Counter Top Specs

Providence Healthcare Houses of Providence Alterations,Toronto, ON

SOLID SURFACING Section 06650 Page 1 of 4

1

GENERAL

1.1

GENERAL REQUIREMENTS .1 The General Conditions of CCDC 3-1998 form part of this section, and must be read in conjunction with the requirements of this section, and all related sections.

1.2

SECTION INCLUDES .1 Provision of all labour, materials, equipment and incidental services necessary to provide solid surfacing fabrications including, but not limited to, the following: .1 Countertops .2 Cove backsplashes

1.3

RELATED SECTIONS .1 Architectural Woodwork .2 Plumbing Fixtures & Fittings

1.4

Section 06400 Div. 15

SUBMITTALS .1 Submit shop drawings in accordance with Section 01300, indicating all dimensions, component sizes, fabrication details, attachment provisions and coordination requirements with adjacent work. .2

Submit duplicate 50 x 50mm samples of each colour and finish in accordance with Section 01300.

.3

Submit manufacturer's instructions for care and maintenance of solid surface materials including repair instructions Include in Maintenance manual.

1.5

TOLERANCES .1 Variation in component size: ± 3mm. .2 Location of openings: ± 3mm from indicated location.

1.6

DELIVERY, STORAGE AND HANDLING .1 Do not deliver components to site until cabinetry or substrates are ready for installation. Store materials indoors prior to installation.

1.7

WARRANTY .1 Provide manufacturer's written warranty against defects in materials and workmanship under normal usage, for a period of ten (10) years from Date of Substantial Completion. Warranty shall provide for all material and labour to repair or replace defective materials.

2

PRODUCTS

2.1

ACCEPTABLE PRODUCTS .1 Corian®, by DuPont Canada (Willis Supply Company) .2 Staron, by Samsung Cheil Industries (Leeza Distribution, St-Laurent QC)

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SOLID SURFACING Section 06650 Page 2 of 4

2.2

MATERIALS .1 Acrylic: Homogeneous acrylic; not coated or laminated; meeting ANSI-Z124.3 & Z124.6, Type 6. Superficial damage to a depth of 0.25mm shall be repairable by sanding and polishing.

2.3

COMPONENTS .1 Countertops & Backsplash: 19mm thick solid polymer material; edge details as indicated on the Drawings. Provide counter complete with backsplash of size shown on the Drawings. Countertop and backsplash shall be colour as selected by Consultant.

2.4

PERFORMANCE CHARACTERISTICS PROPERTY

REQUIREMENT (min or max) 35MPa min. 48MPa min 0.3% min. 90-Rockwell "M" scale min. 52-Barcol Impresser min. -6 3.5 x 10 in/in/°C max. No change, 100 hours min. Passes No loss of pattern max. weight loss (1000cycles) =0.9g. No Change

Tensile Strength Flexural Strength Elongation Hardness Thermal Expansion Color Stability Wear and Cleanability Abrasion Resistance Boiling water Surface Resistance High Temperature Resistance Impact Resistance Notched Izod Gardner Stain Resistance Weatherability Fungi and Bacteria Specific Gravity Water Absorption Weight (% max.)

Flammability

ASTM D638 ASTM D790 ASTM D638 ASTM D758 ASTM D2583 ASTM D696 NEMA LD3-3.10 ANSI Z124.3 NEMA LD3-3.01 ANSI Z124.3 NEMA LD3-3.05

No Change

NEMA LD3-3.06

1.06N min. 40N min. Passes No change, min. 1000 hours No Attack 1.6 min

ASTM D256, Method A ASTM D3029 ANSI Z124.3 ASTM D1499

24 hrs. 0.05 0.10

ASTM G21, ASTM G22

Long Term 0.50 0.90

ASTM D570

ASTM E84 SOLID COLOURS 13mm

19mm

25 max

25 max

25 max

30 max 1

30 max 1

30 max 1

6mm Flame spread Smoke Developed Class

TEST PROCEDURE

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6mm Flame spread Smoke Developed 2.5

2.6

SOLID SURFACING Section 06650 Page 3 of 4

PARTICULATE PATTERNS 13mm 19mm

25 max

25 max

25 max

30 max

30 max

30 max

ACCESSORIES .1 Joint adhesive: Manufacturer's standard two-part adhesive to create inconspicuous, non-porous joints, with a chemical bond. .2

Panel Adhesive: Manufacturer's standard neoprene-based panel adhesive meeting ANSI-A136.1-1967, UL® listed.

.3

Sealant: Manufacturer's standard mildew-resistant, FDA/UL® recognized silicone sealant in colour matching or clear formulations.

FABRICATION .1 Fabrications to be performed by a Manufacturer Certified fabricator/installer. .2

Fabricate components in shop to greatest extent practical to sizes and shapes indicated, in accordance with approved shop drawings and Manufacturer's requirements.

.3

Form joints between components using manufacturer's standard joint adhesive. Joints shall be inconspicuous in appearance and without voids. Attach 50mm wide reinforcing strip of solid surface material under each joint.

.4

Rout and finish component edges to a smooth, uniform finish. Rout all cutouts, then sand all edges smooth. Repair or reject defective or inaccurate work.

.5

Finish: All surfaces shall have uniform finish. .1 Matte, with a gloss rating of 5 - 20.

.6

Thermoforming: Comply with forming data from manufacturer. .1 Construct matching molds of plywood to form component shape. .2 Form pieces to shape prior to seaming and joining. .3 Cut pieces larger than finished dimensions. Sand edges. Remove all nicks and scratches. .4 Heat entire component uniformly between 135-163°C during forming. .5 Prevent blistering, whitening and cracking during forming.

.7

Cove Backsplashes: Fabricate 13mm radius cove at intersection of counters and backsplashes. Form backsplashes using 19mm material. Fabricate in shop or field.

3

EXECUTION

3.1

INSTALLATION .1 Install components plumb and level, in accordance with approved shop drawings and product installation details.

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SOLID SURFACING Section 06650 Page 4 of 4

.2

Form field joints using manufacturer's recommended adhesive, with joints inconspicuous in finished work. Keep components and hands clean when making joints.

.3

Provide backsplashes as indicated on the drawings. Adhere to countertops using manufacturer's standard colour-matched silicone sealant.

.4

Keep components and hands clean during installation. Remove adhesives, sealants and other stains. Components shall be clean on Date of Substantial Completion.

.5

Make plumbing connections to sinks in accordance with Division 15 Mechanical.

.6

Protect surfaces from damage until Date of Substantial Completion. Repair or replace damaged work that cannot be repaired to Consultant's satisfaction.

.7

Fabricator/Installer to provide Commercial Care and Maintenance instructions, review maintenance procedures and warranty with the Owner's head of maintenance upon completion of project.

3.2

PROTECTION .1 Protect completed installation from damage resulting from other trades with heavy kraft paper, or cardboard until date of final inspection.

3.3

CLEANUP .1 Remove all excess adhesives, sealants and other contaminates from solid surface installation and all adjacent surfaces. Leave completed installation clean and ready for final inspection. END OF SECTION

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ARCHITECTURAL WOODWORK Section 06400 Page 1 of 8

1

GENERAL

1.1

GENERAL REQUIREMENTS .1 The General Conditions of CCDC 3-1998 form part of this section, and must be read in conjunction with the requirements of this section, and all related sections.

1.2

SECTION INCLUDES .1 Provision of all labour, materials, equipment and incidental services necessary to provide all mill-fabricated architectural woodwork and associated hardware, including the following: .1 Shop fabrication. .2 Delivery to the site. .3 Installation on site including fit and trim.

1.3

RELATED SECTIONS .1 Finish Carpentry .2 Gypsum Board Systems .3 Mechanical .4 Electrical

Section 06200 Section 09250 Division 15 Division 16

1.4

REFERENCE STANDARDS .1 ANSI-A135.4-1987; Hardboard. .2 ANSI A208.1-1999; Particleboard, Mat-formed Wood. .3 ANSI A208.2-2002; Medium Density Fiberboard. .4 ANSI/BHMA-A156.9-2003; Cabinet Hardware. .5 AWMAC / AWI Quality Standards for Architectural Woodwork 2003. .6 National Lumber Grades Authority (NLGA) Standard Grading Rules for Canadian Lumber-1991. .7 National Hardwood Lumber Association (NHLA) Rules for the Measurement and Inspection of Hardwood and Cypress January 1986. .8 CAN3-A172-M79, High Pressure, Paper Base, Decorative Laminates. .9 CSA O112.6/O112.7-M1977, Resorcinol Resin Adhesive. .10 CAN/CGSB-71.19-M88 Adhesive, Contact, Sprayable. .11 CAN/CGSB-71.20-M88 Adhesive, Contact, Brushable. .12 CSA-B111-1974 (R1998); Wire Nails, Spikes and Staples. .13 CAN/CSA-G164-M92 (R1998); Hot Dip Galvanizing of Irregularly Shaped Articles. .14 CSA-O112 Series-M1977 (R2001); CSA Standards for Wood Adhesives. .15 CAN/CSA-O141-91 (R1999); Softwood Lumber. .16 CSA-O151-M1978 (R1998); Canadian Softwood Plywood.

1.5

QUALITY ASSURANCE .1 Fabricator .1 Work of this section shall be performed by subcontractors having minimum of 5 years documented experience in shop fabrication architectural woodwork (millwork). Submit proof of experience Consultant. Fabricators shall have sufficient equipment and personnel complete the architectural woodwork (millwork) portion of this contract. .2

a of to to

Installation .1 Work shall be performed in strict accordance with reviewed shop drawings, and in accordance with all warranty requirements.

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.2 .3

1.6

1.7

1.8

ARCHITECTURAL WOODWORK Section 06400 Page 2 of 8

Installation subcontractors must have completed a minimum of 2 projects of similar scope and size within the past 5 years.

Pre-installation Meeting .1 Convene a pre-installation meeting for the work specified in this section. Attendees must include, as a minimum, representatives of the following: .1 Contractor (Site Superintendent & Project Manager), .2 Installation Subcontractor (Site Foreman & Project Manager), .3 Product Manufacturer and/or Distributor (Technical Representatives), .4 Related Subcontractors, and .5 Consultant.

SHOP DRAWINGS .1 Submit shop drawings in accordance with Section 01300. .2

Clearly indicate all materials, details of construction, profiles, jointing, fastening, installation schedule , colours and other related details.

.3

Details and sections must be minimum 1:10 scale.

MOCK-UP .1 Shop-prepare one typical base cabinet unit, complete with all hardware and applied finishes and install on site at designated location for Consultant’s review. .2

If approved by the Consultant, the accepted unit will establish the base minimum for acceptable work.

.3

If rejected, remove mock-up unit and replace with unit acceptable to Consultant.

DELIVERY, STORAGE, AND HANDLING .1 Protect finished surfaces against damage with heavy kraft paper over doors and countertops during and after delivery. .2

If required, store millwork in ventilated areas, protected from extreme changes of temperature or humidity.

.3

Do not deliver or install millwork until necessitated by coordination with work of other trades, or until area is sufficiently climate controlled so as not to expose millwork to damage from excessive changes in temperature or humidity.

1.9

SEQUENCING AND SCHEDULING .1 Do not commence millwork installation until resilient flooring and carpet work has been completed in area to receive millwork.

1.10

GUARANTEE .1 The millwork fabricator shall guarantee cabinetwork against warpage, opening of joints, shrinkage, and similar defects for a period of two (2) years from the Date of Substantial Completion.

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ARCHITECTURAL WOODWORK Section 06400 Page 3 of 8

1.11

EXTENDED WARRANTY .1 The millwork fabricator shall supply from the manufacturers of the plastic laminate and the melamine panels standard written warranties against delamination or surface degradation under normal usage for a period of two (2) years from the Date of Substantial Completion.

2

PRODUCTS

2.1

SOURCE QUALITY CONTROL .1 Millwork fabricator will supply to the Consultant, shipping labels and/or bills of lading for panel materials used in the work of this Section, for verification purposes.

2.2

MATERIALS .1 Mat-Formed Wood Particleboard: to ANSI-A208.1, Grade M-2, minimum density 641 kg/m3. .2

Hardboard: to ANSI-A135.4, Class 1 (tempered), thickness as indicated.

.3

Medium Density Fibreboard: to ANSI-A208.2, Grade 130, density 769 kg/m3, thickness as indicated.

.4

Plywood: Waterproof Douglas Fir Plywood to CSA-O121, G2S, standard construction, thickness as indicated.

.5

Laminated Plastic .1 Flatwork: high pressure laminate to CAN3-A172, Grade GP, 1.15mm thick; based on printed patterns range, with matte finish.

.6

.2

Post Forming Work: high pressure laminate to CAN3-A172, Grade PF, 0.76mm thick; based on printed patterns range, with matte finish.

.3

Backing Sheet: supplied by same manufacturer as facing sheet, high pressure laminate Grade BK, not less than 0.5mm thick and same thickness and colour as face laminate.

.4

Cabinet Liner: supplied by same manufacturer as facing sheet, ISO Grade CLS; colour as selected by Consultant.

.5

Acceptable manufacturers are; .1 Wilsonart .2 Formica .3 Arborite .4 Nevamar .5 Pionite

Hardwood Finish Lumber .1 Type 1: Grade A, flat sliced, White Hard Maple, moisture content 4½ %, then tempered to a moisture content of 6%, in accordance with National Hardwood Lumber Association (NHLA), and AWMAC/AWI.

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.2

.7

.9

Type 2: Grade A, flat sliced, European Steamed Beech, moisture content 4½ %, then tempered to a moisture content of 6%, in accordance with National Hardwood Lumber Association (NHLA), and AWMAC/AWI.

Hardwood Plywood .1 Type 1: to CSA O115, veneer core, G2S, Grade A, flat sliced White Hard Maple, book-matched veneers, thickness as indicated on drawings. .2

.8

ARCHITECTURAL WOODWORK Section 06400 Page 4 of 8

Type 2: to CSA O115, veneer core, G2S, Grade A, flat sliced European Steamed Beech, book-matched veneers, thickness as indicated on drawings.

Melamine Composite Panels .1 General purpose grade (GP) melamine resin-impregnated decorative paper thermally fused to core. Minimum 80g paper weight for patterns, 120g for whites and almonds. .2

Colour and gloss: colours as selected by the Consultant from manufacturer's full range of solid colour designs, matte finish.

.3

Backing Sheet: 0.5mm backing sheet by face sheet manufacturer, same colours as face sheets.

.4

Cores .1 Particleboard (PB): Mat-formed Wood to ANSI-208.1, Grade M-2, minimum density 641 kg/m3. .2 Medium Density Fiberboard (MDF): to ANSI-A208.2, Grade 130, minimum density 769 kg./m3.

.5

Edge Treatment .1 PVC Edging: 3mm thick solid polyvinyl chloride with a measured degree of hardness of 95 Shore D; by Woodtape®. .2 Adhesive: Ethylene Vinylacetape Thermalset adhesive with a temperature resistance of not less than 100°C; a processing range of 190 to 200°C. Contact cement or other adhesive not acceptable. .3 Application: Edging material shall be applied using only equipment designed for the application of thick PVC in accordance with the manufacturer's specifications. All edges are to be machined to a 3mm radius. .4 Colour: as selected by Consultant.

.6

Acceptable Manufacturers .1 Uni-Board/Panval .2 Flakeboard .3 Panolam

Cork Roll Stock: 6mm thick Forbo Krommenie cork. Colour as selected by the Consultant.

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ARCHITECTURAL WOODWORK Section 06400 Page 5 of 8

2.3

COLOURS .1 The Consultant will select colours from the ranges specified in the preceding paragraphs.

2.4

ADHESIVES .1 Contact Adhesive: to CAN/CGSB-71.20.

2.5

2.6

.2

Hot Melt Adhesive: of approved manufacturer.

.3

Resorcinol Adhesive: to CSA-O112.6 or O112.7.

.4

Sealer: approved water-resistant sealer or glue.

ACCESSORIES .1 Draw Bolts: Industry standard, cadmium plated, self-tightening type for use in panel and countertop jointing. .2

Nails and staples: to CSA-B111, plain finish.

.3

Wood screws: to CSA-B35.4, cadmium plated.

.4

Sealants: to Section 07900.

HARDWARE .1 Cabinet hardware shall meet or exceed ANSI/BHMA-A156.9. .2

2.6

Refer to Hardware Schedule at end of this section.

FABRICATION .1 Assemble all cases with properly dowelled or biscuited joints. .2

All cabinets and cases shall be fabricated as self-contained modules. Exterior and interior surfaces shall be finished to allow for future relocation without the need for additional finishing.

.3

Make up the units in sections, which can be easily handled into and through the building to the final location without alteration or damage to the building, or fitments already in place.

.4

Shop-install cabinet hardware for doors, shelves and drawers.

.5

Provide site-measured cutouts for plumbing fixtures, inserts, appliances, outlet boxes and other fixtures.

.6

Shop-assemble work for delivery to site in size easily handled and to ensure passage through building openings.

.7

Factory-finish all casework and cabinetwork surfaces.

.8

Ensure adjacent parts of continuous laminate work match in colour and pattern.

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ARCHITECTURAL WOODWORK Section 06400 Page 6 of 8

.9

Form shaped profiles and bends as indicated using postforming grade laminate, to laminate manufacturer's instructions.

.10

Apply laminate backing sheet to reverse side of core of plastic laminate flatwork.

.11

Counter tops .1 Use draw bolts and splines in countertop joints. 450mm o.c., 76mm from edges.

Maximum spacing

.2

Veneer laminated plastic to core material in accordance with adhesive manufacturer's instructions. Ensure core and laminate profiles coincide to provide continuous support and bond over entire surface. Use continuous lengths up to 3050mm.

.3

Keep laminate joints 305mm from sink cutouts. Obtain Consultant's approval for locations of all laminate joints in counter tops prior to fabrication.

.4

Make joints where approved to hairline width. laminate from joints in substrate.

.5

Provide cutouts as required for inserts, grilles, outlet boxes and other fixtures. Radius internal corners, chamfer laminate edges, and apply uncut shellac sealer to exposed edges of substrate at all cutouts.

.6

Nosing: D-wrap plastic laminate.

.7

Backsplash: postformed plastic laminate 102mm high. Provide square edged returns at ends of counter only where indicated on drawings.

.8

Aprons: particleboard core with plastic laminate finish on all exposed surfaces to match countertop; plastic laminate bottom edge.

.9

At counters with sinks use waterproof plywood core only

Offset joints in plastic

3

EXECUTION

3.1

GENERAL .1 Examine the site and take all measurements necessary to ensure accurate and proper fitting of this work into the building and around all obstructions or projections already in place and/or shown on the drawings and to suit the locations of service piping, all as required to produce a neat, first class installation.

3.2

CABINETWORK INSTALLATION .1 Install prefinished millwork at locations shown on drawings. Position accurately, level, plumb straight. .2

Fasten and anchor millwork securely. Provide heavy-duty fixture attachments for wall-mounted cabinets.

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3.3

ARCHITECTURAL WOODWORK Section 06400 Page 7 of 8

.3

Scribe and cut as required to fit abutting walls and to fit properly into recesses and to accommodate piping, columns, fixtures, outlets or other projecting, intersecting or penetrating objects. Provide filler panels of same construction and finish as cabinets. Maximum size of fillers not to exceed 25mm. Maximum uniform joint between fillers and adjacent wall surface not to exceed 3mm.

.4

At junction of plastic laminate counter or backsplash and adjacent wall finish, apply small bead of clear sealant in accordance with Section 07900.

FASTENINGS .1 Provide all fastenings, anchors, and accessories required for installation of this work. .2

Keep exposed fastenings to a minimum; evenly spaced, and uniformly arranged.

.3

Supply adequate instructions and/or templates and if necessary supervise installation where fastening or accessories are required to be built into work of other trades.

3.4

PROTECTION .1 Cover finished surfaces with heavy kraft paper or put in cartons during shipment. Protect installed laminated surfaces by approved means. Do not remove until immediately before final inspection.

3.5

HARDWARE INSTALLATION .1 Supply and install all finish hardware required for cabinetwork. .2

Neatly mortise and fit finishing hardware. Cut mortises straight and sharp without ragged edges and sized accurately to accommodate hardware. Where mortising and application has not been done in a first class manner, such work must be replaced.

.3

General Installation .1 Hinges: minimum two (2) per door panel, three (3) where doors exceed 1200mm in height. .2 Pulls: One (1) for each door and drawer. .3 Door and Drawer Bumpers: minimum two (2) per panel. .4 Cabinet Locks: All doors to be locked. Where locked panel is one of a pair, install interior top and bottom surface bolts to opposite panel.

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ARCHITECTURAL WOODWORK Section 06400 Page 8 of 8

HARDWARE SCHEDULE Hardware Item

Manufacturer

Model/Type

Metal Pulls

Hettich

011944 Chrome 011949 Chrome

Metal D Pulls

Hettich

011149 Chrome

Hafele

300 Series Nickel

All areas

Blum

Pocket Door Set

Documentation Centre

Blum

Flipper Door Set

Cabinet Door Hinges Door Slide Hinge Door Slide Hinge Sliding Millwork Door

Locations Documentation Centre Tuck Shop/Reception Servery / Nourishment Centres Staff Rooms Clean Utility/Medicine Rooms Supply Rooms

Reception th

4 Floor East Documentation Millwork Screens at Directors Office

Hafele

Hawa Aperto 50H

Pivot Hinge

Hafele

#362.10.803

Concealed Hinge

Soss

Heavy Duty Concealed

4th Floor East Servery

Round Vinyl, self adhered – 2 per door

All doors and drawers

National Cabinet Lock

#C8702

Where shown; keyed as directed by Consultant

Hafele

EKU Porta 100

Documentation Centre

Hafele

#287.42.421

Servery

Halfele/Accuride

Nova Drawer Slide

All areas

Hettich

077 803

Documentation Centre

Nickel plated steel pins

All areas

Heavy Duty Rack and Pinion Pivot Set

Chapel

Silencers Drawer Locks Sliding Glass/Fixed Glass Panels Folding Table Bracket Drawer Slides Keyboard Tray Slide Adjustable Shelf Supports Pinion Pivot Set

END OF SECTION

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