respectively for Types Avikote AV 650, Z-146, Z-146PC and Z-146T cementitious mixture. Min avg and min ind density of 50/45 pcf respectively for Type Avikote AV 800, Z-156, Z-156T and Z-156PC. For method of density determination, see Design Information Section. The min thickness of Spray-Applied Fire Resistive Materials required for various fire resistance ratings of contour sprayed or boxed columns may be determined from the table below: Column Size
W/D
W10x49
0.83
Hourly Rating 1-1/2 Hr
2 Hr
2-1/2 Hr
1-1/8
1-3/8
1-5/8
ARABIAN VERMICULITE INDUSTRIES — Types Avikote AV 650, AV 800, Z-146, Z-146 NPP, Z-146PC, Z-146T, Z156, Z-156T and Z-156PC
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BYBU.XR718 - Fire-resistance Ratings - ANSI/UL 1709 GRACE KOREA INC — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious mixture
W R GRACE & CO - CONN — Type Z-146, Z-146 NPP, Z-146PC, Z-146T, Z-156, Z-156T and Z-156PC cementitious mixture
2. Metal Lath — (Optional for contour application) - 3.4 lbs per sq yd galvanized or painted expanded steel lath. Lath shall be lapped 1 in. and tied together with No. 18 SWG galvanized steel wire; wire spaced vertically 6 in. O.C. 3. Steel Column — Min size W10X49. * Indicates such products shall bear the UL or cUL Certification Mark for jurisdictions employing the UL or cUL Certification (such as Canada), respectively. Last Updated on 2013-05-01 Questions?
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ISOLATEK® Type M-ll (Worldwide)
CAFCO® FENDOLITE M-ll (Americas)
IQdXVWriDl SprDy-Applied )ireproo¿QJ PRODUCT DESCRIPTION
FIRE TEST PERFORMANCE
ISOLATEK Type M-II is a single package, factory controlled SprayApplied Fire Resistive Material (SFRM) recommended for use in petrocKemical facilities, re¿neries, nuclearpoZer plants, and tunnels
ISOLATEK Type M-II has Eeen e[tensively tested for ¿re endurance in accordance Zith industry speci¿c protocols • A1SI8L Rapid Rise Fire Test of 3rotection Materials for Structural Steel ± 8L 'esigns ;R, ;R , ;R • A1SI8L Rapid Rise Fire Test as aEove hoZever suEMecting ISOLATEK T<3E M II to TZo Full Scale 8L Fire Tests Zithin a hour period (tested, alloZed to cool to amEient and re-tested) • A1SI8L Rapid Rise Fire Test (folloZing *as E[plosion Test) • A1SI8L Rapid Rise Fire Test (folloZing LiTuid 1itrogen Immersion Test) • %S, 3arts - Appendi[ '-+ydrocarEon +eating &onditions • *as E[plosion Test ( %ar Overpressure) • ISO - (E) 'etermination of the Resistance to -et Fires of 3assive Fire 3rotection Materials • ISO - (E) 'etermination of the Resistance to -et Fires (folloZing *as E[plosion Test) • 1F3A , Anne[ + 3rocedure for Torch Fire and +ose Stream Testing of Thermal Insulating Systems for L3-*as &ontainers • Factory Mutual (FM) Fire 3rotective &oating for L3-*as Steel Storage 9essels and 3rocess Structures (&lass ) • *EIS *ASAFE 3rogram ± L3* Storage 9essels • RiMksZaterstaat (R:S) &urve • Increased TimeTemperature &urve ± +&inc
ISOLATEK Type M-II can Ee a spray te[ture or smootK troZel ¿nisK and reTuires only tKe addition of Zater as an activator Tested and developed for ¿re protection of e[ternal structural steel components sucK as tanks, support legs and saddles, piperacks, vessel skirts, sphere legs or interior situations Zhere higher levels of aErasion resistance are necessary ISOLATEK Type T* is speci¿cally developed only for troZel application in areas Zhere spraying is impractical or not permitted
PRODUCT ADVANTAGES • Proven material with over 30 years of in-place performance in hydrocarbon environments • 7ested to the latest indXstry ¿re standards hydrocarbon and Met ¿re including exposure to gas explosion and liquid nitrogen • Vermiculite aggregate provides excellent thermal resistance • Formulated for durability offering long-term weather, abrasion, and erosion resistance, including high level impact protection • Reduced thicknesses deliver required ratings with less material • Lightweight relative to concrete, lowering construction costs with savings in transportation and installation
ENVIRONMENTAL TEST PERFORMANCE
Physical Performance
In addition to the reTuired A1SI8L environmental test conditions (Aging, +igh +umidity, Industrial Atmosphere, Salt Spray and &omEined :etFree]e'ry &ycling), ISOLATEK Type M-II has also Eeen tested under the folloZing conditions • Acid Spray - E[posure of the material (Zith and Zithout topcoat) to a hydrochloric acid Zater fog spray • Solvent Spray - E[posure of the material (Zith and Zithout topcoat) to a spray applied solvent for cycles Each cycle consists of the application of the solvent, hour dry time, re-application of the solvent, and dry time of hours
&haracteristic
ASTM Method
Tested 3erformance
'ensity
E
- kgm (- pcf)
'urometer +ardness (Shore 'O)
'
Surface Burning
E
Flame Spread Smoke 'eveloped
&omEustiEility
E
Noncombustible
&ohesionAdhesion
E
k3a (, psf)
'eÀection
E
No &racks or 'elaminations
Bond Impact
E
No &racks or 'elaminations
Technical Data Off-:hite
SPECIFICATION AND STANDARDS COMPLIANCE American 3etroleum Institute (A3I) Section , A,
&ompressive Strength
E
, k3a ( psi)
&olor
Air Erosion Resistance
E
gm ( gft )
Theoretical &overage (gross)
mtonne # mm thick
&orrosion Resistance
E
'oes Not 3romote &orrosion of Steel
Thickness
'epends on desired rating and assembly being protected gL (E3A Method )
&
:m•K ( BT8 inhr ft F # F R 9alue in
9O& &ompliance
Thermal &onductivity
Outgassing Analysis, AT' *&-MS (& # mins)
ppmZ (ugg)
Maximum Strain
'
mmmm ( inin)
Storage
'ry, &overed, Off-*round
Fungal Resistance
*
3assed
Shelf Life
9alues represent independent laboratory tests under controlled conditions Test reports available upon reTuest
Applied density of kgm
Technical Data Sheet
months
DesiJn No ;R %<%U;R Fire-resistance RatinJs - ANSIUL
1. Spray-Applied Fire-Resistive Materials* ² See table beloZ for appropriate thickness 3repared by mixing Zith Zater according to instructions on each bag of mixture and spraying in one or more coats, as necessary, to the column surfaces, Zhich must be clean and free of dirt, loose scale and oil Application to folloZ the column pro¿le Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type M-II Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type M-II3 Min avg density of kgm ( pcf), Zith min ind value of kgm ( pcf) for Type T* For method of density determination, see 'esign Information Section, Sprayed Material 2. Reinforced Mesh — No S:* galv steel Zire tZisted to form or in hexagons Mesh attached Zith steel helical pins or straight pins Zith Zashers in on center to the center of the column Àanges and Zebs prior to application of Spray-Applied Fire Resistive Material Mesh Zrapped around the column and embedded at approximate mid-depth in Spray-Applied Fire Resistive Materials Zith a min inch overlap at vertical and hori]ontal Moints :hen Type T* is used, mesh shall not be installed until approximate middepth has been applied 3. Steel Column ² Min si]e of column :x
UL DesiJn ;R Rating, +r
Min Thickness, mm
-
-
The performance data herein reÀects Isolatek International¶s expectations based on tests conducted in accordance Zith recogni]ed standard methods under controlled conditions The applicator, general contractor, property oZner andor user M8ST read, understand and folloZ the directions, speci¿cations andor recommendations set forth in Isolatek International¶s publications concerning use and application of these products, and should not rely merely on the information contained in this product data sheet Isolatek International is not responsible for property damage, bodily inMuries, conseTuential damages, or losses of any kind that arise from or are related to the applicator¶s, general contractor¶s or property oZner¶s failure to folloZ the recommendations set forth in Isolatek International publications
*REENTE&+ T+ERMAL INS8LATION 3RO'8&TS MAN8FA&T8RIN* &O 3O BO; , 8MM AL 48:AIN, 8NITE' ARAB EMIRATES is an authorised manufacturer and distributor of ISOLATEK® Type M-II in designated regions
+ 971 4 3626210 www.greentechpfp.com | [email protected] www.isolatek.com | [email protected]
I-INT-G-MII-TDS-10/15
Isolatek International provides passive ¿reproo¿ng materials under the &AF&O ® trademark throughout the Americas and other markets and under the ISOLATEK® trademark throughout the Zorld
MATERIAL SAFETY DATA SHEET Section 1 – Chemical Product / Company Information ®
®
™
Product Name:
CAFCO FENDOLITE M-II ® ™ ISOLATEK TYPE M-II
Effective Date:
3/27/12
Product Use/Class:
Spray-Applied Fire Resistive Materials (SFRM)
Supersedes:
1/19/12
Manufacturer:
United States Mineral Products Company dba Isolatek International 41 Furnace Street Stanhope, NJ 07874 USA 973-347-1200
Preparer:
R&D Department
CHEMTREC Transportation Emergency Phone #: 800-424-9300 / 703-527-3887 (Intl.)
Section 2 – Composition / Information On Ingredients Chemical Name Portland Cement Vermiculite MICA Calcium Carbonate Quartz
CAS Number 65997-15-1 1318-00-9 12001-26-2 1317-65-3
Wt. % (Max.) 40 - 70 15 - 40 10 - 30 10 - 30
014808-60-7
<1
Section 3 – Hazards Identification NFPA Ratings: Health: 2 Fire: 0 Reactivity: 0 Hazard Scale: 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe Emergency Overview: May cause irritation to the respiratory tract. POTENTIAL EFFECTS OF OVEREXPOSURE Inhalation: May cause irritation to upper respiratory system. Skin Contact: May cause skin irritation. Prolonged exposure may cause alkali burns. Eye Contact: May cause irritation. Ingestion: May cause irritation or burns. Chronic Hazards: Dust may cause inflammation of the cornea; dermatitis may occur in sensitive individuals; inhalation over long periods of high dust concentration may overload lung clearance mechanisms & make lungs more vulnerable to disease. Medical Conditions Prone to Aggravation by Exposure: Sensitive skin; respiratory conditions
Section 4 – First Aid Measures First Aid – Skin Contact: Wash affected area with soap and water for at least 15 minutes. If irritation persists, seek medical attention. First Aid – Eye Contact: Flush eyes with clean water for at least 15 minutes. If irritation persists, seek medical attention. First Aid – Inhalation: If adverse effects occur, remove to fresh air. If irritation persists, seek medical attention. First Aid – Ingestion: If swallowed do not induce vomiting. If irritation persists, seek medical attention.
Page 1 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Section 5 – Fire Fighting Measures Flash Point: Lower Explosive Limit: Upper Explosive Limit: NFPA Rating Health: Flammability: Reactivity:
Not Applicable Not Applicable Not Applicable
0 0 0
Extinguishing Media: Unusual Fire & Explosion Hazards: Special Firefighting Procedures:
Not Applicable None None
Section 6 – Accidental Release Measures Steps To Be Taken If Material Is Released Or Spilled: Sweep up material and place in disposal containers. Avoid inhalation of dust. Wet material should be treated with an inert absorbent material and placed in disposal containers. Dispose of material in accordance with all federal, state, and local regulations. Use personal protective equipment as necessary.
Section 7 – Handling And Storage Handling: Avoid inhalation of dust. Avoid skin & eye contact. Wear skin and eye protection during use. Use normal personal hygiene to remove materials, contaminants; wash clothing separately before re-use. Storage: Keep dry. Keep containers closed when not in use. Store in a cool, dry place with adequate ventilation.
Section 8 – Exposure Controls / Personal Protection Chemical Name Portland Cement Vermiculite MICA Calcium Carbonate Quartz
ACGIH TLV-TWA 3 10 mg/m --3 3 mg/m 3 3 mg/m 0.025 mg/m
3
respirable
ACGIH TLV-STEL ---------
OSHA PEL TWA 3 5 mg/m --3 3 mg/m 3 5 mg/m
---------
OSHA-CEIL
---
---
---
Engineering Controls: Fans may be necessary to keep nuisance dust levels low. Respiratory Protection: Wear a NIOSH approved disposable dust mask (N-95, or equivalent) to prevent exposure above the limits specified. Skin Protection: Wear gloves and use hand creams to prevent dry skin. Wear long sleeve shirt and pants. Wash work clothes separately from other garments. Eye Protection: Wear proper eye protection; at minimum, safety glasses with side shields. Work / Hygienic Practices: Use bag opening procedures which minimize dust release. Use anti-slip surfaces on working platforms – material is slippery when wet.
Section 9 – Physical And Chemical Properties Boiling Point (°F): Appearance & Odor:
N/A Grey powder with golden pellets & flakes; no odor. N/A N/A
Vapor Pressure (mm Hg): Vapor Density (air=1) Solubility in Water: Negligible 2.0 Specific Gravity (H2O=1): Melting Point (°F): >1800°F (981° C) Evaporation Rate: N/A Physical State: Solid % Volatiles: 0 PH: 12-12.5 (See section 16 for abbreviation legend) Page 2 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Section 10 – Stability And Reactivity Stability: (under normal conditions): Conditions to Avoid: Incompatibility (Materials to Avoid): Hazardous Decomposition Products: Hazardous Polymerization: Conditions to Avoid:
Stable Contact with strong acids Strong Acids CO,CO2 Will not occur N/A
Section 11 – Toxicological Information Ingredient
CAS Number
LD50 / LC50 No Data Available
Carcinogenicity
IARC Group 1 Group 2A Group 2B
NTP Known
Suspect
Portland Cement Vermiculite MICA Calcium Carbonate Quartz
NO NO NO NO YES
NO NO NO NO NO
NO NO NO NO NO
NO NO NO NO NO
NO NO NO NO NO
OSHA
NO NO NO NO YES
Section 12 – Ecological Information Ecological Information: No Data Available
Section 13 – Disposal Information Disposal Information: Non hazardous product. Dispose of waste in accordance with applicable regulations.
Section 14 – Transportation Information Proper Shipping Name: Technical Name: Hazard Class: UN/NA Number: Additional Notes:
Not Applicable Not Applicable Non-Hazardous Not Applicable None
Section 15 – Regulatory Information CERCLA SARA Section 313 Contains no Section 313 substances.
STATE REGULATIONS: New Jersey Hazardous Substance List Contains no listed ingredients. Pennsylvania Hazardous Substance List Contains no listed ingredients. California Proposition 65 Warning: This product contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Massachusetts Hazardous Substance List Chemical Name: Quartz
CAS #: 014808-60-7
Wt. %: 0.50
INTERNATIONAL REGULATIONS AS FOLLOWS: Page 3 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
Chemical Inventory Status All chemicals in this product are listed or exempt from listing in the following: U.S TSCA Yes
DSL Yes
Canada | NDSL | No
Europe EINECS | ELINCS Yes
Australia AICS Yes
Korea ECL Yes
CANADIAN WHMIS This MSDS has been prepared in compliance with Controlled Product Regulations and contains all information required. CANADIAN WHMIS CLASS: D2A HMIS Ratings Health: 1
Flammability: 0
Reactivity: 0
Personal Protection: e
VOLATILE ORGANIC COMPOUNDS, GR/LTR MIXED (UNTHINNED): 0
Section 16 – Other Information Prepared By: Research Department, U.S.A. Telephone: (973) 347-1200 The information contained herein is based on data considered accurate. However, no warranty is expressed or implied regarding the accuracy of this data or the results to be obtained from the use thereof. VENDOR SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. In no event shall the vendor be liable for special, indirect or consequential damages. Vendor assumes no responsibility for injury to vendee or third persons proximately caused by the material if reasonable safety procedures are not adhered to as stipulated in this data sheet. Additionally, vendor assumes no responsibility for injury to vendee or third persons proximately caused by abnormal use of the material even if reasonable safety procedures are followed. Furthermore, vendee assumes all risks in his use of the material.
Page 4 of 4
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CAFCO FENDOLITE M-II / ISOLATEK TYPE M-II 3/27/12
AVIKOTE AV 800 Petrochemical Grade Cementitious Fireproofing Product Information Avikote AV 800 Petrochemical Grade Cementitious Fireproofing has been developed by Arabian Vermiculite Industries to meet petrochemical fireproofing requirements. The Avikote AV 800 is a Portland cement-based, spray and/or trowel applied product. Only the addition of water at the jobsite is required for application. Type Avikote AV 800 may be used in petrochemical, chemical processing, gas processing, refinery facilities and specialty utility applications.
Equipment Versatility: Avikote AV 800 may be applied by a wide range of pumping equipment – Moyno, Rotor Stator, Piston or Hydraulic. Also, Avikote AV 800 may be used with paddle mixers and some continuous mixers. Weatherability: Avikote AV 800 is formulated with ingredients that enhance its ability to resist weather and freeze thaw cycling. Uniquely, Avikote AV 800 combines this multiple of ingredients to help extend its usable life beyond that of other products. Economical: Avikote AV 800 can build to higher thicknesses per pass and allows for greater applicator efficiency. This reduces time on the job site and the labor required in application compared to other products. Conditions Not Recommended Operating temperatures in excess of 93°C (200°F) Use on aluminum or other non-steel surfaces Use as a refractory cement Coatings Requirement Steel Coatings
Features and Benefits Fire Tested: Tested in accordance with Underwriters Laboratories, Inc. UL 1709 and ASTM E 119 (UL 263); investigated by UL for exterior use. Durability: Avikote AV 800 has been tested for Coefficient of Thermal Expansion, Compressive Strength, Hardness, and other properties in accordance with API Guidelines (Publication 2218) and ASTM procedures. Performance Characteristics Physical Properties Recommended Specifications Dry Density Bond Strength Coefficient of Thermal Expansion Compressive Strength Hardness (Shore D) Flexural Strength Yield Bag Weight Color * ** ***
3
3
800 kg/m – 880 kg/m (50 pcf – 55 pcf) nominal 2 478 kN/m (10,000 psf) 2
6675 kN/m (1000 psi) 44 3 2750 kN/m (400 psi) -
Avikote AV 800 neither prevents nor promotes the corrosion environments, a corrosion inhibitive, non-alkali sensitive coating should be applied to the steel prior to application of fireproofing. Contact an Arabian Vermiculite Industries representative for a list of recommended coatings. Fireproofing Topcoats Avikote AV 800 can be top coated with AVI TuffKote, latex, epoxy or polyurethane topcoats.
Test Methods/Notes
Laboratory Value
ASTM E 605
See note below***
ASTM E 736 (Modified)** ASTM C 531
835 kN/m (17,741 psf) -4 3x10 cm/cm/°C -4 (1.71 x 10 in./in./ °F) 2 7460 kN/m (433.7 psi) 48 2 2989 kN/m (433.7 psi) 2 1.20 m at 25mm thickness (12.9 bd. ft./bag) 22.2 kg/bag (49 lbs/bag)
ASTM E 761 ASTM D 2240 ASTM D 790 Theoretical Maximum Polyethylene Lined Kraft Bag Natural Concrete Gray
Tested*
2
Independent laboratory tested value Modified to allow for high density, high strength materials All in place performance test should be conducted at or below the minimum recommended specification density. Test reported were conducted at 79 kg/m3 (49.3 pcf)
www.avi-sa.com | [email protected] Arabian Vermiculite Industries P.O. Box 7137 Dammam 31462 Saudi Arabia Tel: +966 13 847 1450 Fax: +966 13 847 1575
Delivery and Storage All material to be used for fireproofing shall be delivered in original unopened packages bearing the name of the manufacturer, the brand and proper Underwriters Laboratories, Inc. labels for fire hazard and fire resistance classifications.
Application Avikote AV 800 fireproofing material shall not be used if it contains partially set, frozen or caked material.
The material shall be kept dry until ready for use. Packages of material shall be kept of the ground, under cover and away from sweating walls and other damp surfaces. All material that has been exposed to water before use shall be discarded. Stock of material is to be rotated and used before its expiration.
Avikote AV 800 is formulated to be mixed with water at the job site.
Steel Surfaces Prior to the application Avikote AV 800 fireproofing, an inspection shall be made to determine that all steel surfaces are acceptable to receive fireproofing. Where necessary, the cleaning of steel surfaces to receive fireproofing shall be the responsibility of the general contractor. Mixing Avikote AV 800 fireproofing shall be mixed by machine in a conventional, plaster type mixer, continuous mixer, or hand held mixer, specifically modified for cementitious fireproofing. The mixer shall be kept clean and free of all previously mixed material. The mixer speed shall be adjusted to the lowest speed which gives adequate blending of the material and a mixer density of 1040 3 3 kg/m -1120 kg/m (65-70 pcf). Using a suitable metering device and mixer, approximately 11.5 liters (3 US gals) per bag shall be first added to the mixer as the blades turn. Mixing shall continue until the mix is lump-free with a creamy texture. All material is to be 3 3 thoroughly wet. Target density of 1040 kg/m -1120 kg/m (65-70 pcf) is most desirable. Over mixing Avikote AV 800 will reduce pumping rate and density. Avikote AV 800 may also be troweled directly from the mixer or after passing through the spray nozzle. For trowelling from the mixture use 10.5L (2 ¾ US gal) and 3 adjust mixing to obtain a wet mix density of 1100 kg/m (69-75 pcf).
Avikote AV 800 shall have a minimum average dry, in3 place density of 800 kg/m (50 pcf).
Spray Application Avikote AV800 is applied directly to the steel, at various rates of application which will be job dependent using standard plastering type equipment or continuous mixer/pump units. A spray gun with a properly sized orifice with spray shield, and air pressure at the nozzle of 2 approximately 175 kN/m (25 psi) will provide the correct hangability, density and appearance.
Trowel Application As stated above, Avikote AV 800 may also be trowelled directly from the mixer or after being sprayed. As with all cement based products, material should not be overworked. Temperature and Ventilation An air and substrate of 4°C (38°F) minimum shall be maintained for 24 hours prior to application, during application and for a minimum of 24 hours after application of Avikote AV 800. Provisions shall be made for ventilation to properly dry the fireproofing after application. In enclosed areas lacking natural ventilation, air circulation and ventilation must be provided. Safety Avikote AV 800 is slippery when wet. The general contractor and applicator shall be responsible for posting appropriate cautionary SLIPPERY WHEN WET signs. Signs should be posted in all areas in contact with wet fireproofing material. Anti-slip surfaces should be used on all working areas. A Material Safety Data Sheet for Avikote AV 800 is available upon request.
www.avi-sa.com
MATERIAL SAFETY DATA SHEET Page 1 of 6 MSDS PREPARED BY: Arabian Vermiculite Industries P. O. Box 7137 Dammam 31462 Saudi Arabia Telephone Number for Information and Emergency Response Tel : (9663) 847-1450 Fax: (9663) 847-1575
SECTION 1 - PRODUCT IDENTIFICATION Trade Names and Synonyms: (See Section 12 For Additional Product Identification)
AVIKOTE AV 800
Chemical Names and Family: Product Use: Formula:
Cementitious Mixture Fireproofing Product Blend of Portland Cement, Aluminum Ore, Agg., Cellulose & Chopped Glass Filament MIXTURE – NA
CAS# (Chemical Abstract Service):
Transportation Hazard Classification PROPER SHIPPING: NAME HAZARD CLASS: IDENTIFICATION: LABEL (s) REQUIRED: Surface Freight Classification: NPCA – HMIS Hazard Index:
Not Applicable
TDG CLASS:
Non-hazardous Not Applicable Not Applicable Wall Plaster Health: Flammability Reactivity Personal Protection
Non-hazardous
1 0 0 B, E (See Section 8)
SECTION 2 – HAZARDOUS INGREDIENTS IDENTITY INFORMATION INGREDIENT (Chemical Name, CAS#, & Common Name) Portland Cement
CAS# 65997-15-1 Aluminium Ore
CAS # 1318-16-7 Vinyl Acetate Polymer
CAS# 9003-20-7 Calcium Nitrite CAS# 13780-06-8
TOXICITY DATA:
LD50 & LC50
% By Wt.
(See Section 9 for Exposure Limits)
45% Max
No data available
50% Max
No data available
4.5% Max
LD50 (oral, rat) >5000 mg/kg.
2% Max
LD50 (oral, rat) >2650 mg/kg
MATERIAL SAFETY DATA SHEET Page 2 of 6
SECTION 3 – PHYSICAL DATA/CHEMICAL CHARACTERISTICS Boiling Point:
Not Applicable
Specific Gravity (H2O=1) Not applicable
Vapor Pressure (mm Hg.):
Not Applicable
% Volatiles:
Not applicable
Vapor Density (AIR = 1):
Not Applicable
Evaporation Rate : (Butyl Acetate = 1)
Not applicable
Solubility in Water: Cement
Slight
pH:
Bulk Density (lbs/cu.ft):
25-35
Appearance and Odor:
Coarse, free flowing grey powder, no
Odor Threshold:
Not Applicable
11-13
for
Portland
SECTION 4 – FIRE AND EXPLOSION HAZARD DATA
SECTION 4 – FIRE AND EXPLOSION HAZARD DATA Flash Point: Method Used: N.F.P.A. Rating: Extinguishing Media Special Fire Fighting Procedures: Unusual Fire and Explosion Hazards:
Not Applicable Not Applicable Not Applicable Not Applicable None None known
Flammable Limits: LEL – N.A UEL – N.A.
SECTION 5 – REACTIVITY DATA Stable under normal conditions (yes or no): YES Conditions or Materials to avoid (which may react or cause instability: Prior to welding or cutting Avikote AV 800 must be removed from steel surfaces in this immediate areas where direct exposure to excessive heat applied directly or through conduction from cutting or welding operations is possible. Hazardous Decomposition or Byproducts: As a result of incomplete combustion, Monomers (C8H8) and various Polymers (C8H8) may be given off. Temperature in excess of 4000°F may generate sulfur dioxide (S02). Upon complete combustion, Carbon Monoxide and Carbon Dioxide are released.
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MATERIAL SAFETY DATA SHEET Page 3 of 6 Hazardous Polymerization:
Will not occur
Conditions to Avoid:
Not Applicable
SECTION 6 – HEALTH HAZARD DATA & TOXOLIGICAL PROPERTIES Routes of Exposure: Inhalation: Exposure to excessive airborne dust may cause irritation to the respiratory system resulting in coughing and sneezing, shortness of breath and wheezing. Exposure may also aggravate chronic respiratory conditions such as asthma or bronchitis. Skin and Eye: May cause acute and/or chronic irritation of eyes and skin. Exposure to skin may produce “Cement Dermatitis” which is usually due to the alkaline and abrasive properties of cement dust and which can involve whole surface areas of the body. Exposure to cement may cause burns, especially if skin or product is wet. This may occur without warning since little heat is sensed. Eye contact may result in inflamation or burns. Direct contact with the force of the sprayed product stream during application may cause physical injury. Ingestion: If swallowed may cause irritation or burns to the linings of the mouth, esophagus and stomach. Carcinogenicity According to NTP, IARC AND OSHA:
Not Applicable
SECTION 7 – EMERGENCY AND FIRST AID PROCEDURES EYE:
In case of eye contact, immediately flush eyes with plenty of water for at least 15 minutes while holding eyelids apart. Contact a physician.
SKIN:
In case of skin contact, flush immediately with plenty of water and dry thoroughly. After each work shift, workers using products containing Portland cement should shower with soap and water. Work clothing should be changed daily.
INHALATION: If inhaled, get fresh air immediately. physician. INGESTION:
If symptoms occur and persist, consult a
If swallowed, give large volumes of water or milk to drink and induce vomiting. Get medical attention. Never give anything by mouth to an unconscious person.
MATERIAL SAFETY DATA SHEET Page 4 of 6
SECTION 8 – WARNING STATEMENT Warning Statement: WARNING! IRRITANT! x x x x x
Contains Portland cement CAS# 65997-15-1, Aluminum Ore CAS# 1318-16-7, Vinyl Acetate Polymer CAS# 9003-20-7, Cellulose CAS# 65996-61-4, Styrene Polymer CAS# 9003-53-6, Chopped Continuous Glass Filament CAS# 65997-17-3 and Calcium Nitrite. Inhalation of Portland cement dust may cause coughing and sneezing and may result in temporary breathing difficulties. Exposure may aggravate chronic respiratory conditions such as asthma or bronchitis. Repeated inhalation may cause long term and/or delayed lung injury. Cement is very irritating to eyes and skin, when wet or dry. Exposure may cause alkali burns resulting in damage to skin and eyes. Direct contact with the force of the sprayed product stream during application may cause physical injury. This product contains Aluminum Ore. Prolonged or repeated contact may cause irritation to the eyes, skin and respiratory tract. Wet material falling on floors, stairs or other surfaces will cause these surfaces to become slippery
Precautionary Measures: x Avoid creating and inhaling dust. x Equip mixers with dust covers. x Provide ventilation and respiratory protection. x Avoid contact with skin and eyes. x Wear skin and eye protection to avoid contact with dust or spray. x Post “SLIPPERY WHEN WET” signs where appropriate. x Use Antislip surfaces or working platforms. Respiratory Protection: Wear NIOSH-approved dust mask (Type TC-21C-XXX) to prevent exposure above the limits specified in Section 9. Ventilation: Local Exhaust Mechanical Special Other
: : : :
Exhaust fans may be necessary when mixing in enclosed areas. Exhaust fans may be necessary when mixing in enclosed areas. Not Applicable Not applicable
Skin Protection Work gloves, barrier creams and boots are recommended to prevent irritation or drying of skin. Eye Protection: Proper eye protection is required. At a minimum, safety glasses with side shields should be worn where exposures to excessive dust or spray is likely.
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MATERIAL SAFETY DATA SHEET Page 5 of 6 Other Protective Clothing or Equipment: Normal work clothes. Work/Hygienic Practices: Use bag opening and disposal procedures which minimize the release of dust. Equip mixers with dust covers to minimize dust released during mixing cycle. After each work shift, workers using products containing Portland Cement should shower with soap and water. Work clothing should be changed daily. All trades should minimize the release of dust during the removal of fire protection materials by: x x x
Wetting fireproofing materials using water, prior to its removal. Removing small areas of fireproofing at one time. Maintaining a clean worksite.
SECTION 9 – HAZARDOUS INGREDIENTS EXPOSURE LIMITS INGREDIENT:
OSHA
Exposure Limits ACGIH
OTHER
ALUMINUM ORE CAS # 01318-16-7
10 mg/m3 Total Dust 5 mg/m3 Respirable as Aluminum
None Established
None Established
PORTLAND CEMENT CAS # 65997-15-1
10 mg/m3 – TWA as Total Dust 5 mg/m3 – TWA as Respirable Dust
10 mg/m3 – TWA
10 mg/m3 - TWA as Total Dust 5 mg/m3 – TWA AsRespirable Dust
RESPIRABLE DUST* CAS # NA
5 mg/m3 TWA
TOTAL DUST* CAS # NA
15 mg/m3 TWA
-
TLV/TWA: 10 mg/m3
-
None Established
SECTION 10 – SPILL AND DISPOSAL INFORMATION – US ONLY Observe precautions noted above. Sweep or shovel spilled material and place in suitable containers for recycle or disposal. Waste of this product is not defined as hazardous according to the US EPA (40 CFR 261.3). Dispose of waste in accordance with all applicable regulations.
MATERIAL SAFETY DATA SHEET Page 6 of 6
SECTION 11 – GOVERNMENT REPORTING INFORMATION – US ONLY SARA Title III Reporting Information Tier I & II Hazard Categories:
DELAYED (CHRONIC) HEALTH IMMEDIATE (ACUTE) HEALTH
Contains Extremely Hazardous – SARA III Section 302 Ingredient – Comments:
NO
Contains Toxic Chemical Release – SARA III Section 313 Ingredient – Comments:
NO
Non-Hazardous Ingredient Disclosure:
Cellulose Filler CAS# 65996-61-4; Styrene Polymer CAS# 9003-53-6; Chopped Continuous Glass Filament CAS# 65997-17-3 Vinyl Acetate Polymer CAS# 9003-20-7 Aluminium Ore CAS#1318-16-7
SECTION 12 – PRODUCT IDENTIFICATION/TRADE NAME ADDENDUM The information contained in this Material Safety Data Sheet is applicable to the following products:
Avikote AV 800 “THE DATA INCLUDED HEREIN ARE PRESENTED ACCORDING TO ARABIAN VERMICULITE INDUSTRIES-KSA PRACTICES CURRENT AT THE TIME OF PREPARATION HEREOF, ARE MADE AVAILABLE SOLELY FOR THE CONSIDERATION, INVESTIGATION AND VERIFICATION OF THE ORIGINAL RECIPIENTS HEREOF AND DO NOT CONSTITUTE A REPRESENTATION OR WARRANTY FOR WHICH GRACE AND AVI ASSUMES LEGAL RESPONSIBILITY. IT IS THE RESPONSIBILITY OF A RECIPIENT OF THIS DATA TO REMAIN CURRENTLY INFORMED ON CHEMICAL HAZARD INFORMATION, TO DESIGN AND UPDATE ITS OWN PROGRAM AND TO COMPLY WITH ALL NATIONAL, FEDERAL, STATE AND LOCAL LAWS AND REGULATIONS APPLICABLE TO SAFETY, OCCUPATIONAL HEALTH, RIGHT-TO-KNOW AND ENVIRONMENTAL PROTECTION.”
Manufactured in Saudi Arabia by: Sales Offices: DAMMAM P.O. Box 7137, Dammam 31462, Saudi Arabia
Tel.: (03) 847-1450, Fax: (03) 847-1575 Telex: 803144 KASFIN SJ E-Mail: [email protected]
ARABIAN VERMICULITE INDUSTRIES RIYADH P.O. Box 61531 Riyadh 11575 Saudi Arabia Tel. & Fax: (01) 478-4440
JEDDAH P.O. Box 408, Jeddah 21411, Saudi Arabia Tel.: (02) 653-1333 / (02) 651-5615, Fax: (02) 653-0588
MasterCast® 141 Multi-purpose admixture for cementitious systems. Waterproofs and improves mortars. Bonding agent. DESCRIPTION MasterCast 141 is a (SBR) styrene-butadiene copolymer latex specifically designed for use with cement compositions. It is used in mortar and concretes as an admixture to increase resistance to water penetration, improve abrasion resistance and durability. It is used with cement as a reliable water-resistant bonding agent.
x x x x x x
PRIMARY USES Concrete repair. Floor screeds and toppings. External rendering. Waterproofing and tanking. Fixing slip bricks and tiles. Corrosion protection of steel. TYPICAL APPLICATIONS
CONCRETE REPAIR: Spalled concrete, repairing floors, beams and precast slabs. FLOOR SCREEDS AND TOPPINGS: Abrasion resistant and non-dusting floors, underlay for special finishes, mild chemical and effluentresistant floors. EXTERNAL RENDERING: Waterproof, weatherproof and render.
frost
resistant
WATERPROOFING AND TANKING: Basements, lift pits, inspection pits, water towers, liquid tanks, effluent tanks and swimming pools.
OTHER TYPICAL APPLICATIONS Bedding tiles, fixing or re-fixing slip bricks, bonding new concrete to old.
ADVANTAGES Earlier hardening. Improved flexibility. Greatly reduced shrinkage. Prevents bleeding. Lower water-cement ratio. Increased durability and toughness. High resistance to water penetration. Good abrasion resistance. Good frost resistance and resistance to salt permeation. x Good resistance to many chemicals and to mineral oil. x Excellent adhesion to steel and concrete. Adheres well to brick, glass, asphalt, wood, expanded polystyrene and most building materials. x Prolonged corrosion protection. x Proven performance. x Similar thermal expansion and modulus properties to concrete (unlike resin mortars and primers). x Non-toxic. Can be used with potable water. x More economical than epoxy or polyester resin mortar.
x x x x x x x x x
ACTION The use of MasterCast 141 synthetic latex in cement-based slurries and mortars compensates for many deficiencies in the mixes without detracting from their inherent strength and properties. MasterCast 141 has been developed specifically for use with Portland cements. As ordinary mortar dries out, voids are left which make it permeable and weaker. When MasterCast 141 is added, the MasterCast 141 particles bind together to form continuous films and strands - these stitch the opposite sides of the voids together and block up the spaces, thus increasing strength and resistance to water penetration. MasterCast 141 combined with cement produces an excellent adhesive; each component compliments the properties of the other in this respect.
MasterCast® 141 COMPOSITION MasterCast 141 is a milky, white liquid, produced from styrene and butadiene by high pressure emulsion polymerisation. The latex consists of microscopic particles of synthetic rubber dispersed in an aqueous solution. MasterCast 141 modified mixes may be slightly darker than corresponding unmodified mixes. PACKAGING MasterCast 141 is supplied in 20 and 200 litre containers. PROPERTIES Unless otherwise stated typical properties are based on a 3:1 sand/cement mix in which 10 litres of MasterCast 141 per 50kg of Type I OPC cement has been incorporated. +Compressive
strength: Freeze thaw resistance: Water vapour permeability: Adhesion: Co-efficient of thermal expansion:
Chemical resistance:
Resistance to water under pressure - 30m head: +
*
40N/mm² dependent on cement used and workability. Excellent. Less than 4gm/m²/24hr, through an 11mm thick test piece.* Excellent to concrete, steel, brick, glass, etc. -20°C to +20°C: 12.8 x 10-6 -20°C to +60°C: 12.9 x 10-6 Resists mild acids, alkalis, sulphates, chlorides, urine, dung, lactic acid, sugar, etc. Excellent - no water through a 15mm thick test piece.*
Indicated strengths are typical. Variation in cement used and workability can give increased strengths. MasterCast 141 added at 10ltr / 50kg cement.
DIRECTIONS FOR USE SURFACE PREPARATION Surfaces to which MasterCast 141 is to be applied should be clean, sound and free of deleterious substances. Remove all laitance, oil, grease, mould oil or curing compound from concrete surfaces using wire brush, scabbler or other equipment as appropriate. Ensure that reinforcing steel is clean and free from grease or oil; remove scale and rust. When repairing spalled or damaged concrete, ensure that the concrete has been cut back to sound material. BONDING SLURRY Wet down absorbent surfaces, such as concrete, brick, stone, etc., ensuring that they are saturated but free of surface water. Prepare a bonding slurry of 1½ to 2 parts cement to 1 part MasterCast 141, mixed to a lump-free creamy, consistency. Using a stiff brush, work the bonding slurry well into the damp surface, ensuring that no pinholes are visible. Do not apply bonding slurry at a thickness in excess of 2mm. If a second coat is necessary, it must be applied after the first coat is touch dry. The second coat must be applied at right angles to the first to ensure complete coverage. (Approximately 20ltr of MasterCast 141 mixed with 50kg of OPC Type I cement will give a creamy slurry which will cover 20 square metres of substrate dependent on surface texture and thickness applied.) MATERIALS FOR MasterCast 141 MODIFIED MIXES SAND Sand should be sharp washed, well graded and free from excessive fines. For general use select a BS 882 C&M (previously Zone 2) sand. For rendering, select a sand complying with BS 1199 Table 1. CEMENT MasterCast 141 is compatible with all types of OPC, sulphate resisting Types II and V. For use with other cements, contact BASF Technical Services Dept. for advice.
MasterCast® 141 WATER The strong plasticising action of MasterCast 141 greatly reduces the water cement ratio for any given workability. MIXING Mixing should be preferably be carried out in an efficient concrete mixer - where available a pan type mixer, such as a Creteangle, is recommended. Hand mixing is only permissible when the total weight of the mix is less than 25kg. Charge the mixer with the required quantity of sand and cement and premix for approx. 1 minute. Add the MasterCast 141 and mix for 2 minutes only, to avoid excessive air entrapment. Finally, without delay, add the water slowly until the required consistency is achieved. Owing to the strong plasticising properties of MasterCast 141, rapid thinning can occur - avoid adding excessive water! GUIDE TO APPLICATION RENDERING TO VERTICAL SURFACES: Apply the bonding slurry to the prepared surface and then apply the MasterCast 141 render into the wet bonding slurry. Apply MasterCast 141 modified mortars in coats at a maximum thickness of 6mm per coat. Greater thickness can lead to slumping. Several coats can be applied in fairly rapid succession, usually within 15 to 30 minutes of the previous coat. Close the surface using a wooden float or steel trowel. Another method is to let the first coat of render dry overnight and apply another slurry coat before applying the second coat of render. For further details refer to the "Guidelines and Recommendations using MasterCast 141 ".
SCREEDS AND TOPPINGS, APPLIED TO HORIZONTAL SURFACES: Screeds, patches, etc., based on MasterCast 141 modified cements, can be laid to any thickness from 60mm down to 6mm minimum. After mixing, the MasterCast 141 modified mix should be placed over the still wet bonding slurry, well compacted and struck off to level. It may then be trowelled to the required finish using a wooden float or steel trowel. Note: Whenever screeds are being laid over existing concrete surfaces, it is important that expansion joints in the sub-floor are carried through the MasterCast 141 modified mix. This can be done by fitting a temporary timber batten wrapped in polythene sheet into the joint. CURING Correct curing of MasterCast 141 modified mixes is important. Moisture cure for 24 hours and then allow to dry out slowly. (Note that initial curing is necessary to provide good curing conditions for the hydration of the Portland cement, then the Iatex mortar must be allowed to dry out to permit the latex particles to join together to form the continuous films and strands.) WATCHPOINTS 1. Never apply MasterCast 141 modified mixes or concrete to a bonding slurry that has been allowed to dry out. 2. Always use fresh, cool cement and sharp, clean, well graded aggregate, free of excessive fines. 3. Keep mixing time to a minimum - see recommendations. 4. Until the user becomes familiar with its workability the appearance of a MasterCast 141 modified mix is deceptive; when of correct consistency it may appear to be too dry. However, it will be found that it can be compacted and trowelled satisfactorily. Avoid using excessive water. 5. Trowelling should proceed with the work. Do not overtrowel and avoid retrowelling. Protect from too rapid drying out prior to trowelling.
MasterCast® 141 EQUIPMENT CARE All tools should be cleaned with water immediately after use. If delayed, use of soap and coarse wire wool may help. Solvents such as white spirit can be used to remove partially hardened mortar. DOSAGE RATE For all normal use the standard dose of 5ltr of MasterCast 141 per 50kg cement is adequate. For extreme conditions and/or when adhesion, waterproofing, water vapour resistance or chemical resistance are critical, the dosage should be increased to 10ltr of MasterCast 141 per 50kg cement. For this higher dosage, the extra water addition required is low and, therefore, use of wet aggregate may result in excessive workability. COMPATABILITY MasterCast 141 is specifically designed for use with Portland cements. It is also compatible with sulphate-resisting cement, Types II and V. Lime (more than 10% cement weight), air entraining agents and masonry cement must not be used in conjunction with MasterCast 141. EFFECTS OF OVER DOSAGE The recommended levels should not be exceeded. Gross overdosage at an acceptable workability is not likely, but will result in an increase of the polymer properties to the detriment of the compressive strength. SPECIFICATION CLAUSE All cementitious mixes stated shall be modified with MasterCast 141, styrene butadiene copolymer Iatex, manufactured by BASF or similar approved, to the following specification:Composition
pH Specific gravity Mean particle size Butadiene content
A milky, white styrene butadiene copolymer latex, specifically made for use with Portland cement. 10.5. 1.01. 0.17 micron. 40 +/- 1% by weight of MasterCast 141 polymer.
The material shall be used in bonding slurries at the rate of approximately 1 volume of MasterCast 141 to 1½ to 2 volumes of OPC cement and in cementitious mixes at the rate of 5 or 10 litres per 50kg cement, as recommended in the manufacturer's literature. STORAGE Store under cover, out of direct sunlight and protect from extremes of temperature. Failure to comply with the recommended storage conditions may result in premature deterioration of the product or packaging. Shelf life is up to 1 year. For specific storage advice consult BASF's Technical Services Department. SAFETY PRECAUTIONS Avoid contact with eyes and prolonged contact with skin. During application always wear gloves and appropriate clothing to minimise contact. In case of contact with eyes, immediately flush with plenty of water for at least 15 minutes. Should skin contact occur, wash immediately with soap and water. Seek the advice of a physician should symptoms persist.
MasterCast® 141 NOTE Field service, where provided, does not constitute supervisory responsibility. For additional information contact your local BASF representative. BASF reserves the right to have the true cause of any difficulty determined by accepted test methods. QUALITY AND CARE All BASF Products are manufactured under a management system independently certified to conform to the requirements of the quality, environmental and occupational health and safety standards of ISO 9001 and BASF ESHQ recommendations. ® = Registered trademark of the BASF-Group in many countries.
BASF_CC-UAE/Cast_141_04_94/v1/11_13rev_07-2014_rev-04-2017 The technical information and application advice given in this BASF publication are based on the present state of STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
NOTE
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd. P.O. Box 1884, Al Khobar, KSA Tel: +966 13 8538600, Fax: +966 13 8328671 www.master-builders-solutions.sa
Grace Fireproofing Products
FIREBOND CONCENTRATE Bonding agent ®
Description
Application
Firebond® is an Underwriters Laboratories Inc. (UL) classified bonding agent approved for use with any of the fire protection products manufactured by W. R. Grace & Co. Firebond is water based, nonflammable and ready to use. Firebond is classified for use with Grace fire protection products in accordance with ASTM E119 and E84 and listed in the UL Fire Resistance Directory, category CBUI encapsulants.
Firebond can be applied with most major brands of airless latex paint spray equipment. Firebond may also be applied with a common garden sprayer, paint brush or roller.
Use Firebond may be used as a bonding agent or surface sealer for the following applications: 1.As a bonding agent over polystyrene or urethane foam insulation prior to application of Monokote® Z-3306 Thermal Barrier. 2.As a bonding agent over primed/painted structural steel (columns and beams)1 prior to application of Monokote MK-6®/HY®, MK-6/HY ESTM, MK-6s, Z-106, Z-106/HY, Z-106/G, Z-146 and Retro-Guard® RG.2 3.As a bonding agent over concrete floor and/or roof units (including slab, panjoist, hollow-core or precast plank or TEE units) prior to application of the products listed in item 2. 4.As a surface sealer (where specified) over any of the above products. Coverage rate requirements will vary based on the project requirements. Where specified, a surface sealer shall be installed in one or more coats in such a manner that the sealer does not saturate the fire protection product. The fire protection product shall be substantially dry prior to sealer application.
• Coverage: Firebond at full concentrated strength— up to 1000 ft2/gal Firebond diluted 1:1 (with water)— up to 500 ft2/gal
Clean Up Clean tools and drippings with warm soapy water before Firebond dries.
Technical Support Refer to W. R. Grace & Co. product literature to determine acceptability of fire protection products for the intended use. Any inquiry related to products manufactured by W. R. Grace & Co. should be addressed to: W.R. Grace & Co. 62 Whittemore Avenue Cambridge, MA 02140 or call toll free: 866-333-3SBM (3726)— Customer Service Center Physical Properties Property Volatile Actual VOC content Average particle size Flash point Odor Shelf life at 78°F Weight per gallon at 78°F Dry time at 78°F Fire rating ASTM E84 Flame spread Smoke developed
Typical Value Water 14.3 ± 10 g/L 0.2 microns Noncombustible (water-based) Similar to latex house paint 36 months minimum, (in originally factory sealed containers) 8.8 lbs To touch: 1–2 hours Additional coats: (when dry) Class “A” 5 5
Firebond is manufactured by Fiberlock Technologies Inc. for W. R. Grace & Co. Any inquiry related to products manufactured by Fiberlock Technologies, Inc., should be addressed to: Fiberlock Technologies, Inc. 150 Dascomb Road Andover, MA 01810 or call toll free: 800-FIBERLK Grace Construction Products provides technical support for all of its products. The Fiberlock Technologies, Inc. Material Safety Data Sheet for Firebond is available at our web site, www.graceconstruction.com.
Warranty All statements, technical information and recommendations contained herein are based on tests we believe to be reliable. However, since the conditions of use and application are beyond our control, Grace Construction Products shall not be liable for any damage, direct or consequential, resulting from the use of this material or design. Grace Construction Products’ only warranty shall be to replace any of its products found to be defective.
Safety KEEP OUT OF REACH OF CHILDREN. Keep from freezing. Do not store at temperatures above 100°F. Availability Grace Construction Products is the exclusive supplier of Firebond Concentrate Description Part No. Volume 5 gal (19 L) pail 1378 1,155 in.3 (18,942 cm3) 55 gal (208.2 L) drum 1379 12,705 in.3 (208,197 cm3)
Std. Pk. 1 1
Footnotes 1. All paints and primers require prior testing and approval by W. R. Grace & Co. for verification of compliance with the “Coating Materials” section of the Underwriters Laboratories, Inc. Fire Resistance Directory for requirements/restrictions to the use of primed/painted structural steel in fire resistance designs. 2. The use of Retro-Guard RG is often associated with abatement projects. These products are not substitutes for UL classified post-removal lockdowns. Refer to the Encapsulant Materials (CBUI) category of the UL Fire Resistance Directory for additional information.
www.graceconstruction.com For technical assistance call toll free at 866-333-3SBM (3726) Firebond is a registered trademark of Fiberlock Technologies, Inc. Monokote, MK-6, HY and Retro-Guard are registered trademarks and ES is a trademark of W. R. Grace & Co.–Conn. We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the users’ consideration, investigation and verification, but we do not warrant the results to be obtained. Please read all statements, recommendations or suggestions in conjunction with our conditions of sale, which apply to all goods supplied by us. No statement, recommendation or suggestion is intended for any use which would infringe any patent or copyright. W. R. Grace & Co.–Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In Canada, Grace Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6. This product may be covered by patents or patents pending. MK-005A Printed in U.S.A. 12/07
Copyright 2007. W. R. Grace & Co.–Conn. FA/LI/1M
MasterSeal® NP 472 One part polyurethane based elastomeric joint sealant
DESCRIPTION MasterSeal NP 472 is a high performance one component, moisture curing, polyurethane construction sealant. In properly designed and constructed joints the product has been formulated to offer a non - slump elastomeric seal, which exhibits good skin formation time and a fast cure. TYPICAL USES MasterSeal NP 472 has been developed specifically for sealing dynamically moving joints such as; expansion and control joints. MasterSeal NP 472 demonstrates high elasticity and recovery properties and therefore may be used to bond and seal most common building materials including concrete, glass, wood, stone, metal and anodised aluminium. In addition MasterSeal NP 472 has excellent tear resistance and good weathering characteristics. ADVANTAGES x Durable resilient seal x Non Staining x Primer Free (except M1 smooth mortar) x Demonstrates good resistance to dilute acids and alkalis x Different colours available PACKAGING MasterSeal NP 472 is supplied in 600ml sausage cartridge. STANDARDS Conforms to ISO 11600 Class F25LM on anodized aluminum and mortar. Conforms to ASTM C920 Type S, Grade NS, Class 25, use NT and M. Conforms to DIN 18540
TECHNICAL DATA* Skin formation time (23°C, 50% HR)
~75’
Rate of cure in mm 24 hours (23°C, 50% HR) Resistance to flow 23°C ISO 7390 50°C ISO 7390
< 3mm < 3mm
Shrinkage ISO 10563
< 10%
Temperature of application
+5°C < T < +40°C
Specific gravity
1.3g/cm³
Shore A Hardness ISO 868
15-25
Modulus ISO 8339
0.15-0.25MPa
Elongation at break ISO 8339
>250%
Ultimate Elongation at break ASTM D412
900%
Tensile strength ASTM D412
1.3MPa
Elastic recovery ISO 7389
>70%
Movement capability
25%
Service Temperature
-20°C to + 80°C
> 2.5mm
APPLICATION Preparation: To ensure excellent adhesion the joint profile including the arises should be clean, sound, dry and free from any loosely adherent material which could prevent adequate bond to the substrate. UV exposure may cause MasterSeal NP 472 White to discolour. This does not affect the MasterSeal NP 472 performance. Application: MasterSeal NP 472 shall be applied using a conventional sealant application gun, ensuring enough sealant is applied to facilitate the correct width to depth ratio for the joint. Following the application the sealant must be tooled into place to ensure adequate adhesion with the joint profile is achieved. Finally tool to a neat finish using a solution of soap and water onto a gloved finger or tooling stick.
MasterSeal® NP 472 CHEMICAL RESISTANCE MasterSeal NP 472 has resistance to: Dilute acids and alkalis Ultra violet light Saline solutions
Medium Good Excellent
CONSUMPTION Applicable joint length with a 600ml cartridge (in meters) Joint width (mm) approx. Joint depth (mm) 4 6 8 12 20 4 37.5 25 18.7 12.5 7.5 6 16.6 12.5 8.3 5.0 8 9.3 6.2 3.7 10 5.0 3.0
EQUIPMENT CLEANING It is recommended that MasterSeal NP 472 be removed immediately from tools etc using a solvent (toluene or xylene) before curing takes place. Cured material can only be removed by mechanical means.
NOTE Field service, where provided, does not constitute supervisory responsibility. For additional information contact your local BASF representative. BASF reserves the right to have the true cause of any difficulty determined by accepted test methods. QUALITY AND CARE All BASF Products are manufactured under a management system independently certified to conform to the requirements of the quality, environmental and occupational health and safety standards of ISO 9001 and BASF ESHQ recommendations. * Properties listed are based on laboratory controlled tests.
® = Registered trademark of the BASF-Group in many countries.
APPLICATION TEMPERATURE RANGE Minimum +5°C Maximum +40°C STORAGE AND SHELF LIFE MasterSeal NP 472 has a shelf life of 12 months from production date when stored in its original packaging at temperatures between 5°C and 25°C. HEALTH AND SAFETY Contains isocyanates, contact with the skin or eyes should be avoided, if ingested, DO NOT induce vomiting. Seek medical attention immediately. Refer to product MSDS.
BASF_CC-UAE/Sl_472_11_05/v2/02_15 The technical information and application advice given in this BASF publication are based on the present state of STATEMENT OF our best scientific and practical knowledge. As the information herein is of a general nature, no assumption can be RESPONSIBILITY made as to a product's suitability for a particular use or application and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user is responsible for checking the suitability of products for their intended use.
NOTE
Field service where provided does not constitute supervisory responsibility. Suggestions made by BASF either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since they, and not BASF, are responsible for carrying out procedures appropriate to a specific application.
Saudi BASF for Building Materials Co. Ltd. P.O. Box 1884, Al Khobar, KSA Tel: +966 13 8538600, Fax: +966 13 8328671 www.master-builders-solutions.sa
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING Product information Trade name Technical data sheet number
: :
SIGMACOVER 410 (EP HS BUILDCOAT) BASE For further information see Technical Data Sheet.
Recommended use
:
coating
Company
:
PPG Coatings S.A./N.V. Tweemontstraat 104 2100 Deurne-Antwerpen
Telephone
:
+32 3 3606311
Telefax
:
+32 3 3606437
Emergency telephone number
:
+31 20 4075210
E-mail address
:
[email protected]
2. HAZARDS IDENTIFICATION Symbol(s) : Irritant Dangerous for the environment Hazardous components : reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700) reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000) R-phrase(s) : FLAMMABLE. IRRITATING TO EYES AND SKIN. MAY CAUSE SENSITIZATION BY SKIN CONTACT. TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC ENVIRONMENT. P-phrase(s) : Contains epoxy constituents. See information supplied by the manufacturer.
3. COMPOSITION/INFORMATION ON INGREDIENTS Components benzyl alcohol
EC No. 202-859-9
CAS-No. 100-51-6
DSD 19th
Note
Classification Xn; R20/22
Concentration >=2.50 - <10.00%
xylene
215-535-7
1330-20-7
25th
Nota C
R10 Xn; R20/21 Xi; R38
>=2.50 - <10.00%
1/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
iso-butanol
201-148-0
78-83-1
25th
R67 R10 Xi; R37/38, R41
>=1.00 - <2.50%
ethylbenzene
202-849-4
100-41-4
19th
F; R11 Xn; R20
>=2.50 - <10.00%
25068-38-6 29th
Xi; R36/38 R43 N; R51, R53
>=5.00 - <10.00%
84852-15-3 29th
Repr.Cat.3; R62 Repr.Cat.3; R63 Xn; R22 C; R34 N; R50, R53
>=2.50 - <5.00%
reaction product: bisphenolA-(epichlorhydrin) epoxy resin (number average molecularweight 700) 4-nonylphenol, branched
284-325-5
Xi; R36/38 >=2.50 - <5.00% reaction product: bisphenol25068-38-6 R43 A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000) Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below limits. For components with an occupational threshold limit value see chapter 8. If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES General advice
:
Eye contact
:
Skin contact
:
Inhalation
:
Ingestion
:
Burns
:
When symptoms persist or in all cases of doubt seek medical advice. Never give anything by mouth to an unconscious person. Irrigate copiously with clean, fresh water for at least 10 minutes, holding the eyelids apart. Remove contact lenses. Seek medical advice. Take off all contaminated clothing immediately. Wash skin thoroughly with soap and water or use recognized skin cleanser. Do NOT use solvents or thinners. Remove to fresh air. Keep patient warm and at rest. If breathing is irregular or stopped, administer artificial respiration. If unconscious place in recovery position and seek medical advice. If accidently swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting. If spills on clothing catch fire, wash with plenty of water. Remove loose clothing. Do not remove clothing that has melted to the skin.Obtain medical attention.
5. FIRE-FIGHTING MEASURES Specific hazards during fire fighting
:
Special protective equipment for fire-fighters Suitable extinguishing media
:
Extinguishing media which shall not be used for safety reasons
:
:
As the product contains combustible organic components, fire will produce dense black smoke containing hazardous products of combustion (see section 10). Exposure to decomposition products may be a hazard to health. Cool closed containers exposed to fire with water spray. Do not allow run-off from fire fighting to enter drains or water courses. In the event of fire, wear self-contained breathing apparatus. Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide. Keep containers and surroundings cool with water spray. Do NOT use water jet.
2/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
6. ACCIDENTAL RELEASE MEASURES Personal precautions
:
Environmental precautions
:
Methods for cleaning up
:
Additional advice
:
Use personal protective equipment. Ventilate the area. Refer to protective measures listed in sections 7 and 8. Wear respiratory protection. Beware of vapours accumulating to form explosive concentrations. Vapours can accumulate in low areas. Remove all sources of ignition. Try to prevent the material from entering drains or water ways. If the product contaminates rivers and lakes or drains inform respective authorities. Clean with detergents. Avoid solvents. Contain and collect spillage with noncombustible absorbent material, (e.g. sand, earth, diatomaceous earth, vermiculite) and place in container for disposal according to local / national regulations (see section 13). Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE Handling Safe handling advice
:
Advice on protection against fire and explosion
:
Avoid exceeding of the given occupational exposure limits (see section 8). Use only in area provided with appropriate exhaust ventilation. Avoid contact with skin, eyes and clothing. Smoking, eating and drinking should be prohibited in the application area. Avoid inhalation of vapour or mist. For personal protection see section 8. Prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour concentration higher than the occupational exposure limits. When transferring from one container to another apply earthing measures and use conductive hose material. No sparking tools should be used. Operators should wear anti-static footwear and clothing and floors should be of the conducting type. Isolate from sources of heat, sparks and open flame. Take necessary action to avoid static electricity discharge (which might cause ignition of organic vapours). The product should only be used in areas from which all naked lights and other sources of ignition have been excluded. No smoking. The accumulation of contaminated rags and dry overspray, particularly in spray booth filters, may result in spontaneous combustion. Good housekeeping standards, regular safe removal of waste materials and regular maintenance of spray booth filters will minimise the risks of spontaneous combustion and other fire hazards.
Storage Requirements for storage areas and containers
:
Advice on common storage
:
Observe label precautions. Prevent unauthorized access. Containers which are opened must be carefully resealed and kept upright to prevent leakage. Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away from sources of heat, ignition and direct sunlight. Solvent vapours are heavier than air and may spread along floors. Vapours may form explosive mixtures with air. Electrical installations / working materials must comply with the technological safety standards. Keep away from sources of ignition - No smoking. Store in accordance with the particular national regulations (see section 15). Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION Minimum ventilated air quantity for 1 liter of product TO REACH 10 % LEL
:
59 m3/l
3/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Components on the national list and/or the European TLV list (98/24/EC):
Components
CAS-No.
xylene can be absorbed through skin
1330-20-7
ethylbenzene can be absorbed through skin
100-41-4
Value [mg/m3] 221 442
Value [ppm] 50 100
EU ELV TWA EU ELV STEL
442 884
100 200
EU ELV TWA EU ELV STEL
Basis
Personal protective equipment General advice Respiratory protection
:
Hand protection
:
When operators, whether spraying or not, have to work inside the spray booth, ventilation is unlikly to be sufficient to control particulates and solvent vapour in all cases. In such circumstances they should wear a compressed airfed respirator during the spraying process and until such time as the particulates and solvent vapour concentration has fallen below the exposure limits. For prolonged or repeated contact use protective gloves. Barrier creams may help to protect the exposed areas of skin, they should however not be applied once exposure has occurred. Skin should be washed after contact. Use chemical resistant gloves classified under Standard EN 374: Protective gloves against chemicals and micro-organisms. Recommended gloves: butyl-rubber Minimum breakthrough time: 480 min The recommended gloves are based on most common solvent in this product. When prolonged or frequently repeated contact may occur, a glove with a protection class of 6 (breakthrough time greater than 480 minutes according to EN 374) is recommended. When only brief contact is expected, a glove with a protection class of 2 or higher (breakthrough time greater than 30 minutes according to EN 374) is recommended. NOTICE: The selection of a specific glove for a particular application and duration of use in a workplace should also take into account all relevant workplace factors such as, but not limited to: Other chemicals which may be handled,physicalrequirements (cut/puncture protection, dexterity, thermal protection), potential body reactions to glovematerials, as wellas the instructions/specifications provided by the glove supplier.
Eye protection Skin and body protection
: :
Chemical resistant goggles must be worn. Personnel should wear protective clothing. Skin should be washed after contact. Working clothes must not consist of textiles, which show a dangerous melting behaviour in case of fire. Workers should wear antistatic footwear.
:
Refer to national regulations in chapter 15 for regulations on environmental protection.
Additional advice Environmental protection
Personal protection
4/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Protective equipment
:
Eye protection, safety gloves and combi mask P1A1
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES Form Colour Odour Flash point
: : : :
viscous various slight aromatic 28.0 °C
Autoignition temperature Upper explosion limit Lower explosion limit
: : :
Density
:
Water solubility
:
1.65 g/cm3 at 20 °C no data available
pH Viscosity, dynamic
: :
5,000 mPa.s at 23 °C
Flow time
:
>= 60 s Transversal section: 6 mm Method: ISO 2431 (EN 535) 6 mm CUP
Conditions to avoid
:
Hazardous reactions
:
Hazardous decomposition products
:
Avoid temperatures above 60°C (140 F), direct sunlight and contact with sources of heat. Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid exothermic reactions. In case of fire hazardous decomposition products may be produced such as: Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), dense black smoke.
Note: Calculated 9.03 %(V) 1.13 %(V) 48.55 g/m3
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION Acute oral toxicity
:
Acute inhalation toxicity
:
May cause nausea, abdominal spasms and irritation of the mucous membranes. Exposure to component solvent vapours concentration in excess of the stated occupational exposure limit may result in adverse health effects. Such as: mucous membrane irritation, respiratory system irritation, adverse effects on kidney, liver and central nervous system. Symptoms and signs: headache, dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss of consciousness.
5/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Skin irritation
:
Eye contact Further information
: :
Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin resulting in desiccation of the skin. The product may be absorbed through the skin. Repeated skin contact may lead to irritation and to senitization, possible with cross-sensitization to other epoxies. Irritating to eyes. There is no data available for this product.
Acute Toxicity Data for Components benzyl alcohol(100-51-6) : :
Acute oral toxicity Acute dermal toxicity
LD50: 1,230 mg/kg (rat) LD50: 2,000 mg/kg (rabbit )
12. ECOLOGICAL INFORMATION :
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive 1999/45/EC and is classified for ecotoxicological properties accordingly. See sections 3 and 15 for details.
Product
:
The product should not be allowed to enter drains, water courses or the soil. Disposal together with normal waste is not allowed. Special disposal required according to local regulations.
Waste key for the unused product
:
The European Waste Catalogue classification of this product, when disposed of as waste is:
Further information
13. DISPOSAL CONSIDERATIONS
08 01 11 Waste paint and varnish containing organic solvents or other dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no longer apply. If mixed with other wastes, the appropriate code should be assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage. Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport: UN-Number : 1263 Proper shipping name : PAINT Class : 3 Packing group : III Label : 3 Proper shipping name (ADR) : PAINT Marine Pollutant (IMDG)(P,PP,-) EmS (IMDG)
: :
F-E, S-E
Limited quantity (ADR)
:
Max. per inner pack. : 5.00 L Max. per outer pack. : 30.00 KG
6/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
Limited quantity (IMDG)
:
Max. per inner pack. : 5.00 L Max. per outer pack. : 30.00 KG
Note ADR: If pack sizes less than 450L, under the terms of 2.2.3.1.5, this product is not subject to the provisions of ADR. IMDG: If pack sizes up to and including 30L, under the terms of 2.3.2.5, this product is not subject to the packaging, labelling and marking requirements of the IMDG code, but both full documentation and placarding of cargo transport units is still required.
15. REGULATORY INFORMATION The product is classified and labelled in accordance with Directive 1999/45/EC.
Irritant
Dangerous for the environment
Hazardous components which must be listed on the label: • reaction product: bisphenol-A-(epichlorhydrin) epoxy resin (number average molecularweight 700) • reaction product: bisphenol-A-(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000)
R-phrase(s)
:
R10 R36/38 R43 R51/53
Flammable. Irritating to eyes and skin. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
S-phrase(s)
:
S23 S36/37 S38
Do not breathe spray. Wear suitable protective clothing and gloves. In case of insufficient ventilation, wear suitable respiratory equipment. Avoid release to the environment. Refer to special instructions/ Safety data sheets.
S61
P-phrase(s)
:
Contains epoxy constituents. See information supplied by the manufacturer.
The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as required by other health and safety legislation. The provisions of the national health and safety at work regulations apply to the use of this product at work. National legislation
7/8
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 410 (EP HS BUILDCOAT) BASE Print Date 9/13/2008 Revision date 09-08-08
MSDS EU 01 / EN Version 2
16. OTHER INFORMATION Explanation of R-phrases mentioned in section 3 benzyl alcohol
R20/22
Harmful by inhalation and if swallowed.
xylene
R10 R20/21 R38
Flammable. Harmful by inhalation and in contact with skin. Irritating to skin.
iso-butanol
R10 R37/38 R41 R67
Flammable. Irritating to respiratory system and skin. Risk of serious damage to eyes. Vapours may cause drowsiness and dizziness.
ethylbenzene
R11 R20
Highly flammable. Harmful by inhalation.
reaction product: bisphenol-A(epichlorhydrin) epoxy resin (number average molecularweight 700)
R36/38 R43 R51/53
Irritating to eyes and skin. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
4-nonylphenol, branched
R22 R34 R62 R63 R50/53
Harmful if swallowed. Causes burns. Possible risk of impaired fertility. Possible risk of harm to the unborn child. Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
reaction product: bisphenol-A(epichlorhydrin); epoxy resin (number average molecular weight 700 < MW < 1000)
R43 R36/38
May cause sensitization by skin contact. Irritating to eyes and skin.
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet databases and valid regulations considering hazardous substances/preparations. Training advice: Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene. Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR). Version: 2
Revision date 09.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and other instructions in this safety data sheet. After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the mixed product. Technical data sheet number 6823
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SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING Product information Trade name Technical data sheet number
: :
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER For further information see Technical Data Sheet.
Recommended use
:
coating
Company
:
PPG Coatings S.A./N.V. Tweemontstraat 104 2100 Deurne-Antwerpen
Telephone
:
+32 3 3606311
Telefax
:
+32 3 3606437
Emergency telephone number
:
+31 20 4075210
E-mail address
:
[email protected]
2. HAZARDS IDENTIFICATION Symbol(s) : Highly flammable Corrosive Dangerous for the environment Hazardous components : 4-nonylphenol, branched triethylenetetramine R-phrase(s) : HIGHLY FLAMMABLE. HARMFUL BY INHALATION AND IF SWALLOWED. CAUSES BURNS. MAY CAUSE SENSITIZATION BY SKIN CONTACT. TOXIC TO AQUATIC ORGANISMS, MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE AQUATIC ENVIRONMENT. POSSIBLE RISK OF IMPAIRED FERTILITY. POSSIBLE RISK OF HARM TO THE UNBORN CHILD.
3. COMPOSITION/INFORMATION ON INGREDIENTS Components xylene
EC No. 215-535-7
CAS-No. 1330-20-7
DSD 25th
iso-butanol
201-148-0
78-83-1
25th
1/9
Note Nota C
Classification R10 Xn; R20/21 Xi; R38
Concentration >=10.00 - <12.50%
R67 R10 Xi; R37/38, R41
>=10.00 - <15.00%
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
ethylbenzene
202-849-4
100-41-4
19th
F; R11 Xn; R20
>=10.00 - <25.00%
2,4,6-tris(dimethylaminomethyl)phenol triethylenetetramine
202-013-9
90-72-2
19th
Xn; R22 Xi; R36/38
>=2.50 - <10.00%
203-950-6
112-24-3
29th
Xn; R21 C; R34 R43 R52, R53
>=2.50 - <5.00%
Dinonylphenol
215-356-4
1323-65-5
N; R51/53 Xi; R41, R38
>=0.10 - <1.00%
68410-23-1
Xi; R41
>=25.00 - <50.00%
84852-15-3 29th
Repr.Cat.3; R62 Repr.Cat.3; R63 Xn; R22 C; R34 N; R50, R53
>=10.00 - <25.00%
polyamide resin 4-nonylphenol, branched
284-325-5
Producer declares that for R-phrases not mentioned in chapters 3, the entire amount of hazardous substances is below limits. For components with an occupational threshold limit value see chapter 8. If multiple components with identical identifiers appear, these have different hazardous properties, e.g. flashpoint.
4. FIRST AID MEASURES General advice
:
Eye contact
:
Skin contact
:
Inhalation
:
Ingestion
:
Burns
:
When symptoms persist or in all cases of doubt seek medical advice. Never give anything by mouth to an unconscious person. Irrigate copiously with clean, fresh water for at least 10 minutes, holding the eyelids apart. Remove contact lenses. Seek medical advice. Take off all contaminated clothing immediately. Wash skin thoroughly with soap and water or use recognized skin cleanser. Do NOT use solvents or thinners. Remove to fresh air. Keep patient warm and at rest. If breathing is irregular or stopped, administer artificial respiration. If unconscious place in recovery position and seek medical advice. If accidently swallowed obtain immediate medical attention. Keep at rest. Do NOT induce vomiting. If spills on clothing catch fire, wash with plenty of water. Remove loose clothing. Do not remove clothing that has melted to the skin.Obtain medical attention.
5. FIRE-FIGHTING MEASURES Specific hazards during fire fighting
:
Special protective equipment for fire-fighters Suitable extinguishing media
:
Extinguishing media which shall not be used for safety reasons
:
:
As the product contains combustible organic components, fire will produce dense black smoke containing hazardous products of combustion (see section 10). Exposure to decomposition products may be a hazard to health. Cool closed containers exposed to fire with water spray. Do not allow run-off from fire fighting to enter drains or water courses. In the event of fire, wear self-contained breathing apparatus. Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide. Keep containers and surroundings cool with water spray. Do NOT use water jet.
2/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
6. ACCIDENTAL RELEASE MEASURES Personal precautions
:
Environmental precautions
:
Methods for cleaning up
:
Additional advice
:
Use personal protective equipment. Ventilate the area. Refer to protective measures listed in sections 7 and 8. Wear respiratory protection. Beware of vapours accumulating to form explosive concentrations. Vapours can accumulate in low areas. Remove all sources of ignition. Try to prevent the material from entering drains or water ways. If the product contaminates rivers and lakes or drains inform respective authorities. Clean with detergents. Avoid solvents. Contain and collect spillage with noncombustible absorbent material, (e.g. sand, earth, diatomaceous earth, vermiculite) and place in container for disposal according to local / national regulations (see section 13). Refer to section 15 for specific national regulation.
7. HANDLING AND STORAGE Handling Safe handling advice
:
Advice on protection against fire and explosion
:
Avoid exceeding of the given occupational exposure limits (see section 8). Use only in area provided with appropriate exhaust ventilation. Avoid contact with skin, eyes and clothing. Smoking, eating and drinking should be prohibited in the application area. Avoid inhalation of vapour or mist. For personal protection see section 8. Prevent the creation of flammable or explosive concentrations of vapour in air and avoid vapour concentration higher than the occupational exposure limits. When transferring from one container to another apply earthing measures and use conductive hose material. No sparking tools should be used. Operators should wear anti-static footwear and clothing and floors should be of the conducting type. Isolate from sources of heat, sparks and open flame. Take necessary action to avoid static electricity discharge (which might cause ignition of organic vapours). The product should only be used in areas from which all naked lights and other sources of ignition have been excluded. No smoking. The accumulation of contaminated rags and dry overspray, particularly in spray booth filters, may result in spontaneous combustion. Good housekeeping standards, regular safe removal of waste materials and regular maintenance of spray booth filters will minimise the risks of spontaneous combustion and other fire hazards.
Storage Requirements for storage areas and containers
:
Advice on common storage
:
Observe label precautions. Prevent unauthorized access. Containers which are opened must be carefully resealed and kept upright to prevent leakage. Store between 5 and 30°C (41 - 86 F) in a dry, well ventilated place away from sources of heat, ignition and direct sunlight. Solvent vapours are heavier than air and may spread along floors. Vapours may form explosive mixtures with air. Electrical installations / working materials must comply with the technological safety standards. Keep away from sources of ignition - No smoking. Store in accordance with the particular national regulations (see section 15). Keep away from oxidising agents and strongly acid or alkaline materials.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION Minimum ventilated air quantity for 1 liter of product TO REACH 10 % LEL
:
79 m3/l
3/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Components on the national list and/or the European TLV list (98/24/EC):
Components
CAS-No.
xylene can be absorbed through skin
1330-20-7
ethylbenzene can be absorbed through skin
100-41-4
Value [mg/m3] 221 442
Value [ppm] 50 100
EU ELV TWA EU ELV STEL
442 884
100 200
EU ELV TWA EU ELV STEL
Basis
Personal protective equipment General advice Respiratory protection
:
Hand protection
:
When operators, whether spraying or not, have to work inside the spray booth, ventilation is unlikly to be sufficient to control particulates and solvent vapour in all cases. In such circumstances they should wear a compressed airfed respirator during the spraying process and until such time as the particulates and solvent vapour concentration has fallen below the exposure limits. For prolonged or repeated contact use protective gloves. Barrier creams may help to protect the exposed areas of skin, they should however not be applied once exposure has occurred. Skin should be washed after contact. Use chemical resistant gloves classified under Standard EN 374: Protective gloves against chemicals and micro-organisms. Recommended gloves: Product is corrosive. Please contact your hand protection supplier for further advice. When prolonged or frequently repeated contact may occur, a glove with a protection class of 6 (breakthrough time greater than 480 minutes according to EN 374) is recommended. When only brief contact is expected, a glove with a protection class of 2 or higher (breakthrough time greater than 30 minutes according to EN 374) is recommended. NOTICE: The selection of a specific glove for a particular application and duration of use in a workplace should also take into account all relevant workplace factors such as, but not limited to: Other chemicals which may be handled, physicalrequirements (cut/puncture protection, dexterity, thermal protection), potential body reactions toglovematerials, as wellas the instructions/specifications provided by the glove supplier.
Eye protection Skin and body protection
: :
Chemical resistant goggles must be worn. Personnel should wear protective clothing. Skin should be washed after contact. Working clothes must not consist of textiles, which show a dangerous melting behaviour in case of fire. Workers should wear antistatic footwear.
:
Refer to national regulations in chapter 15 for regulations on environmental protection.
Additional advice Environmental protection
Personal protection
4/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Protective equipment
:
P3A3 full-face combi mask, safety gloves, safety suit and boots
Please contact your personal protection equipment supplier for further advice
9. PHYSICAL AND CHEMICAL PROPERTIES Form Colour Odour Flash point
: : : :
liquid clear slight amine-like 20.0 °C
Autoignition temperature Upper explosion limit Lower explosion limit
: : :
Density
:
Water solubility
:
pH Viscosity, dynamic Flow time
: : :
Flow time
:
20 s Transversal section: 6 mm Method: ISO 2431 (EN 535) 6 mm CUP
Conditions to avoid
:
Hazardous reactions
:
Hazardous decomposition products
:
Avoid temperatures above 60°C (140 F), direct sunlight and contact with sources of heat. Keep away from oxidising agents, strongly alkaline and strongly acid materials in order to avoid exothermic reactions. In case of fire hazardous decomposition products may be produced such as: Carbon dioxide (CO2), carbon monoxide (CO), oxides of nitrogen (NOx), dense black smoke.
Note: Calculated 8.44 %(V) 1.13 %(V) 45.69 g/m3 0.91 g/cm3 at 20 °C no data available
32 s at 23 °C Transversal section: 4 mm Method: DIN 53211 DIN 4 CUP
10. STABILITY AND REACTIVITY
11. TOXICOLOGICAL INFORMATION Acute oral toxicity
:
May cause nausea, abdominal spasms and irritation of the mucous membranes.
5/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Acute inhalation toxicity
:
Skin irritation
:
Eye contact Further information
: :
Exposure to component solvent vapours concentration in excess of the stated occupational exposure limit may result in adverse health effects. Such as: mucous membrane irritation, respiratory system irritation, adverse effects on kidney, liver and central nervous system. Symptoms and signs: headache, dizziness, fatigue, muscular weakness, drowsiness and in extreme cases loss of consciousness. Repeated or prolonged contact with the preparation may cause removal of natural fat from the skin resulting in desiccation of the skin. The product may be absorbed through the skin. May cause irreversible eye damage. There is no data available for this product.
Acute Toxicity Data for Components 2,4,6-tris-(dimethylaminomethyl)-phenol(90-72-2) Acute oral toxicity Acute dermal toxicity
: :
LD50: 1,200 mg/kg (rat) LD50: 4,000 mg/kg (rabbit )
:
LD50: 805 mg/kg (rabbit )
triethylenetetramine(112-24-3) Acute dermal toxicity
12. ECOLOGICAL INFORMATION :
The preparation has been assessed following the conventional method of the Dangerous Preparations Directive 1999/45/EC and is classified for ecotoxicological properties accordingly. See sections 3 and 15 for details.
Product
:
The product should not be allowed to enter drains, water courses or the soil. Disposal together with normal waste is not allowed. Special disposal required according to local regulations.
Waste key for the unused product
:
The European Waste Catalogue classification of this product, when disposed of as waste is:
Further information
13. DISPOSAL CONSIDERATIONS
08 01 11 Waste paint and varnish containing organic solvents or other dangerous substances.
If this product is fully cured or mixed with other wastes, this code may no longer apply. If mixed with other wastes, the appropriate code should be assigned. For further information contact your local waste authority
14. TRANSPORT INFORMATION Transport within user's premises: always transport in closed containers that are upright, labelled and secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage. Transport to be in accordance with ADR for road, IMDG for sea and IATA for air transport: UN-Number : 3469 Proper shipping name : PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE Class : 3
6/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Sub Class Packing group Label Proper shipping name (ADR)
: : : :
8 II 3+8 PAINT RELATED MATERIAL, FLAMMABLE, CORROSIVE
Marine Pollutant (IMDG)(P,PP,-) Marine Pollutant component (IMDG) EmS (IMDG)
: : :
P 4-nonylphenol, branched F-E, S-C
Limited quantity (ADR)
:
Limited quantity (IMDG)
:
Max. per inner pack. : 3.00 L Max. per outer pack. : 30.00 KG Max. per inner pack. : 1.00 L Max. per outer pack. : 30.00 KG
15. REGULATORY INFORMATION The product is classified and labelled in accordance with Directive 1999/45/EC.
Highly flammable
Corrosive
Dangerous for the environment
Hazardous components which must be listed on the label: • 4-nonylphenol, branched • triethylenetetramine
R-phrase(s)
:
R11 R20/22 R34 R43 R51/53
Highly flammable. Harmful by inhalation and if swallowed. Causes burns. May cause sensitization by skin contact. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment. Possible risk of impaired fertility. Possible risk of harm to the unborn child.
R62 R63
S-phrase(s)
:
S53
Avoid exposure - obtain special instructions before use. Do not breathe spray. In case of contact with eyes, rinse immediately with plenty of water and seek medical advice. Wear suitable protective clothing, gloves and eye/face protection. In case of insufficient ventilation, wear suitable respiratory equipment. In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible). Avoid release to the environment. Refer to special instructions/ Safety data sheets.
S23 S26 S36/37/39 S38 S45 S61
7/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
The information contained in this safety data sheet does not constitute the user's own assessment of workplace risks, as required by other health and safety legislation. The provisions of the national health and safety at work regulations apply to the use of this product at work. National legislation
16. OTHER INFORMATION Explanation of R-phrases mentioned in section 3 xylene
R10 R20/21 R38
Flammable. Harmful by inhalation and in contact with skin. Irritating to skin.
iso-butanol
R10 R37/38 R41 R67
Flammable. Irritating to respiratory system and skin. Risk of serious damage to eyes. Vapours may cause drowsiness and dizziness.
ethylbenzene
R11 R20
Highly flammable. Harmful by inhalation.
2,4,6-tris-(dimethylaminomethyl)-phenol
R22 R36/38
Harmful if swallowed. Irritating to eyes and skin.
triethylenetetramine
R21 R34 R43 R52/53
Harmful in contact with skin. Causes burns. May cause sensitization by skin contact. Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Dinonylphenol
R38 R41 R51/53
Irritating to skin. Risk of serious damage to eyes. Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
polyamide resin
R41
Risk of serious damage to eyes.
4-nonylphenol, branched
R22 R34 R62 R63 R50/53
Harmful if swallowed. Causes burns. Possible risk of impaired fertility. Possible risk of harm to the unborn child. Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
This Safety Data Sheet is based on the Safety Data Sheets obtained from the producer/manufacturer or/and internet databases and valid regulations considering hazardous substances/preparations. Training advice: Persons taking part in a turnover of hazardous products ought to be trained in product handling, safety and hygiene. Drivers ought to be trained and obtain a certificate in accordance with the requirements of transport regulations (ADR).
8/9
SAFETY DATA SHEET This Safety Data Sheet is prepared in accordance with Annex II to Regulation (EC) No. 1907/2006.
SIGMACOVER 246/410/430/620 (EP PRIMER/MIO/HS/ST) HARDENER Print Date 9/13/2008 Revision date 12-08-08
MSDS EU 01 / EN Version 2
Version: 2
Revision date 12.08.2008
The information contained in this safety data sheet is based on the present state of knowledge and current European and National legislation at the date of issue. The supplier reserves the right to modify data on the safety data sheet without further notice. Any change in data will normally be followed by the issue of a new safety data sheet. The user should check the date of issue and if more than 12 months have elapsed, then the data should only be used after checking with the nearest sales office of the supplier to establish that the data is still valid. As the specific conditions of use of the product are outside the suppliers control, the supplier is not reponsible for the (negative) consequences of these specific conditions of use, which are outside of the suppliers control and which are not compliant with the handling, storage and other instructions in this safety data sheet. After all component(s) stated on the relevant Technical Data Sheet have been mixed the safety precautions mentioned on each of the component(s) safety data sheets and labels should be used in assessing the safety precautions of the mixed product. Technical data sheet number 6821/6822/6823/6825
9/9
2013 - NEW PUTZMEISTER MACHINE - SP11 LMR"
Made in Stuttgart/Germany
Made in...
Kubota 16,3 kW 3-Cylinder
Engine Drive motor
Kubota 15 kW 3-Cylinder
5 - 40 l/min. 25 bar Standard on board
Material output Max. pumping pressure Compressor Pumping distance for dry-mix plaster or fire proofing
Approx. 50-70m*
approx. 40-60m*
3
Delivery rate (theor.)
2,4 m /h
180L
MIXER VOLUME
150L (for BMB ) but 180L (for BMT)
dry-mix plaster, fire-proofing mortar, grouting both Hydraulic Made in Germany Infinitely adjustable from 0-40 l/h
Application Mixing and pumping drive Chassis Output regulation
Mixer emptying by hydraulic lifting low filling height
Special features Mixer filling height
by opening a flap 1,125mm
880 mm New mixing paddles for improved mixing result Balanced suspension of mixer. The Rotation of the Mixer - Fixed Speed, so NOT ADJUSTABLE anymore PERFECT for Fire-Proofing & Plaster material Better service accessibility & Simple Maintenance.. Thanks to good accessibility. Exhaust pipe is placed differently , far away from the diesel tank.. New Attractive design..
Features mixer
Other Safety features etc.
Adjustable Mixer Speed
STANDARD SP11LMR comes with a mechanical water metering & high pressure cleaner as STANDARD.
High pressure cleaner Water metering Max. aggregate size ( * dep. on pipe diameter and rotor/stator) Weight of machine
SP11 BMT (Old version )
SP11 LMR (New version)
Diesel Driven Worm Pump
6 mm * depending on material composition, consistency, grain size and shape, chemical additives, hose diameter 750 kg
"2013 NEW IMPROVED MACHINE - Model SP11 LMR"
Left View with new soft hood
Front View with Hydraulic Hydra aulic Liftingg System
Thee n new ew improved SP11LMR comes with a mechanical water metering and high high h pressure cleaner spray gun. Please be informed that the rotation of the mixer xer is FIXED, so not anymore adjustable.. perfect for FIRE-PROOFING or any PLASTERING ASTERING material .. Added benefit for end customers.
MEDCO/PMM- RC/KJ 062013
Worm pumps
Mortar and plaster
Worm pump SP 11 LMR
Technical data
SP 11 LMR
SP 11 TMR
SP 11 BHF
Convenient plastering machine for pre-mixed mortar and site-mixes
Version
Lifting mixer
Lifting mixer
Standard version
Pump type
2L6
2L6
2L75
Delivery pressure
25 bar
25 bar
20 bar
Theor. delivery rate*
5-60 l/min
7-40 l/min
0-15 m³/h
The all new SP 11 LMR is a compact, lightweight worm pump specially designed to achieve outstanding performance, simple operation and easy servicing. The delivery rate can be infinitely adjusted to max. 60 l/min*.The machine can pump deliver up to horizontal distances of 120 m** or heights of 60 m**.
Delivery distance*
horizontal distances of 120 m or heights of 60 m
Compressor
SP 11 LMR models are suitable for use with site-mixes or premixed interior and external plasters supplied in bags, monocoat, fire-proofing mortar, base coat plaster, lightweight masonry mortar, ornamental plaster, and filling/grouting work.
Extremely lightweight, hard-wearing plastic hood
Part no. 111 622.010
Infinitely variable pumping rate
Fully hydraulic pump and mixer drive
New, extremely effective trap mixer
2-cylinder-compressor 400 l/min, 7 bar
Trap mixer
180 l
150 l
150 l
Conveyor hopper
220 l
220 l
220 l
Engine
3-cylinder Kubota, 16.3 kW bei 2,600 UpM
Chassis
4-cylinder Kubota, 22.7 kW bei 2,600 UpM
without brakes, approved for road use
Weight
750 kg
900 kg
740 kg
Length x width x height
3,540 x 1,420 x 1,150 mm
3,924 x 1,420 x 1,160 mm
3,519 x 1,420 x 1,150 mm
Filling height
880 mm
880 mm
600 mm
Maximum grain size
6 mm
6 mm
8 mm
Part-no.
111 622.010
111 626.200
111 505.420
* Data depends on speed rotation, pump type, material and equipment.
Very powerful 16.3 kW engine
Large mixing volume of 180 l Lifting mixer for convenient filling
Stable and safe chassis
34
Excellent soundproofing due to encapsulated engine Powerful worm pump 2L6 with pressure connection piece to attach hoses.
The maximum motor speed of just 2,600 rpm and good sound insulation make the SP 11 more quiet than other machines.
Equipment
SP 11 LMR
SP 11 TMR
SP 11 BHF
Standard colour paintwork
z
z
z
Special colour paintwork (hood)
|
|
|
Staubabsaugung
|
z
|
High-pressure cleanerr
z
z
z
Car coupling
z
z
z
Truck coupling
|
|
|
Mechanical water metering
z
z
z
Support wheel
|
|
|
Vibrating screen
|
|
|
Working lights
|
|
|
Keys:
- not available
| Option
z Standard
35
All SP 11 functions can be controlled from the operating panel. The machine conforms with CE standards.
Worm pumps
Mortar and plaster
Suggested accessories for SP 11 Accessories for processing monocouche renders
Accessories for processing site-made mixes
Entire set, part no.: 401 133 Ů 30 m long, consisting of:
3
Entire set, part no.: 532 996 Ů 40 m long, consisting of:
4
2
8
4
3
5
7
5 6
1 2
Part no.
Fig.
1x
Part Mortar hose, ID 35, V50, M 35, 13.3 m
207 616.006
1
1x
Mortar hose, ID 35, V35, M 35, 13.3 m
207 615.007
2
1x
Mortar hose, ID 25, V25, M 25, 5 m
207 808.005
3
1x
Geka air hose, ½", 40 m
214 734.007
4
2x
Sponge ball ID 35
065 044.001
5
1x
Spray gun, ID 25-40 short
408 237
6
1x
Rubber fine plaster nozzle 8 mm
214 751.006
1x
Rubber fine plaster nozzle 10 mm
214 752.005
1x 1x 1x 1x 1x
Part Rubber fine plaster nozzle 12 mm Rubber fine plaster nozzle 14 mm Rubber fine plaster nozzle 16 mm Flexible mortar nozzle, D 18 Hose holder, leather
Part no. 214 753.004
Fig.
214 754.003
Part
4
6
1
Part no.
Fig.
2x
Mortar hose, ID 50, V 50, M 50, 13.3 m
501 914
1
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
2
1x
Geka air hose, ½", 40 m
214 734.007
3
214 755.002
5x
Seal ID 35
213 725.004
4
5x
Sponge ball ID 35
065 044.001
5
001 329.007
5x
Seal ID 50
213 266.000
6
Part 5x 1x 3x
Sponge ball ID 50 Base coat plaster spray gun, short, V 35 Hose holder, leather
7 8
000 206.008
Accessories for injection and pressure grouting
Entire set, part no.: 532 995 Ů 40 m long, consisting of:
4
Entire set, part no.: 532 998 Ů 40 m long, consisting of:
3
4
5
2 4
3
2 5
8
6 1
7
1
Part no.
Fig.
Part no.
Fig.
2x
Mortar hose, ID 50, V 50, M 50, 13.3 m
501 914
1
5x
Sponge ball ID 35
065 044.001
5
3x
Mortar hose, ID 50, V 50, M 50, 13.3 m
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
2
5x
Seal ID 50
213 266.000
7
5x
1x 3x
Spray gun, V 35 Hose holder, leather
203 054.002 000 206.008
8
5x
1x
Geka air hose, ½", 40 m
214 734.007
3
5x
Seal ID 35
213 725.004
4
5x
Sponge ball ID 50
000 212.005
6
Part
Part
Part no.
Fig.
501 914
1
Seal ID 50
213 266.000
2
Sponge ball ID 50
000 212.005
3 4
1x
Geka air hose, ½", 40 m
214 734.007
3x
Hose holder, leather
000 206.008
Accessories for processing fire-proofing mortar Entire set, part no.: 533 638 Ů 40 m long, consisting of:
4
3
4
2 5
8
6 1
Part
Fig.
000 206.008
Accessories for processing premixed dry mortar
Part
Part no. 000 212.005 001 306.004
Part no.
Fig.
7
Part
Part no.
Fig.
1x
Mortar hose, ID 35, V 50, M 35, 13.3 m
207 616.006
1
5x
Sponge ball ID 35
065 044.001
5
2x
Mortar hose, ID 35, V 35, M 35, 13.3 m
207 615.007
2
1x
Spray gun, V 35
203 054.002
8
1x
Geka air hose, ½", 40 m
214 734.007
3
3x
Hose holder, leather
000 206.008
5x
Seal ID 35
213 725.004
4
5x
Seal ID 50
213 266.000
7
36
37
1x
2
Part Injection nozzle with T-piece, pressure gauge, remote control air cock, coupling with spout ID 50, expanding collar &|CPFEQNNCT&
Part no. 001 128.004
Fig. 5
8PSNQVNQT4 41mBMMUIFEBUB
8PSNQVNQT4 41
4&7
4&7$.
4&75.
41
Speciality Worm pump type Delivery rate (theor.) Delivery pressure max.* Delivery reach max.* Delivery height max.*
basic version 2L6 7-40 l/ min 25 bar 80 m 60 m
continuous mixer 2L6 7-40 l/ min 25 bar 80 m 60 m
plate mixer 2L6 7-40 l/ min 25 bar 80 m 60 m
basic version 1L6 4-25 l/ min 20 bar 40 m 15 m
Drive worm pump Mixer drive
5.5 kW, 400 V variable drive –
5.5 kW, 400 V variable drive 5.5 kW, 400 V
5.5 kW, 400 V variable drive 1.9 kW, 400 V
4 kW, 230 V frequency converter –
Weight Length Width Heigth
190 kg 229 cm 68 cm 65 cm
360 kg 284 cm 68 cm 120 cm
400 kg 229 cm 68 cm 115 cm
190 kg 250 cm 75.5 cm 67.7 cm
1BSUOP
*Statements given about delivery reach and height are experimental values without obligation and depend on the type of material.
■
4UBOEBSEFRVJQNFOU4&7 Worm pump 2L6, manometer at delivery connections, electrical remote control with 21.5 m cable, wheel set with pneumatic tyres, standard tool and cleaning accessory. ■
4UBOEBSEFRVJQNFOU4&7$. The same as for the S 5 EV but with mounted continuous mixer CM 928, control aggregate and level probe complete 42 V. ■
4UBOEBSEFRVJQNFOU4&75. The same as for the S 5 EV but with mounted plate mixer TM 100.
■
4UBOEBSEFRVJQNFOU41 Worm pump 1L6, manometer at delivery connections, cable remote control and pressure remote control, pump on/ off, 20 m extension cable, 180 l/ min pneumatic compressor, 15 m air hose 1⁄2“, spray gun for base coat plaster V 35, standard tools and cleaning accessory
0QUJPOBMBDDFTTPSJFT Mortar hoses NW 25-40 5 m, ø 25 mm 207 803.000 10 m, ø 25 mm 207 804.009 20 m, ø 25 mm 207 806.007
Texturing spray gun NW 25-40 with 4, 6 and 8 mm nozzle 208 751.009 Standard spray guns NW 25-40 straight 402 592 long (770 mm) 404 479 Gun for applying adhesives with electrical remote control 402 726 Compressors 400 V Handy, 250 l/ min V-MEKKO, 360 l/ min
000 235.008 205 767.009
■
Plate mixer TM 100 111 353.002 Continuous mixer CM 928 111 254.004 Please refer to our catalogue for further accessories. Mail or telephone us for a free copy.
14 ■
■
1VU[NFJTUFS .ÕSUFMNBTDIJOFO(NC)
:PVS1VU[NFJTUFS1BSUOFS
The company is a 100% subsidiary of Putzmeister AG, registered headquarters in Aichtal near Stuttgart, Germany. Since 1958, Putzmeister has been a manufacturer and world-wide provider of mortar machines, fine plaster spray and paint pumps, concrete pumps, tunnel machines, industrial pumps, large robotics for cleaning complex systems and facilities and of professional high-pressure cleaning systems. This strong network offers users and sales partners ideal MM 3319-6 GB
conditions in terms of competence, investment security and optimum service in all areas.
Max-Eyth-Str. 10 · D-72631 Aichtal · Germany · Tel +49 (0) 71 27 599-0 · Fax 599-743 · eMail [email protected] · www.putzmeister.de/pmm
Sometimes images show special equipment · All information subject to change · Technical alterations reserved · © 2004 by Putzmeister Mörtelmaschinen GmbH · All rights reserved · (40711 SD)
1
.PEFMM
4 41 Real universal plastering machines are rare. Our worm pumps, type S 5 and SP 5 come pretty much close to one. Their flexibility and reliability have been appreciated by plasterers and stucco workers world-wide for a very long time. MM 3319-6 GB
'PSBOZUIJOHUPEPXJUINPSUBSwXPSNQVNQT4 41 2
3
(FOFSBM
No one order is like the other and it is certainly difficult to keep track of the huge variety of materials available. On top of that, conditions on the building sites vary from one to another, so all of these factors place a very heavy demand on the machinery used. Each type of machine has its own individual strengths but not one of them can cope properly with all the requirements on site. Neither could many machines be called „all-rounders“ – however, Putzmeister worm pumps S 5 and SP 5 are a rare exception. These are truly all-rounders – allowing universal application in both routine work as well as for special jobs.
This enables you to work just with one machine which can be optimally adapted to the respective situation at the lowest cost.
7BSJBOUT Worm pumps type S 5 and SP 5 can be used for all pumpable mortars up to an aggregate graining of 6 mm, whether as normal base coat plaster (large picture), as a decorative texturing plaster … 4
Our series of worm pumps comprises various models. ■
This modular system is based on a high-performance worm pump with a 400 V drive. As the TM version (S 5 EVTM) it includes a mounted plate mixer for high-grade mixes. The CM version (S 5 EVCM) includes a continuous mixer which can be used for ready-mix mortar. ■
0QFSBUJPO
S 5 EV
SP 5
… or for special applications, seen here being processed as fire-proofing mortar.
This worm pump has a 230 V alternating current drive. Compared with the S 5 EV the SP 5 has a pre-installed air compressor which is usually adequate for most applications.
5
Several features give the worm pumps an edge over all the others. ■
continuously variable regulation of output
■
additional modules for a further increase in the range of applications (only S 5)
But even liquid cement filler can be worked (here e.g. with an S 5 EVTM in a production hall).
3
5IFXPSNQVNQ4&7mBTWBSJFEBTJUTEBJMZBQQMJDBUJPOT 6
7
The worm pump S 5 EV has been in use as a „bread-and-butter“ or standard machine in many plants worldwide for many years. Thanks to the heavy-duty, robust 400 V variable drive, the worm pump can cope with mortar which is difficult to pump whereby the operator can regulate the output by means of the engine speed. ■
Worm pumps of the S 5 type are not equipped with their own compressor. The reason is simple and obvious – the amount of air required depends on the application, therefore the compressor is simply adapted to the respective use. ■
For refurbishing mortar over a distance of approximately 50 m, you will need a compressor with a 1,200 to 1,500 l/ min capacity.
■
To convey and then spray base coat plaster over a distance of 40 m, approximately 200 l/ min air is adequate.
UIFTUBOEBSENPEFM4&7
The basis version is suitable for applications where mainly pumpable wet mortar up to an aggregate graining of 6 mm must be pumped or sprayed.
The S 5 EV is used in this case as a delivery pump for bonding mortar and reinforcement mortar. The material is pre-mixed and filled into the pump. 8
It forms the basis of the following extendable versions. The good thing about it is that the S 5 EV can be retrofitted at a later date to increase its efficiency even further. UIF4&7$.XJUINPVOUFE DPOUJOVPVTNJYFS
■
5ZQFTPGPQFSBUJPO
This is the ideal machine for readymix mortar from the bag or silo. The continuous mixer (CM 928) with 40 l/ min mixing capacity is equipped with a heavy-duty electric drive with 5.5 kW performance which ensures that the S 5 can mix almost all kinds of premixed mortar with constant quality. As a further extension, the S 5 EVCM can be connected directly to a silo or container whereby a level probe even takes over the fully-automatic pump control. UIF4&75.XJUINPVOUFE QMBUFNJYFS
■
This variant is used for materials which require a particularly intensive mixing process. The plate mixer (TM 100) has a volume of 80 l and a 1.9 kW electric drive.
This provides for an incredible variety of applications. ■
■
4UBOEBSEBQQMJDBUJPOT ■ base coat plaster ■ scratch + decorative plaster ■ texture plaster ■ trowel plaster and bonding layer
This S 5 EVCM (with continuous mixer) mixes, pumps and sprays premixed mortar.
9
4QFDJBMBQQMJDBUJPOT bricklaying mortar refractory mortar insulation mortar injection mortar filling mortar self-levelling floor screed
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
dispersion mortar fibrous and glass fibre mortar bonding mortar paint In this case, refurbishing mortar is delivered over a distance of 50 m by means of an S 5 EVTM (with mounted plate mixer) and sprayed.
5
5IFXPSNQVNQ41mUIFtCJHiQVNQGPSSFGVSCJTIJOHNPSUBS 10
11
The SP 5 is the little sister of the previously described S 5 EV. From the outside, they are scarcely distinguishable, but „under the hood“ they are very different. The SP 5 can be used anywhere where power is required, but only 230 V are available; as is, for example, the case on many construction sites where refurbishing is to be applied. It is particularly critical when applying refurbishing mortar that large areas are worked quickly and to a high standard. The SP 5 meets all these requirements. This is the „big boy“ under the worm pumps with a 230 V connection – a true substitute for 400 V machines.
0QFSBUJPO
Depending on the material and particle size, the output must be adapted to the desired spray pattern simply by adjusting the engine speed. On the SP 5, this is dealt with by a frequency converter which continuously regulates the output absolutely wear-free from 4 to 25 l/ min.
For the SP 5 – currently the strongest 230 V worm pump available on the market – even larger-scale refurbishing jobs present no problems. 12
By the way, the SP 5 is the only machine in the universal-purpose pump series to have as standard an 180 l compressor – so you can get down to work straight away.
5ZQFTPGPQFSBUJPO
When combined with a continuous mixer (CM 528), the SP 5 performs even better.
13
Being a truly universal-purpose worm pump, it can deal with a variety of materials up to a particle size of 6 mm. ■ ■ ■ ■ ■ ■ ■
one-coat mortar refurbishing mortar dispersion mortar injection mortar bonding mortar reinforcement mortar liquid filler …
Completely equipped including compressor. You can start work straight away with the SP 5 without the need for an auxiliary compressor.
7
Q AD-036711 001 09
990 PLANT NO.
INDEX
DRAWING NUMBER
SHEET NO.
REV. NO.
50
NOTES:
50
25mm CHAMFER (TYP.)
25mm CHAMFER (TYP.)
50 50mm CHAMFER
WIRE MESH (TYP.) SEE NOTE-2
WIRE MESH (TYP.) SEE NOTE-2
50
50
WIRE MESH (TYP.) SEE NOTE-2
1. ALL FIREPROOFING SHALL BE IN ACCORDANCE WITH SAES-B-006. THIS DRAWING SHOWS THE ACCEPTABLE DETAILS FOR CONCRETE FIREPROOFING ONLY. FOR OTHER MATERIALS,
50
25mm CHAMFER (TYP.) SPACERS (TYP.) SEE NOTE-3
20mm DIA. CONNECTORS SEE NOTE-3
SPACERS (TYP.) SEE NOTE-3
BEAMS
COLUMNS
(EXCEPT ANGLES, AND PIPE SUPPORTS)
(EXCEPT PIPES)
ETC., REFER TO SAES-B-006, SECTION 7. 2. ALL WIRE MESH SHALL BE 4"x4"-10 GA.x10 GA., (SAMS NO. 12-743-625) OR 2"x2"-14 GA.x14 GA., (SAMS NO. 12-743-620). 3. 20mm DIA.x125mm SPACERS (AND CONNECTORS) TACK-WELDED AT 600mm CTRS. (SAMS NO. 12-720-570). 4. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.
SPACERS (TYP.) SEE NOTE-3
PIPE SUPPORTS
MANDATORY DRAWING WIRE MESH (TYP.) SEE NOTE-2
50
50 SPACERS (TYP.) SEE NOTE-3
A=D+140 (TYP.) D SPACERS (TYP.) SEE NOTE-3
C=0.30A, (TYP.)
50
ESSD
09
MAY’95
08
08-13-90
07
06.09.85 LML
REV. NO.
GENERAL REVISION.
RLO
REVISED & CHANGED INDEX
KMS
DATE
BY
FROM "S" TO "Q". COMPLETELY REDRAWN, REVISED & CHANGED DWG. SIZE FROM E TO D. JO/EWO
A
SAUDI
DESCRIPTION
ARABIAN
DRAWN BY
50
ANGLES
06-07-56
ENG. DEPT.
APPD. FOR CONSTR.
0 5
50
APPD.
SCALE NONE 04-28-56
DATE COMPLETED
OPRG. DEPT.
CERT.
OIL COMPANY
CHECKED BY
DATE STARTED
25mm CHAMFER (TYP.)
CHKD.
THIS DRAWING IS NOT TO BE USED FOR CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED
WIRE MESH, SEE NOTE-2 (MAINTAIN 20mm SPACING FROM STEEL)
CERTIFIED BY
DATE
CONCRETE FIREPROOFING FOR STRUCTURAL MEMBERS
PIPE COLUMNS STD. DWG. PLANT NO.
990
METRIC
INDEX
DRAWING NUMBER
SHEET NO.
REV. NO.
Q AD-036711 001 09 Saudi Aramco 2636 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved.
CADD-02
990
NOTES:
PLANT NO.
1.
N
AC-036915 001 07
INDEX
DRAWING NUMBER
SHT. NO.
SEE DETAIL 2 14 GAGE STEEL FLASHING CONTINOUS SEAL WELD TO COLUMN 93^C(200^F)PREHEAT
SEE DETAILS 1, 3 & 5 12
CONCRETE PER SECTION 7, SAES-B-006.
2.
CONCRETE SHALL EITHER BE CAST IN PLACE OR APPLIED BY GUNNITING TO A TOTAL FINISHED TH. OF 50mm(2").
3.
CONCRETE SHALL BE DAMP CURED FOR AT LEAST 7 DAYS.
4.
STEEL MEMBERS TO BE FIREPROOFED, SHALL BE PAINTED IN ACCORDANCE WITH SAES-H-101 AND SAES-B-006.
5.
ALL DIMENSIONS IN MILLIMETERS UNLESS NOTED OTHERWISE.
6.
METRIC DIMENSIONS OF STOCK ITEMS ARE A DIRECT CONVERSION OF CONVENTIONAL UNITS TO METRIC UNITS.
12
BEVEL TOP EDGE OF FIREPROOFING 12( 1/2 ")
A CLEARANCE OFF 30mm IS REQUIRED PER SAES-B-006.
FLOAT FINISH
DETAIL 2
MATERIAL LEGEND AMS NUMBER
DETAIL 1
10-259-005
NO VESSEL INSULATION
1/4 "
12-157-679
EA STEEL HEX. NUTS
50mm x 50mm x 14 GA (2" x 2" x 14 GA) GALV. STL. REINF.
-
MESH. 1.5m x 45.7m ( 5 FT x 150 FT)/ROLL
RO
14 GA CARBON STEEL SHEET
SM
-
CUT MESH AROUND SKIRT OPENINGS
QTY. PER 1SSUE UNIT SQ. FT.-2" THK.
DESCRIPTION
1 PER SQ. FT. -
50mm x 50mm x 14 GA (2" x 2" x 14 GA) WIRE MESH FURRED OUT 12mm( 1/2 ") FROM SKIRT. SEE DETAIL 4 FIREPROOF TO TOP OF LUGS AND TO BASE RING BETWEEN LUGS
DETAIL 3
NO FIREPROOFING INSIDE LUGS
DRAWING RESPONSIBILITY:
LOSS PREVENTION STANDARDS COMMITTEE
COLD VESSEL (INSULATED)
BEVEL TOP EDGE OF FIREPROOFING
TYPICAL FIREPROOFING OF COLUMN OR VESSEL SKIRT
07
FEB99
06
MAY92
EDSD
REVISED DETAIL 1
WED ESSD
DRAWING DIGITIZED INTO CADD ORIGINAL ORIGINAL ORIGINAL DATABASE WITHOUT CHANGES SIGNED SIGNED SIGNED
EPE
REV. DATE NO.
BY JO/EWO
DESCRIPTION
CHKD. CERT. APPD.
SAUDI ARABIAN OIL COMPANY
1/4 " IN. HEX. NUTS TACK WELD TO SKIRT 300mm ( 1/2 ")C. TO C. BOTHWAYS
DRAWN BY
JH
CHECKED BY
SCALE
DATE COMPLETED
DATE STARTED
ENG. DEPT.
OPR’G. DEPT.
NONE
08-10-60 ORIGINAL SIGNED
APP’D FOR CONSTR.
16 GA GALV. TIRE WIRES
THIS DRAWING IS NOT TO BE USED FOR
CERTIFIED
CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL CERTIFIED AND DATED
WIRE MESH
DETAIL 5
DETAIL 4
HOT VESSEL (INSULATED)
BY
DATE
DETAILS FIREPROOFING FOR COLUMN AND VESSEL SKIRTS STD. DWG PLANT NO.
990
INDEX
N
METRIC DRAWING NUMBER
SHT. NO.
REV. NO.
AC-036915 001 07 Saudi Aramco 2635 ENG. (3/91)
Copyright©Saudi Aramco 2009. All rights reserved.
CADD-02
REV. NO.
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