MACHINES AND
PIPES AND
POLES
HIGH THICKESS PIPES
STANDARD PRODUCTION
FOR
AUTOMATIC BENDING
SPECIAL
FOR
AUTOMATIC BENDINO
SPECIAL BENDING PLANTS, PRESS BRAKES AND SHEARS
Since its establishment in 1960 our company has specialized in the production of sheet metal working machines, opting for a solution considered as innovative at that time - for the Italian market at least - and introducing hydraulic fittings, first on press brakes and subsequently on guillotine shears. As time passed SOMO improved its production, contrasting standardization and setting as main objective the manufacture of “customised” machines based on the various requirements of the user while preserving functionality in structure and developing safety and reliability. The models proposed cover a wide range of solutions : - 70 to 300 tons press brakes - Customized press brakes, 300 to 6.000 tons
- Tandem or combined bending plants up to 7.000 tons for the production of poles /pipes - 3 to 14 meters shears for thickness up to 30 mm The introduction of numerical control systems enabled to reach very high levels of accuracy and flexibility in use. These features helped to acquire a highly varied clientele over a period of 40 years, ranging from the small mechanical workshop to the large industry, both in Italy and abroad. Therefore our Company caters for medium/big size firms seeking for high quality and productivity. Over the last 10 years Somo has focused further on the construction of automatic plants intended for the manufacture of specific products. Sale and installation of fully automatic plants designed to produce special products and completely managed by control programmes. These have been designed, carried out and optimised by Somo in order to satisfy the most different market needs. The massive use of IT in automation and the development of the internet helped to make real-time action easier, no matter where the plant is located. Our after sales-service can offer on-line help via the internet 7 days a week through the most widespread software systems used for remote connection – all you need is just an internet connection. All plant components are subject to accurate analysis for easy detection of any failure.
Cornaredo - Via S.Siro / - Milano - Italy
1
Automatic Bending For High Thickess Pipes
SOMO has built a number of plants intended for the production of high-thickness pipes made with stainless steel, carbon steel and special alloys. Based on an automation system designed and carried out by Somo, the whole production process requires no action by the operator, who has just a control function. In spite of the considerable size of the machinery, the high quality level attained enables to perform highly accurate geometric shapes, which make post-bending procedures easier and help to optimize production. Thanks to the experience and skills acquired in this field, huge automatic plants entirely designed, carried out and installed by Somo staff have been built in various parts of the world; they consist of specific machinery for any step of the production process, such as pre-bending, bending, closing and approaching of pipe edges, always based on the principle of production process automation.
Full automatic bending plant Total Working Power 6.000 tons Total Bending Lenght 12 m. gap 900 mm
Full automatic bending plant working Power 1.250 tons Lenght 7,1 m. gap 700 mm
Portal Press Working Power 6.000 tons Bending Length 15 m.
4
Automatic Bending for Pipes and Poles
Automatic Press Brake working Power 2.500 tons Length 7 meters gap 700 mm
Full automatic bending plant Total Working Power 6.750 tons, Total Bending Lenght 12 m. gap 1350 mm
Full automatic bending plant Total Working Power 6.750 tons, Total Bending Lenght 12 m. gap 1350 mm
5
automatic bending plant Total Working Power 3000 tons Total Bending Lenght 15 m gap 1800
a automatic Pre Bending Unit Power 1.250 ton Total Lenght 7 m.
automatic Pre Bending Unit Power 1.250 ton Total Lenght 14 m
6
SOMO covers all supply steps, from analysis of the lay-out needed and available for the manufacturing of the product required to plant start-up at the end customer’s site.
Automatic Bending For Pipes And Poles
Since the 90ies SOMO has gathered experience in the design and building of plants intended for specific customer’s needs. Based on the principle of turnkey supply, SOMO was distinguished by the manufacture of various plants intended for the production of : • Round-section lighting poles • Polygonal-section lighting poles • Special pipes
Full automatic bending plant for conical poles Total Working Power 1.400 tons Total Bending Lenght 14 m gap 1200 mm m
automatic bending plant for conical poles Total Working Power 1.400 tons Total Bending Lenght 14 m. gap 800 mm
Full automatic bending plant for polygonal poles with loading pick up. Total Working Power 1.600 tons Total Bending Lenght 16 m gap 1200
8
Automatic Bending for Pipes and Poles
Full automatic bending plant for polygonal poles Total Working Power 700 tons Total Bending Lenght 14 m. gap 1200
Full F automatic bending plant for conical Fu poles with loading pick up Total Working Power 1.600 tons Tot Bending Lenght 16 m. gap 800
Full automatic bending plant for conical poles with loading pick up Total Working g Power 1.600 tons Tot Bending Lenght 16 m. gap 800
9
Full automatic bending plant for polygonal and conical poles Total Working Power 1400 tons Total Bending Lenght 14 m. gap 1200
Full automatic bending plant for conical F poles Total Working Power 700 tons Total Bending Lenght 7 m. gap 500
Full automatic bending plant conical poles with loading pick up Total Working g Power 1600 tons Total Bending Lenghtt 16 m. gap 800
10
11
SPECIAL MACHINES AND STANDARD PRODUCTION
Triplexx bending bendin unit Totall W Working orking Powerr 3500 tons Total al Bending Bending Lenght ht 16 m. gap 1 1800 800 mm
straightening sttraig stra aig ight hten ht enin en ing in g press p es pr esss Working tons Work Wo rkin rk kin ing g power powe po werr 1000 we 1000 100 10 00 ton ns
Press Brake P Power 800 tons Lenghtt = 8 m m.
12
Special machines and Standard Production
Shear with 10 meters cutting Length and 6 mm thickness
Press Brake Power 200 tons Lenght = 4 m.
Press Brake Power 500 tons Lenght = 6 m.
13
Tandem Presss Brake Pow Power wer er 1200 Lenght tons L enght = 13 m.
Tandem Press Brake Tand Ta ndem P rre ess s B ra rak ake Power 1.600 Powe Po er = 1.60 1 1. .60 600 0 to tons nss Lenght 12 Le eng nght h =1 2m m..
Brake Power tons Presss B rake P Powe Po werr 6 600 00 tton ons Lenght m.. Leng Le nghtt = 8 m
14
APPROXIMATE WEIGHT
Kw
da N
Kg
2,5
19
44
11
13000
5.500
6,1
3,5
16
38
15
25000
8.300
9,4
7,2
4,2
17
39
18,5
35000
10.200
13,5
12,3
9,5
5,5
13
31
22
60000
12.000
205
16,5
15
11,6
6,7
11
25
30
90000
15.000
206
20,5
18,8
14,5
8,4
8
19
37
140000
19.000
207
23,5
21,5
16,5
9,5
7
16
45
180000
27.000
301
6,5
5,7
4,4
2,5
10
28
7,5
13000
8.500
302
8,5
7,9
6,1
3,5
12
33
15
25000
10.500
303
10,5
9,4
7,2
4,2
13
34
18,5
35000
15.500
13,5
12,3
9,5
5,5
9
27
22
60000
14.500
305
16,5
15
11,6
6,7
8
21
30
90000
17.000
306
20,5
18,8
14,5
8,4
6
17
37
140000
23.000
307
23,5
21,5
16,5
9,5
5
14
45
180000
32.000
401
6,5
5,7
4,4
2,5
10
29
7,5
13000
13.500
402
8,5
7,9
6,1
3,5
10
29
15
25000
14.500
10,5
9,4
7,2
4,2
10
30
18,5
35000
16.000
7
24
22
60000
21.000
Angolo 2° 30’
Angolo 1° 30’
Angolo 30’
201
6,5
5,7
4,4
202
8,5
7,9
SCH 2000
203
10,5
SCH 3000
204
304
2050
3050
403
SCH 4000
SCH 5000
SCH 6000
404
4050
mm
500
500
500
STROKE / min.
Angolo 3°
mm
MAIN MOTOR POWER
MAX
CUTTING THICKNESS AND ANGLE
THROAT DEPTH
MIN
MODEL
CUTTING LENGHT
SERIES
CUTTING POWER
TECHNICAL DATA
13,5
12,3
9,5
5,5
405
16,5
15
11,6
6,7
6
19
30
90000
24.000
406
20,5
18,5
14,5
8,4
5
15
37
140000
35.000
407
23,5
21,5
16,5
9,5
4
12
45
180000
41.000
501
6
4,7
2,7
10
28
11
15000
17.000
502
8
6,1
3,5
9
27
15
25000
17.800
503
10
7,2
4,2
10
28
18,5
35000
19.800
12
9,5
5,5
7
22
22
60000
24.000
505
15
11,6
6,7
6
18
30
90000
29.000
506
18,5
14,5
8,4
5
14
37
140000
47.000
507
21,5
16,5
9,5
4
12
45
180000
55.000
602
7
6,1
3,5
10
30
15
20000
20.000
603
9
7,2
4,2
8
26
18,5
30000
22.500
604
11
9,5
5,5
6
20
18,8
45000
25.000
13,5
11,6
6,7
5
18
22
70000
35.000
606
17
14,5
8,4
4
13
30
110000
40.000
607
20
14,5
8,4
4
13
45
160000
65.000
608
23,5
18,2
10,5
3
9
55
222000
78.000
504
605
5050
6050
500
500
15
mm
SPS/N 130
SPS/N 160
SPS/N 160/31 SPS/N 160/41 SPS/N 160/51 SPS/N 160/61
1600
3100 4100 5100 6100
2600 3100 4100 5100
SPS/N 200
SPS/N 200/31 SPS/N 200/41 SPS/N 200/61 SPS/N 200/81
2000
3100 4100 6100 8100
2600 3100 5100 7100
SPS/N 250
SPS/N 250/31 SPS/N 250/41 SPS/N 250/61 SPS/N 250/81
2500
3100 4100 6100 8100
2600 3100 5100 7100
SPS/N 300
SPS/N 300/31 SPS/N 300/41 SPS/N 300/61 SPS/N 300/81
3100 4100 6100 8100 4100 6100 8100 4100 6100 8100
2600 3100 5100 7100 3600 5600 7600 3600 5600 7600
SPS/N 400 SPS/N 500
1300
3000
4000 5000
mm/sec
mm/sec
Kw 7,5
11
400
250
440
100
10
130 130 80
400
250
440
100
10
120
400
400
400
250
300
300
440
490
490
100
100
100
Kg 9000 10100 16800 10600 11900 19900
15
11900 13400 16800 21900
18,5
14200 15900 24300 34400
18,5
17100 19200 29000 40800
10
120
10
120 120 120 75
8
100 100 100 70
22
400
300
490
100
8
110 110 110 75
500
400
570
115
10
105
37
500
400
570
100
8
95
37
18400 20600 31200 43600 32000 44000 60000 38000 49000 65000
SPS/N 600 SPS/N 800
SPS/N 600/63 SPS/N 600/83
6000
6300 8300
5600 7600
500
500
700
100
8
90
45
65000 77000
SPS/N 800/63 SPS/N 800/83
8000
6300 8300
5600 7600
500
500
700
100
8
90
55
77000 97000
SPS/N 1000
SPS/N 1000/66 SPS/N 1000/86 SPS/N 1000/106
10000
6600 8600 10600
5600 7600 9600
750
500
900
90
8
80
75
105000 125000 150000
SPS/N 1250
SPS/N 1250/66 SPS/N 1250/86 SPS/N 1250/106 SPS/N 1500/66 SPS/N 1500/86 SPS/N 1500/106
6600 8600 10600 6600 8600 10600
5600 7600 9600 5600 7600 9600
750
500
900
90
7
75
2 x 45
750
500
900
90
7
70
2 x 45
SPS/N 1500 SPS/N 2000 SPS/N 2500
16
SPS/N 400/41 SPS/N 400/61 SPS/N 400/81 SPS/N 500/41 SPS/N 500/61 SPS/N 500/81
1000
mm/sec
APPROXIMATE WEIGHT
mm
MAIN MOTOR POWER
mm
UPSTROKE
DISTANCE BETWEEN BAD-RAM
mm 2600 3100 5100 2600 3100 5100
WORK
RAM STROKE
mm 3100 4100 6100 3100 4100 6100
KN
RAM SPEED
DOWNSTROKE
THROAT DEPTH
SPS/N 100
SPS/N 100/31 SPS/N 100/41 SPS/N 100/61 SPS/N 130/31 SPS/N 130/41 SPS/N 130/61
BENDING LENGTH
MODEL
WORKING POWER
SERIES
DISTANCE BETWEEN UPRIGHTS
TECHNICAL DATA
12500 15000
130000 145000 173000 142000 171000 197000
SPS/N 2000/88 SPS/N 2000/108
20000
8800 10800
7600 9600
750
500
1000
90
6,5
65
2 x 75
200000 231000
SPS/N 2500/88 SPS/N 2500/108
25000
8800 10800
7600 9600
750
500
1000
90
6,5
65
2 x 75
234000 270000
SOMO
PRODUZIONE S.p.A. Via S.Siro 43/45 20010 Cornaredo (MI) - ITALIA Tel. +39 029362524 Fax +39 0293561457
Tel 02/9363124 Fax 02/93561457