Engineering Services, Product Design, Cae

Corporate Profile Ambuj Sharma

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Agenda 1. 2. 3. 4.

Background SMART Product Development Cycle Domain Skill Set Contact Details

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Background HINODE Technologies specialise in the application of advanced technology to ensure the clients engineering function fully meets with the ever demanding requirements of the marketplace. We are focused on helping our customers reduce time and costs in the design and manufacture cycle using the most advanced computer aided engineering (CAE) tools available, that have been developed for the engineering of complex components through to complete vehicles (automotive, aerospace, rail & general machinery). We have considerable experience of bespoke computer simulation models, advanced instrumentation and test rigs. . We along with our partner companies manage and advise on the whole process of innovation, from benchmarking, brainstorming, concept studies, through to production sign-off, working with the client’s engineers. To ensure that complementary management and quality systems are implemented, we have an association with a specialist consultant in this discipline.

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 Brain Storming  Benchmarking  Target Setting  Concept Design  Design Evaluation  Performance Evaluation

 Detailed Design  Performance Testing  Prototyping  Manufacturing Sign off  Field Failure Analysis  Design Tool Development

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Background Throughout the world, competitive pressures are totally focused to reduce the concept-toproduction timeline for system design and development. As companies and suppliers are driven to reduce development costs, there is a requirement for them to increase product quality as well. To accommodate these requirements, engineers and designers need the capability to evaluate design alternatives early in the design process prior to committing large amounts of resources and time to prototype build, and test.

SOFT - SKILL SET  Virtual Prototyping  Coupled Simulation  Multi Body Dynamics

Clients’ Benefit :

 Finite Element Analysis

 Reduced Time to Market

 CFD Analysis

 Product Cost Reduction No Prototype Virtual Development

 NVH evaluation  Design Optimization

 Enhancing Product Performances

 Durability and Fatigue

 Reliability Targets met at Start of Production

 Controller Simulation

 Warranty Costs Reduced

 Crash Analysis

 Development Productivity ROI

 Mechanism Analysis  Assembly Error estimation

SKILL SET – Physical Testing  Strain Gauging

 Data Capture & Analysis

 Displacement Measurement

Signal Processing

 Acceleration Measurement

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 Design Tool development INNOVATIVE ENGINEERING WITH COMPUTER AIDED ENGINEERING >>>> <<<<<

SMART Product Development Benchmarking Target setting Concept Design Concept Design Evaluation Concept Design refinement / Optimization Detailed Design Development Detailed Design Evaluation Detailed Design refinement / Optimization Physical Prototype Development Physical Prototype testing Detailed Design Minor Modification Design Finalized Manufacturing Drawings / Sign off

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Domain Skill Set AUTOMOTIVE AREAS OF EXPERTISE IN THE AUTOMOTIVE INDUSTRY       

Driveline NVH Full Vehicle analysis ( Ride, Handling, Durability) Suspension Design / Optimization Steering Mechanism Design / Performance Evaluation Vibration/Engine Mounts Crash Pre-processing Vehicle and Component Test Procedures and Related Equipment

Drive line NVH Toolkit

Rattle Noise Vibration

4 Poster - Durability

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Domain Skill Set AUTOMOTIVE AREAS OF EXPERTISE IN THE AUTOMOTIVE INDUSTRY      

Engine Mounts Simulation

Design Evaluation tools Development Virtual Test rig Development Automotive Electro Mechanical component Analysis Automotive Locks Clutch, Brakes, CVT, DMF etc 2 Wheeler, 3 Wheeler, 4 Wheeler, tractor – trailer , special purpose Vehicles

Dash Board for Crash

CFD Analysis of AC Duct

Test Rig design Evaluation

Virtual Testing for CLUTCH

Virtual Test Rig for CVT

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WIPER CFD Analysis

2 Wheeler Design Evaluation

Engine Design Evaluation

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Domain Skill Set RAILWAYS AREAS OF EXPERTISE IN THE RAILWAYS INDUSTRY

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Dynamic simulation of wheel –rail contact Suspension Design Wear prediction Track Load prediction Simulating the effectiveness of cargo tie-down Material handling equipment design Design and simulation of auxiliary equipment Dynamic behavior of locomotive, coach, train on a curved / straight track with measured / analytical irregularities. Effect of design parameters like pedestal clearances on the curving behavior Estimating Critical speed, Ride coefficient, derailment factors etc Effect of environmental parameter under different operating conditions on the functioning of track changing switch machine Durability / Fatigue analysis of bogie /truck frames Effect of torsion flexibility of axle / wheel slippage on the locomotive efficiency Simulation of transportation of long rail at high speed Effect of Coupler gap on the JERK ( Longitudinal Train Dynamics)

Locomotive Simulation

Vibration Analysis

Steering Truck

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Domain Skill Set CONSTRUCTION EQUIPMENTS AREAS OF EXPERTISE IN THE CONSTRUCTION INDUSTRY              

Tractor – Steering Design Performance Evaluation Tractor – Position & Draft Sensing Mechanism Design Evaluation / Improvement Tractor – Brake / Clutch Optimization Tractor – Dynamic Analysis ( Stability, Forces at various locations) Tractor – Fatigue Analysis of Transmission Casing Crane – Linkage Optimization Crane – Component Design Evaluation / Improvement Crane – Concept design Evaluation for Load carrying capacity Back Hoe & Loader – Concept Design Evaluation Back Hoe & Loader – Envelop Studies Back Hoe & Loader – Dynamic Forces Back Hoe & Loader – Stability Analysis Back Hoe & Loader – Cycle Time Studies Back Hoe & Loader – Bench marking & target setting

Back Hoe & Loader

Position & Draft Mechanism

Dynamic Stress

Fatigue Analysis of Transmission Case

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Dynamic Simulation of Tractor

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Domain Skill Set AEROSPACE AREAS OF EXPERTISE IN THE AEROSPACE INDUSTRY    

Landing Gear Convergent – Divergent Nozzle Variable Guide Mechanism Arrester Hook Mechanism

Arrester Hook Simulation

Variable Guide Mechanism

Variable Guide Mechanism

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Domain Skill Set PROCESS / STUCTURES AREAS OF EXPERTISE IN THE PROCESS INDUSTRY / STRUCTURE         

Design Evaluation / Verification Localization of Design as per Indian Sections Design Modification Optimization for Weight Reduction Detailed Design Ducts, Chutes, Bins etc Material Handling like Conveyor etc Stone Crushing machines etc Paper machinery

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Domain Skill Set GENERAL MACHINERY AREAS OF EXPERTISE IN THE GENERAL MACHINERY        

Wind Turbine – MBD Model, ESTOP Simulation Wind Turbine – Tower Design Evaluation Wind Turbine – generator performance evaluation Pressure gauge – Design Evaluation Washing Machine – Dynamic Balancing Washing Machine – Design Modification ( value Engineering) Washing Machine – Damper target setting Massage Chair – Design Evaluation

Wind Turbine

Washing Machine

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Domain Skill Set DEFENSE AREAS OF EXPERTISE IN THE DEFENSE INDUSTRY    

Small Arms – Machine Gun Design Evaluation All Terrain Vehicle – Concept , detailed design, performance evaluation Field Gun – Vibration isolator target setting Special Purpose Trailer – Dynamic Analysis, Vibration isolation Specification etc

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Domain Skill Set ELECTRONICS / ELECTRICAL AREAS OF EXPERTISE IN THE ELECTRONICS / ELECTRICAL     

Thermal Analysis Airflow Analysis Plastic components – stress / strain etc Vibration Analysis Mechanism – Switch gear , circuit breaker

Motor – Warm Shaft

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Domain Skill Set MEDICAL DEVICES AREAS OF EXPERTISE IN THE MEDICAL DEVICES     

Thermal Analysis Airflow Analysis Plastic components – stress / strain etc Vibration Analysis Mechanism

Dynamic Model in ADAMS to extract forces time history

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Contact :

http://www.hinodeindia.com AMBUJ SHARMA Director

Email : [email protected] Phone : +91-11-2689-1876 Fax : +91-11-2613-1875 Mobile : +91-98-1131-8706 Skype : ambujs

HINODE Technologies (P) Limited

HINODE Technologies (P) Limited

144/9, Mohan Bhawan Kishan Garh, Vasant Kunj New Delhi 110070, INDIA

No1, Pulla Avenue Road Thiru- Vi.Ka. Park Circle, Shenoy Nagar Chennai 110070, INDIA

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