Colalube 3410

Cola®Lube 3410 DESCRIPTION Cola®Lube 3410, an ashless, oil soluble, complex long chainlength aliphatic phosphate ester, provides outstanding extreme pressure (EP), anti-wear, lubricity, and corrosion inhibition properties in a variety of metalworking fluid formulations. While developed for use in severe drawing and stamping applications, it can be readily utilized in synthetic, semi-synthetic, soluble oil and straight oil based systems for use in ferrous, non-ferrous, and stainless steel metalworking. Also, it is effective in increasing the OK Timken Load in gear oils. Cola®Lube 3410 is supplied in the free acid form and contains no heavy metals. Cola®Lube 3410 is recommended as a replacement for chlorinated paraffin in almost every metalworking operation. Cola®Lube 3410 is oil soluble, however, it can also be incorporated into water-dilutable formulations. A guide to follow for replacing a chlorinated paraffin is to work on a one for one basis, Cola®Lube 3410 for % Chlorine. An example, a cutting oil contains 6% of a 50% Chlorinated Paraffin bringing to the formula 3% Chlorine, therefore, one would substitute in the product, 3% Cola®Lube 3410. Cola®Lube 3410 possesses a high acid number; therefore, additional alkaline components, such as triethanolamine, must be made. In oil systems, Cola®Lube 3410 is not compatible with other chlorine replacement additives, such as over-based sulphonates. Cola®Lube 3410 is recommended for all metalworking applications, and has successfully replaced chlorine at levels up to 15% in the formulations. Levels of chlorine above 15% should be formulated carefully.

PERFORMANCE DATA Falex® EP Test – ASTM D3233 (05.02) Torque Reading

3500 3000 2500 2000 1500 1000 500 0

70 60 50 40 30 20 10 0 COLALUBE 3410 EPL Chlorinated Paraffin (42%)*

225 Colonial Drive

Doverlube NCL-280 (Dover Chemical Corp.)

South Pittsburg, TN 37380

ELCO 654 (The Elco Corp.)

Ph: 423-837-8800

Fax: 423-837-3888

Torque Max. (In.- Lbs.)

Direct Load (Lbs. Max.)

Direct Load

This graph illustrates that Cola®Lube 3410 outperformed chlorinated paraffin and two other competitive products in the Falex EP test. Cola®Lube 3410 did not experience pin failure, even at maximum load, and still maintained a low torque reading. 3% Cola®Lube 3410 and competitive products in 100 Second Naphthenic Oil * 8% Chlorinated Paraffin in 100 Second Naphthenic Oil Drawbead Test The effectiveness of Cola®Lube 3410 in reducing the force required to pull a cold rolled steel strip through a 3 beaded die is illustrated below. NOTE: A lower drawbead efficiency number corresponds to an additive more effectively reducing this force.

COLALUBE 3410 Draw Bead Efficiency

140 120

Chlorinated Paraffin (42%)

100

Doverlube NCL-280 (Dover Chemical Corp.)

80 60

ELCO 654 (The ELCO Corp.)

40

Mayfree 133 (Mayco Oil & Chemical Corp.)

20 0

Pale Oil (100SUS) Test Conditions: Metallurgy-Strip…Cold Rolled Steel 1008-1010, Clamping Force…100 Lbs.

TYPICAL PROPERTIES Appearance Acid Value (pH 5.0) Specific Gravity (25°C) % Activity

Clear Brown Liquid 60 0.98 100

TYPICAL FORMULATIONS Oil Based Drawing/Stamping Fluid

Heavy Duty Synthetic Drawing/Stamping Fluid

Cola®Lube 3410 provides lubricity, EP and contributes to the corrosion protection properties in this heavy-duty stamping/drawing fluid. % by weight Paraffinic Oil (300SUS/100) 90.0 Cola®Lube 3410 10.0

This formulation is ideal for stamping hot or cold rolled steel.

225 Colonial Drive

Cola®Lube 3410 Triethanolamine (99%)

South Pittsburg, TN 37380

Ph: 423-837-8800

% by weight 15.0 30.0

Fax: 423-837-3888

100.0

Falex® EP Test Procedure Direct Load Scale 3000 lbs. Torque

57 inch pounds

Use Dilutions Grinding Machining Stamping/Drawing

1-2% in water 5-7% in water 10% in water

Cola®Lube 3414 Water

20.0 35.0 100.0 Procedure: Add in the order listed with agitation.

Falex® EP Test Procedure Concentration 20% Aqueous solution Direct Load Scale 3000 lbs. Torque 55 inch pounds Use Dilutions Grinding Machining Stamping/Drawing

1-2% in water 5-7% in water 10% in water

LAST UPDATED: 07/21/2006 WARRANTY Colonial Chemical guarantees that its products meet published specifications. No other warranties or guarantees are expressed or implied because the use of this material is beyond the control of Colonial Chemical.

Colonial Chemical, Inc. www.colonialchem.com 225 Colonial Drive South Pittsburg, TN 37380

225 Colonial Drive

South Pittsburg, TN 37380

Ph: 423-837-8800 Fax: 423-837-3888

Ph: 423-837-8800

Fax: 423-837-3888