Dse94xx-pc-software-manual.pdf

DEEP SEA ELECTRONICS PLC DSE94xx Battery Charger Series Configuration Suite PC Software Manual Document Number: 057-159 Author: Fady Atallah

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DSE94xx Configuration Suite PC Software Manual

DEEP SEA ELECTRONICS PLC Highfield House

Hunmanby

North Yorkshire YO14 0PH

ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303

E-mail: [email protected]

Website: www.deepseaplc.com

DSE94xx Configuration Suite PC Software Manual © Deep Sea Electronics Plc All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.

Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above.

The DSE logo is a UK registered trademarks of Deep Sea Electronics PLC.

Any reference to trademarked product names used within this publication is owned by their respective

companies.

Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.

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DSE94xx Configuration Suite PC Software Manual Amendments List Issue Comments

1 2 3

Initial release

Amendments of 9472, 9480, 9481 Amendments of 9470 & 9480

V2.0

New features added:

4 5 6 7 8 9 10 11 12 13 14 15 16 17

-

Digital Input

-

Default Voltage Mode

-

Battery Profile

-

Configurable Gencom

Amendments for 9474 V1 and

9470/2 & 9480/1 V3.0

Amendments to cover the DSE9484 V1 and DSE9450

V1

Added the DSE9473 and DSE9483 battery chargers Added DSE9452 Added DSE9462 dual output charger Added DSE9479 DC Overvoltage Alarm removed from DSE9462, Configurable Short Circuit Alarm added to

DSE9452

Updated battery profile image to show Bulk Trigger and Absorption Voltage. Added DSENet configuration. Amendments to DSENet options. Updated for the DSE9473 new features (Soft Start, and Battery Self Test Range)

odels

Updated to add the Stage Voltage Levels for all charger m Note added for the Alarms

Added DSE9476, and updated the Soft Start feature in the DSE9470, DSE9472, DSE9480,

DSE9481, DSE9483.

Added in the DSE9470, DSE9472, DSE9480, DSE9481 chargers:

18 19

-

Automatic Battery Voltage Detection

-

Bulk to Absorption Trigger Level

-

Charge Termination

Updated for the DSE9474 new features (Soft Start, Deep Sleep Mode, additional Scada Instrumentations support and more) Updated for the DSE9476 new features (Max Current Mode

support)

Typeface: The typeface used in this document is

and additional Scada Instrumentations

Arial. Care should be taken not to mistake the upper case

letter I with the numeral 1. The numeral 1 has a top serif to avoid this confusion.



NOTE:

Highlights an essential element of a procedure to ensure correctness.

CAUTION!

Indicates a procedure or practice which, if not strictly observed, could result in damage or destruction of equipment.

WARNING!

Indicates a procedure or practice which could result in injury to personnel or loss of life if not followed correctly. Deep Sea Electronics Plc owns the copyright to this manual, which cannot be copied, reproduced or disclosed to a third party without prior written permission.

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DSE94xx Configuration Suite PC Software Manual

TABLE OF CONTENTS 1 2 3 4

BIBLIOGRAPHY .............................................................................................. 5 DESCRIPTION ................................................................................................. 5 INSTALLATION AND USING THE DSE CONFIGURATION SUITE ............... 5 EDIT CONFIG................................................................................................... 6 4.1 4.2

SCREEN LAYOUT ....................................................................................................................... 6 CHARGER ................................................................................................................................... 7

4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8

8 8 BATTERY CHARGER SELF TEST ........................................................................................ 8 CHARGER FAILURE ............................................................................................................ 8 SHORT CIRCUIT ALARM ..................................................................................................... 9 SOFT START ....................................................................................................................... 9 AUTOMATIC BATTERY VOLTAGE DETECTION .................................................................. 9 DEEP SLEEP MODE .......................................................................................................... 10

DIGITAL INPUT SELECTIONS..............................................................................................

CABLE VOLTAGE DROP......................................................................................................

4.3

BATTERY .................................................................................................................................. 11

4.4

MAINS ....................................................................................................................................... 17

4.5 4.6

COMMUNICATIONS .................................................................................................................. 18 CONFIGURABLE GENCOM ...................................................................................................... 19

4.3.1 BATTERY SETTINGS ......................................................................................................... 11 4.3.2 BATTERY PROFILE ........................................................................................................... 12 4.3.2.1 BATTERY PROFILE........................................................................................................ 13 4.3.2.2 SETTINGS ...................................................................................................................... 13 4.3.2.3 CHARGE PROFILE......................................................................................................... 14 4.3.3 OVER CURRENT ALARM ................................................................................................... 14 4.3.4 UNDER VOLTAGE ALARM ................................................................................................. 14 4.3.5 OVER VOLTAGE ALARM ................................................................................................... 15 4.3.6 BATTERY DETECTION ...................................................................................................... 15 4.4.1

5

MAINS VOLTAGE ALARMS ................................................................................................

17

SCADA ........................................................................................................... 20 5.1 5.2 5.3

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ALARMS.................................................................................................................................... 21 INSTRUMENTATION ................................................................................................................. 22 MODULE ................................................................................................................................... 23

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Bibliography

1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website

www.deepseaplc.com:

DSE PART

DESCRIPTION

053-049 057-085 053-147 057-176 053-175 057-231 053-178 057-240 053-185 053-189 057-255 053-235 057-282 057-264

DSE9000 Series Battery Charger Installation Instructions DSE900 / 9100 / 9200 / 9400 Series Battery Charger Operator Manual DSE9460 / DSE9461 Installation Instructions DSE9460 / DSE9461 Operator Manual DSE9474 / DSE9484 Installation Instructions DSE9474 / DSE9484 Operator Manual DSE9450 & DSE9452 & DSE9479 Installation Instructions DSE9450 & DSE9452 Operator Manual DSE9473 / DSE9483 Installation Instructions DSE9462 Installation Instructions DSE9462 Operator Manual DSE9476 Installation Instructions DSE9476 Operators Manul DSE9479 Operator Manual

2 DESCRIPTION xx (DSE9460, DSE9461, DSE9470, DSE9472, DSE9473, DSE9474, DSE9476, DSE9480, DSE9481, DSE9483, DSE9484, DSE9450,

This manual covers the operation of the DSE Configuration Suite for DSE94

DSE9452, DSE9462 & DSE9479) battery chargers. Separate manuals cover the remaining DSE modules supported by the software.

The DSE Configuration Suite allows the DSE9400 series to be connected to a PC via ‘USB A –USB B’ cable. Once connected the various operating parameters within the charger can be viewed or edited as required by the engineer. This software allows easy controlled access to these values and also has diagnostic monitoring facilities.

The

DSE Configuration Suite should only be used by competent, qualified personnel, as changes to the

operation of the module may have safety implications on the panel to which it is fitted. The information contained in this manual should be read in conjunction with the information contained in the appropriate module documentation. This manual only details which settings are available and how they may be used. A separate manual deals with the operation of the charger (See section entitled

document).

Bibliography elsewhere in this

3 INSTALLATION AND USING THE DSE CONFIGURATION SUITE For information in regards to installing and using the DSE Configuration Suite Software please refer to DSE publication:

057-151 DSE Configuration Suite PC Software Installation & Operation Manual which can www.deepseaplc.com

be found on our website:

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DSE94xx Configuration Suite PC Software Manual

4 EDIT CONFIG This menu allows module configuration, to change the function of Inputs, Outputs and LED’s, system timers and level settings to suit a particular application.

4.1

SCREEN LAYOUT

NOTE: The Charger Output 2 and Battery 2 sections are only available for the DSE9462 battery charger.

M

The type of

ove to the

configuration

Previous or Next

file being edited

configuration page

The coloured shading shows

Close this

the currently

configuration file

selected page.

Click + or

– to

show or hide the sub settings within each sections.

Click to select the subsection to view / edit

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Edit Configuration

4.2

CHARGER

NOTE: When a Shutdown Alarm is active at the same time as a User Configurable Alarm, the Shutdown Alarm takes priority and switches the charger off. Free entry boxes to allow the user to give the configuration file a description. Typically this is used to enter the job number, customer name, engineers name etc.

Select the output voltage of the charger.

Not available for DSE9450, DSE9452, DSE9462, DSE9473, DSE9474, DSE9479, DSE9483 and DSE9484 Not available for DSE9450, DSE9452, DSE9462, DSE9474, DSE9479, and DSE9484 Not available in the DSE9450 configuration Applicable on the DSE9470, DSE9472, DSE9473, DSE9474, DSE9476, DSE9480, DSE9481 & DSE9483. Applicable only on the DSE9470, DSE9472, DSE9480, & DSE9481. Only available for DSE9474 & DSE9476 Enable the battery voltage sensing wires.

Only available for DSE9450, DSE9452, DSE9462, DSE9474, DSE9476, DSE9479, and DSE9484 Enable or disable the alarms. The relevant value below appears

greyed out if the

option is disabled.

Only available for DSE9450, DSE9452, DSE9462, DSE9474, DSE9479, and DSE9484

Type the value or click the up and down arrows to change the settings

Parameters are detailed overleaf. Page

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Edit Configuration

4.2.1

DIGITAL INPUT SELECTIONS

Parameter

Description

Enable Battery

When active, the battery charger detects the presence of the battery and

Detection

illuminates its LEDs to indicate the status.

Lamp Test

This input illuminates all on board LEDs

Manual Boost

This input forces the charger into boost mode

Max Current Mode

Only available for DSE9476

(Manual)

When active,

enables Max Current Mode. During this time, the charger sets the

output current to maximum. Derating functions remain as standard. Max Current Mode

(Timed)

Only available for DSE9476 When active,

enables Max Current Mode. During this time, the charger sets the

output current to maximum for the configured

Max Current Mode Timer, during

which charger deratings are disabled. Once this timer has elapsed the charger

eturns to normal operation.

r Stop Charging

This input turns off the charger output

Switch To Alternative

This input switches the output voltage to the alternative mode

Voltage Mode

i.e. if the default voltage mode is set to 12V, activating this input changes the output voltage to 24V.

4.2.2

CABLE VOLTAGE DROP

NOTE: Only available when the battery charger is connected to the battery with no active alarms and the mains supply is available. Parameter

Alarm lay

Alarm De

Description Only available for DSE9450, DSE9452, DSE9462, DSE9474, DSE9479, and DSE9484 The alarm activates when the voltage difference between the battery charger

Alarm trip setting for Alarm Delay duration. Only available for DSE9450, DSE9452, DSE9462, DSE9474, DSE9479, and DSE9484 output and the Battery Voltage Sensing terminals exceeds the longer than the

Return

The alarm is deactivated when the voltage difference between the battery charger Return Delay

output and the Battery Voltage Sensing terminals falls below the longer than the

4.2.3

Return setting for

Return Delay time.

BATTERY CHARGER SELF TEST

NOTE: Battery Charger Self Test is not available on the DSE9462 Intelligent Battery Charger. Parameter

Enable

Self Test Timer

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Description  = Feature disabled.  = The battery charger performs a self test in a regular interval set by the Self Test Timer. The alarm activates when an internal failure is detected. Set the time interval between the Battery Charger Self Test runs.

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Edit Configuration

4.2.4

CHARGER FAILURE

Parameter

Alternative Charge Source

Description  = The Alternative Charge Source is disabled and the Charger Failure Alarm activates when the battery charger measures a voltage higher than its output voltage. The alarm is delayed by the configurable Delay timer. This is useful when the battery charger switches from

Bulk mode to Float

charging mode, as the battery voltage remains higher than the battery charger output voltage for a short amount of time.

 = The Alternative Charge Source is enabled and the Charger Failure Alarm no longer activates when the battery charger measures a voltage higher than its output voltage. This is useful when a DC Alternator is fitted on the engine and supplies a voltage higher than the battery charger.

Delay

for the

4.2.5

Alternative Charge Source is disabled, this sets the time delay Charger Failure Alarm.

When the

SHORT CIRCUIT ALARM

NOTE: Not available in the DSE9450 Intelligent Battery Charger’s configuration. Parameter

Enable

Description  = The Short Circuit Alarm is disabled; however the battery charger switches its output off when a short circuit is detected.

 = The Short Circuit Alarm is enabled and activates when a short Delay timer. Set the time delay for the Short Circuit Alarm. circuit is detected for longer than the configurable

Delay

This is useful to delay the alarm when the engine crank motor is engaged; the battery charger detects the current drawn by the crank motor as a short circuit. In this case, the charger immediately switches its output off for protection but the alarm is delayed.

4.2.6

SOFT START

NOTE: Available only on the DSE9470, DSE9472, DSE9473, DSE9474, DSE9476, DSE9480, DSE9481 & DSE9483 Intelligent Battery Chargers. Parameter

Enable

Description  = The Soft Start is disabled.  = The Soft Start is enabled. The charger rises its output voltage to the required DC voltage level in steps, and takes longer time to reach the maximum output voltage level. This feature helps to reduce the inrush current caused by the capacitive loads or deeply discharged batteries.

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Edit Configuration

4.2.7

AUTOMATIC BATTERY VOLTAGE DETECTION

NOTE: Available only on the DSE9470, DSE9472, DSE9480, DSE9482 Intelligent Battery Chargers. Parameter

Enable

Description  = The Automatic Battery Voltage Detection is disabled.  = The Automatic Battery Voltage Detection is enabled. The charger determines whether a 12V or 24V battery is connected automatically by

sensing the battery voltage level and decides to switch to 12V or 24V charging mode.

The charger switches to the 12V mode when the battery voltage is below the configured

Switching Threshold level.

The charger switches to the 24V mode when the battery voltage is over the configured

Switching Threshold level.

NOTE: The Battery Type cannot be determined automatically by this feature, the user must still select the correct Battery Type from the Battery Profile section.

4.2.8

DEEP SLEEP MODE

NOTE: Available on the DSE9474 & DSE9476 Intelligent Battery Charger. Parameter

Enable

Description  = The Deep Sleep Mode is disabled.  = The Deep Sleep Mode is enabled. The charger reduces its power consumption from the battery when the Mains supply is not available.

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Edit Configuration

4.3

BATTERY

The inputs page is subdivided into smaller sections. Select the required section with the mouse.

4.3.1

BATTERY TEMPERATURE Enable or disable the external Battery Temperature Sensor (PT1000). The relevant values below appear

greyed out if the

option is disabled.

Type the value or click the up and down arrows to change the settings

Click and drag to change the settings

Over Temperature Alarms

Alarm

The alarm activates when the battery temperature exceeds the

Alarm Delay

setting f

or longer than the Trip Delay time duration.

Trip value

Return

The alarm is deactivated when the battery temperature falls below the

Return Delay

value setting f

Voltage Compensation

C

/°

or longer than the “Return Delay” duration.

return

NOTE: For further information on the temperature compensation, refer to the product’s Operator Manual which can be found on our website: www.deepseaplc.com Set the variation of the charger output voltage for each degree Celsius of temperature change.

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This is normally specified by the battery manufacturer.

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Edit Configuration

4.3.2

BATTERY PROFILE

NOTE: For a 2-Stage charging profile, select a 3-Stage profile and configure Boost Voltage and Float Voltage to the same value.

Click to select the appropriate battery charging profile for your batteries

Adjust the Current Limit of

tput.

the charger ou

Choose between 3 Stage and 4 stage profile and set the number of battery cells

The value the charger output

voltage must drop below to go into the

Bulk charge state. Not available in the DSE9450, DSE9452, DSE9462, DSE9476, DSE9479, DSE9484

Change the profile parameters to edit custom battery

profiles Parameters detailed overleaf…

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Edit Configuration

4.3.2.1 BATTERY PROFILE Parameter

Description

Battery Profile

Select the appropriate battery charging profile for your batteries from the list:

-

Calcium

-

Lead Acid Antimony

-

Lithium Phosphate

-

NiCd 18 Cell

-

NiCd 20 Cell

-

VRLA-AGM VRLA-GEL

-

Wet (Vented) Lead Acid

-

-

Custom

NOTE: The Battery Type availability depends from the DSE Battery Charger model, select Custom to create the desired Battery Profile if the required Battery Type is not available in the list.

4.3.2.2 SETTINGS NOTE: Settings is configured when “Custom” is selected in Profile. Parameter

Custom

Automatic Max Current Mode

Enable

Description Used to create or save new Battery Profile(s)

Only available for DSE9476  = Automatic Max Current Mode is disabled.  = If a sudden rise in output current is detected the charger sets the output current to maximum for the configured Max Current Mode Timer, during which charger deratings are disabled. Once this timer has

returns to normal operation. Only available for DSE9476 elapsed the charger

Max Current Mode Timer

Defines the period

for which the charger remains at full output current

following the initiation of Max Current Mode, either automatically or by the

Max Current Mode (Timed)

digital input.

Current Limit

Set the maximum charging current limit during the Absorb stage.

Profile Stages

Define the number of stages 3 or 4.

Battery Cells

Define the number of battery cells.

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Edit Configuration

4.3.2.3 CHARGE PROFILE Parameter

Description

Absorption Voltage

The charge voltage level per cell durin

Boost Voltage

The charge voltage level per cell during the

g the Absorb stage. Bulk stage. The charge voltage level per cell during the Float stage.

Float Voltage Bulk Trigger Voltage

NOTE: This parameter is not available in the following chargers: DSE9450, DSE9452, DSE9462, DSE9479, DSE9484 The battery’s cell voltage value for the charger to go into the

Bulk charge

Storage Timer

state when the cell voltage level is below the Bulk Trigger Voltage level. The charging time at Absorb stage. The charging time at Float stage The charging time at Storage stage

Storage Voltage

The charge voltage level per cell during the

Bulk To Absorption Trigger

The output charge current level at which the DSE Battery Charger

Level (%)

switches from

Absorption Timer Float Timer

Storage stage.

Bulk stage to Absorb stage when it is reduced below the

configured % level.

 = The Charger Termination is disabled.  = The Charger Termination is enabled. The DSE Intelligent Battery

Charger Termination Enabled

Charger terminates the charging when the charging current reaches

Charge Termination Threshold

below the configured Charge Termination Threshold % level. The charge current percentage level below which the charging is

(%)

terminated when the

Charge Termination Timer

The time duration the charger waits with no charging before it starts

Charger Termination is enabled.

charging again.

4.3.3

OVER CURRENT ALARM Enable or disable the alarms. The

relevant value below appears greyed out if the option is disabled.

Type the value or click the up and down arrows to change the settings

Click and drag to change the

settings Over Current Alarm Trip

The alarm activates when the current drawn by the battery exceeds the

Trip Delay

longer than the

Trip Delay duration.

Trip setting for

Return

The alarm is deactivated when the current drawn by the battery falls below

Return Delay

value s

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etting for longer than the Return Delay duration.

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the return

Edit Configuration

4.3.4

UNDER VOLTAGE ALARM Enable or disable the alarms. The relevant value below appears

greyed out if the option

is disabled.

Type the value or click the up and down arrows to change the

settings

Click and drag to change the

settings

Under Voltage Alarm Trip

The alarm activates when the battery voltage falls below

Trip Delay

the

Return

elay

Return D

4.3.5

Trip Delay duration.

the Trip setting for longer than

The alarm is deactivated when the battery voltage exceeds the than the

Return Delay duration.

Return setting for longer

OVER VOLTAGE ALARM

NOTE: DC Over Voltage Alarm configuration is not available in DSE9462.

Enable or disable the alarms. The relevant value below appears

greyed out if the option

is disabled.

Type the value or click the up and down arrows to change the

settings

Click and drag to change the

settings Over Voltage Alarm Trip

Delay Return Trip

Return Delay

The alarm activates when the battery voltage exceeds the

Trip Delay duration.

Trip setting for longer than the

The alarm is deactivated when the battery voltage falls below

than the Return Delay time duration.

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the return setting for longer

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Edit Configuration

4.3.6

BATTERY DETECTION Enable or disable the alarms. The relevant value below appears

greyed out if the option

is disabled.

Click and drag to change the

settings

Battery Detection The battery charger performs a battery detection test on a regular interval set by Battery

Detection Test

the

Battery Detection Rate.

The alarm activates when a battery detection test fails.

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Edit Configuration

4.4

MAINS

4.4.1

MAINS VOLTAGE ALARMS Enable or disable the alarms. The relevant values below will

greyed out if the option

appear

bled.

is disa

Type the value or click the up and down arrows to change the settings

Click and drag to change the settings

Mains Over Voltage Alarms Trip

The alarm activates when the Mains voltage exceeds the

Trip Delay

“Trip Delay” duration.

Trip setting for longer than the

Return

The alarm is deactivated when the Mains voltage falls below the

Return Delay

than the

Return Delay duration

Mains Under Voltage Alarms Trip

The alarm activates when the Mains voltage falls below the

Trip Delay

the

Return

Return Delay

Trip Delay duration.

Return setting for longer

Trip setting for longer than

The alarm is deactivated when the Mains voltage exceeds the

Return setting for longer

than the “Return Delay” duration.

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Edit Configuration

4.5

COMMUNICATIONS

RS485 Port Communications Mode

RS485: Configures the RS485 port to be used for MODBUS communication DSENet: Configures the RS485 port to be used for DSENet communication

Basic

The Modbus Slave address and RS485 baud rate.

Slave ID

Slave ID: This is used when connecting the RS485 port to a Modbus Master device. Baud Rate: The communications link speed. Adjustable from 1200 to 115200.

Baud Rate

Advanced Master Inactivity Timeout

Master Inactivity Timeout: Modbus timer to enable the charger to detect when the Modbus Master is no longer communicating. The DSENet slave address

DSENet

This is used when connecting the RS485 port to a DSE module’s DSENet port.

Only available for DSE9474, DSE9479, DSE9484, DSE9450 & DSE9452 The CANbus source address

CAN Port

This is used when connecting the CAN port to a CAN device.

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Edit Configuration

4.6

CONFIGURABLE GENCOM

NOTE: Configurable Gencomm pages are NOT available in DSE9470, DSE9472, DSE9480 and DSE9841. For Modbus users of the battery charger, configurable Gencomm pages are available.

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SCADA

5 SCADA SCADA stands for

Supervisory Control And Data Acquisition and is provided both as a service tool and also

as a means of monitoring / controlling the module. As a service tool, the SCADA pages are to check the operation of the controller’s inputs and outputs as well as checking the operating parameters. Click to open the connection to the module. If no module is connected, the SCADA opens to show the screens for the type of module currently open in the configuration.

When connection is made… Click to close the connection to the module

The Module’s firmware revision number

The

SCADA page is subdivided into smaller sections.

Select the required section with the

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mouse.

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SCADA

5.1

ALARMS

Shows any present alarm conditions.

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SCADA

5.2

INSTRUMENTATION

NOTE: The chargers Scada Instrumentation page shows different instruments depending on each charger what instruments they support. Shows the DSE Intelligent Chargers instrumentation parameters.

The DSE9474 and 9476

chargers includes Charge State Time Remaining, Time Until Next Battery Test, Time

Until Next Self Test, and Digital Input function and its status.

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SCADA

5.3

MODULE on.

Shows the chargers software versions and identity informati

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