Electravan Parts Catalog

E L E C T R A

V A N

6 0 0

P A R T S

C A T A L O G

June 30, 1979

Jet Industries Austin, Texas

T H I S P A R T S CATALOG I N C L U D E S T H E P A R T S U S E D IN T H E E L E C T R A VAN 6 0 0 S E R I E S

P a r t 1--Includes

t h e P a r t s and A c c e s s o r i e s for

t h e ELECTKA V A N ' S B o d y ,

Chassis,

Transmission,

B r a k e S u s p e n s i o n and S t e e r i n g A u x i l i a r y Electrical Systems

P a r t 2--Includes

t h e P a r t s and A c c e s s o r i e s f o r

ELECTKA V A N ' S

S y st e m s

E l e c t r i c P o w e r and H e a t e r

TABLE OF CONTENTS Part 1

Page

Accessories Back Door Body C o n s t r u c t i o n Body P a r t s Brake ( F r o n t & R e a r ) Brake P i p i n g (R.H.D. Model) (L.H.D. M o d e l )

Bumpers Cab Door 1 2 C h a s s i s Frame Clutch C o m b i n a t i o n Meter Differential

E l e c t r i c Equipment ( A u x i l i a r y ) Front A x l e Front Seat Front Suspension

Gear S h i f t S y s t e m Hand B r a k e S y s t e m I n n e r Trimming Instrument Panel

(L.H.D. (R.H.D.

Jack Lamp 1 2 Lock C y l i n d e r & Key K i t Master Cylinder P e d a l System Radio

Rear A x l e 1 2 Rear Seat Rear Suspension

Model) Model)

Fig.

No.

F i g . No. Sealing Parts S l i d i n g Door 1 2 Splashboard S t e e r i n g Gearbox S t e e r i n g System Steering Shaft T r a n s m i s s i o n Case Transmission Gear U n d e r Cover Wheel Wheel C y l i n d e r ( F r o n t )

Wheel C y l i n d e r & Anchor Block ( R ) Windshield Glass W i n d s h i e l d Washer Wiper Wiring Harness

PART 2 Page Ammeter Batteries (Propulsion) Battery (Auxiliary) Box Box L i d C h a r g e r - L e s t e r Model 9458 9575 Fixtures Blowers C o n t r o l l e r System

Heater Meters M o t o r - G e n e r a l E l e c t r i c M o d e l 5BT1346B38 P r e s t o l i t e M o d e l MTC4001 Motor M o u n t s P e r c e n t o f C h a r g e Meter Tachometer

PART I PARTS AND ACCESSORIES

BODY-CHASSIS-TRANSMISSION-BRAKES-SUSPENSIONSTEERING AUXILIARY-ELECTRICAL SYSTEMS

FIGURE DE S C R I P T I ON S

I FIG. 101

CLUTCH

FTG. 1 0 2 TRANSMISSION CASE

PAGE 1 - 3

I

FIG. 103 TRANSMISSION GEAR

n

I

PAGE 1-7,

FIG. 104 DIFFERENTIAL 4

1

PART I

SECTION t'

BODI' PARTS

1

PAGE 1-11

II FIG. 105 FRONT SUSPENSION

PAGE 1 - 1 5

I

I FIG. 1 0 6 REAR

PAGE 1 - 1 4

SUSPENSION

PAGE 1-19

PAGE 1 - 2 3

I

FIG. 108A REAR AXLE 1

PAGE 1 - 3 3

PAGE 1 - 3 1

PAGE 1-27 FIG. 110 BRAKE (FRONT & REAR!

F I G . 111 WHEEL CYLINDER (FRONT)

FIG. 112

//'

WHEEL CYLINDER & ANCHOR BLOCK ( R )

4

,

I I

21 ",A"

,:A

113 BRAKE P I P I N G (R.H.D.

r

$i'3>

PAGE 1-39

113-1 BRAKE P I P I N G

FIG.

(L.H.D.

MODEL)

'-j

-

F I G . 11I: MASTER CYLINDER

MODEL)

.~-#-,

.,s,

@

PAGE 1 - 4 1

e 3 -

^*'

-

5 -J

I

A

PAGE 1-35 FIG.

- -

-

PAGE 1 - 4 3

'1

DETAIL .C'

PAGE 1-47

PAGE 1 - 5 1

DETAIL ' 0 '

1

PAGE 1-63 FIG. 1 2 1 A BODY CONSTRUCT

DETAIL

'E'

! PAGE 1-69

IKJCTION

FIG, 1 2 2 UNDER COVER

-

? I G . 125 BODY PARTS

F I G . 1 2 3 CHASSIS FRAME

DETAlL " A "

PAGE 1-85

PAGE 1-83

PAGE 1-81

F I G . 1 2 7 A S L I D E DOOR 1

FIG. 1 2 6 B CAB DOOR 2

F I G . 126A CAB DOOR 1

DETAIL ' 8 '

&%'

1

-.+

2

LL

1

DETAIL 'F'

39 38

DETAIL 'D'

ETAIL

'G'

ILIea(i7w

9'

DETAIL

DOAIL 'H'

'C'

F I G . 1 2 7 B S L I D E DOOR 2

DETAIL " H "

./

PAGE 1-93

PAGE 1-91

PAGE 1-87

F I G . 1 2 9 W I N D S H I E L D GLASS

FIG. 1 2 8 BACK DOOR

59

DETAIL 'J'

OETAIL 'C'

DETAIL 'K'

e

PAGE 1-97

C€TbIL .D.

-

\

21

DETAIL 'L'

PAGE 1-101

PAGE 1-303

.

FIG. 130 FRONT SEAT 12 ' ?

.

FIG. 131 REAR SEAT

(R.H.D.

I

7

21

PAGE 1-107

INSTRUMENT PANEL (L.H.D. MODEL)

FIG. 133 ELECTRICAL EQUIPMENT AUXILIARY 6

FUZf

TYPN S i W 0 L "AZilRD Y * i

801

&

'*

MODEL)

DETAIL ' B '

PAGE 1-105 FIG. 132-1

FIG. 132 INSTRUMENT PANEL

.>? 4 -

:. 2.

I

- . . 3 2,

*09*

PAGE 1-113

PAGE: 1-119

PAGE 1-109

\

a

@ " OETAIL

ETAlL

'a'

I

i 1 FIG.

PAGE 1-133

139

RADIO

P.4C;L

F I G . 140

8.

'C'

1-137

ACCESSORIES

I

PAGE 1-141 F I G . 1 4 1 SPLASHBOARD

FIG. 101

CLUTCH

PART

I T

PART NAME

NITMBEK BOLT

SPRING kASHER i4ASHER SPRING (RELEASE BEARING HOLDER) SPRING (RELEASE BEARING HOLDER) HOLDER ( R E L E A S E B E A R I N G ) BOLT ( 6 X 1 8 X 1 8 ) B O L T A N D WASHER A S S Y S P R I N G WASHER D I S K COMPL ( C L U T C H ) D I S K COMPL ( C L U T C H ) COVER COMPL ( C L U T C H ) COVER COMPL ( C L U T C H ) BEARING (CLUTCH RELEASE) STRAIGHT P I N ( 5 x 2 2 ) FORK ( C L U T C H R E L E A S E ) L E V E R COMPL ( C L U T C H R E L E A S E ) "O1'RING

(10.8Xlr9)

FIG. 101

FIG.

102

TRANSMISSION CASE

TRANSMISSION CASE

lTElI

NO

I T C NI:hlBER A PART

B O L T 8 WASHER A S S Y COVER ( T R A N S Y I S S I O N ) GASKET ( T R A N S M I S S I O N COVER) P I P E ( A I R BREATHER) PLUb(8X10.5) S P R I N G ( S H I F T E H FORK R A I L ) 8ALL (6.350) N I P P L E ( A I R BREATHER) SPRING (ACCENT PLUNGER) PLUNGER ( S E L E C T O R ) SHAFT ( S H I F T E R ARM) ARM ( S H I F T E R ) SPRING P I N ARM ( S E L E C T O R ) S H A F T COMPL ( G E A 2 S E L E C T O R A R M ) b A U G E COMPL

( O I L LEVEL)

GAUGE COMPL C O I L L E V E L ) M

~

f

( 1 T4 . j x 2~ . 4 ) ~

CASE ASSY

~

~

(TRANSMISSION)

O I L SEAL ( 1 5 A 2 5 X 5 ) STUD ( 1 0 X 3 8 X 1 5 ) WASHER BOLT ( 8 X 4 5 X 2 0 ) BOLT ( 8 X 9 5 X 2 0 ) B O L T 8 WASHER A S S Y BOLT ( 8 X 6 5 X 2 0 ) STUD BOLT ( 6 X 3 6 X 1 2 ) GASKET ( 2 0 . 5 X 2 6 X 1 . 5 ) PLUG ( O I L D R A I N ) CAP 3 ( T R A N S M I S S I O N C A S E )

FIG. 102

FIG. 102

TRANSMISSION CASE

I ITEN T NO A ' l T ~ l B E R

PART

PART NAME

Q T Y R

J3

(J WASHER

(39X49.5X2.2)

WASHER

(39X49.5X2.35)

WASHER

(39X49,5X2*5)

WASHER ( 3 9 X 4 9 . 5 X 1 . 9 8 ) CAP (TRANSMISSION CASE) PLUG ( 1 3 x 5 ) WASHER ( 3 9 X 5 3 . 2 X 1 . 9 8 ) kASHER ( 3 9 X 5 3 a 2 X 2 . 2 ) WASHER

(39X53.2X2.35)

WASHER

(39X53.2X2.5)

STRAIGHT P I N ( 4 x 2 2 ) FURK 2

(SHIFTE4)

FORK 2

(SHIFTER)

FORK 2

(SHIFTEH)

WASHER

(15.5X21X0.7)

WASHER

(15.5X21Xl.l)

WASHER

(15.5X21X1.5)

WASHER

(15.5X21Xl-9)

hASHER

(15.5X21X2.3)

WASHER ( 1 5 . 5 X 2 1 X 0 . 8 ) WASHER

(15.5X21X0.4)

LEVER (REVERbE S H I F T E R ) LEVER (REVERSE S H I F T E R ) LEVER (REVERSE S H I F T E R ) ARM 2

(SHIFTER)

FORK ( S h I F T E R ) FORK ( S H I F T E R ) FURK ( S H I F T E H ) R A I L (SHIFTER FORK) RAIL 2

(SHIFTER FORK)

TRANSMISSION CASE

PART

PART NAME

NIJMBER

R A I L 3 (SHIFTER FORK) BALL (5.5563) PLUNGER

(SHIFTER R A I L )

B O L T 8 WASHER A S S Y PLATE (SHIFTER R A I L ) GASKET ( S H I F T E R R A I L P L A T E ) SPRING (SHIFTER R A I L ) GASKET ( S H I F T E R R A I L PLATE SPRING) PLATE (SHIFTER R A I L SPRING) PLATE (SHIFTER R A I L SPRING) SWITCH ASSY ( B A C K L A M P ) GASKET ( A L U M I N I U M ) PLUG ( 1 4 x 9 ) PLUG (CLUTCH HOUSING T I M I N G HOLE) SPRING 2 (ACCENT PLUNGER) SPRING (SHIFTER FORK)

FIG. 102

FIG. 103

TRANSMISSION GEAR

TRANSMISSION GEAR

ITEIV

PART

NO

NIJMBER

1

PART NAME

8050 20022

SNAP R I N G (OUT 2 0 )

8050 20024

SNAP R I N G (OUT 2 0 )

8050 20026

SNAP R I N G (OUT 2 0 )

8050 2002E

SNAP R I N G (OUT 2 0 )

2

0601 62044

BALL BEARING

3

8030 2009C

WASHER ( 2 0 . 2 X 2 9 X 0 . 2 )

4

0 6 0 1 6204C

BALL BEARING

5

8030 20100

WASHER ( 2 0 X 3 8 X 3 )

6

34145 350C

GEAR ( F I R S T D R I V E N )

7

34178 130C

R I N G (SYNCHRONIZER)

8

44158 5400

GEAR ( R E V E R S E D R I V E N )

9

34177 0100

SPRING (SYNCHRONIZER HUB)

10

84179 4110

INSERT (SYNCRONIZER HUB)

11

34175 2100

HUB ( S Y N C H R O N I Z E R )

12

44129 1000

KEY (GEAR THRUST SPACER)

13

34139 2100

SPACER (GEAR THRUST)

14

44148 5400

GEAR (SECOND D R I V E N )

15

34193 2100

SPACER 2 (GEAR THRUST)

16

44151 5400

GEAR ( T H I R D D R I V E N )

17

34180 2100

SLEEVE (SYNCHRONIZER)

18

44169 5500

GEAR ( T O P D R I V E N )

19

8064 34010

NEEDLE BEARING

20

43403 1300

LACE (NEEDLE BEARING)

21

43402 5400

DRIVE PINION

22

0606 63030

BALL BEARING

23

8030 17060

WASHER ( 1 7 . 2 X 2 6 X 0 . 2 )

24

44141 5500

SHAFT (TRANSMISSION M A I N )

44141 5510

SHAFT (TRANSMISSION M A I N )

25

8062 20060

BALL BEARING ( 2 0 X 4 2 X 1 2 )

26

8030 31010

NASHER ( 3 1 X 4 0 . 8 X 0 . 5 )

FIG.

103

FIG. 103

TRANSMISSION GEAR

PART NAME

FIG. 104

DIFFERENTIAL

DIFFERENTIAL

PART NAME

FIG.

104

SECTION 2

BODY PARTS

FIG. 105

FRONT SUSPENSION

FRONT SUSPENSION

PART NAME

FIG. 105

FIG. 105

FRONT SUSPENSION

FIG. 106

REAR SUSPENSION

REAR SUSPENSION

R A I L I N G A R M A S S Y ( R IN L H ) R A I L I N G A R M A S S Y ( R IN L H ) UB3ER BuSHIhG (R IN)

RACKET COMPL (RH) RACKET COMPL (LH)

FIG. 1 0 6

REAR SUSPENSION

FIG. 106

ITEM

PART

NO

NlJMBER

(1

I T

:

PART NAME

T . I R '

E (1

26

0156 10300

BOLT

27

6 2 1 1 28010

SHIM (le2X55X85)

AR

28

6 2 1 1 28020

S H I M (018X55X85)

AH

29

6 2 1 1 28030

S H I M (Oe6X55Xa5)

AR

30

6210 21261

C E N T E R ARM A S S Y

1

31

90166 0004

BOLT

1

4

FIG. 107

FRONT AXLE

PART

PART NAME

NI:AIBER

KING P I N K I T BUSHING ( K I N G P I h UPR) BUSHING ( K I N G P I N LWR) PLUGCKING P I N ) KIIUG P I N

'0'

RING

CAP PLUG NASHER CP T H R U S T WASHER Q I L SEAL KlvOCK P I N ( K I N G P I N ) SHIM (17.1X28X0.10) SWIM ( 1 7 9 1 X 2 @ X 0 . 2 0 ) SHIM (17.1X28X0.25) §HIM

(17.1X28X0.35)

SHIM (17olX28X0.40) DRUM B O L T K I T S P R I N G WASHER lv U T B R A K E DRUM C O M P L ( F ) B R A K E DRUM C O M P L ( F ) PLUG ( B R A K E URUM) PLUG ( B R A K E DRUM) WASHER ( K I U U C K L E ) NASHER WASHER ( L O C K I N G ) NUT( 2 0 x 9 ) BEARING 8 O I L SEAL K I T TAPER ROLLER BEARING

FIG.

107

FIG. 107

FRONT AXLE

PART NAME

FRONT AXLE

PART

P A R T NAME

NIJMRER

SHIM ( 1 7 e l X 2 6 X 0 . 2 0 ) SHIM ( 1 7 e l X 2 8 X 0 . 2 5 ) SHIM ( 1 7 e l X 2 8 X O e 3 5 ) SHIM ( 1 7 . 1 X 2 8 X O e 4 0 ) CAP(Rh) P A C K IN G ( C A P ) CAP ( L H )

FIG. 1.07

FIG. 1023

REAR AXLE 1

REAR AXLE 1

PART NAME

FIG.

1 0 8 ~

FIG. 108A

REAR AXLE 1

PART NAME

FIG. 108B

REAR AXLE 2

-

M A R AXLE 2

ITER

PART

NO

NUMBER

PART NAME

-

29

DsO.J.ASSY

30

CIRCLIP

31

STOP RING

32

BOOT BAND

33

BOOT A

34

CLIP B

35

AXLE S H A F T ( R H ) AXLE SHAFT ( R H )

36

SHAFT ASSY SHAFT ASSY

37

BOOT B

38

CLIP A

39

DeO*J.ASSY

40

SPRING PIN

-

FIG. 108B

FIG.

109

WHEEL

FIG. 109

PART NAME

r I R E 8 TUBE ( 5 . 0 0 - 1 0 - 6 P R ) :IRE

~UBE

(5.00-10-6PR)

FIG. 110

BMKF, (FRONT & REAR)

26 REAR

/ ' I 1 -.I

29

30

29

28 3 7

BRAKE (FRONT & REAR)

PART NAME:

P I N ( S H O E H O L D DOWN) S P R I N 5 WASHER BOLT FASTENER (BRAKE P I P E ) NUT S P R I N G WASHEk BACK P L A T E CCMPL ( F R H ) BACK P L A T E COMPL ( F L H ) SEAT

(kHEEL CYLINDER)

WHEEL C Y L I N D E R

'

( F UPR R H )

WHEEL C Y L I N D E R ( F UPR L H ) RETURN S P R I N G B R A K E SHOE ASSY

(RH)

B R A K E SHOE ASSY

(LH)

SEAT (SPRING) S P R I N G ( S H O E H D L C DOWN) WHEEL C Y L I N D E R

( F LNR R h )

W H E E L C Y L I N D E R ( F LWR L H ) BOOT ( D U S T S E A L ) NUT SPRIhG kASHE2 ADAPTER

(DUST SEAL)

S E A T (WHEEL C Y L I N D E R ) WHEEL C Y L I N D E R ASSY

(R)

SPRING (SHOE RETJRN.

R)

B R A K E SHOE COMPL L E V E R COMPL

(R)

(BRAKE RH)

LEVER CP (BRAKE RH) L E V E R COMPL ( B R A K E L H ) L E V E R CP ( B R A K E L H )

FIG. 110

FIG. 110

BRAKE (FRONT & REAR)

PART NAME

F I G . 111

WHEEL

CYLINDER (FRONT)

WHEEL

CYLINDER (FRONT)

F I G . 111

FIG. 112

WHEEL C l L I N D E R & ANCHOR BLOCK (R)

WHEEL CYLINDER

& ANCHOR BLOCK

PART NAME

(R)

FIG. 112

FIG. 113

BRAKE PIPING (R.w.B.

MOBEL)

BRAKE PIPING (R.H.D.

ITERI

PART NAME

NO GROMMET BRAKE P I P E (MASTER CYL-2WAY) 2R4KE P I P E (MASTER CYL-2WAY)

BRAKE P I P E (MASTER CYL-3WAY) BRAKE P I P E (MASTER CYL-3WAY) CONNECTOR ( 2 k A Y ) CONNECTOR ( 3 k A Y ) S P R I N G WASHER BULT GASKET bNION BOLT (NHEEL CYLINDER) B R A K E HOSE ( F ) CLAMP ( B R A K E HOSE) GRAKE P I P E ( F R H ) BFtAKE P I P E ( F L H ) BRAKE P I P E TUaE (BRAKE P I P E ) F L 4 h G E NUT BRAKE P I P E ( R R L H ) 8 R A K E HOSE

( H LH)

BRAKE P I P E ( 2 L h ) BRAKE P I P E ( R R H ) BRAKE P I P E ( R R R H ) CAP SEAL SNAP R I N G GUIDE P I P E SPRING BRACKET

MODEL)

FIG. 1 1 3

FIG. 113

PIPING (R.H.D.

PART NAME

MODEL)

B

FIG. 115-1

DETAIL " B "

DETAIL

"c"

PIPING (L,H.D. MODEL)

DETAIL " G "

23

1 12

DETAIL " K "

BRAKE PIPING (L.H.D. MODEL)

PART NAME

FIG. 1 1 3 - 1

FIG. 113-1

BRAKE PIPING (L.H.D. -

PART NAME

MODEL)

FIG.

-.

MASTER CYLINDER

.-

- -

FIG.

114

FIG.

115

STEERING SYSTEM

STEERING SYSTEM

I

1

I

0320 08000

I

I

S P R I N G WASHER

12

B0 L T COVER ( C L A M P ) BOLT NUT CLAMP ( S T E E R I N G ) D U S T COVER B E V E L GEAR BOX ASSY RUBBER B U S H I N G ( B E V E L GEAR B O X ) CLAMP ( B E V E L G E A R ) dASHER B O L T 8 WASHER ASSY TORQUE ROD ( S T E E R I N G ) NUT PLATE RUBaER COUPLING BOLT CLAMP (STEERING

GEAR B o x )

RUBBER B U S H I N G ( S T E E R I N G ) S T E E R I N G GEAR BOX ASSY S T E E R I N G GEAR BOX ASSY COTTER P I N C A S T L E NUT ( 1 0 x 9 ) CLAMP ( S T E E R I N G GEAR B O X ) RUBBER B U S H I N G BOLT B0 L T

FIG. 116

STEERING SHAFT

STEERING SHAFT

PART NAME

H A F T ( S T E E R I N G LWR) UBBER COUPLING ( U P R )

FIG.

116

FIG. 116

STEERING SHAFT

PART NAME

F I G . 117

S T E E R I N G GEARBOX

FIG. 117

STEERING G E m O X

PART NAME

I

0 2 2 8 1 6 o ; C ;. <

1

j . ?>.i.;i

'

I

i

i1 2 ':

6310 84020'

;TURN ZACKLE ( T I E 9OD)

9 0 2 1 7 0 0 1 4 ;.j

I<

P ~ L T( i 8 Y 1 0 )

11:

6 3 1 3 Q 1 0 9 0 1 ; G E A R B o x LJNIT 1

'

I

I

!

I s :

1,;

L ;

6 3 1 3 4 4 5 1 0 , i ~ i :i T !~E R O C ) :: i! 6 3 1 3 0 7 0 9 0 ' ' ~ ~ Z C i TG E A R B b X )

1/ j

/

6 3 1 3 ! j l i 2 ~ ! G E A ~2 0 X U N I T

1

6313 01350;

l! i

1 j i

6 3 1 3 340721 :

6313 34082i

1

i G E A R 'dcX U N I T

1

/ 8L5i+ING !

i

BdStiI?iG (GEAii BOX)

1 I SbSHING

6 3 1 3 3403C1 I

6313 34020,

i

(GEAR BOX)

I

(STEERING PINION)

!

j t?~!S;iIiuC;

(LTEERING PINION)

1-60

1'

F I G . 117

S T E E R I N G GEARBOX

FIG. 118

GEAR SHIFT SYSTEM

GEAR SHIFT SYSTEM

PART NAME

PACER ( G E A R S H I F T )

EVER ( G E A R S H I F T )

EAR S H I F T ROD ASSY

EAR S H I F T R O D ASSY

FIG. 118

FIG. 118

GEAR SHIFT SYSTEM

FIG. 119

HAND BRAKE SYSTEM

\26

DETAIL " D "

DETAIL

"E"

HAND BIWCE SYSTEM

ITEM

PART

NO

NUMBER

PART NAME

ROD A S S Y ( H A N D B R A K E ) NUT WASHER P I P E (HAND BRAKE) J O I N T (HAND BRAKE)

'

CABLE ASSY (HAND BRAKE

)

S P R I N G WASHER B U S H ING CLAMP (HAND B R A K E ) BOLT HAND B R A K E L E V E R A S S Y

I

BUTTON (HAND BRAKE L E V E R )

SPRING

(HAND BRAKE LEVER)

SCREW ( P A N H E A D I HAND B R A K E S W I T C H A S S Y CLAMP (HAND BRAKE C A B L E ) BOLT ( 8 x 1 8 )

S P R I N G WASHER CLEVIS P I N COTTER P I N GROMMET CLAMP BRACKET (HAND BRAKE RH) BRACKET (HAND BRAKE R H ) BRACKET (HAND BRAKE L H ) BRACKETCHAND BRAKE L H ) S P R I N G (HAND BRAKE C A B L E ) CLEVIS P I N

FIG. 119

FIG. 120

PEDAL SYSTEM

PART NAME

OVER ( A C C E L E R A T O R )

TOPPER ( C L U T C H P E D A L )

P R I N G WASHER

TOP LAMP S W I T C H A S S Y TOPPER ( P E D A L )

P E D A L COMPL

PEDAL COMPL (CLUTCH PEDAL) R A C K E T COMPL ( P E D A L )

6360 52860

R A C K E T COMPL ( P E D A L )

PRING (BRAKE PEDAL)

FIG. 120

FIG. 120

PEDAL SYSTEM

BODY CONSTRUCTION (VAN)

ITEM

PART

NO

NUMBER

1

P A R T NAME

FRONT P A N E L COMPL FRONT P A N E L COMPL FRONT P A N E L COMPL FRONT P A N E L COMPL

2

FRONT P I L L E R ASSY ( R H ) FRONT P I L L E R ASSY ( R H ) FRONT P I L L A R ASSY ( R H ) FRONT P I L L E R ASSY ( R H )

3

FRONT P I L L E R ASSY ( L H ) FRONT P I L L A R ASSY ( L H )

4

P I L L E R COMPL ( F P A N E L R H )

5

P I L L A R ( F PANEL L H )

6

FRONT R A I L COMPL

7

ROOF P A N E L COMPL

8

R A I L COMPL

9

FLOOR ASSY ( C A B )

( R j

C A B FLOOR COMPL 10

BACK P A N E L COMPL

11

PAN (CTR FLOOR)

12

SHELF ASSY ( R ) SHELF ASSY SHELF ASSY ( R )

13

BRACKET ( C T R FLOOR R H )

14

BRACKET ( C T R FLOOR L H )

15

FENDER ( R H )

16

FENDER COMPL ( F L H )

17

REINFORCEMENT (CTR FLOOR)

18

WEATHER S T R I P ( F P A N E L )

19

DRIP R A I L ( F PANEL)

20

SHUTTER ( F PANEL)

FIG. 121A

FIG. 121A

BODY CONSTRUCTION (VAN)

PART NAME

FIG. 121B

BODY CONSTRUCTION

BODY CONSTRUCTION.(VAN)

PART NAME

FIG. 121B

FIG.

122

UNDER COVER

UNDER COVER

PART NAME

FIG. 1 2 2

FIG. 123

CHASSIS FRAME

CHASSIS FRAME

ITEM

PART

NO

NUMBER

I T

FIG.

Q

T.

PART NAME

Y R . E

Q

1

6551 40360 6 5 5 1 40610

D

6551 40340 6551 40560

D

6551 40400 6551 40570

D

C H A S S I S FRAME ASSY

1

C H A S S I S FRAME ASSY

1

C H A S S I S FRAME ASSY

1

C H A S S I S FRAME ASSY

1

C H A S S I S FRAME ASSY

1

C H A S S I S FRAME ASSY

1

123

FIG.

BUMPER A S S E M B L I E S

P A R T NAME

FLANGE NUT

SHOCK ABSORBER BUMPER COMPL

( S D RH)

BUMPER COMPL

(SD LH)

BUMPER COMPL

(FRONT)

BUMPER COMPL (REAR) PLASTIC

MOLDING

PLASTIC MOLDING

P L A S T I C COVERING

(FRONT) (REAR)

FIG.

124

BODY PARTS

DETAIL " A "

10

DETAIL " C "

BODY PARTS

PART NAME

FIG., 1 2 5

CAB DOOR

FIG. 12.6~

1

DETAIL

DETAIL " C "

'ID"

CAB DOOR 1

PART NAME

OVER ( S A F E T Y KNOB) ATCH ( C A B D O O R R H )

FIG. 126A

FIG. 126A

CAB DOOR

1

FIG. 126B

CAE3 DOOR 2

DETAIL " H "

CAB DOOR 2

1 TEM

PART

NO

NUMBER

50

PART NAME

P A N E L COMPL ( C A B DOOR R H ) P A N E L CP ( C A B DOOR R H )

51

P A N E L COMPL ( C A B DOOR L H ) P A N E L CP ( C A B DOOR L H )

52

PIN

53

C L I P (CHECKER S P R I N G )

54

P I N (DOOR C H E C K E R )

55

S P R I N G COMPL ( C H E C K E R DOOR)

56

ROLLER

57

SNAP P I N

58

BOLT (CONE P O I N T )

59

S P R I N G WASHER

60

H I N G E CDMPL ( C A B DOOR U P R )

61

H I N G E COMPL ( C A B DOOR L W R )

62

B O L T 8 WASHER ASSY

63

REGULATOR A S S ' Y

( C A B DOOR R H )

64

REGULATOR A S S ' Y

( C A B DOOR L H )

65

ESCUTCHEON ( R E G U L A T O R H A N D L E )

66

H A N D L E ASSY ( R E G U L A T O R )

67

L O C K WASHER (COUNTER SUNK T O O T H )

68

SCREW ( O V A L H E A D )

FIG. 1263

FIG. 1 2 7 A

SLIDE DOOR 1

SLIDE DOOR %

ITEM NO

'

PART

PART NAME

14 kjkiEi,kb 6 6 1 2 48240

P A N E L COMPL ( S L I D E DOOR R H )

6612 40410

PANEL CQMPL ( S L I D E DOOR R H )

6 4 1 2 4cI25U

PANEL CQMPL ( S L I D E DOOR L H )

6612 40426

P A N E L COMPL ( S L I D E DOOR L H )

6622 05340

WEATHER S T R I P ( S L I D E G L A S S )

6622 09002

STOPPER ( S L I D E GLASS:

6 8 2 2 06371.

FRAME GOWPL ( S L I D E GLASS R K )

06450 6 6 2 2 OQ30E

FRAME COMPL ( S L I D E G L A S S L H )

r16460

11943 ilo6a 11053 11070 - 4 6 4 43181

RAIL RAIL RAIL RAIL LOCK

A ( S L I n E GLASS LM) A (SLJDE GLASS RH) B ( S L I D E GLASS LH) B ( S L I D E . G_LASS.RHI COML (SIDE WINDOW]

0411 03060

SCREW ( C O U N T E R SUNK H E A D )

l c 6 4 LJ235

M L J ~ B E RS E A L A ! S 0 WINDQW L O C K )

1 4 6 4 4324U

RUBBER S E A L 0 ( S D WINDOW L O C K )

1464 43251

P L A T E ( S D WINDOW L O C K )

6622 34041

G L A S S A ( S L I D E DOOR)

~

G L A S S COMPL

( S L I D E1

6 6 1 1 24931

AHM COMPL

( S L I D E DOOR UPR R H )

6611. 24141.

A R M COMPL ( S L I D E DOOR UPR L H )

6611 65041

R O L L E R A ( S L I D E DOOR)

6611 19320

PFN A

[LIPR A R M )

0310 08000

6 3 2 0 08000

S P R I N G WASHER

0145 08200

BOLT

6611 31021

BUShING (CPR STDPPER)

5 6 1 1 04291)

S T D P P E R i C T R ARM)

0 2 2 7 OB00D

NLJT

6 6 1 1 11961

H A N D L E ( O U T S L I D E DOOR)

0237 05000

FLANGE NUT

0190 $8800

BOLT

FIG.

1 2 7 ~

FIG. 1 2 7 ~

SLIDE DOOR 1

SLIDE DOOR 2

FIG. 127B

DETAIL " K "

,

,

8

-i

DETAIL " L '

1-97

SLEDE DOOR 2

PART NAME

L A T E ( S L I D E DOOR) USPENDER ( S L I D E DOOR) T R I K E R ( S L I D E DOOR)

FIG. 127b

FIG. 1 2 7 B

SLIDE DOOR 2

PART NAME

BACK D W R

FIG. 1 2 8

DETAIL

"C"

DETAIL " B "

BACK DOOR

PART NAME

FIG. 128

WINDSHIELD GLASS

FIG. 129

BACK PANEL WINDOW

REAR QUATER WINDOW

GUARD

BAR

WINDSHIELD GLASS

FIG. 1 2 9

FIG. 1 3 0

FRONT SEAT

FRONT SEAT

PART NAME

EACK REST ASSY

(FRONT)

EACK R E S T ASSY

(FRONT)

C U S h I O N ASSY

(FRONT)

C U S H I O N ASSY

(FRONT)

COVER ( F R O N T S E A T C U S h I O N ) ASH TRAY ASSY ( R ) SCREW SPRIkG (SEAT) PIN CENTER TRAY CEbTER TRAY SCaEW WASHER WASHER TAPPING SCREd CAP PAPER HOLDER S E T WAShER FLANGE NUT H t A G R E S T ASSY

(Rh)

HEAD R E S T ASSY

(LH)

HEAG R E S T ASSY 8 U L T & WASHER A S S Y S E A T t3ELT S E T RUBBER WASHER

REAR SEAT

FIG. 1 3 1

I 7

DETAIL " B "

REAR SEAT

PART NAME

FIG. 131

FIG.

132

INSTRUMENT PANEL (R.H.D. NODEL)

PART NAME

FIG. 132

. . . MODEL)

INSTIPLPENT P.4NEL (R H B

FIG. 1-32

IP:%RT S A M E

LID LABEL (HEATER CCNTROL) W I P E R SWITCH A S S S Y P U M P ASS'?' STOPPER

(LIE)

LEVER ASSY L E V E R AY

(HEATER)

(HEATER1

CABLE (CUCT) CABLE (DUCT9 C A B L E ( D U C T St!UTTER) i A b i E !8 0 0 Y ' : CAbLE

(809Y SHUTTER)

C A B L E i kcE,$TEX) CABLE (WEATE?) CAELE (HEATE2 ShUTTER) C A 6 L E (HEATE!<

JUT)

CABLE (HEATER COCK) KPdiiOB ( F A N ) KNOB (CONTROL L E V E R )

T A P P I N G SCREW ( P A N H E A D ) FLANGE SCZEW HOSE ( D R A I N ) L I G H T I N G & P A R K I N G S k I T C H ASSY CLAMP PAN (VENT DUCT) GAjKtT PLATE (ASH TRAY)

HOSE B A h D e 2 0 0

1

INSTRUMENT PANEL (R.H.D.

PART NAME

MODEL)

FIG. 1 3 2

FIG. 132-1

..

HN8TRIImNiT PAPTEL (L H D , MODEL)

ITER

PART

NO

NUMBER

PART NAME

F L A N G E NUT BOLT S P R I N G WASHER WASHER S T A Y ( F PANEL,

F L A N G E SCWEN RETAINER

(

INSTRUMENT)

P A N E L COMPL

r

% PdSTRLIMEbT P A N E L )

NOZZLE (DEFROSTER R H ) NOZLLE (DEFROSTER R H ) NOZZLE (DEFROSTER L H ) OUCT

(

D E F R O S T E R RH

DUCT ( D E F R O S T E R R H ) DUCT ( D E F R O S T E R R H ) DUCT !DEFROSTER

LH)

F L A N G E NUT WASHER SCREW ( P A N H E A D ) SCREW T A P P I N G SCREN ( T R U S S H E A D ) S P R I N G NlJT

ASH TRAY PANEL

(

I NSTRUhEPdT!

GLOVE L I D LOCK ( L I D ) T A P P i NG S C R E N CUSHION (INSTRUMENT PANEL) CUSHION (INSTRUMENT) LID

FIG.

132-1

INSTRUMENT PANEL (L.H.D.

FIG. 1 3 2 - 1

PART NAME

L A a E L (HEATER CONTROL) N I P E H SWITCH ASS'Y PUMP A S S ' Y LEVER ASSY L E V E R AY

(HEATER)

(HEATER)

CABLE (DUCT) CABLE (DUCT) CABLE (DUCT SHUTTER) CABLE (BODY) CABLE (BODY SHUTTER) CABLE (HEATER) CAaLE (HEATER) CABLE (HEATER SHUTTER) CABLE (HEATER OUT) CABLE (HEATEK COCK)
(FAN)

KNOb (CONTROL LEVER) T A P P I N G SCREW ( P A N HEAD) FLANGE SCREk HOSE ( V E N T 1 D U C T ) HDSL (PUMP) (JiiOL'E B O X L I G H T 8 P A R K 5.4 A S S Y CLAMP GASKET PAN (VENT DUCT) HOLDER

COMPL

PLATE (ASH TRAY)

MODEL)

INSTRUMENT PANEL (L. H. D. MODEL)

FIG. 132-1

ELECTRICAL EQUIPMENT

FIG. 133

FUSE BOX

TURN SIGNAL HAZARD UNIT

ELECTRICAL EQUIPMENT

PART NAME

6 5 1 0 39330

FIG. 133

F I G . 134

W I R I N G HARNESS

If-

26

DETAIL"A"

WIRING HARNESS

PART

PART NA4i?iE

NUMBER

W I R I N G HARNESS ( F ) W I R I N G HARNESS ( F ) W I R I N G HARNESS ( F ) W I R I N G HARNESS ( F ) CLIP CLIP C L I P ( W I R I N G HARNESS) L O C K WASHER WIHING HARNESS ( R ) W I H I N G HARNESS ( R ) W I R I N G HARNESS ( R ) WIRING HARNESS ( R ) W I R I N G HARNESS ( R ) W I R I N G HARNESS ( R ) W I R I N G HARNESS ( R ) W I R I N G HARNESS ( R ) W I R I N G HARNESS ( R ) CABLE BAND CLIP CLIP O I L P R E S S U R E CORD FUSE ( 3 0 A ) BOOT ( A C G ) FLANGE NUT FLANGE NUT CORD ( L I C E N S E ) GROMMET ( W I R I N G H A R N E S S ) CORD (ROOM) PATCH CORD ( R O O M )

FIG. 124

F I G . 134

WIRING HARNESS

PART NAME

FIG. 135

COMBINATION METER

DETAIL ' B "

DETAIL "D"

COMBINATION METER

PART

PART NAME

NUMBER

C O M B I N A T I O N METER ASSY ( K M / H ) C O M B I N A T I O N METER ASSY ( K M / H ) C O M B I N A T I O N METER ASSY ( M I L E / H ) C O M B I N A T I O N METER ASSY ( M I L E / H ) PRINTED PLATE BULB (12V-3.4W) SOCKET 8UZZER (COMBINATION METER) BUZZER (COMBINATION METER) SPEEDOMETER

(KM)

SPEEDOMETER ( M I L E ) F U E L METER TWERMO M E T E R GLASS (COMBINATION METER) VISOR (METER) T A P P I N G SCREN ( P A N HEAD) SCREW GROMMET C L I P (SPEEDOMETER C A B L E ) FLANGE NUT S F R I N G (SPEEDOMETER C A B L E ) SCREW ( P A N H E A D ) CABLE (SPEED METER) CABLE (SPEED METER) CABLE (SPEED METER) CABLE (SPEED METER)

a0LT S P R ING W A S H E R WIIVDOW P L A T E ( C O M B I N A T I O N M E T E R ) GROMMET. GROMMET

FIG. 135

FIG.

135

COMBINATION METER

FIG. 1 3 6 A

24/ FRONT

ROOM

LAMP

COMBINATION LAMP

FIG. 1 3 6 A

PAKT NAME

FIG. 1 3 6 A

LAMP1

FIG. 136B

LAMP2

PART NAME

EAR C O M B I N A T I O N LAMP ASSY ( L H ) ULB ( 1 2 V - 2 3 k ) ULB (12V-8W)

FIG. 136a

LAMP2

FIG. 136B

PART NAME

ACK UP L A M P ASSY

FIG. 1 3 7

WIPER

WIPER

PART' NAME

F I G . 137

FIG. 137

WIPER

FIG. 138

WINDSHIELD WASHER

WINDSHIELD WASHER

PART NAME

ANK ( W A S H E R )

FIG. 138

FIG. 139

RADIO

PART NAME

FIG. 139

FIG.

140

ACCESSORIES

ACCESSORIES

ITEM

PART

NO

NIJMBER

I

7

PART NAME

OUTER MIRROR B Y ( R H ) O U T E R M I R R O R AY ( R H ) O U T E R M I R R O R AY ( L H ) O L T E R M I R R O R AY ( L H ) WASHER CAP NUT SUN VISOR ASSY ( R H ) SUN V I S O R ASSY ( R H ) SUN V I S O R ASSY ( L H ) SUN V I S O R ASSY ( L H ) REAR V I E W MIRROR ( I N ) ASSIST RAIL SCREW ( R V I E N M I R R O R e I N ) T A P P I N G SCREW TAPPING SCREk SCREW ( P A N H E A D ) ORNAMENT ( F G R I L L E ) GRILLE ( F S I D E RH) GRILLE ( F S I D E RH) G R I L L E ( F S I D E LW) GRILLE

(F

SIDE LH)

TAPPING SCREd SPRING NUT R A I L C O M P L ( C T R S L I D E DOOR R H ) R A I L C O M P L ( C T R S L I D E DOOR R H ) R A I L COMPL ( C T R S L I O E DOOR L H ) ORNAMENT ( S L I D E R A I L C T R R H ) ORNAMENT ( S L I D E R A I L C T R L H ) T A P P I N G SCREW FLANGE NUT

FIG. 140

FIG. 140

ACCESSORIES

SPLASHBOARD

FIG. 1 4 1

DETAIL "A"

DETAIL " B "

REAR L H

DETAIL

"c"

REAR R H

DETAIL " D"

REAR

R H

DETAIL "D"

REAR L H

DETAIL "C'

SPLASHBOARD

PA4RT

PART NAME

NUMBER

S P L A S H BOARD ( F R H ) S P L A S H BOARD ( F L H ) S P L A S H BOARD ( F R R H ) S P L A S H BOARD ( F R L H ) S P L A S H BOARD ( F R R H ) S P L A S H BOARD ( F R L H ) STAY ( F G R I L L E ) S P L A S H BOARD ( R m R H ) S P L A S H BOARD ( R . L H ) S P L A S H BOARD ( R R H ) S P L A S H BOARD ( R ) dASHER dASHER VUY dASHER 3OLY ASSY 3 0 L T B WASHER A Y

FIG. 141

FIG.

I N N E R TRIMMING

142

DETAIL " B " \

14

-

INNER TRIMMING

-

--

FIG. 142

FIG. 143

SEALING PARTS

SEALING PARTS

P A R T NAME

FIG. 143

FIG.

144

JACK

PART NAME

FIG. 144

FIG.

145

LOCK CYLINDER & KEY KIT

ITEM

PART

I T

NO

NUMBER

2

2

FIG.

Q T

PART NAME

Y R E

Q

LOCK 8 KEY K I T

1

6516 8 7 3 3 1 D LOCK 8 KEY K I T

1

6516 87330

KEY K I T

1

6516 8 7 3 5 1 D KEY K I T

1

6516 87350

3

6516 93820

K E Y L O C K A S S Y ( B A C K DOOR)

1

4

6611 93561

HANDLE (OUT K E Y )

2

6 6 1 1 78200 D HANDLE (OUT K E Y )

2

6821 93450

I G N I T I O N STARTER SWITCH

1

6 8 2 1 30500

I G N I T I O N STARTER SWITCH

1

6

6516 84170

B L A N K KEY P L A T E

1

7

6516 84160

GLAhK KEY PLATE

1

5

145

PART NUMBER INDEX

PART NO.

F I G NO.

ITEM

PART NO.

F I G NO.

ITEbl

P A R T PJO.

FIG ?lo.

I TEM

P A R T NO.

FIG NO.

PART NO.

F I G NO.

ITEY

PART NO.

F I G NO.

ITEM

PART NO.

FIG NO..

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

-

PART NO.

- -

-

F I G NO.

-

ITEM

PART NO.

F I G NO.

ITEM

PART N O .

FIG

NO.

ITEM

P ~ R TPTO.

FIG

NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

P I G NO.

ITEM

PART N O .

F I G NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

F I G NO.

ITEM

PART NO.

FIG NO.

ITEM

PART NO.

F I G NO.

ITEM

PART 2

PARTS L I S T

E L E C T R I C POWER AND HEATER S Y S T E M S

SPARE PARTS CHARGER L E S T E R MODEL 9 4 5 8

P A R T NO.

.

P A R T NAME DESIGNATION

OTY.

Lestronic Battery Charger Model 9458, Type 12/102 LCR 25-SET Case,

Complete

Transformer Capacitor,

6 MFD.,

6 6 0 VAC

H e a t Sink A s s e m b l y w / D i o d e s &

Insulator

D i o d e R e p l a c e m e n t , press f i t F u s e h o l - d e r w i t h Solder L e a d s

Fuse, Fusetron, T-30 Fuseholder,

Cartridge

F u s e , AGC-5 Ammeter E l e c t r o n i c Timer Assembly Relay R e s i s t o r Assembly S w i t c h , Push-button,

,Switch,

" START"

" SUMMER-WINTER"

Control Cable Assembly R e c e p t a c l e , A.C. (125V.-15A. ) R e c e p t a c l e , A.C. (250V.-20A. )

Input Input

E x t e n s i o n C o r d , A.C. 15 f t . (250V.-15A.)

Input,

PI1 N REOUIRED

P A R T NO.

3889

P A R T NAME DE SI GNAT1 ON

MIN. OTY. REQUIRED

E x t e n s i o n C o r d , A.D. 15 f t . (250V.-20A.) B u s h i n g , 7K-2, D.C. C o r d s e t

Input,

Insulator for

Cordset,

D.C.

Output

Cordset,

D.C.

Output

SPARE PARTS CHARGER LESTER CIODEL 9575

d

PART NO.

PART NAPlE DESIGNATION -

QTY .

MIN. REQUIRED

9276

Case Complete

9269

Transformer

2390

Capacitor, 6 Mfd., 660 Vac

8524

Heat Sink Assembly w/Diodes & Insulator

1

Diode Peplacement, Press Kit

1

Fuseholder with Soldered Leads

1

Fuse, Fusetron, T-30

1

Fuseholder Cartridge

4

Fuse-10 amp

1

Fuse-1 amp

1

Ammeter

1

1

Relay Resistor Assembly

1

Switch Push Button, "Start"

1

Key Circuit Interrupt

1

Control Cable Asse~.bly

1

PART NO.

PART N.W.IE DESIGNATION Receptacle, AC 50 amp Fan Charger Cooling Heat Sensor Bushing, 7K-2, Insulator for DC Cordsets Cordset Receptacle Connector

PilIr\?. OTY. REOUIRED

HEATER DIAGRAM

SPARE PARTS EEPAR HEATER MODELS Bl/L

FIG. NO.

&

Dl/L

REQ'D. PER HEATER PKG. COUNT Basic Heater w/ Std. Equip. Universal Installation Kit Cover Cable Lower Pal£ of Casing Resistor 12 V Cable Tree Combustion-Air Blower i2 V Sealing Upper Half of Casing Eeat Exchanger

Temperature Switch Carrier Fillister Head Bolt PI 5 x 45 Rivet Grub Screw Fuel Metering Pump Control Unit 12V

FIG.

NO.

REQ'D. PER HEATER

PKG. COUNT Check V a l v e Fuel F i l t e r Polder f o r Timer Clamp f o r T i m e r F i l t e r Rolder Exhauster, Yovable Exhaust Pipe Vent P i p e Connection Glow- S p a r k P l u g S a f e t y Therrral C u t o u t Svri t c h Eood

Angle

Yetal-rubber Buffer

Pose Clamp Clamping C l i p Ease Clamp

P o s e Clamp Yose Clamp Flexible Piping Tubing 4 x 1 . 2 5 max. 2400

FIG. NO.

REQ'D. PER HEATER PKG. COUNT

DESIGIIATION Hose 5 x 2.5

Hose 7 x 5 Fixing Clip 1 x 7 Fixing Clip 1 x 4

Socket Housing Fuse Carrier Hexagon Nut Mf Spring Lockwasher s4 L-Iexagon Bolt 116 x 12 Sheet-metal Screw B3.9 x 9.5 Sheet-metal Screw E3.9 x 19 Sheet-metal Screw R4.8 x 13 Spring Lockwasher R4 Spring Lockwasher R5 Cable Band Cable Sand

Clip Branch 6 x 6 ~ 6 3 x 6 ~ 8 12 x 6 x 12

G.E.

F I G NO.

MOTOR 5 B T 1 3 4 6 B 3 8

NAME

P A R T NO.

B a l l B e a r i n g C.E. BRG B R K T C . E . Stud & Tube Armature F i e l d WD C o v e r D.E. BRG B R K T D . E . B a l l B e a r i n g D.E. Coupling K e y D.E. B r u s h Spring Brush Yoke, H o l d e r & C r o s s C o n n C o v e r C.E. C o v e r C.E.

894A605ZJ 006 796C744BC GO1 3 6 A 2 9 0 3 6 6 GO3 36A290994EK GO1 3 6 A 2 9 0 9 3 4 E J GO1 36A291484AB GO1 796C849AR GO1 894A605ZK 0 0 6 36A291734AA 0 0 1 901AllOAX 0 0 1 3 6 B 5 4 7 9 2 5 GO1 955A470 003 3 6 B 5 5 0 7 6 3 A B GO2 796C626AD GO1 36A291109AB GO1

QTY

.

SPARE PARTS P R E S T O L I T E E L E C T R I C MOTOR

PART NO. 4001

PART NAME DESIGNATION

QTY

P r e s t o l i t e E l e c t r i c Motor I l o d e l MTC 4 0 0 1 - - 2 0 H P a t 3 9 0 0 TPM Armature & Fan Assembly Fan Baffel,

HDB- 1 9

D.E.

Head

Band,

C o v e r , C.E.

Band,

Cover,

Bearing,

D.E.

Ball,

Brush Set,

S e a l e d C.E.

Service

Cable T i e Pkg., (10 Pcs.)

Connector

Cable T i e Pkg., Frame (5 Pcs. )

Conn.

to

F i e l d C o i l Package C o n n e c t o r & S t u d F.ssembly Connector & S t u d Assembly Insulation, F i e l d Connection Insulation Insulation Head Assembly, Spring Set,

Comm.

End

Brush

Brush Holder K i t Eead Assembly,

D r i v e End

Bearing, E a l l Sealed Retainer

( T r u a r c $!N5002-244)

P o l e Shoe Screw Package Terminal S t u d Fkg.

Washer, F p r i n g , C . E .

(Hdwe, I n c . ) Bearing

.

MIN. REOUIRED

IC3645-SCR Module Model C

NOTE

'3

GREEN YELLOW 27 DETAIL 3 4 38 I 1 (4) A 126

24 (4)

26 (4)

40

16

G. E . CONTROLLER SYSTEM NAME

PART NUYBER

SCR Panel

IC3645SCR2C5C2BBAD

Contactor (M)

IC4482CTRA810PA511XO

PPITD

IC3645CPMlRDB2

SLB

IC3645CPMlL6K5

BDI Card

27342575XF

Coil Filter

148B6203G74

Accel. Switch

IC4485ACClA2LBOlACAC

SPARE PARTS GE IC3645-SCR MODULE EWDEL C

ITEM NO.

QTY REQ

.

PART NUMBER

DESCRIPTION -Base *Rectifier assembly (1REC) Rectifier assembly (2REC) *Rectifier assembly (3REC) Rectifier assembly (4REC) Tectifier assembly (5REC) Transformer/reactor assembly Capacitor, commutatinq, 250 volt Snubber assemb1.y (22 REC, 25 REC and 23 Fil.) 2.4 Fil.

ITEM No.

QTY REQ

.

PART NUMBER

DESCRIPTION Thermal protector (G1 for AA gev., G2 for AB and greater) Power terminal block control terminal block Cover for terminal block Terminal block assembly (customer) 5abel for left terminal block Label for right terminal block Card box support assembly (lefthand) Card box support assembly (righthand) Flexible bus

Bus Bus insulator

Must be ordered together

Xectifier heat sink (4 REC) Rectifier heat sink (2 REC) Shield Capacitor support Sushing Snubber mounting (2 EEC and 4 IIEC) Shunt assembly Card box bracket (left-hand) Capacitor strap Screw with lock washer (sems unit)

ITEM NO.

QTY REQ .

PART NUMBER.

DESCRIPTION

t38

5

577P2511G3

Screw with lock washer (sems unit)

39

7

N722EP21022C6

Screw

40

2

N722EP21032C6

Screw

841

9

259A8797P1

Lock washer for Item No.'s 39 and 40

A42

1

7126R30Gl

Nire harness

ANo t shown. *Includes insulation, silicone grease and instructions. tIf 10th digit of IC designation is 2, 4, or 6 use quantity 8 of ITEM NO. 26. Order quantity 4 of ITEY NO. 2 5 and 1 of ITEM NO. 28A. Use quantity 4 of ITEM NO. 38.

MISCELLANEOUS E L E C T R I C A L POWER SYSTEM PARTS

PART NO.

DESCRIPTION

QTY REQUIRED

SGL/24GC-HC

6 V o l t Main B a t t e r y

SGL/24HT

12 Volt Auxiliary Battery

1

SGL/2 7HT

12 Volt Auxiliary Battery

1

BATTERY F I X T U R E S B a t t e r y Box B a t t e r y Box L i d

Fasteners Fasteners Strikes METERS Ammeter P e r c e n t of C h a r g e Tachometer

17