Automatic Temperature Controller (3)

AUTOMATIC TEMPERATURE CONTROLLER

INTRODUCTION: This project is basically a microcontroller based temperature indicator system which displays temperature in the range of -55 to +125 degree Celsius. In this project we use the Atmel series micro- controller, the AT89C52, which belongs to the same family of AT89C52. The system also uses a temperature sensor chip, the DS1621 which acts as a sensor as well as functions as an analog to digital converter. The DS1621 chip senses the temperature and converts it into a digital output. The output is displayed on a LCD module. The program for the microcontroller is written in assembly language.

AIM: To measure and display the temperature of the most temperature sensitive regions, such as a running DC motor. If the motor runs excessively the temperature raises to a level enough to damage the coil of the motor. At that time if the circuit is placed over the surface of the motor the system displays the temperature and if necessary it can also if the temperature is crossing a danger level by displaying a “high” programmed in the microcontroller. Similarly, a “low” can also be displayed. TECHNOLOGY USED: This automatic temperature controller using serial communication is based on embedded system in which we operate our hardware through the software by using programming in assembly language. This is burn in to microcontroller 89C51.

Components used 1. IC’s used:• IC1• IC2• IC3• IC42. Resistors:• • • • • 3.

7805 Voltage Regulator AT89c52 microcontroller DS1621 temperature sensor MAX 232

R1 R2 R3 R4,R5 Vr1

1 kilo-ohm 47 kilo-ohm 10 kilo-ohm 4.7 kilo-ohm 1 kilo-ohm

Capacitors:• • • •

C1 470uF, 25V electrolytic capacitor C2, C3, C4 0.1 uF ceramic disk C5 10uF, 16V electrolytic capacitor C6, C7 33pF ceramic capacitor

4. Other components used:• Transformer 230 ac primary to 0- 9V, 250 mA secondary • Crystal 12 MHz • LCD 16*2 LCD module • Diodes IN-4007 • RS 232 serial port

Fabrication Tools Required: •

Permanent Marker

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Etching Reagent

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Drilling machine

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Cutter

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Solder iron

AT89C52 Description:The AT89C52 is a low-power, high-performance CMOS 8-bit microcomputer with 8Kbytes of Flash programmable and erasable read only memory (EPROM). The device is manufactured using Atmel’s high density nonvolatile memory technology and is compatible with the industry standard 80C51 and 80C52 instruction set and pin out. The on-chip Flash allows the program memory to be reprogrammed in-system or by a conventional nonvolatile memory programmer. By combining a versatile 8-bit CPU with Flash on a monolithic chip, the Atmel AT89C52 is a powerful microcomputer which provides a highly flexible and cost effective solution to many embedded control applications.

Special Function Registers A map of the on-chip memory area called the Special Func tion Register (SFR) space is shown in Table 1. Note that not all of the addresses are occupied, and unoccupied addresses may not be implemented on the chip. Read accesses to these addresses will in general return random data, and write accesses will have an indeterminate effect. User software should not write 1s to these unlisted locations, since they may be used in future products to invoke Table 2. T2CON – Timer/Counter 2 Control Registe T2CON Address = 0C8H

Reset Value = 0000 0000B

Bit Addressable Bit TF2 EXF2 76

RCLK 5

TCLK 4

EXEN2 3

TR2 2

C/T2 CP/RL2 10

AT89C52

new features. In that case, the reset or inactive values of the new bits will always be 0. Timer 2 Registers Control and status bits are contained in registers T2CON (shown in Table 2) and T2MOD (shown in Table 4) for Timer 2. The register pair (RCAP2H,

RCAP2L) are the Capture/Reload registers for Timer 2 in 16-bit capture mode or 16-bit auto-reload mode. Interrupt Registers The individual interrupt enable bits are in the IE register. Two priorities can be set for each of the six interrupt sources in the IP register.r

Symbol

Function

TF2

Timer 2 overflow flag set by a Timer 2 overflow and must be cleared by software. TF2 will not be set when either RCLK = 1 or TCLK = 1.

EXF2

Timer 2 external flag set when either a capture or reload is caused by a negative transition on T2EX and EXEN2 = 1. When Timer 2 interrupt is enabled, EXF2 = 1 will cause the CPU to vector to the Timer 2 interrupt routine. EXF2 must be cleared by software. EXF2 does not cause an interrupt in up/down counter mode (DCEN = 1).

RCLK

Receive clock enable. When set, causes the serial port to use Timer 2 overflow pulses for its receive clock in serial port Modes 1 and 3. RCLK = 0 causes Timer 1 overflow to be used for the receive clock.

TCLK

EXEN2

Transmit clock enable. When set, causes the serial port to use Timer 2 overflow pulses for its transmit clock in serial port Modes 1 and 3. TCLK = 0 causes Timer 1 overflows to be used for the transmit clock. Timer 2 external enable. When set, allows a capture or reload to occur as a result of a negative transition on T2EX if Timer 2 is not being used to clock the serial port. EXEN2 = 0 causes Timer 2 to ignore events at T2EX.

TR2

Start/Stop control for Timer 2. TR2 = 1 starts the timer.

C/T2

Timer or counter select for Timer 2. C/T2 = 0 for timer function. C/T2 = 1 for external event counter (falling edge triggered). Capture/Reload select. CP/RL2 = 1 causes captures to occur on negative transitions at T2EX if EXEN2 = 1. CP/RL2 = 0 causes automatic reloads to occur when Timer 2 overflows or negative transitions occur at T2EX when EXEN2 = 1. When either RCLK or TCLK = 1, this bit is ignored and the timer is forced to auto-reload on Timer 2 overflow.

CP/RL2

Data Memory The AT89C52 implements 256 bytes of on-chip RAM. The upper 128 bytes occupy a parallel address space to the Special Function Registers. That means the upper 128 bytes have the same addresses as the SFR space but are physically separate from SFR space. When an instruction accesses an internal location above address 7FH, the address mode used in the instruction specifies whether the CPU accesses the upper 128 bytes of RAM or the SFR space. Instructions that use direct addressing access SFR space. For example, the following direct addressing instruction accesses the SFR at location 0A0H (which is P2). MOV 0A0H, #data

DS1621 DIGITAL THERMOMETER AND THERMOSTAT FEATURES PIN ASSIGNMENT § Temperature measurements require no SDA DD

external components § Measures temperatures from -55°C to +125°C SCL 0

in 0.5°C increments. Fahrenheit equivalent is 1

-67°F to 257°F in 0.9°F increments T § Temperature is read as a 9-bit value (2-byte GND OUT

2

transfer)

DS1621S 8-PIN SO (150mil)

§ Wide power supply range (2.7V to 5.5V) DS1621V 8-PIN SO (208mil) § Converts temperature to digital word in less than 1 second § Thermostatic settings are user definable and SDA 1

8 DD

nonvolatile 27

0

§ Data is read from/written via a 2-wire serial SCL 36 1

interface (open drain I/O lines) T § Applications include thermostatic controls, OUT

45 2

industrial systems, consumer products, GND thermometers, or any thermal sensitive DS1621 8-PIN DIP (300mil) system § 8-pin DIP or SO package (150mil and 208mil)

PIN DESCRIPTION SDA - 2-Wire Serial Data Input/Output SCL - 2-Wire Serial Clock GND - Ground TOUT - Thermostat Output Signal A0 - Chip Address Input A1 - Chip Address Input A2 - Chip Address Input VDD - Power Supply Voltage

DESCRIPTION The DS1621 Digital Thermometer and Thermostat provides 9-bit temperature readings, which indicate the temperature of the device. The thermal alarm output, TOUT, is active when the temperature of the device exceeds a user-defined temperature TH. The output remains active until the temperature drops below user defined temperature TL, allowing for any hysteresis necessary. User-defined temperature settings are stored in nonvolatile memory so parts may be programmed prior to insertion in a system. Temperature settings and temperature readings are all communicated to/from the DS1621 over a simple 2-wire serial interface. ORDERING PACKAGE DESCRIPTION NUMBER MARKING DS1621 DS1621 DS1621 in 300 mil DIP DS1621+ DS1621 (See DS1621 in Lead-Free 300 mil DIP Note) DS1621S DS1621 DS1621 in 150 mil SOIC DS1621S+ DS1621 (See DS1621 in Lead-Free 150 mil SOIC Note) DS1621S/T&R DS1621 DS1621 in 150 mil SO, 2500 Piece Tape-and-Reel DS1621S+T&R DS1621 (See DS1621 in Lead-Free 150 mil SO, 2500 Piece TapeNote) and-Reel DS1621V DS1621V DS1621 in 208 mil SOIC DS1621V+ DS1621V (See DS1621 in Lead-Free 208 mil SOIC Note) DS1621V/T&R DS1621V DS1621 in 208 mil SO, 2500 Piece Tape-and-Reel DS1621V+T&R DS1621V (See DS1621 in Lead-Free 208 mil SO, 2500 Piece TapeNote) and-Reel Note: A “+” symbol will also be marked on the package near the Pin 1 indicator.

Table 1. DETAILED PIN DESCRIPTION PIN 1 2 3

SYMBOL SDA SCL TOUT

4 5 6 7 8

GND A2 A1 A0 VDD

DESCRIPTION Data input/output pin for 2-wire serial communication port. Clock input/output pin for 2-wire serial communication port. Thermostat output. Active when temperature exceeds TH; will reset when temperature falls below TL. Ground pin. Address input pin. Address input pin. Address input pin. Supply voltage input power pin. (2.7V to 5.5V)

OPERATION Measuring Temperature A block diagram of the DS1621 is shown in Figure 1. The DS1621 measures temperature using a bandgap-based temperature sensor. A deltasigma analog-to-digital converter (ADC) converts the measured temperature to a digital value that is calibrated in °C; for °F applications, a lookup table or conversion routine must be used. The temperature reading is provided in a 9-bit, two’s complement reading by issuing the READ TEMPERATURE command. Table 2 describes the exact relationship of output data to measured temperature. The data is transmitted through the 2-wire serial interface, MSB first. The DS1621 can measure temperature over the range of -55°C to +125°C in 0.5°C increments.

Table 2. TEMPERATURE/DATA RELATIONSHIPS TEMPERATURE +125°C +25°C +½°C +0°C

DIGITAL OUTPUT (Binary) 01111101 00000000 00011001 00000000 00000000 10000000 00000000 00000000

DIGITAL OUTPUT (Hex) 7D00h 1900h 0080h 0000h

-½°C -25°C -55°C

11111111 10000000 11100111 00000000 11001001 00000000

FF80h E700h C900h

Since data is transmitted over the 2-wire bus MSB first, temperature data may be written to/read from the DS1621 as either a single byte (with temperature resolution of 1°C) or as two bytes. The second byte would contain the value of the least significant (0.5°C) bit of the temperature reading as shown in Table 1. Note that the remaining 7 bits of this byte are set to all "0"s. Temperature is represented in the DS1621 in terms of a ½°C LSB, yielding the following 9-bit format:

Figure 2. TEMPERATURE, TH, and TL FORMAT MSB LSB

T = -25°C

Major applications: •

In industry purpose

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Production field

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Research centre

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To measure temperature of volcano