Control Chart Graph
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31
0.41
1.3
LSL USL Mean Reading 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 1.13 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1.13 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1 0.63 0.88 0.85 1 1.25 0.63 0.88 0.85
Required
Spec 0.750
-ve Tol 0.125
Control Chart - WB Lower Stitch to Bartack S
Measurrement in Inches
Sr LCL UCL 1 0.41 1.3 2 0.41 1.3 3 0.41 1.3 4 0.41 1.3 5 0.41 1.3 6 0.41 1.3 7 0.41 1.3 8 0.41 1.3 9 0.41 1.3 10 0.41 1.3 11 0.41 1.3 12 0.41 1.3 13 0.41 1.3 14 0.41 1.3 15 0.41 1.3 16 0.41 1.3 17 0.41 1.3 18 0.41 1.3 19 0.41 1.3 20 0.41 1.3 21 0.41 1.3 22 0.41 1.3 23 0.41 1.3 24 0.41 1.3 25 0.41 1.3 26 0.41 1.3 27 0.41 1.3 28 0.41 1.3 29 0.41 1.3 30 0.41 1.3
1.41 1.36 1.31 1.26 1.21 1.16 1.11 1.06 1.01 0.96 0.91 0.86 0.81 0.76 0.71 0.66 0.61 0.56 0.51 0.46 0.41 0.36 0.31 0.26 R o w 3
Before Target After
RR o o ww 5 7
R o w 9
R o w 1
R o w 1
R o w 1
R o w 1
R o w 1
Mean 0.853 Mean 0.750 Mean 0.835
Experiment Status
R o w 2
R o w 2
R o w 2
R o w 2
R o w 2
R o w 3
R o w 3
RR o o ww 3 3
R o w 3
R o w 4
R o w 4
R o w 4
R o w 4
RRRRR o o o o o wwwww 4 5 5 5 5 Sample
Std Deviation 0.149 Std Deviation 0.036 Std Deviation 0.127
Improve by 14.4%
R o w 5
R o w 6
R o w 6
RR o o ww 6 6
R o w 6
LCL LSL LCL
R o w 7
R o w 7
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
1.13 0.75 0.63 1.13 0.63 0.75 0.88 0.88 0.88 0.88 0.88 0.75 0.75 0.63 0.75 0.75 0.88 0.75 0.88 1.25 0.88 0.88 0.88 0.75 0.75 0.88 1 0.75 0.63 0.75 0.75 0.88
After DOE
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
0.75 0.75 0.75 0.75 0.75 0.75 0.63 0.63 0.88 1 1 0.88 0.88 1 0.75 1 0.88 0.75 0.88 1 0.75 0.75 1 0.75 0.88 0.75 0.88 0.63 1 0.75 0.88 0.88
96 97 98 99 100
0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85
0.75 1 0.75 1 0.75
+ve Tol 0.125
Control Chart - WB Lower Stitch to Bartack Spec
RR o ww 1
R o w 1
R o w 1
R o w 2
R o w 2
R o w 2
R o w 2
R o w 2
R o w 3
R o w 3
RR o o ww 3 3
R o w 3
R o w 4
R o w 4
R o w 4
R o w 4
RRRRR o o o o o wwwww 4 5 5 5 5 Sample
R o w 5
R o w 6
R o w 6
RR o o ww 6 6
R o w 6
R o w 7
R o w 7
R o w 7
R o w 7
0.406 0.625 0.453
R o w 7
R o w 8
R o w 8
R o w 8
R o w 8
R o w 8
R o w 9
R o w 9
R o w 9
RR o o ww 9 9
UCL 1.299 USL 0.875 UCL 1.217
R o w 1
Before DOE After DOE
Mean St Deviation LCL 0.853 0.149 0.406 0.835 0.127 0.453
UCL 1.299 1.217
Experiment Status
Improve by 14.4%
Measurrement in Inches
Control Chart - WB Lower Stitch to Bartack Spec 1.41 1.36 1.31 1.26 1.21 1.16 1.11 1.06 1.01 0.96 0.91 0.86 0.81 0.76 0.71 0.66 0.61 0.56 0.51 0.46 0.41 0.36 0.31 0.26 R o w 3
R o w 4
R o w 5
R o w 6
R o w 7
R o w 8
R o w 9
R R o o w w 10 11
R R o o w w 12 13
R R o o w w 14 15
R R o o w w 16 17
R R R o o o w w w 18 19 20
R R R R o o o o w w w w 21 22 23 24 Sample
R R o o w w 25 26
R R o o w w 27 28
R R o o w w 29 30
R R o o w w 31 32
R R o o w w 33 34
R R o o w w 35 36
R R o o w w 37 38
R R o o w w 39 40
R R o o w w 41 42
R R o o w w 37 38
R R o o w w 39 40
R R o o w w 41 42
Sr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
LCL
UCL
LSL
USL
Mean
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
Reading 1 0.75 0.63 0.75 0.88 1 1.13 0.75 0.88 1.13 0.75 0.88 0.88 0.88 0.88 1 0.63 0.75 0.88 0.75 0.5 0.88 1.03 1.03 1.18 0.8 0.65 0.88 0.8 1.03 0.8 0.88 0.65 0.8 0.88 0.8 0.65 0.8 0.88 0.8
Mean
0.85
St Dev
0.15
LCL 0.41
UCL 1.3
LSL 0.63
Before Experiment 6.0
LCL
0.41 0.03 UCL 0.41 0
1.3 0.03 LSL 0.63 1.3 0 0.63
4 USL 0.88 0 0.88
4 0
5.0 4.0 3.0 2.0 1.0 0.0 0.11
0.31
0.51 Column J
Mean
0.84
St Dev
0.13
0.71
0.91
Column M
LCL 0.45
1.11
Column P
1.31
1.51
Column S
UCL 1.22
LSL 0.63
After Experiment LCL
6.0 5.5 5.0
0.45 0.03 UCL 1.22 0.03 LSL 0.63 0.45 0 1.22 0 0.63
4 USL 0.88 0 0.88
4 0
1.31
1.51
4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0.11
0.31
0.51
0.71
0.91
Column AH
1.11
0.11
0.31
0.51
0.71
0.91
Column AH
1.11
1.31
1.51
1
31
USL 0.88 Before Data
1.51
USL 0.88
1.51
After Data
-4
0.26
9.00E-04
-4
-3.75
0.29
2.37E-03
-3.75
-3.5
0.33
5.87E-03
-3.5
-3.25
0.37
1.36E-02
-3.25
-3
0.41
2.98E-02
-3
-2.75
0.44
6.11E-02
-2.75
-2.5
0.48
1.18E-01
-2.5
-2.25
0.52
2.13E-01
-2.25
-2
0.56
3.63E-01
-2
-1.75
0.59
5.80E-01
-1.75
-1.5
0.63
8.71E-01
-1.5
-1.25
0.67 1.23E+00
-1.25
-1
0.7 1.63E+00
-1
-0.75
0.74 2.02E+00
-0.75
-0.5
0.78 2.37E+00
-0.5
-0.25
0.82 2.60E+00
-0.25
0
0.85 2.68E+00
0
0.25
0.89 2.60E+00
0.25
0.5
0.93 2.37E+00
0.5
0.75
0.96 2.02E+00
0.75
1
1 1.63E+00
1
1.25
1.04 1.23E+00
1.25
1.5
1.08
8.71E-01
1.5
1.75
1.11
5.80E-01
1.75
2
1.15
3.63E-01
2
2.25
1.19
2.13E-01
2.25
2.5
1.22
1.18E-01
2.5
2.75
1.26
6.11E-02
2.75
3
1.3
2.98E-02
3
3.25
1.34
1.36E-02
3.25
3.5
1.37
5.87E-03
3.5
3.75
1.41
2.37E-03
3.75
4
1.45
9.00E-04
4
31
1.51
0.33
1.05E-03
0.36
2.77E-03
0.39
6.85E-03
0.42
1.59E-02
0.45
3.48E-02
0.48
7.14E-02
0.52
1.38E-01
0.55
2.49E-01
0.58
4.24E-01
0.61
6.77E-01
0.64
1.02E+00
0.68
1.43E+00
0.71
1.90E+00
0.74
2.36E+00
0.77
2.76E+00
0.8
3.04E+00
0.84
3.13E+00
0.87
3.04E+00
0.9
2.76E+00
0.93
2.36E+00
0.96
1.90E+00
0.99
1.43E+00
1.03
1.02E+00
1.06
6.77E-01
1.09
4.24E-01
1.12
2.49E-01
1.15
1.38E-01
1.19
7.14E-02
1.22
3.48E-02
1.25
1.59E-02
1.28
6.85E-03
1.31
2.77E-03
1.34
1.05E-03
Cost of Poor Quality 'Rs' Inspection of Garments Cost of Analysis/ Observation Cost of Disposition Cost of Rework Cost of Scrap/ Reject Total COPQ Saving
Current After # Cost # Cost 100 200.0 100 200.0 4 8.0 1 2.0 20 133.3 10 66.7 5 633.3 2 253.3 Rs: 974.7 Rs: 522.0 46%
Man Hrs 0.05 0.05 0.17 0.17
Cost/ Hrs Material 40 40 40 40
120
TTL Cost Rs: 2.0 Rs: 2.0 Rs: 6.7 Rs: 126.7
0.41
1.3
LSL USL Mean Reading 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 1.13 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1.13 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 1 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.75 0.63 0.88 0.85 0.63 0.63 0.88 0.85 0.88 0.63 0.88 0.85 0.88 0.63 0.88 0.85 1 0.63 0.88 0.85 1 1.25 0.63 0.88 0.85
Required
Spec 0.750
-ve Tol 0.125
Control Chart - WB Lower Stitch to Bartack S
Measurrement in Inches
Sr LCL UCL 1 0.41 1.3 2 0.41 1.3 3 0.41 1.3 4 0.41 1.3 5 0.41 1.3 6 0.41 1.3 7 0.41 1.3 8 0.41 1.3 9 0.41 1.3 10 0.41 1.3 11 0.41 1.3 12 0.41 1.3 13 0.41 1.3 14 0.41 1.3 15 0.41 1.3 16 0.41 1.3 17 0.41 1.3 18 0.41 1.3 19 0.41 1.3 20 0.41 1.3 21 0.41 1.3 22 0.41 1.3 23 0.41 1.3 24 0.41 1.3 25 0.41 1.3 26 0.41 1.3 27 0.41 1.3 28 0.41 1.3 29 0.41 1.3 30 0.41 1.3
1.41 1.36 1.31 1.26 1.21 1.16 1.11 1.06 1.01 0.96 0.91 0.86 0.81 0.76 0.71 0.66 0.61 0.56 0.51 0.46 0.41 0.36 0.31 0.26 R o w 3
Before Target After
RR o o ww 5 7
R o w 9
R o w 1
R o w 1
R o w 1
R o w 1
R o w 1
Mean 0.853 Mean 0.750 Mean 0.835
Experiment Status
R o w 2
R o w 2
R o w 2
R o w 2
R o w 2
R o w 3
R o w 3
RR o o ww 3 3
R o w 3
R o w 4
R o w 4
R o w 4
R o w 4
RRRRR o o o o o wwwww 4 5 5 5 5 Sample
Std Deviation 0.149 Std Deviation 0.036 Std Deviation 0.127
Improve by 14.4%
R o w 5
R o w 6
R o w 6
RR o o ww 6 6
R o w 6
LCL LSL LCL
R o w 7
R o w 7
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
1.13 0.75 0.63 1.13 0.63 0.75 0.88 0.88 0.88 0.88 0.88 0.75 0.75 0.63 0.75 0.75 0.88 0.75 0.88 1.25 0.88 0.88 0.88 0.75 0.75 0.88 1 0.75 0.63 0.75 0.75 0.88
After DOE
64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95
0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
0.75 0.75 0.75 0.75 0.75 0.75 0.63 0.63 0.88 1 1 0.88 0.88 1 0.75 1 0.88 0.75 0.88 1 0.75 0.75 1 0.75 0.88 0.75 0.88 0.63 1 0.75 0.88 0.88
96 97 98 99 100
0.41 0.41 0.41 0.41 0.41
1.3 1.3 1.3 1.3 1.3
0.63 0.63 0.63 0.63 0.63
0.88 0.88 0.88 0.88 0.88
0.85 0.85 0.85 0.85 0.85
0.75 1 0.75 1 0.75
+ve Tol 0.125
Control Chart - WB Lower Stitch to Bartack Spec
RR o ww 1
R o w 1
R o w 1
R o w 2
R o w 2
R o w 2
R o w 2
R o w 2
R o w 3
R o w 3
RR o o ww 3 3
R o w 3
R o w 4
R o w 4
R o w 4
R o w 4
RRRRR o o o o o wwwww 4 5 5 5 5 Sample
R o w 5
R o w 6
R o w 6
RR o o ww 6 6
R o w 6
R o w 7
R o w 7
R o w 7
R o w 7
0.406 0.625 0.453
R o w 7
R o w 8
R o w 8
R o w 8
R o w 8
R o w 8
R o w 9
R o w 9
R o w 9
RR o o ww 9 9
UCL 1.299 USL 0.875 UCL 1.217
R o w 1
Before DOE After DOE
Mean St Deviation LCL 0.853 0.149 0.406 0.835 0.127 0.453
UCL 1.299 1.217
Experiment Status
Improve by 14.4%
Measurrement in Inches
Control Chart - WB Lower Stitch to Bartack Spec 1.41 1.36 1.31 1.26 1.21 1.16 1.11 1.06 1.01 0.96 0.91 0.86 0.81 0.76 0.71 0.66 0.61 0.56 0.51 0.46 0.41 0.36 0.31 0.26 R o w 3
R o w 4
R o w 5
R o w 6
R o w 7
R o w 8
R o w 9
R R o o w w 10 11
R R o o w w 12 13
R R o o w w 14 15
R R o o w w 16 17
R R R o o o w w w 18 19 20
R R R R o o o o w w w w 21 22 23 24 Sample
R R o o w w 25 26
R R o o w w 27 28
R R o o w w 29 30
R R o o w w 31 32
R R o o w w 33 34
R R o o w w 35 36
R R o o w w 37 38
R R o o w w 39 40
R R o o w w 41 42
R R o o w w 37 38
R R o o w w 39 40
R R o o w w 41 42
Sr 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
LCL
UCL
LSL
USL
Mean
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
0.41
1.3
0.63
0.88
0.85
Reading 1 0.75 0.63 0.75 0.88 1 1.13 0.75 0.88 1.13 0.75 0.88 0.88 0.88 0.88 1 0.63 0.75 0.88 0.75 0.5 0.88 1.03 1.03 1.18 0.8 0.65 0.88 0.8 1.03 0.8 0.88 0.65 0.8 0.88 0.8 0.65 0.8 0.88 0.8
Mean
0.85
St Dev
0.15
LCL 0.41
UCL 1.3
LSL 0.63
Before Experiment 6.0
LCL
0.41 0.03 UCL 0.41 0
1.3 0.03 LSL 0.63 1.3 0 0.63
4 USL 0.88 0 0.88
4 0
5.0 4.0 3.0 2.0 1.0 0.0 0.11
0.31
0.51 Column J
Mean
0.84
St Dev
0.13
0.71
0.91
Column M
LCL 0.45
1.11
Column P
1.31
1.51
Column S
UCL 1.22
LSL 0.63
After Experiment LCL
6.0 5.5 5.0
0.45 0.03 UCL 1.22 0.03 LSL 0.63 0.45 0 1.22 0 0.63
4 USL 0.88 0 0.88
4 0
1.31
1.51
4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0 0.11
0.31
0.51
0.71
0.91
Column AH
1.11
0.11
0.31
0.51
0.71
0.91
Column AH
1.11
1.31
1.51
1
31
USL 0.88 Before Data
1.51
USL 0.88
1.51
After Data
-4
0.26
9.00E-04
-4
-3.75
0.29
2.37E-03
-3.75
-3.5
0.33
5.87E-03
-3.5
-3.25
0.37
1.36E-02
-3.25
-3
0.41
2.98E-02
-3
-2.75
0.44
6.11E-02
-2.75
-2.5
0.48
1.18E-01
-2.5
-2.25
0.52
2.13E-01
-2.25
-2
0.56
3.63E-01
-2
-1.75
0.59
5.80E-01
-1.75
-1.5
0.63
8.71E-01
-1.5
-1.25
0.67 1.23E+00
-1.25
-1
0.7 1.63E+00
-1
-0.75
0.74 2.02E+00
-0.75
-0.5
0.78 2.37E+00
-0.5
-0.25
0.82 2.60E+00
-0.25
0
0.85 2.68E+00
0
0.25
0.89 2.60E+00
0.25
0.5
0.93 2.37E+00
0.5
0.75
0.96 2.02E+00
0.75
1
1 1.63E+00
1
1.25
1.04 1.23E+00
1.25
1.5
1.08
8.71E-01
1.5
1.75
1.11
5.80E-01
1.75
2
1.15
3.63E-01
2
2.25
1.19
2.13E-01
2.25
2.5
1.22
1.18E-01
2.5
2.75
1.26
6.11E-02
2.75
3
1.3
2.98E-02
3
3.25
1.34
1.36E-02
3.25
3.5
1.37
5.87E-03
3.5
3.75
1.41
2.37E-03
3.75
4
1.45
9.00E-04
4
31
1.51
0.33
1.05E-03
0.36
2.77E-03
0.39
6.85E-03
0.42
1.59E-02
0.45
3.48E-02
0.48
7.14E-02
0.52
1.38E-01
0.55
2.49E-01
0.58
4.24E-01
0.61
6.77E-01
0.64
1.02E+00
0.68
1.43E+00
0.71
1.90E+00
0.74
2.36E+00
0.77
2.76E+00
0.8
3.04E+00
0.84
3.13E+00
0.87
3.04E+00
0.9
2.76E+00
0.93
2.36E+00
0.96
1.90E+00
0.99
1.43E+00
1.03
1.02E+00
1.06
6.77E-01
1.09
4.24E-01
1.12
2.49E-01
1.15
1.38E-01
1.19
7.14E-02
1.22
3.48E-02
1.25
1.59E-02
1.28
6.85E-03
1.31
2.77E-03
1.34
1.05E-03
Cost of Poor Quality 'Rs' Inspection of Garments Cost of Analysis/ Observation Cost of Disposition Cost of Rework Cost of Scrap/ Reject Total COPQ Saving
Current After # Cost # Cost 100 200.0 100 200.0 4 8.0 1 2.0 20 133.3 10 66.7 5 633.3 2 253.3 Rs: 974.7 Rs: 522.0 46%
Man Hrs 0.05 0.05 0.17 0.17
Cost/ Hrs Material 40 40 40 40
120
TTL Cost Rs: 2.0 Rs: 2.0 Rs: 6.7 Rs: 126.7
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