Aster Building Solutions Brochure

  • June 2020
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‘Inspire’ ‘Innovate’ ‘Succeed’

About Aster Building Solutions Aster building solutions Private Limited (ABSPL) is subsidiary of Aster Teleservices Private Limited which is well known brand for its quality products and services offered in the field of Telecom, Power and Broadcasting sector since 1998 and has set very high standards in this field. ABSPL specializes in Pre-Engineered Metal Building Systems from Design to Erection through Planning, Engineering, Fabrication and Supply. Design and Detailing work is carried out by a highly skilled Engineering team having rich experience and expertise exclusively in metal buildings using fully optimized techniques, keeping up the quality and having excellent Computer Aided Design and Drafting facilities using the Indian & International design Standards & Specifications of PEB. ABSPL started its journey in India having state of the art manufacturing facility plant of about 25,000 sq. m spread in 138,360 sq. m of land near Hyderabad in Andhra Pradesh with initial annual capacity of 50,000 MT. The Company plans to enhance the production capacity to 100 MMTPA with manufacturing facilities at Vadodara and Raipur along with Hyderabad. ABSPL with full fledged infrastructure facilities strives for excellence in providing cost effective and efficient Design & Engineering with 100% accuracy and zero error towards utmost satisfaction of customer.

Vision “Achieve Performance Excellence And Create Standards” We will strive to perform for our customers (both internal and external) in a manner that exceeds customer expectations. We will deliver products, solutions and services that are optimum to meet customer requirements. We will achieve performance excellence in all endeavours.

Mission •

To provide services to our Customers in time and adapt to their changing needs.



Be a quality conscious value supplier of products, solutions and services.



Empower the employees.



Be an equal opportunity employer and provide all employees with a platform for Growth and Leadership.



Maintain high standards of Corporate Governance.



Constantly strive to enhance shareholder value.

Values •

Commitment to Customers, Employees and Shareholders



Ethical Behavior



Respect for every individual



Aversion for waste



Lead by example

Quality Management System Aster implements a rigid quality management system architecture based on Asters mission and corporate values. This architecture encompasses a wide range of mature and robust systems and processes, and enables Aster to provide responsive support to customers.

What we offer from Aster….. Reliability We offer reliable customer service as well as technical support from our own engineering team. We make customized design as per specific needs of different customers indicating the different items of the building, so that the customer can satisfy themselves before further proceeding with purchase order. Our end product is warranteed as per specification commitments.

Quality All our components are manufactured to the tolerances according to the Metal Building Manufacturers Association. From the welds on our I-Beams to our long lasting paint finishes, we only allow the best parts to leave the factory doors because we know that our products represent our company.

Expertise At ASTER, we Plan, Design, Engineer, and Detail the Pre-Engineered Buildings. Our Design range covers all types of buildings from airplane hangars to multi story structures, Factory to Residential Buildings, Warehouses to Shopping Malls.

Our philosophy At ASTER we know that satisfied customers are the corner-stone of our success. Our goal is your satisfaction.

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Rigid Frame Vertical Fascia Roll up Door Bracing Concrete Floor Down Spout Industrial Fin Type louver Eave Gutter Turbo Vent Roof Jack Roof Monitor

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Details of PEB

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12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

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Roof Curb Ridge Vent Sky Light Panels Roof & Wall Panels Rake Trim Canopy Sliding Door Z-Purlin/Girt Post and Beam at Endwall Aluminum Glass Window

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Pre Engineered Steel Buildings A Pre-Engineered Building system is a building structure that consists of pre-engineered, pre-fabricated building components that are combined together and assembled structurally, so that all components work together as one “system”. Pre-Engineered Buildings can be as unique as customer's needs. A Computer-Assisted Design helps create a building for a specific use, whether it's a Commercial or Residential use. They feature a structural steel framework of primary and secondary members (rigid frame, purlins and girts) on to which cladding and roofing components are attached. Suitable thermal insulation can be provided where an environmental conditioning is required. The complete building is engineered to facilitate easy production and faster assembly on site.

Advantages of ASTER PEB: •

Economical



Seismic Resistance



Aesthetic Appeal



Assured Quality



Pleasing Colors



Modular Expansion



Faster Completion



Environmental Resistance



Free from Construction Deficiencies



Maintenance Free



Strength & Durability



Easy Relocation

Applications

Industrial Buildings & Warehouses

Office Buildings

Commercial & Recreation Centres

Showrooms

Architectural Buildings

Railway Stations

Aster Building Framing Systems: Professionally Engineered Created by Aster's professional engineers to meet your exact needs, our custom-designed framing systems provide exceptional flexibility and optimum performance. Available in a wide variety of shapes, sizes and layouts to suit virtually any building requirement, our framing systems are engineered to fit accurately for efficient, economical construction.

Primary Members Moment resisting frames provides lateral stability and transfers the roof and wall loads to the foundations through anchor bolts. All Built-up Numbers Conforming to A 570/572 of Grade z. Sample Cases - CLEAR SPAN OPTIONS (CS): Span : 6 to 90* m Height : 3 to 15 m Slope : 1 ' to 33 ' min Bay : up to 9 m Sample Cases - MULTI SPAN FRAMES (MS): Span : 24 to 180* m Height : 3 to 15 m Slope : 1 ' to 33 ' min Bay : up to 9 m

BUILDING WIDTH MAX. PRACTICAL WIDTH = 90 m

WIDTH MODULE

WIDTH MODULE

BUILDING WIDTH MAX. PRACTICAL WIDTH = 180 m

Sample Cases - CURVED RAFTERS FRAMES (CR): Span : 6 to 50* m Height : 3 to 12 m Bay : up to 9 m

BUILDING WIDTH MAX. PRACTICAL WIDTH = 50 m

Sample Cases - MULTI GABLE FRAMES (MG): Span : 18 to 200 m Height : 3 to 12 m Slope : 1 ' to 33 ' min Bay : up to 9 m

WIDTH MODULE

WIDTH MODULE

BUILDING WIDTH MAX. PRACTICAL WIDTH = 200 m

Sample Cases - HIGH BAY-LOW BAY(CS): Span : 18 to 90* m Height : 3 to 12 m Slope : 1 ' to 33 ' min Bay : up to 9 m

BUILDING WIDTH MAX. PRACTICAL WIDTH = 90 m

Sample Cases - SINGLE SLOPE (SS): Span : 6 to 50* m Height : 3 to 12 m Slope : 1 ' to 33 ' min Bay : up to 9 m

BUILDING WIDTH MAX. PRACTICAL WIDTH = 50 m

LEAN TO: Span : 3 to 15* m Height : 3 to 12 m Slope : 1 ' to 33 ' min

T-CANOPY : Span : 4-6* m Height : 3 m Slope : 1 ' to 33 ' min

*Span may change based on customer’s requirement

LEAN TO MAX. PRACTICAL WIDTH = 15 m

T - CANOPY MAX. PRACTICAL WIDTH = 4-6 m

Secondary Members ‘ Z ’ AND ‘ C ’ - COLD FORMED SECTIONS Purlin, Girt and Eavestruts shall be cold formed from steel which has minimum yields strength of 345 MPa (50,000 psi) and will confirm to the physical specifications of ASTM A-570 (Grade 50) or equivalent. 1. Purlins and Girts shall be roll formed Z sections, 120-300 mm deep with 50-100 mm flanges. Each flange shall have a 16 mm stiffening lip formed at 45° to the flange with a thickness of 1.5 to 2.5 mm.

Z - Section

2. C-channels are 100-300 mm deep roll formed with 50-100 mm flanges All other miscellaneous secondary members shall have a minimum yield 2 strength of 240 MPa/m

C - Section

Roof and Wall Panels Roof /Wall panels are manufactured out of high strength steel grade with minimum tensile strength of 550 MPa The steel base is coated with Zinc-aluminum alloy with minimum 2

Az150 (150 g/m coating mass) as per ASTM A792. 1000 mm 250 mm

Color coated Galvalume confirming to ASTM specification has specifically formulated paint system for external roofing and wall cladding application to give aesthetical appearance for long lasting color for much longer time than any other conventional paint system. The paint system is designed to resist chalking and fading. The painting will be baked enamel polyester or silicon polyester with a film thickness of 1.0 mil, the reverse side shall be white with 0.5 mil film thickness The Aster panels shall have 30 mm deep major ribs, which taper in width from 20 mm to 60 mm, and are spaced 250 mm on center. Between two major ribs is additional minor stiffening ribs spaced at 46 mm on center, Each panel shall provide one meter coverage.

20 mm 30 mm 46 mm

60 mm

Color Chart

Surfmist

Burnt Almond

Headland

Pale Eucalypt

Cottage Green

Beige

Sky Blue

Torres Blue

Color shades are for color matching only.

Building Accessories

Hardware

Sealants & Foam Closures

Roof Jack

Sliding Door

Walk Door

Window

Ridge Vents

Roof Curb

Sky Lights

Adjustable Louver

Building Additions: • Fascia : A fascia is typically used for aesthetic purposes. The fascia will hide the slope of the roof and conceal any other roof accessories. It also creates an exceptional area for signage, making the building a much more attractive commercial structure. • Custom & Standard Canopies : Canopies provide a covering for windows, walkways, doors, and MORE! They are appealing to the eye and make your metal building unique. Contrasting colors can be used as well to provide an impressive appearance. These canopies can be designed in many shapes, sizes and colors to satisfy any customer's demands. • Insulation: The temperature inside the metal buildings change with the change in climatic conditions. They are also susceptible to condensation. Insulation will reverse these effects by acting as a barrier and hence maintaining the temperature at the desired level, thus preventing condensation.

Fixed Louver

The Manufacturing ability to exceed expectations. At ASTER, every single structural steel component of our building system is manufactured in-house using technology that is second-to-none in the industry. This fully integrated manufacturing process allows management to monitor every step of production while our commitment to state-of-the-art equipment reduces costs and improves quality. Adequate manufacturing facility exists to meet the requirement of the customer now and in future. By combining the best technology and the best manufacturing practices under one roof, ASTER creates structures that exceed both building requirements and our clients' expectations.

Built up lines, PHI

Samco Workhouse-roll forming

Samco Purlin Roll former

Shearing Machine

CNC Proarc

Slitting & Cut to length Machine

Projects Handled & Capabilities

Curved Rafter Building

Multi Span Building

Clear Span with L-To Building

High Bay - Low Bay Building

WHEN IT'S TIME TO BUILD, BUILD WITH THE RELIABILTY OF ASTER ASTER uses superior designs, state-of-the-art manufacturing capabilities and unparalleled expertise to build the highest quality steel buildings worldwide.

Clear Span with Curved Eaves Building

Clear Span Building

Clear Span with T Shape Building

Aster Building Solutions Private Limited CORPORATE OFFICE 1-8-1, North Kamala Nagar, ECIL, Hyderabad-500 062, India. Tel: +91 (0) 40 2716 2621 Fax: +91 (0) 40 2716 2731 e-Mail: [email protected] website: www.asterbuildings.com REGISTERED OFFICE th

E-67, 4 Crescent, Sainikpuri, Hyderabad-500 094, India. Tel : +91 (0) 40 2711 1199 Fax : +91 (0) 40 2711 0535

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