MC Generator With Cummins Engine Standby Power (50Hz): 28 KVA to 3325 KVA Prime Power (50Hz): 25 KVA to 3000 KVA Standard Genset Features Single Source Responsibility Design, manufacture and testing of complete generating set are all produced by SBM company International Integrity Assurance and strength of a worldwide major corporation baking the product. Global Service 24 hour spares and service availability in 100 countries. Single source warranty Total product guaranteed by assembler. Packaged Self-Contained Units Integrated unit with built-in anti-vibration system, control panel, starting system and provision for base fuel tank and other accessories. Cummins Engine ● Heavy duty 4 cycle water cooled engine. ● Electronic or Mechanical governor control. Cooling System 40°C cooling package (50°C option).
Alternator ● Brushless machine. ● Eagle Group made alternator. ● Close voltage regulation. ● Rotor and exciter impregnated with oil and acid resisting resin. ● Exceptional short circuit capability. ● Low waveform distortion with non linear loads. ● Permanent magnet exciter. Ratings Ambient temperature : Not over 40°C. Relative humidity : Not over 95%. Altitude : Below 1500m above sealevel. Skid Base Built-in anti-vibration system bonded rubber units as standard eliminates need for rubber mats or spring mountings.
DATAKOM CONTROL PANEL
Standard Control Panel System ● Microprocessor control. ● Integrated governor and voltage regulation systems. ● Superior alternator and genset protection system. ● Accurate battery monitoring system. ● Totally reliable and proven system. ● Smart starting control system.
Generator Set Performance
MODEL : DKG 309
CEI 2-3. VDE 0530. BS 4999-5000. NFC 51-100-111 and 112. NEMA MG1-22, IEC 34. ISO 3046 and ISO 8528.
Fabricated and welded steel chassis. Built-in anti-vibration mountings. Inteqral lifting points. Optionai sub-base fuel tank with eight hour capacity, Dual flexible fuel lines, dial type fuel gauge and drain bung.
General Complete set of operating and instruction manuals.
Finish Etch undercoated and finished in high gloss durable musell jade green.
Specifications Change Without Notice
Optional Control Panel System Easy and multi functional with full automatic failure indicators, manual or automatic (optional) panels can be chosen. Control panels are mounted on the genset with rubber anti-vibration mountings. Standard production control panels have 3 ammeters, volt meter, hour meter, frequency meter, temperature, oil and charge lamp. Automatic units provide protection against over temperature, low oil pressure, start fault, overspeed and overload.
Cummins 2011
Specifications
Generator Set Options Voltage Regulation Maintains voltage output to within ±1%. At any power factor between 0.8 lagging and unity. At any variations from No load to full load. At any variations from cold to hot. At speed droop variations up to 5%. Frequency Regulation Isochronous under varying loads from no load to 100% full load. Random Frequency Variation Will not exceed ±0.25-0.5% of its mean value for constant loads – no load to full load.
Waveform Total harmonic distortion open circuit voltage waveform in the order of 1.5%. three-phase balanced load in the order of 5%. Telephone Influence Factor TIF better than 50. THF to BS4999 part 40 better than 5%. Alternator Insulation Class H insulation. Radio Interference In compliance with BS800 and VDE levels G and N.
Engine Cummins series 4-16 cylinder in-line or vee formation, direct injection, four-cycle diesel engines. Type Water cooled, Natural or turbocharged and aftercooled.
Fuel System 12 or 24 volt fail safe solenoid, dual spin-on paper element fuel filters, PT fule injection systems with integral electronic governor. Dual flexible fuel lines with connectors.
Construction Four valves per cylinder, forged steel crankshaft and connecting rods, cast iron block, With replaceable wet liners.
Filters Dry element air filters with restriction indicator and spin-on paper element full flow and by pass lube oil filters. Spin on corrosion resistor filter.
Starting 12 or 24 volt negative earth, Battery charging alternator.
Cooling High ambient 40°C radiator as standard with 50°C ambient as option. Oil cooler.
Alternator Type Brushless, single bearing, revolving field, 4 pole, drip proof, screen protected. 3 phase, 4 wire of 12 wire. Class H insulation. Enclosed to IP21 and IP23 (NEMA) standard. IC 01 cooling system. Fully interconnected damper winding. AC exciter and rotating rectifier unit. Epoxy coated stator winding. Rotor and exciter impregnated with tropical. Grade insulating oil and acid resisting. Polyester resin. Dynamically balanced rotor to BS5625 grade 12.5. Sealed for life bearings. Layer wound mechanically wedged rotor.
Specifications Change Without Notice
Exciter Permanent magnet exciter Triple dipped in moisture, oil and acid resisting polyester varnish and coated with antitracking varnish. Sealed solid state automatic voltage regulator – self-exciting, self-regulating.. Output windings with 2/3 pitch for improved harmonics and paralleling ability. Close coupled engine/alternator for perfect alignment.
Engine … Electronic governor control. … Mechanical governor control. … Heavy duty air cleaner with safety element. … 120 or 240 volt coolant heater (thermostatically controlled). … Low coolant level – warning or shutdown. … Water separator. … Sump evacuation pump. … Exhaust gas temperature monitoring. … Tool kit. Alternator … Anti-condensation heater. … 105°C rise alternator. Exhaust System … Industrial-grade exhaust silencer. … Residential-grade exhaust silencer. … Length of flexible exhaust pipe. … Bellows. Fuel System … 8hr sub-base fuel tank and gauge. … Free-standing 50-3200 gal fuel tanks. … High/low/shutdowns and warrings. … Electric fuel transfer. … Manual transfer pump. Generator Set … Main line circuit breaker. … Auxiliary contacts. … Shunt trip. … Disconnect switch. … Cable entrance box. … Battery charger, 5-20 amp. … Batteries lead acid or ni-cad. … Audible DC alarm (loose). … Export box packaging. Other
Voltages Standard alternators are equipped with a main winding with 12 or 4 terminals, star with neutral connection. Special voltages available on request.
Cummins 2011
Technical Data MC Generator Sets CUMMINS GENSET MODEL
DIESEL ENGINE
MC28 MC33 MC38 MC42 MC44 MC50 MC55 MC66 MC70 MC80 MC90 MC100 MC110 MC125 MC138 MC150 MC163 MC180 MC208 MC225 MC250 MC275 MC300 MC313 MC330 MC350 MC388 MC400 MC413 MC440 MC450 MC500 MC550 MC625 MC650 MC688 MC725 MC750 MC825 MC900 MC1000 MC1100 MC1250 MC1375 MC1400 MC1650 MC2063 MC2250 MC2500
4B3.9G2 4B3.9G2 4B3.9G2 4BT3.9G2 4BT3.9G2 4BT3.9G2 4BT3.9G2 4BT3.9G2 4BT3.9G2 6BT3.9G2 6BT5.9G1 6BTA5.9G1 6BTA5.9G2 6BTA5.9G2 6BTA5.9G2 6BTAA5.9G2 6BTAA5.9G2 6CTA8.3G2 6CTA8.3G2 6CTAA8.3G2 6LTAA8.9G2 6LTAA8.9G2 NTA855G1 NTA855G1A NTA855G1A NTA855G1B NTA855G2A NTA855G4 NTA855G4 NTAA855G7 NTAA855G7A
KTA19G3 KTA19G4 KTAA19G5 KTAA19G6 KTAA19G6A QSK19G3 KT38G KTA38G2 KTA38G2B KTA38G2A KTA38G5 KTA38G9 KTAA38G9A KTA50G3 KTA50G8 QSK60G3 QSK60G4 QSK60G8
No. of Cyls
4L 4L 4L 4L 4L 4L 4L 4L 4L 4L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 6L 12V 12V 12V 12V 12V 12V 12V 16V 16V 16V 16V 16V
RATING 50Hz, 1500rpm, 400V/230V STANBY
PRIME
KVA
KW
KVA
KW
28 33 38 42 44 50 55 66 70 80 90 100 110 125 138 150 163 180 208 226 250 275 300 313 330 350 388 390 413 440 450 500 550 625 650 688 725 750 825 900 1000 1100 1250 1375 1400 1650 2063 2250 2500
22 26.4 30 33 36 40 44 53 56 64 72 80 88 100 111 120 130 144 165 181 200 220 240 250 264 280 310 312 330 352 360 400 440 500 520 550 565 600 660 720 800 880 1000 1100 1120 1320 1650 1800 2000
25 30 33 37 40 45 50 60 63 72 82 90 100 113 125 136 148 164 188 205 227 250 275 285 300 320 350 350 375 400 413 450 500 562 600 625 640 688 750 820 910 1000 1125 1250 1256 1500 1875 2000 2250
20 24 26 30 32 36 40 48 50 58 66 72 80 90 100 109 118 131 150 164 182 200 220 228 240 256 280 280 300 320 330 360 400 450 480 500 512 550 600 656 728 800 900 1000 1005 1200 1500 1600 1800
Fuel Cons (Prime) (l/h)
APPROXIMATE DIMENSIONS (mm)
75% Load
Full load
(L)
(W)
(H)
4.7 5.7 6.3 6.4 6.5 6.6 8.6 9.7 11 12 13 14 15 16.5 20 23 24 27 30 33.7 38 39 40.5 43 45 48 53 54 55.5 56 60 72.7 77 86 88.5 97.5 105 107 110 120.7 136.5 151.5 187.5 189 190.5 216.7 267 295.5 337.5
6.3 7.6 8.4 8.5 8.6 8.7 11.5 13 15 16 17 19 20 22 27 31 33 36 40 45 51 52 54 57.5 60 65 70 72 74 75 80 97 103 115 118 130 140 143 147 161 182 202 250 252 254 289 356 394 450
1620 1700 1720 1740 1750 1760 1808 1815 1828 1828 2000 2100 2130 2150 2160 2176 2200 2400 2427 2623 2623 3000 3060 3100 3120 3150 3150 3156 3190 3228 3300 3419 3494 3450 3500 3600 3819 3900 4080 4693 4600 4469 4387 4387 5283 5637 5828 5891 5842
720 720 729 729 729 729 729 729 630 630 790 830 900 1000 1000 1000 1060 1108 1000 1020 1020 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1246 1500 1300 1300 1300 1483 1500 1756 1502 1600 1755 2083 2083 2066 2250 2270 2270 2270
1280 1280 1280 1280 1280 1280 1280 1280 1320 1368 1400 1490 1500 1500 1500 1500 1500 1500 1685 1685 1685 1750 1850 1850 1850 1900 1900 1914 1930 1941 1950 1950 1807 1990 2000 2000 2037 2100 2181 2086 2100 2248 2228 2230 2233 2250 2550 2550 2800
NET WEIGHT (kg)
780 800 820 830 860 900 930 980 1000 1077 1100 1250 1300 1316 1400 1440 1450 1460 1870 2018 2018 2200 2500 2800 2860 2950 2950 3032 3100 3140 3200 4055 4100 4300 4400 4500 5604 5800 6278 6700 6750 7488 8615 8650 9960 11300 15245 15345 17000
● Voltage: 208/120V, 380/220V, 416/240V, 440/254V. • In accordance with ISO 8528. • Prime: Continuous running at variable load for unlimited periods with 10% overload available for 1 hour in any 12 hour period. • Standby: Continuous running at variable load for duration of an emergency. • All ratings are based on the following reference conditions: - Ambient temperature: 40°C - Altitude above sea level: 1000 meters - Relative humidity: 98% Specifications change without notice
Cummins 2011
DATAKOM - DKG 309 CONTROL PANEL
INTERFACE FOR REMOTE SIGNALS, INTERNET , INTRANET AND VARIOUS
THREE MODULES WITH PROGRAMMABLE REMOTE SIGNALS
DKG 309 Control Panel With Amp Sentry Protection ● Integrated automatic voltage regulator and engine speed governor. ● Amp Sentry Protection guards the electrical integrity of the alternator and power system from the effects of overcurrent, over/under voltage, under frequency and overload conditions. ● Control components designed to withstand the vibration levels typical in generator sets. Standard Control Description
6 WIRES TYPE TELEPHONE
● Digital of current mater (amps). ● Digital AC frequency meter. ● Digital AC voltage meter. ● Digital display panel. ● Cycle cranking control. ● Emergency stop switch. ● Idle mode control. ● Menu switch. ● Panel backlighting. ● Remote starting. ● Reset switch. ● Run-Off-Auto switch. ● Sealed front panel, gasketed door. ● Self diagnostics ● Separate customer interconnection box. ● Voltmeter/Ammeter phase selector switch.
MAX 200m
DKG 309 Control Panel Standard configuration with optional contactor buttons shown
Standard Protection Functions
Voltage Regulation ±0.5% with DKG 309 Control Panel System fitted.
AC Alternator Data ● Current by Phase. ● Kilowatts. ● Kilowatt Hours. ● Power Factor. ● Voltage Line to Line. ● Voltage Line to Neutral. Engine Data ● Battery Voltage. ● Coolant Temperature. ● Engine Running Hours. ● Engine Starts counter. ● Oil Pressure. ● RPM.
Warnings ● High Coolant Temperature. ● High DC Voltage. ● Low Coolant Temperature. ● Low DC Voltage. ● Low Fuel – Day Tank. ● Low Oil Pressure ● Over Current. ● Overload Load Shed Contacts. ● Up to Four Customer Fault Inputs. ● Weak Battery. Shutdowns ● Emergency Stop. ● Fail to Crank. ● Low Coolant Level. (Option for alarm only) ● Low Oil Pressure. ● Overcrank. ● Overcurrent. ● Overspeed. ● Short Circuit. ● Underfrequency. ● High/Low AC Voltage.
EMC Compliance
Disconnector Switch
The Control system meets EMC Shield Regulations.
The addition of a circuit breaker is considered unnecessary when control system with Amp Sentry protection is fitted. For isolation purposes a switch disconnector can be supplied and mounted in the normal circuit breaker position on either side of the control panel.
Standard Performance Data
Specifications Change Without Notice
Options Datakom Control Panel (Standard) Model DKG 309 ● Audible alarm and shutdown. ● Key switch-operating mode ● Shutdown alarm-relay ● Running relays 4 pole D.T. ● Warning low fuel/high fuel. ● Shut down – low fuel level. ● Earth fault. Shutdown. ● High alternator temperature alarm/shutdown Other
Cummins 2011