Composite Construction 1
Introduction to composite construction of buildings
General 2
Steel and concrete These two materials complete one another: ◆
Concrete is efficient in compression and steel in tension
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Concrete encasement restrain steel against buckling
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Protection against corrosion and fire
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Steel bring ductility into the structure
General 3
Aspects for using composite structures: ◆
Architectural
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Economical
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Functionality
◆
Service and Flexibility
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Assembly
Aspects for using composite structures Architectural: ◆
Longer spans
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Thinner slabs
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More slender column
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More generous opportunities for design
4
Aspects for using composite structures Economical:
5
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Reduction of height reduces the total of the building --> saving area of cladding
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Longer spans with the same height --> column free rooms
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Additional storeys with the same total height of building
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Quicker time of erection: ➙ Saving costs, earlier completion of the building ➙ Lower financing costs ➙ Ready for use earlier thus increasing rental income
Aspects for using composite structures
6
Functionality: ◆
Fire protection by using principles of reinforced concrete in which the concrete protects the steel
Aspects for using composite structures
7
Service and building flexibility: ◆
Adaptable structures ➙ Modification during the life of the building ➙ Modify services without violating the privacy of other occupants ➙
Accommodation of service facilities in the ceiling within a false floor in a coffer box running along the walls
Aspects for using composite structures
8
Assembly: ◆
Working platforms of steel decking
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Permanent shuttering
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Reinforcement of profiled steel sheetings Speed and simplicity of construction
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Quality controlled products ensure greater accuracy
Construction methods 9
Traditionally two counteracting methods of construction could be observed both connected with special advantages but also disadvantages worth mentioning. ◆ Conventional concrete ◆ Construction in steel construction method + freedom of form and shapes + easy to handle
+ high ratio between bearing capacity and weight + prefabrication
+ thermal resistance
+ high accuracy
- time-consuming shuttering
- low fire resistance
- sensitive on tensile forces
- need of higher educated personal
Construction methods 10
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Composite Construction comparing these two methods a combination of both presents the most economic way + higher bearing capacity + higher stiffness + plastic redistribution
Construction elements 11
composite slab
composite column
composite beam floor = beam + slab
Construction elements 12
Composite slabs ◆
Reinforced concrete slab
in-situ concrete on shuttering partially prefabricated slabs
fully prefabricated slabs
Construction elements 13
Slabs ◆
Pre-stressed concrete slabs
Construction elements 14
Slabs ◆
Profile steel sheeting Interlock between steel and concrete
frictional
mechanical
end anchorage
Construction elements 15
Beams ◆
Conventional and innovative composite beams
Construction elements 16
Beams ◆
Types of shear connectors
Construction elements 17
Columns ◆
Examples of composite columns
Construction elements 18
Joints ◆
Example of vertical shear transfer between beam and column bracket for the lower flange reinforcement
weld seam
removed after concreting
contact piece bracket with shear connectors
shot-fired nails
Examples 19
Millennium Tower (Vienna - Austria) ◆ ◆ ◆ ◆ ◆
55 storeys Total height 202 m Total ground floor 38000 m2 Capital expenditure about 145 million Euro Time of erection: 8 months
Examples 20
Millennium Tower (Vienna - Austria)
33,05 m
42,342,3 m m
Concrete slab
Concrete core
Composite Slim floor beams Composite columns
Composite frame
Examples 21
Millennium Tower (Vienna - Austria)
Total time of erection: 8 month max. speed 2 to 2.5 storeys per week!
Examples 22
Citibank Duisburg (Duisburg - Germany) ◆ ◆ ◆
15 storeys Total height 72 m Total ground floor 14500 m2
Examples 23
Parking deck “DEZ” (Innsbruck - Austria) ◆ ◆ ◆
4 storeys Ground dimensions 60 x 30 m Max. span length 10.58 m with 26 cm slim floor slab (= l/40)
Examples 24
Parking deck “DEZ” (Innsbruck - Austria)
Erection of composite columns over 2 storeys Assembly of prefabricated concrete slabs
Examples 25
60
260 200
Parking deck “DEZ” (Innsbruck - Austria)
Cross section of the slim-floor beam and slab -200 mm concrete slab -60 mm prefabricated concrete elements -steel beam: web 165/20 mm flange 245/40 mm -headed studs: 22 mm
Concluding summary 26
Composite construction is popular for buildings because of following aspects: ●
Economy
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Architecture
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Functionality
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Service and building flexibility
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Assembly