Automating The Industry

Automating the Industry 5th BISCI SOUTHEAST ASIA CONFERENCE

Content








1. Overview of Industrial Ethernet
What is Ethernet?
What is Industrial Ethernet?
What are the differences between Office Ethernet and Industrial Ethernet?
Bus Technology vs. Industrial Ethernet
Motivation for using Industrial Ethernet
What are the Benefits?
Who are the Users? 2. Implementation Challenges
Typical Industrial Topologies
Selecting the Right Devices
Real-time Requirement
Management of Industrial Ethernet Networks
Protecting your Equipments
SteadyTec Video Industrial Ethernet Catalogue 3. Live Demonstration

Rock Solid Industrial Ethernet Solutions

What is Ethernet?
Ethernet : A local-area network (LAN) protocol

developed by Xerox Corporation in cooperation with DEC and Intel in 1976. It is one of the most widely implemented Local Area Network (LAN) standard.

Email

Web Access

A drawing of the first Ethernet system by Bob Metcalfe *Quote: http://www.ieee802.org/3/ethernet_diag.html

Ethernet: Easy to understand, implement, manage and maintain. Rock Solid Industrial Ethernet Solutions

What is Industrial Ethernet?
Industrial Ethernet is the utilization of Ethernet technology in industrial

environment to reduce cost and improve overall efficiency.

Plant Control Centre

Information Technology in Automation! Rock Solid Industrial Ethernet Solutions

Highly Automated Production Facility

What are the differences between Office Ethernet and Industrial Ethernet? OFFICE

INDUSTRIAL

Low

High(20 YearsUpwards)

Power Redundancy

Optional

Requiredinmost installation

Network Redundancy

Optional

Requiredinmost installation

Ambinent (0°to40°)

Extended(-40°to75°)

Dust

Low

MediumtoHigh

Vibration

Low

MediumtoHigh

Chemical

Low

MediumtoHigh

Mechanical Shock

Low

MediumtoHigh

EMCRequirement

Low

MediumtoHigh

Cabling

Basic

Connector

Basic

MeanTimeBetweenFailures

OperatingTemperature

Rock Solid Industrial Ethernet Solutions

Plant Dependent (Outdoor, Chemical &Oil Resistanceandetc) FieldAttachable (IP67 ProtectionAvailable)

Bus Technology vs. Industrial Ethernet PROTOCOL CHARACTERISTIC FieldbusName

Technology

Year

Developer

Introduced

PROFIBUSDP/PA Siemens INTERBUS-S

Phoenix Contact,

Max. Devices(nodes)

Max. Distance

Transmission Properties

DP-1994

127 nodes

24 Km(Fibre)

DP: 9.6 to12 Mbps

PA-1995

124 slaves+ 3 masters

1984

256 nodes

12.8 Km

500 Kbps

PA: 31.25 Kbps

InterbusClub DeviceNet

Allen-Bradley

1994

64 nodes

6 Km

125 to500 Kbps

Foundation

Fieldbus

1995

240 per segment,

1.9 Km

31.25 Kbps

FieldbusH1

Foundation

ControlNet

Allen-Bradley

99 nodes

30 km(Fibre)

5 Mbps

CANopen

CANIn Automation 1995

127 nodes

1 Km

10 Kbpsto1 Mbps

Industrial

Ethernet - DEC,

1024 nodes,

2 Km(MM)

10/100 Mbps

Ethernet

Intel, Xerox

expandable

120 Km(SM)

Modbus

Modicon

65,000 segments 1996

1976 1979

RTU/ASCII

Rock Solid Industrial Ethernet Solutions

250 nodesper segment 350m

300 bps- 38.4 Kbps

Motivation for using Industrial Ethernet



Increasing Complexity of Automation Need to manage data and information flow within the manufacturing plant and management office

Management Level ERP Systems Control Level

HMI

ERP Server

Enterprise Switch

Boss’ PC

Weidmulle r Router

Weidmuller Managed Switch

TCP/IP Bus

High Volume Manufacturing

PLC

Device Level

Precision Manufacturing

Weidmuller SAI Rock Solid Industrial Ethernet Solutions Sensors

Gateways

Robots

What are the Benefits? Widespread Implementation (Dominant Communication Technology in PCs) Tested and Proven Technology (30 years History) Continuous Development (IEEE Standard) Open Protocol (Non-Proprietary) Future Proof Technology Low Total Cost of Ownership Easy to Maintain and Manage Scalable and Flexible Implementations Secure Communication Variety of Transmission Media (Copper, Fibre and Wireless) High Bandwidth (10Mbps to 1000Mbps VS Profibus DP-12Mbps) Vertical Integration (Management (ERP), Process & Control and Field Level) Remote Diagnostic via Intranet/Internet (Web Browser) Availability of Network Management Software (SNMP)

Rock Solid Industrial Ethernet Solutions

“Believe in the Good of the Ethernet”

Who are the Users?

Factory Automation Automotive Food Manufacturing Machinery Machine Tools

Process Automation Oil and Gas Refineries Chemical Pharmaceutical Water and Sewages Energy Mining

Transport Automation

Building Automation

Traffic Monitoring Tunnels and Bridges Waterways Trains Ships

Elevators and Escalators Fire Alarms Amenities

Rock Solid Industrial Ethernet Solutions

Automating the Industry Implementation Challenges

Typical Industrial Topologies

Plug Inserts

TS-35 Rail

Plug Housing

Enclosure

Bulkhead Housing

Extracted from: IAONA-Guide_Rel_4_0_031217.pdf

Rock Solid Industrial Ethernet Solutions

Bulkhead Insert

IP67 Switch

Selecting the Industrial Ethernet Equipments
Managed Switch Features
Available in 8, 16 & 24ports (2 Optional Fibre Ports)
MTBF more than 60 years
Operating temperature -40°C to 75°C
Quality of Service (QoS) Feature
Virtual Local Area Network (VLAN) Feature
Network Redundancy

Fan-less Design DIN Rail Mounting

Fault Relay

Metal Enclosure


Trunking
RapidRing™ (Fast Recovery

Protocol from Weidmuller)
Fast and easy configuration &

management via Web-Browser

Power Redundancy

45mm Width

IE-SW22/2ST-M 8845820000 Cat9, B.18 Rock Solid Industrial Ethernet Solutions

Optional Fibre Optics Module SC/ST

Real-time Requirement Response Time Most applications are tolerant about delivery or response time variations. Less tolerant are audio or video streams which require a sufficient bandwidth and network throughput to deliver the expected quality. Absolutely strong restrictions for response times are required by automation controls. The relevant segments should be kept free from any unnecessary traffic and dimensioned with at least a factor often of bandwidth reserve. There will be an increasing management background load also in the automation control branches of the networks in the next years – but this will always be in temporary peaks and without stringent response time requirements. It can easily be handled by a switched network with traffic priorities Typical response times needed are for: • video streams: 50 ms • voice streams: 20 ms • process control: 10 ms

Extracted from: IAONA-Guide_Rel_4_0_031217.pdf Rock Solid Industrial Ethernet Solutions

Real-time Requirement Priority Switching (IEEE 802.1P) - Quality of Service (QoS) Feature
Quality of Service (QoS) allocates a priority to messages. This

can be helpful when certain messages or devices are more critical than others. PLCs Commands Visu aliza tion

Low Priority

Synchronization

tion a t n ume c o D

Managed Switch

Rock Solid Industrial Ethernet Solutions

High Priority

Very High Priority

Real-time Requirement VLAN (IEEE802.1Q) - Virtual Local Area Network (VLAN) Feature
Virtual Local Area Network (VLAN) enables a network to be

split into various segments and restrict access from devices in different segments thus improving security and performance. Managed Switch VLAN 1

PLC A Engineer A Engineer B

Rock Solid Industrial Ethernet Solutions

PLC B

Management of Industrial Ethernet Networks
To use the advantages given by Managed Industrial Ethernet network

components the Simple Network Management Protocol SNMP can be used.
In industrial applications and processes mainly SCADA systems

(Supervisory Control and Data Acquisition) are used. With these systems the supervisor has the possibility to monitor all processes at any time. SCADA systems are following an open architecture and are therefore interoperable. SCADA systems are communicating in a defined data format called OPC. In an application where industrial Ethernet components are used the network becomes a part of the whole automation process, all relevant data of the network has to be available in the SCADA environment as well. For this reason it is necessary to integrate the information provided in the MIB in SNMP format into the OPC format. For this purpose software tools are available which allow the integration of the network components into the SCADA environment – this can also be called “Integrated Architecture”.

Extracted from: IAONA-Guide_Rel_4_0_031217.pdf Rock Solid Industrial Ethernet Solutions

Automating the Industry Protecting your Equipments

Protecting your Equipments Passive Products Technology Overview

IE Passive Products Overview

IP67 1

Terminal Rail Outlet for Neat arrangements of your Ethernet connections

IP 67 Cable coupler for water and dust resistant connection

IE-XM-RJ45/IDC 8808360000

IE-C-IP67 8813090000

IE-XM-RJ45/RJ45 8879050000

IE-S-IP67 8808370000

IE-XM-6D-RJ45/RJ45-IP67 8829450000

IE-XM-ST/ST 8808340000

IE-P-IP67 8808380000

IE-XM-6u-RJ45/RJ45-IP67 8829440000

Rock Solid Industrial Ethernet Solutions

IP 67 Installation Flanges for water and dust resistant connection IE-XM-RJ45/RJ45-IP67 8808450000 IE-XM-RJ45/IDC-IP67 8808440000

IP 67 Plugs for water and dust resistant connection IE-P-IP67 8808380000

Protecting your Equipments Terminal Rail Outlets
Terminal Rail Outlets
Neat Arrangement of Ethernet Connectors
Modular Design
Provide easy to reach connection in confined places
DIN-Rail Mounted
Good readable Marking TS35
Compact Design
Prevent Dust with Closable lid
Prevent Wear & Tear to Active Equipment

Fibre IE-XMST/ST 8808340000

IE-XMRJ45/IDC 8808360000

1 Rail

IE-XMRJ45/RJ45 8879050000

2

3 Cat9, C.5

Rock Solid Industrial Ethernet Solutions

Protecting your Equipments

IP67 Flanges and Plug
IP67 Flanges and Plug
IP67 protection for RJ-45 Connection in Industrial environment
Suitable for Machine installation
Compact Design
Prevent Dust with Closable lid
Interlocking Clip to prevent accidental unlocking

IE-XM-6DRJ45/RJ45-IP67 8829450000

Flanges

IE-XMRJ45/IDC-IP67 8808440000

Plug IE-P-IP67 8808380000

IE-XMRJ45/RJ45-IP67 8808450000

IP67 Captive Cover IE-XM-6URJ45/RJ45-IP67 8829440000

*Order for Flanges will come complete with Captive Cover and Mounting Plate Rock Solid Industrial Ethernet Solutions

Cat9, C.8-9

Protecting your Equipments IP67 Junction Box, Cable Coupler and Plug
IP67 Junction Box, Cable Coupler and

Cable Coupler IE-C-IP67

Plug
IP67 protection for RJ-45 Connection in





Industrial environment DIN-Rail Mountable (IE-S-IP67) Compact Design Prevent Dust with Closable lid Interlocking Clip to prevent accidental unlocking

Cat9, C.6 Cable Coupler IE-C-IP67 8813090000

Junction Box IE-S-IP67 8808370000

Plug IE-P-IP67

Reusable Housing

Interlocking Clip

Plug IE-P-IP67 8808380000

DIN-Rail Mountable

Closable Lib Rock Solid Industrial Ethernet Solutions

Interlocking Clip

Cat9, C.10

RJ45 Connecting Plug IE-P 8813100000

Protecting your Equipments Ethernet RJ45 Dust Cap

Dust Cap RJ45 IE-DPC 8813490000

 Prevent Dust and Moisture from damaging the RJ45 Connection Socket  Simple & Neat Can you leave  Cost-effective your system  Prolong Equipment Life unprotected?

Protected RJ-45 Connectio n Socket

*Available in 100pcs/Pack Rock Solid Industrial Ethernet Solutions

Unprotect ed RJ45 Connectio n Socket exposed to dust and Humidity

Protecting your Equipments Over-Voltage Protection Module (Ethernet Signal Line) Over-Voltage Protection Module (Ethernet Signal Line)

IP67

DME 100Tx-4RJ 8738780000

DME 100Tx-4RJ TS 35 8830230000

Protection for all Signal Lines

Cat9, D.5

JPOVP Cat.6 IP20 8805550000

JPOVP Cat.6 IP67 8805560000

Protection for Signal Lines 1-4

Cat8, D.57-58 Over-Voltage Protection Module (Ethernet Signal Line)

Rock Solid Industrial Ethernet Solutions

JPOVP Cat.5 M12 8805570000

Disclaimer

All brand names and products names used in this presentation are trade names, service marks trademarks or register trademarks of respective owner. Weidmuller is not associated with any products or vendors mentioned in this presentation.

The information on this presentation is for informational purposes only. Weidmuller will assume no liability for any inaccurate, delayed or incomplete information, nor for any actions taken in reliance thereon.

Rock Solid Industrial Ethernet Solutions

Weidmuller Industrial Ethernet

Live Demonstration