Film Packaging Brochure

  • April 2020
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TM

EXACT Plastomers A Well-Balanced Portfolio For Your Film Packaging Needs

When packaging designers want new options for protecting and showcasing their products, they turn to the versatile family of EXACTTM Plastomers. That’s because EXACT Plastomers deliver an exceptional combination of sealing, hot-tack strength, toughness and value-added properties. These properties allow for significant puncture resistance, excellent cold temperature performance and a high oxygen transmission rate for fresh produce packaging. Additional properties can increase packaging line speeds and optimize performance. With a broad FDA clearance, EXACT Plastomers are produced exclusively using ExxonMobil Chemical’s ExxpolTM catalyst and process technology. They offer significant competitive improvements over conventional polymer products.

Fewer Trade-Offs Thanks to their consistently narrow composition distribution (CD) and molecular weight distribution (MWD), EXACT Plastomers deliver targeted performance without the trade-offs of conventional film materials. Hot Tack vs. Seal Temperature 2.5

HOT TACK (lb/in)

f o e c n la a B r e t t A Be s it f e n e B e c n a Perform

2.0

1.5 Iono

mer

EXACT C6 Pla

1.0

stomer

EXACT C4 Plastom

er

0.5 EVA

176 (80)

212 (100)

248 (120)

284 (140)

320 (160)

SEAL TEMPERATURE °F(°C)

The result is excellent sealing characteristics with the strength, optical properties and toughness that consumers expect. Along with better package integrity, EXACT Plastomers make possible a balanced combination of benefits that include downgauging potential and extractables within FDA guidelines – even at low densities.

Outstanding Seal Performance For sealability, EXACT Plastomers outperform EVAs, LLDPEs, even ionomers – the best premium-priced materials in form, fill and seal lines. Thanks to low melting points, low seal-initiation temperatures and high hot-tack strength, packaging designers can take advantage of a broad sealing range for fast line speeds and outstanding seal performance, including seal-through contamination.

Tough Performance EXACTTM Plastomers deliver outstanding tensile strength and dart puncture performance up to several times that of conventional LLDPE films. They also can be used as a property enhancer in blends with LLDPE or post-consumer recycle HDPE.

Improved Cleanliness and Organoleptics Our proprietary ExxpolTM catalysts produce clean polymers with low ash and extractables – reducing film tackiness and the need for anti-blocking or slip control additives. EXACT Plastomers practically eliminate package/product interaction for superior organoleptics. Dart Impact Strength 60” Dart Drop IMPACT (gms/mil)

EXACT Plastomers represent a revolution in modified atmosphere, gas-permeable films and packaging. In one of the fastest-growing packaging markets, packagers of fresh vegetables, fruits, flowers and a growing range of other horticultural products will benefit from controllable gas-permeable films made from EXACT Plastomers.

600

26” Dart Drop IMPACT (gms/mil)

1.2 – 2.0 mil blown films

Excellent Breathability for Fresh Applications

1200

500 400 300 200 100 0 1000 800 600 400 200 0

Customers can select carbon dioxide and oxygen transmisson rates (OTR) that precisely meet their needs, with low water vapor transmission rate (WVTR) and high levels of packaging clarity and gloss. All of which will provide significant competitive advantages for the fresh packaging applications of the future.

C6 EXACT

C4 EXACT

C8 VLDPE

C6 LLDPE

C4 LLDPE

13% EVA

9% EVA

POLYMER TYPE

Improved Barrier Balance (OTR/WVTR) of EXACT Plastomers 7

WVTR (g.mil/100sqin.day)

6 5

%)

-20

7.5

4

A( EV

3

1

EXACT

E

2

P VLD

mers

Plasto

PE

LLD

0 400

500

600

700

800

900

1000

1100

OTR (cc.mil/100sqin.day.atm)

1200

1300

1400

Improved Melting Points Well-defined, low melting points make EXACTTM Plastomers excellent for high-performance batchinclusion bag applications. Toughness and high seal integrity complement the lower melt temperatures of EXACT Plastomers, making them ideal for these specialty applications.

New Precision in Elasticity For highly elastic film applications, ExxonMobil Chemical offers a unique family of lower density EXACT Plastomers with exceptional softness, tensile extension and elastic recovery. For thermal lamination applications requiring stretch and recovery, for medical hygiene products, for diapers and protective clothing, EXACT Plastomers offer excellent performance.

Productive Processability Packaging customers demonstrate great success in processing narrow molecular weight materials. Most have their own processing techniques that allow them to benefit from the attributes of EXACT Plastomers. For customers who want it, processing know-how is also available as part of our technical support.

High Productivity with EXACT Plastomers Exxpol technology and EXACT Plastomers can help you redefine process quality standards. Flexible manufacturing capabilities and technical service from film packaging professionals can help you reach your productivity goals. Product uniformity minimizes lotto-lot differences in extrusion and performance.

Novel Performance Properties EXACT Plastomers offer a true competitive edge in your industry. Narrow and consistent comonomer distribution and consistently narrow MWD from our proprietary catalyst systems give you targeted polymer performance for a growing variety of packaging applications.

Capable Technical Support On-site technical support is available from ExxonMobil Chemical personnel who know and understand film resins and film packaging processes. Our polymer chemists and application specialists have decades of experience and can assist you with your field trial work, help you optimize performance and suggest process improvements.

ExxpolTM: Proven Polymer Science Exxpol technology represents a dramatically different approach to olefins catalysis and polymerization. The resulting products range from EXACTTM Plastomers to mLLDPE to metallocene-based polymer materials. Extruders and converters benefit from improved performance, downgauging, reduced manufacturing waste and enhanced recyclability for scrap and post-consumer materials. Your customers also benefit from end-product quality improvements that, in turn, keep their customers satisfied.

New Classes of Materials Exxpol technology enables the production of entirely new classes of polymers, including EXACT Plastomers and ExceedTM linear low density polyethylenes. EXACT Plastomers are unique mid-range materials, with densities that fall between elastomers and LLDPE plastics – combining the best performance characteristics of both.

A Vision for the Future End users continually seek more specialized polymers targeted to their specific needs, and EXACT Plastomers deliver. Every day, ExxonMobil Chemical is using Exxpol technology to extend the range of polymer capabilities. For more information on EXACT Plastomers and their application in your packaging applications, call ExxonMobil Chemical at 281.584.7614 or visit our Web site at exactplastomers.com

©2006 Exxon Mobil Corporation. The user may forward, distribute, and/or photocopy this copyrighted document only if unaltered and complete, including all of its headers, footers, disclaimers, and other information. ExxonMobil does not guarantee the typical (or other) values. Typical values only represent the values one would expect if the property were tested in our laboratories with our test methods on the specified date. Some product properties are not frequently measured, and accordingly typical values are not based upon a statistically relevant number of tests. The information in this document relates only to the named product or materials when not in combination with any other product or materials. We based the information on data believed to be reliable on the date compiled, but we do not represent, warrant, or otherwise guarantee, expressly or impliedly, the merchantability, fitness for a particular purpose, suitability, accuracy, reliability, or completeness of this information or the products, materials, or processes described. The user is solely responsible for all determinations regarding any use and any process. We expressly disclaim liability for any loss, damage, or injury directly or indirectly suffered or incurred as a result of or related to anyone using or relying on any of the information in this document. There is no warranty against patent infringement, nor any endorsement of any product or process, and we expressly disclaim any contrary implication. The terms, “we,” “our,” “ExxonMobil Chemical,” or “ExxonMobil” are used for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any affiliates they directly or indirectly steward. ExxonMobil, the ExxonMobil Emblem, the “Interlocking X” Device, Exact, Exceed, and Exxpol are trademarks of Exxon Mobil Corporation.

Worldwide Sales Offices Americas ExxonMobil Chemical Company 13501 Katy Freeway Houston, Texas 77079-1398, USA Tel. 281.584.7614 Fax 281.588.2577 Europe ExxonMobil Chemical Hermeslaan 2 B-1831 Machelen, Belgium Tel. 32.02.722.4363 Fax 32.02.722.4369 Asia Pacific ExxonMobil Chemical 1 HarbourFront Place #06-00 HarbourFront Tower One Singapore 098633 Tel. 65.6885.8473 Fax 65.6885.8488

exactplastomers.com exxonmobilchemical.com

Printed in U.S.A. • August 2006 • 119-0806-100 • 3,000

Photos used in this brochure are representative of potential product applications only.

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