14 w MI Components list :S.NO.
ITEM CODE
DISCRIPTION
SCALE
LOCATION
1
03P441523108710
SLEEVE FOR ELCAP 3.3UF/450V (2 PCS OF 20MM EACH)
2
2
03P441525017570
IN PUT WIRE FOR CFL -1 (2 PCS OF 95MM EACH)
2
3
03P441526521630
L - DRIVE,T10X6X4,TS5,8:2:2
1
L1A
4
03P441526521640
L-BALLAST,EE16,PC40,3.0 MH,3%
1
L3
5
03P821521020210
PIN
0
1-4
6
03P821521050015
EL,CAP,3.3 MFD,450V,105 DEGREE C,8KHR,10X
1
C1
7
03P821521050016
CAP,C-FILM,220NF,400V,CL21
1
C2
8
03P821521050017
CAP,C-FILM,2.2NF,1200V,CL11
1
C3
9
03P821521050018
EL.CAP,2.2MFD,50V,115 DEGREE C
2
C4,5
10
03P821521050019
CAP,C-FLIM,2.7NF,1200V,CL11
1
C6
11
03P821521050020
CAP,C-FILM,47NF,400V,CL11
1
C7
12
03P821521060003
R-WW 33 OHM 5% 1W AXI
1
F1
13
03P821521070010
L-INDUCT,330UH,130MA
1
L2
14
03P821521080020
TRANSISTOR ST13003D
2
Q1,2
15
03PSMTBCFLBES14
SMT BOARD OF CFL 14W ES14
1
5W MI Component list:S.NO.
ITEM CODE
DISCRIPTION
SCALE
LOCATION
1
03P441523108710 SLEEVE FOR ELCAP
2
sleeve
2
03P441525017580 INPUT WIRE GENIE 5W
2
in put wire
3
03P441526521800 L-BALLAST, EF-10, 7MH, 4%
1
L3
4
03P441526521810 CCT,15T/4T/4T,PF-084,10X6X3.5
1
L2
5
03P442240831491 RESISTOR_AXI--47 OHM RES FUSIBLE
1
R1
6
03P821521020210 PIN
0
PIN
7
03P821521050017 CAP,C-FILM,2.2NF,1200V,CL11
1
C7
8
03P821521050027 C-FILM,33NF/400V,CL11
1
C4
9
03P821521050060 C-ELCAP,1.2UF/450V,-125 DEGREE
1
C2
10
03P821521050070 C-FILM,1NF/1200V,CL11
1
C3
11
03P821521050080 C-FILM,33NF/400V,CL21
1
C1
12
03P821521070020 L-INDUCTOR,2.2 MH,AXI
1
L1
13
03P821521080040 TRANSISTOR,TO-92,13001S
2
Q1,Q2
14
03P932219960673 DIODE RECT,1A,1000V,4000NS (1N4007) (442240620008) 4
D1,2,3,4
15
03P933083990113 D - SIGNAL,75V,0.15A,4NS (1N4148)
2
D5,D6
16
03PSMTAMGCFLI5WSMT BOARD OF GENIE CFL-I 5W
1
REMARK S 20mm each 95mm each
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
REMARK S
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Stages
Sub Stages
MODEL
Preforming
14W
Manpower 5W
14 W
Transistor
Diode - IN4007 ( Machine)
7
Capacitor
Capacitor -1.2uF/450V
3
Poly- 47nJ/400V, 224k/400V Poly- 1nf/1200V, 33nk/400V, 33nJ/400V , 2n2 /1200V , Tr.E.Cap-2.2uF/50V (Vibrator 13001S ( 2- Vibrator Mchine) Mchine)
2
Fusistor & Coil 330uH
Fusistor -47E & Coil 2.2mH , Diode 4148,4007 1
Sleeves
Sleeves
Fuse Sleeve fitmant
Total
MI
3
PIN ( P1,P2,P3 & P4 )
5
4
CCT 4:15:4 , L-2
6
2
Fusistor F1
Fusistor 47E, R1
3
1
Elco Capacitor C4 & C5
Elco 1.2uF/450V
4
3
Transistor Q1 & Q2
Transistor Q1 & Q2
4
5
Polyster Capacitor C3
Polyster Capacitor 1nF/1200V , C3
2
1
Inductor L2
L-Inductor 2.2mH , L-1
3
1
Polyster Capacitor C2
Polyster Capacitor -330nJ /400V ,C4
2
1
Polyster Capacitor C6
Polyster Capacitor -330nK /400V ,C1
2
1
Polyster Capacitor C7
Polyster Capacitor 2.2nF / 1200V ,C7
2
1
Inductor Coil L3
L-Ballast EF-10 7mH , L3
2
2
Total
3 Input Wire
4
3
Diode -IN4007 , D1
2
Diode -IN4148 , D5
2
Diode -IN4148 , D6
2
Diode -IN4007 , D3
2
Diode -IN4007 , D4
2
Diode -IN4007 , D2
2
21
25
42
37
PCB Breaking stage
3
2
Lead Cutting Stage
22
10
Side Repairing
2
3
Touch-up + SMD components
2
2
Final Touch-up
2
OTHERS
4
2
35
19
8
2
Total
0 ATE Testing OTHERS
Total Final Repair Stage Packing Stage Packing Inspection
6 12
CCT L1
Input Wire
ATE
1 15
PIN ( P1,P2,P3 & P4 )
Elco 3.3uF/450V
Wave soldering
3
1
E.Cap Sleev fitment
Sleev fitment
5W
MI Visual
2 10
2
4 3
2
10
2
Inspection Total other Total
Post Soldering Visual
12
8
22
10
1
128
80
Avg. Tact time 14W
5W
0
0
0
0
0
0