Ars301 Underground Pulling Trailer

Comstar Supply,

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USER'S GUIDE & SAFETY MANUAL

USER'S GUIDE & SAFETY MANUAL

ARS301 Underground Pulling Trailer

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Important Safety Notice Before using a Condux Hydraulic Puller, operators must read and understand all procedures and safety instructions. Note all safety information on this page, and note specific safety requirements as explained by the procedures in this manual. Failure to follow these instructions could result in serious personal injury or death.

ADVERTENCIA: Favor de leer y comprender todas las instucciones de operación y seguridad antes de usar la máquina. Si Ud. No comprende las instrucciones favor de consultarle a su jefe.

Save this user’s guide for future reference.

COMMUNICATION WITH THE MANUFACTURER: For information related to the machine (use, maintenance, spare parts), always state the Model Number, Serial Number, Manufacturing Year, and Order Number. This information can be found in the Parts-Identification Table. Manufacturer: Condux International, Inc. 145 Kingswood Drive Mankato, MN 56002-0247 1-507-387-6576 Fax 1-507-387-1442

E-mail: [email protected]

For questions on: SAFETY - OPERATIONS - APPLICATIONS CALL 1-800-533-2077 2

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

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Table of Contents

1

IMPORTANT SAFETY NOTICE . . . . . . . . . . . . . . . . . . . . . 2

G. REMOVE REEL SPIDER . . . . . . . . . . . . . . . . . . . . . . . . 15

COMMUNICATION WITH THE MANUFACTURER . . . . . . 2

H. ATTACH REEL SPIDER TO CABLE REEL . . . . . . . . . . . 16

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . .4

I. LOAD REEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . .4

J. POSITION REEL FOR OPERATIONS . . . . . . . . . . . . . . . 18

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . .4

K. LOAD CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

OPERATOR INFORMATION. . . . . . . . . . . . . . . . . . . . . . .4

L. PAYOUT CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 M. PULLBACK OPERATION . . . . . . . . . . . . . . . . . . . . . . . 19

GENERAL MAINTENANCE INFORMATION . . . . . . . . . .4 OPERATION INFORMATION . . . . . . . . . . . . . . . . . . . . . .5

2

3

4

6

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

GENERAL INFORMATION FOR MACHINE USE . . . . . . .5

A. GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 21

OPERATORS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . .5

B. FLUID LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . 6

C. TIRE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

A. CAPABILITIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

D. SUGGESTED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . 21

B. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

E. ENDOTHERMIC ENGINE MAINTENANCE . . . . . . . . . . . 21

C. ACOUSTIC EMISSION . . . . . . . . . . . . . . . . . . . . . . . .6

F. HYDRAULIC CIRCUIT MAINTENANCE . . . . . . . . . . . . . 22

D. OPERATING CONDITIONS . . . . . . . . . . . . . . . . . . . . .6

G. STATIONARY BRAKE MAINTENANCE . . . . . . . . . . . . . 22

E. TEMPERATURE LIMITS FOR HYDRAULIC OIL . . . . .7

H. GREASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . 7

I. OTHER PERIODIC OPERATIONS . . . . . . . . . . . . . . . . . . 23

A. SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

J. SUMMARY TABLE FOR ORDINARY MAINTENANCE . . 24

B. EMERGENCY STOP DEVICE . . . . . . . . . . . . . . . . . . . .7

K. HOW TO DISABLE THE MACHINE . . . . . . . . . . . . . . . . 24

C. PERIODIC OPERATIONS . . . . . . . . . . . . . . . . . . . . . .8

L. TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

D. RESIDUAL RISKS. . . . . . . . . . . . . . . . . . . . . . . . . . . .8

M. EXTENDED SERVICE STOP . . . . . . . . . . . . . . . . . . . . . 24

E. MACHINE USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

N. STRIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

F. RESPONSIBILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

7

SECTION 7: TROUBLESHOOTING GUIDE . . . . . . . . . . . . . 25

TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8

SECTION 8: APPENDICES . . . . . . . . . . . . . . . . . . . . . . . . . 32

A. LIFTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . .10

9

SECTION 9: WARRANTY INFORMATION . . . . . . . . . . . . . 35

B. TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

FACTORY ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . 35

C. UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

D. TRANSPORT ON TRAILER . . . . . . . . . . . . . . . . . . . .10

5

OPERATING PROCEEDURE. . . . . . . . . . . . . . . . . . . . . . 12 A. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . .12 B. OPERATION CONSIDERATIONS . . . . . . . . . . . . . . . .12 C. POSITIONING AND ANCHORING . . . . . . . . . . . . . . .12 D. STABILIZE PULLER . . . . . . . . . . . . . . . . . . . . . . . . .13 E. START UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . .14 F. LOWER REAR ELEVATOR . . . . . . . . . . . . . . . . . . . . .15

3

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5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

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General Information PRODUCT DESCRIPTION

The ARS301 hydraulic puller provides up to 5620 lbs. (2549.2 kg) of pulling force and a maximum speed of 191 ft/min. (58.2 m/min.) It comes equipped with a hydraulic dynamometer with set point and automatic control of the maximum pull, as well as a noise reduction kit. The puller is designed to string one rope. The ARS301 bull-wheel grooves are made of thermally treated steel. SAFETY INFORMATION • Only trained and qualified operators should use this machine. • Qualified operators are those persons who have received training from the machine owner’s company or from the manufacturer. • Use this machine only for the work it was designed to do. • Never use this machine with unauthorized personnel on the work site. • Contact the manufacturer’s After-sales-Service for questions regarding operation, function, maintenance, etc.. OPERATOR INFORMATION • Operators must be aware of all local, state, and federal safety regulations governing the use of this equipment. • Operators must wear suitable clothing to reduce the possibility of entanglement in the machine’s moving parts. Operators must avoid chains or other jewelry for the same reason. • Operators must always use personal protective gear (i.e. gloves, boots, helmets, etc.). • Hearing protection is required at all times. • Operators must carefully follow all hazard-related instructions contained in this instruction manual or indicated on the machine. • The work area must be as free as possible of oil or other liquid spills as well as materials or equipment that may be considered an obstacle to proper operation. • Operators must absolutely avoid direct inhalation of the system’s engine exhaust gas. • Operators must know and follow safety directives for accident prevention in the country where the machine is used. • Operators must not tamper with nor perform unauthorized interventions on this machine on their own. GENERAL MAINTENANCE INFORMATION • Never carry out any kind of maintenance or to adjust any settings on this machine while stringing (except where indicated in this manual). • Stop the engine before carrying out any maintenance (except for those instances indicated otherwise in this manual) and wait till the system components are cool to the touch. • All the maintenance operations performed on this machine must be carried out on a level surface and while the system is not under load. • Only authorized and trained personnel are to perform maintenance, either scheduled maintenance or repairs. • Authorized and trained personnel are those persons who have received training on the maintenance of this equipment from the machine owner’s company or from the manufacturer. • Maintenance personnel must wear suitable clothes to reduce the possibility of entanglement in the machine’s moving parts. They must avoid chains and other jewelry for the same reason.

4

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(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

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• Operators must use personal protective gear (i.e. gloves, boots, helmets, etc.). • Hearing protection is required at all times. All maintenance operations, both scheduled and repairs, must be carried out according to the instructions included in this manual or following technical instructions provided by the manufacturer.

!Failure to follow these instructions relieves the manufacturer of any responsibility and voids the warranty. OPERATION INFORMATION • The ARS301 is a puller suitable for stringing and recovering low and medium overhead lines. GENERAL INFORMATION FOR MACHINE USE • Only employed and qualified operators must use the machine. • A qualified operator is intended to be the person who has received a qualified training from the Company or, as alternative, from the manufacturer. • Machine must be used only for the work it was designed for. • Machine cannot be used with non-authorised personnel on the working site. • For safety reasons, during transport the machine comes without hydraulic oil or fuel. • Characteristics and required quantities are listed in the present manual. • For questions regarding operation, function, maintenance, etc., contact the manufacturer’s After-Sales Service. OPERATORS MANUAL • Information contained in this manual applies to all the operators charged with the use and/or the maintenance of the machine. • This instruction manual is not a training manual. • Before using the machine, the job site supervisor and operators must read this instruction manual. • Supervisors must inform operators about the instructions contained in this manual. • Operators must carefully follow the instructions contained in this manual. • Before using the ARS301, operators must know the positions and the operation of all the controls. • Job site supervisors must verify that instructions contained in this manual are applied. • Keep this instruction manual with the machine for the entire life of the machine in order to be available to all potential users and operators. • Keep this instruction manual in a sheltered and dry place.

!ATTENTION: This manual belongs exclusively to the manufacturer. Reproduction of the contents (even in part) is forbidden.

5 5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

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Technical Specifications A. CAPABILITIES

Functioning as a Puller Imperial

Metric

Maximum intermittent pull:

5620 lbs

2549.2 kg

Maximum continuous pull:

4496 lbs

2039.4 kg

Continuous speed:

92 ft/minute

28 m/minute

Maximum continuous speed:

191 ft/minute

58.2 m/minute

Continuous pull:

2248 lbs

1019.7 kg

!ATTENTION: Using a rope with a smaller diameter than the maximum will reduce the pulling capacity of the machine in accordance with the breaking load of the rope or of the conductor. Performances are referred to the machine without optional, at sea level and at 20°C. B. SPECIFICATIONS Bull-wheels nominal diameter:

10 in.

0.254 m

Bull-wheels lining:

heat-treated steel

Max. rope diameter:

0.39 inches

Diesel engine:

LOMBARDINI mod. LDW 1404 FOCS power 33 hp 3600 rpm water-cooled

Electric system:

12 V

Transmission:

closed hydraulic circuit with hydraulic oil cooling

Axle:

Torsion Axle

9.9 mm

C. ACOUSTIC EMISSION Level of continuous sound pressure to the operator seat (UNI 9432) Lep = 85 dB(A) D. OPERATING CONDITIONS Temperature from:

14°F to +104°F

Relevant moisture from:

30% to 90% ± 5%

-10°C to 40°C

Weather conditions:

any (in line with working conditions)

Natural and/or artificial lighting of the working site E. TEMPERATURE LIMITS FOR HYDRAULIC OIL

6

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When using the ARS301, always be aware of the operating conditions and their effects on the possibility of exceeding the following temperature limits for the system’s hydraulic oil.

TEMPERATURE LIMITS FOR HYDRAULIC OIL in °F (°C) Hydraulic Oil Viscosity

Working conditions

VG 22

VG 32

VG 46

VG 68

5.8 (-14.56)

6.8 (-14)

19 (-7.2)

31 (-0.5)

Minimum temperature running in full load

46 (7.7)

61 (16.1)

75 (23.8)

90 (32.2)

Maximum temperature running in full load

118 (47.7)

134 (56.6)

153 (67.2)

169 (76.1)

Maximum temperature running in neutral position

145 (62.7)

163 (72.7)

181 (82.7)

199 (92.7)

Minimum temperature running in neutral position

For additional information concerning the hydraulic oil, see chapter “Maintenance” and the attached comparative table of the oils used on the machine.

Safety Information A. SAFETY DEVICES

The ARS301 has the following safety devices: • Load-limiting device: stops the engine once the maximum pre-set load value has been exceeded • Mechanical vacuum brake: stops movement in case of lack of hydraulic pressure • Timing case: to protect moving parts where technologically possible

3.

3.

!DANGER: Never use the machine without protecting timing cases or with damaged/disconnected safety devices. !ATTENTION: After a serious emergency and/or use of the vacuum brake, check the wear condition of the discs and the efficiency of the brake itself; if necessary, replace the brake discs before re-using the machine. B. EMERGENCY STOP DEVICE An emergency stop device (push-button) acts directly on the endothermic engine.

!ATTENTION: Use the emergency stop device ONLY in dangerous situations for the operators’ safety. !PROHIBITION: Use the emergency stop device only for emergency situations. 7

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C. PERIODIC OPERATIONS Daily, before starting the work, the operator must verify the performance of the machine’s safety devices.

!ATTENTION: Do not ever modify safety devices. The manufacturer declines any responsibility as consequence of the non-functioning of these devices. D. RESIDUAL RISKS The machine has the following residual risks: 1. Sudden break of the rope-conductor. The break of the rope causes sudden movements of the machine and the rope-conductor connected to the machine. To minimize the risks the operator must: • Check the rope and replace it as soon as defects or wear signs appear • Comply with the working positions indicated in the manual 2. Sudden break of the anchoring stakes. The sudden break of the anchoring stakes causes machine instability and sudden movements. To minimize the risks the operator must: • Periodically check the anchoring stakes and replace them as soon as defects or wear signs appear • Follow the anchoring indications described in the manual • Comply with the working positions indicated in the manual 3. Entangling or dragging of the accessible rotating units. It is not technologically possible to cover some rotating units (i.e. winding of the rope or of the conductor on the bull-wheels or on the driving gears). To minimize the risks the operator must: • Avoid contact with the machine’s rotating units except for the control devices • Follow the anchoring instructions in the manual • Respect the prescriptions indicated in the manual concerning wearing and using necessary safety devices 4. Limb crushing during loading or removal of the reel and during ropeconductor loading. These operations have a large risk margin due to the use of mechanical parts to be moved. To minimize the risks the operator must: • Know the directives for accident prevention and apply them 5. Electrostatic discharges. Since the machine does not have a proper grounding device during stringing operations, it is possible to have dangerous electrostatics discharges on ropes and conductors. To minimize the risks the operator must: • Know the directives for accident prevention and apply them • Check for suitable grounding device for the machine rope-conductors system 6. Inhalation of the endothermic engine exhausting gas. The ARS301 discharges exhaust gas. To minimize the risks, the operator must: • Follow the working recommendations indicated in the manual • Follow ATTENTIONS and PROHIBITIONS indicated in the manual • Use safety devices for breathing, if necessary 8

5 Blue Heron Drive

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7. Sudden movements of the reel winder unit. Always install the carrying screw pin back into the reel elevator prior to transport. (See Figure A) • Follow the indications of ATTENTIONS and PROHIBITIONS in the manual

E. MACHINE USE Never use the machine for the following: • For lifting persons and/or goods • In locations where the machine cannot be positioned or properly anchored • In areas with brush or other materials Figure A that can easily catch fire • In closed/unventilated sites or areas poorly ventilated (i.e., tunnels) • At sites where fuels or explosives are present • On aircraft, watercrafts, floating platforms, and similar sites • For structure demolition • For pulling elastic elements • With ropes or joints having larger diameters than those specified in this manual • When the engine is off but the bull-wheels are moving • With over-ridden or broken safety system devices • When winding ropes and/or conductors having a smaller diameter after ropes and/or conductors having larger diameter on the bull-wheels • For handling trucks or other movable equipment

F. RESPONSIBILITY Never use the machine in situations different from those indicated in “Typology and Field Use” or situations not described in this manual. Failure to use recommended restraints creates a situation of wrongful and improper use and relieves the manufacturer of any responsibility for accidents and/or injuries to persons and/or damage to property. This voids the manufacturer’s warranty. Similarly, the manufacturer’s responsibility ends when the following situations occur: • Tampering with and/or modifying the system without the manufacturer’s express written consent (in this case, the operator becomes the manufacturer assuming all obligations and responsibilities, both civil and penal) • Using non-original spare parts • Performing poor maintenance on the machine • Using the machine when it is disconnected or when safety devices are over-ridden • Connecting parts to the machine not produced and/or not directly authorized by the manufacturer in a written acceptance.

9

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Transporting A. LIFTING THE MACHINE

Use only devices (overhead traveling cranes, lift trucks, ropes, cables, hooks, etc.) with a load capacity equal to or greater than the mass to be lifted. The instruments used for lifting (ropes, cables, hooks, etc.) must be exactly dimensioned as compared to the mass to be lifted and be connected to the proper points on the machine. Personnel must not be on the machine when it is lifted.

!DANGER: Failure to follow the recommendations in this section may cause a dangerous situation and/or damage the machine, resulting in the manufacturer’s warranty being voided. B. TRANSPORT Transport by land by truck The ARS301 ships without flammable liquids. Certain surfaces may be protected by cardboard and/or plywood and/or polyethylene film. To prevent movement, nail wheel chocks securely in place. Attach the machine to the floor of a truck box or trailer using chains and hooks at the attachment points provided. C. UNPACKING When receiving the machine, verify the condition of the package. Immediately notify the manufacturer and the person in charge of the transport (use photos when possible) of any damage that may have occurred during shipping or tampering with removal (even partial) of the contents. Verify that the product received matches that which was ordered. Immediately notify the manufacturer of any discrepancies. While unpacking, do not jolt the structure of the machine to avoid damaging the machine.

!ATTENTION: Packaging materials must be disposed in conformity with the norms in force in the relevant country. D. TRANSPORT ON TRAILER Moving the unit from location to location at the job site must be done by connecting the unit to the tow vehicle by means of the towing eye on the drawbar. Do not exceed the speed limits of the axle. The towing unit must be rated for towing this equipment. Before transporting this machine, lift and lock the rear and front ploughs. Check the inflation pressure of tires 36-43 psi (2.48 to 2.96 bar).

10

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!ATTENTION: It is dangerous to tow the machine in speeds in excess of the axle’s rated capacity or if the tires are not properly inflated. To prevent movement of the machine during transportation, nail wheel chocks securely in place. Attach the machine securely to the floor of the truck box or trailer using chains and hooks at the attachment points provided.

!ATTENTION: Transport the machine with the reel winder in transport position and with the mechanical retainer inserted. !DANGER: Always install the carrying screw pin back into the reel elevator prior to transport (See Figure B).

Figure B

11

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Operating Proceedure A. GENERAL INFORMATION

!DANGER: Do not walk or stop in front of or behind the machine and/or under the towing rope because of the possibility of the rope and/or the anchoring system failing. Check • • • •

daily that: All safety devices are activated and functioning as required All connections to the power unit are in good condition All fluid levels conform with the levels indicated in the maintenance chapter All anchoring conditions are in conformity with the indications of this manual.

B. OPERATION CONSIDERATIONS • • • •

Adjust the reel-winder pull to the minimum value Keep the diesel engine running at all times, especially in hot climates Do not use the machine when the hydraulic oil temperature exceeds 80°C (176°F) Check the condition of the brake disks after an emergency intervention

C. POSITIONING AND ANCHORING Positioning and anchoring the machine must be done only by trained personnel who can verify if the ground has the necessary stability, support, and anchoring. For best rope and/or conductor pulling, the machine should be placed at a distance of no less than 2 times and no greater than 4 times the height of the first pole or trestle See Figure C).

Figure C It is possible to use the machine at a distance of 1 to 2 times the height of the pole. In that case, the anchoring described below must be over-dimensioned by 125% compared to the reported data, and more rings must be provided on the front side of the machine.

!PROHIBITION: Do not use the machine if the distance between the machine and the pole is less than the height of the pole. 12

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The following is the machine-anchoring sequence: • Align the machine as much as possible with the pull direction • Adjust the rear stabilizers. • Adjust the plough. • Anchor the machine to the ground by installing 2 stakes with a minimum rated load equal to 130% of the machine’s rated load. Anchor the machine in accordance with Figure D.

Figure D • • • • •

Install anchoring stakes without tensioning them. Test the machine pull to allow the machine to freely align as regards to the pull. Tension the anchoring stakes in a uniform way. Brake? Maintain at least 6.5 ft (2 m) of space around the machine for operation, adjustment, maintenance, etc.

!DANGER: Dangerous situations may occur during machine use if the anchoring instructions are not followed. !DANGER: You must provide proper grounding of the conductor system for this machine. D. STABILIZE PULLER 1. Set Puller Front End. Set the front end of the puller at a 10- to 15-degree pitch forward. Use the key handle to raise or lower the puller accordingly. Turn the key handle counterclockwise to raise the puller and clockwise to lower the puller. 5 Blue Heron Drive

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2. Set Rear Jack Stands. Remove the quick pin. Lower the rear jack stands to ground level. Replace the quick pin. (See Figure 1) 3. Re-set Puller Front End. After positioning the rear jack stands, reset the front end of the puller until its weight is placed on the rear jack stands. This will prevent the machine from tipping. Use the key handle to make adjustments. (See Figure 2)

Figure 1. Set Rear Jack Stands

Figure 2. Re-set Puller Front End

E. START UP PROCEDURE IMPORTANT: Read all instructions before starting the ARS301 Puller. The ARS301 Puller must be properly set up and stabilized before starting the machine. 1. To start the machine, depress and hold the start button to disable the alarm. 2. Insert the key into the ignition and turn one position clockwise. (See Figure 3) 3. Wait for yellow glow plug light to turn off. 4. Turn the key clockwise to start. 5. Release the start button. The following procedure allows quick set-up and optimum performance.

Figure 3. Insert the key into the ignition 14

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F. LOWER REAR ELEVATOR 1. Start the puller. 2. Remove the carrying screw pin from the reel elevator and place in holder. (See Figure 4) 3. Turn the hydraulic flow control knob counterclockwise to lower the elevator. (See Figure 5)

Figure 4. Remove carrying screw pin & place in holder

Figure 5. Turn the hydraulic flow control knob counterclockwise

Note: The reel elevator lowers by gravity and may require an initial push to begin lowering. 4. Lower the reel elevator slightly past a parallel position with the ground. 5. Turn the hydraulic flow control knob clockwise to lock the reel elevator in position. G. REMOVE REEL SPIDER If necessary, remove the reel spiders from the elevator arms and load on the cable reel. 1. Start the puller. 2. Pull the drive key detent out to free the drive key. Move key to the closed position by rotating drive key knob. (See Figure 6) 3. Loosen the outer spring-loaded wing-nut until the spring pressure releases. (See Figure 7)

Figure 6. Pull the drive key detent out. Move key to closed position.

Figure 7. Loosen the outer spring-loaded wing-nut 15

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Figure 8. Release the hinge cap

Figure 9. Lift and remove the reel spider

4. Release the hinge cap by pulling the lock detent out and moving the cap to the open position. (See Figure 8) 5. Lift and remove the reel spider from reel elevator. (See Figure 9) H. ATTACH REEL SPIDER TO CABLE REEL 1. Remove the end cap by loosening and removing the non-spring-loaded wingnut. Lift cap off. (See Figure 10) 2. Position the reel spider and axle assembly through the center of the cable reel. The reel has four holes in the frame that will accept the reel spider arms. Position accordingly. (See Figure 11)

Figure 10. Remove the end cap

Figure 11. Position the reel spider and axle assembly

3. On the other side of the cable reel, attach the reel spider end cap. With assistance, attach the end cap. Be sure the cap lines up properly with the cable reel frame- work and the spider reel axle. (See Figure 12) 4. Secure the spider reel assembly by replacing the wing nut, turning clockwise until tight. (See Figure 13)

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Figure 12. Attach the reel spider end cap

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Figure 13. Secure the spider reel assembly

I. LOAD REEL 1. After the reel spider is properly and securely attached, position the cable reel between the elevator arms until the reel is in proper alignment to be secured. If necessary, lower the reel elevator arms to accommodate the cable reel. (See Figure 14) 2. Raise the reel elevator arms by lifting up on the reel elevator joystick then pulling it back. Raise the reel elevator arms until they are properly aligned with reel spider and ready to be secured.

Note: the cable reel may need to be adjusted for proper alignment. (See Figure 15)

Figure 14. Position the cable reel between the elevator arms

Figure 15. The cable reel may need to be adjusted

3. Secure the cable reel by tightening the spring loaded wing nut. Next, close and secure the hinge cap by pulling the hinge cap detent out and moving the cap into the closed position. Release the detent. (See Figure 16)The reel should now be secure. 4. Reset the drive key by pulling the drive key detent out and putting the key in the engaged position by rotating the drive key knob clockwise. Release detent. (See Figure 17)

Note: the cable reel may need to be rotated slightly to accept the drive key. 5 Blue Heron Drive

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Figure 16. Secure the cable reel

Figure 17. Reset the drive key

J. POSITION REEL FOR OPERATIONS For operation, position the reel approximately 10- to 15-degrees over parallel with the ground. Raise the reel elevator by lifting up the reel elevator joystick and pulling back. To stop, return the reel elevator joystick to its original position. (See Figure 18) K. LOAD CABLE 1. Thread the lead poly rope or other cable lead from the reel and through the cable guides as shown. (See Figures 19, 20 and 21) Figure 18. Raise the reel elevator 2. Thread the bull wheels by winding the lead rope around both wheels following the grooves from left to right. (See Figure 22)

Figure 19. Thread the lead poly rope

Figure 20. Thread the lead poly rope

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Figure 21. Thread the lead poly rope

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Figure 22. Thread the bull wheels

L. PAYOUT CABLE. To payout the cable, pull the bull wheel joystick up and push forward. The Payout speed can be varied by the degree to which the joystick is moved.

IMPORTANT: Always keep tension on the winch line when paying out to prevent slack from developing in bull wheel. In typical applications, the winch line will need to be paid out to reach the work area first, then prepped for pullback. M. PULLBACK OPERATION 1. Adjust the Maximum Tension Limiter to the desired maximum pulling-tension value (measured in tons) by inserting the black removable knob into the center of the large dial. Press down on the block knob and rotate until the large red needle adjusts to the desired value. This will be the maximum pulling force the machine will exert. Once the limit is reached, the entire system will shut down and a warning sound will be activated. The machine will then shut down. (See Figure 23)

Figure 23. Adjust the Maximum Tension Limiter 19 5 Blue Heron Drive

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2. To start the pullback, pull the bull wheel joystick out and down. The pullback speed can be varied by the degree to which the joystick is moved. (See Figure 24) The reel winder will adjust automatically with the speed of the pullback. During pullback, be sure to monitor pulling tension.

Figure 24. Bull Wheel Joystick

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MAINTENANCE A. GENERAL INSTRUCTIONS

ATTENTION: Repairs not done by the manufacturer and not allowed by written authorization relieve the manufacturer of any responsibility in case of accidents to persons or damage to things and/or to the machine, causing loss of the warranty. B. FLUID LEVELS

3.

6.

For safety reasons during transport, the machine comes without hydraulic oil and fuel. Fill the levels per the following table:

Quantity Hydraulic oil level

9 gallons (34.l liters)

Engine oil level

3 gal (11.35 liters)

Fuel level Reel winder stationary brake oil level

0.12 quarts (0.11 liters)

ATTENTION: Disregarding the correct fluid levels causes serious damage to the machine’s components. DANGER: Do not ingest hydraulic liquids, fuels, and cooling liquids. They may be injurious to health and potentially lethal. C. TIRE PRESSURE Tire pressure must be 36-43 psi (2.4 to 2.96 bar).

ATTENTION: Ignoring proper tire inflation pressure causes dangerous situations during transport operations. D. SUGGESTED LUBRICANTS The manufacturer tests the machine with the following oils and lubricants: Hydraulic circuit and stationary brake: IP HYDRUS OIL 46 (ISO VG 46). Possible different trademarks must be chosen based on the enclosed table “SUGGESTED LUBRICANTS.” It is possible to use different trademarks but with same characteristics and ISO specifications. When using oil with characteristics and ISO specifications different from the ones declared during test, completely empty the hydraulic circuit.

ATTENTION: Using lubricants not in conformity with the technical specifications indicated in the present manual seriously damages the machine components and, consequently, invalidating the warranty conditions. E. ENDOTHERMIC ENGINE MAINTENANCE For specific maintenance of the engine, see the enclosed use and maintenance booklet. For filling the fuel, use the filling cap on the tank. 5 Blue Heron Drive

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DANGER: Turn off and cool the engine before any filling operation. F. HYDRAULIC CIRCUIT MAINTENANCE Change the hydraulic oil after 500 working hours and, thereafter, every 1500 hours (or at least every year). Use the correct filler to discharge the exhaust hydraulic oil.

DANGER: Turn off and cool the engine before any filling operation. ATTENTION: Disposing discharged oil must be done in conformity with the laws in force in the relevant country Use the correct quantity of oil in the tank.

ATTENTION: When filling the oil tank, be sure no foreign matter, which could cause irreparable damages to the circuit’s components, enters with the oil. If possible filter the oil with a 10 µm filter Replace the filter cartridge after 500 working hours and, thereafter, every 1500 hours (or at least every year). Each day, check if the indicator of the vacuum gauge mounted on the filter indicates a pressure higher than 4.3 psi (0.296 bar)—except for start-up or cool oil. If necessary replace the cartridge. G. STATIONARY BRAKE MAINTENANCE Change the oil of the reel winder stationary brake after 50 working hours and, thereafter, every 500 hours (or at least every year). To discharge the exhaust oil of the reel winder stationary brake, use the suitable caps on the lower part of the casing.

DANGER: Completely cool the hydraulic oil before removing it. Always use suitable safety gear (gloves, etc. ATTENTION: Disposing the discharged exhaust oils must be done in conformity with the laws of the relevant country Fill the oil of the reel winder stationary brake through the cap on the upper part of the casing.

ATTENTION: When filling the oil, make sure no foreign matter, which could cause irreparable damages to the circuit’s components, enters with the oil.

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H. GREASING Grease the crown gear of the bull-wheels 2-3 times per day using the suitable greaser. Every week, grease all other parts subjected to rotation or translation that do not have an automatic greasing schedule. Use IP ATHESIA GR2 (ISO XBCEA 2) grease or an equivalent trademark based on the enclosed “SUGGESTED LUBRICANTS” table. I. OTHER PERIODIC OPERATIONS When cleaning the machine, avoid direct jets of water or steam on the components of the electric system of the machine and on the control panel. For the other periodic operations, refer to the summary table for ordinary maintenance (see next paragraph). J. SUMMARY TABLE FOR ORDINARY MAINTENANCE In this card are listed main operation of periodic maintenance and relevant intervals.

Part

Object Daily

Diesel engine

Engine oil

Interval 50 h 250 h 500 h 1500 h

CL

ST ST

Oil filter Cooling liquid

CL

ST VF

Air filter CL

Fuel

ST

Fuel filter

Hydraulic circuit

ST

Hydraulic oil

CL

ST-1

ST(*)

Filter

VF

ST-1

ST(*)

Reel winder negative brake

Oil

CL

Bull-wheels greasing circuit

GR Gears Sliding shaft Chain transmission Level winder screw GR Pawl Cylinder

Front jack Reel winder

Axle

Tire pressure

ST1

ST(*)

GR GR VF GR VF

Legend: CL Check the level (and possible filling up) GR Grease ST Replace ST-1 Replace (only for the first time) VF Check (*) Or in any case every year 23

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K. HOW TO DISABLE THE MACHINE Before transporting the machine, empty flammable liquids in the machine (oils and fuels). L. TRANSPORT Transport must be done per the specifications described in chapter 3 (Transport and Positioning). M. EXTENDED SERVICE STOP When anticipating an extended service stop (two months at least) protect the external parts with waterproof wax and empty the fuel tank. During service stop, start the machine at least once every two months and let the machine idle for one hour at least. This allows the oil to enter the hydraulic system and prevents the gaskets from drying. Store the machine under a roof. Do not cover the machine with pieces of cloth and/ or plastic materials that could cause an excessive increase of temperature and/or humidity. If the machine is not used for a year or more, replace the hydraulic oil and hydraulic circuit filters before re-starting the machine. N. STRIPPING Machine stripping has to be done by the manufacturer or by a specialized factory. All stripping operations must conform to the company norms for accident prevention. Waste materials must be divided by type (i.e. iron scrap, aluminium, plastic, rub, etc.) and disposed of according to the laws in force. Used oils and polluting substances must be disposed of by means of authorized structures according to the laws in force.

24

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TROUBLESHOOTING GUIDE PROBLEM:

Diesel engine starter does not work

Diesel engine does not work

CAUSE:

SOLUTION:

Burned fuse

Replace

Run-down battery

Recharge or replace

Disconnected contacts of the ignition system / starter

Reconnect

Oxidized contacts of the ignition system / starter

Clean or spray with suitable vaporizer

Starter out of order

Technical assistance

Emergency push-button is pushed in locking position

Release

3.

7.

Push the ignition pushThe ignition push-button is not button and keep it pushed in till the engine pushed starts The pre-heating glow plugs warning light is not turned off (if mounted)

Wait for the pre-heating glow plugs warning light to turn off

Fuel anomaly

Check the fuel level in the tank Check the fuel filter Add engine oil

Check of the engine oil pressure

Defective sensor – check contacts / replace Engine anomaly – technical assistance

Diesel engine turns off when releasing the ignition push-button

Add cooling liquid Check engine cooling liquid temperature

Defective sensor – check contacts / replace Engine anomaly – technical assistance

Feeding pressure lower than 280-340 psi (2024 bar) (value different per installed pump and circuit)

Diesel engine does not increase rpm

Clogged hydraulic oil filter

Replace

Defective pump

Technical assistance

Disconnected accelerator cable (mechanic)

Verify — if necessary replace

Disconnected accelerator cable (electric)

Verify the electric connection and the relevant contacts Linear actuator for combustible control lever out of order – replace 25

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PROBLEM:

Clogged filter warning lights turn on or the visual indicators on the filters (vacuometers or manometers) indicate the clogging (pointer in red zone)

When starting the control lever, bull-wheels do not work (electric control)

CAUSE:

SOLUTION:

Hydraulic oil temperature too low

Wait a few minutes to heat the oil without speeding up the diesel engine. To reduce the oil heating time, turn off the ventilator of the hydraulic oil radiator (electric control with selector on / off position or hydraulic control with completely open adjusting valve) and by closing the reel winder valve at 725 psi (50 bar)

The oil is too thick for the environmental conditions

Use oil with lower viscosity per the instruction manual

Clogged hydraulic oil filters

Replace

Disconnect joy-stick contacts

Reconnect

Oxidised joy-stick contacts

Clean or spray with a suitable vaporiser

Disconnect joy-stick contacts

Reconnect

Oxidised joy-stick contacts

Clean or spray with suitable vaporizer

The negative brake on the reduction unit doesn’t open

The electronic card for pump control does not work

Defective pump servo control

Verify the intervention and the electric contacts of the negative brake opening solenoid valve Disassemble the brake and verify if the brake discs are in locking position – technical assistance Verify the ignition of the green and red led on the card by moving the joystick – if the led do not turn on, replace the fuse on the card or verify the joy-stick potentiometer – technical assistance Verify the electric contacts – technical assistance

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CAUSE:

SOLUTION: Verify if the mechanic control operation acts correctly on the negative brake opening distributor; if necessary, replace it

The negative brake on the reduction unit does not open

Verify the negative brake opening distributor; if necessary, replace it Disassemble the negative brake and verify if the brake discs are in locking position – technical assistance

When starting the control lever, bull-wheels do not work (hydraulic

Verify the mechanic control operation of the pump; if necessary, replace it The pump control does not work

Verify the clamping of the control lever on the pump servo control Pump anomaly – technical assistance

Not activated reel winder (machines with reel winder hydraulic control of independent type)

Activate the reel winder control distributor Increase the reel winder pressure

Reel winder pressure not sufficient When moving the control lever, the bull-wheels rotate but the rope does not move – slips on the bull-wheels

Replace the adjusting valve for the reel winder pressure Reel winder pump anomaly – technical assistance

Negative brake on the reel winder does not open

Verify the intervention and the electric contacts of the negative brake opening solenoid valve (machines with electric control) Disassemble the brake and verify if the brake discs are in locking position – technical assistance 27

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PROBLEM:

CAUSE:

SOLUTION: Add engine oil

The fan of the hydraulic oil doesn’t work

Defective sensor – check contacts / replace Engine anomaly – technical assistance Add cooling liquid

Diesel engine turns off during operations

Check of the engine cooling liquid temperature

Defective sensor – check contacts / replace Engine overheating – technical assistance

Maximum pre-set valve of limiting device on the dynamometer

Operation of the emergency push-button

The maximum pre-set pull has been reached Increase the intervene threshold of the pull limiting device Release

Verify the electric The selector for negative connection and the brake locking for pull setting relevant contacts does not work (machines with electric controls) Replace the selector Mechanic release for negative brake opening for pull setting Verify the hydraulic pump Cannot carry out the pull does not work (machines with control group programming operation hydraulic control) (if mounted) Check if the opening The negative brake does not brake distributor is locked close in opening position The adjusting pressure valve does not control the pressure

Check the valve and replace if necessary Hydraulic pump problem – technical Service

Mechanical locking device not Adjust the position of in position (only for machine the mechanical locking with one effect cylinder) device Reel winder does not stay in position (if mounted)

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Leakage of hydraulic cylinder (only for machine with two effect cylinder)

Check the cylinder seals;, replace if necessary

Defect on the non-return valves (only for machine with two effect cylinder)

Check the valves; replace, if necessary

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Machine does not reach the maximum pull performances

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CAUSE:

SOLUTION:

Diesel engine rpm not sufficient

Speed up the engine

Diesel engine decreases rpm and turns off

Decrease the control lever capacity

Excessive hydraulic oil temperature

Wait a few minutes to cool the oil. To reduce the oil cooling time, turn off the ventilator of the hydraulic oil by turning on the ventilator of the hydraulic oil radiator and completely opening the reel winder valve with the diesel engine at mediumhigh rpm

Pull setting carried out on a value lower than the required one (if mounted)

Increase the pressure by means of the pull setting valve Check fuel filter if clogged

Fuel feeding problem at the diesel engine

Machine does not increase speed

Injection system to be adjusted – Technical service

Diesel engine rpm not sufficient

Speed up the engine

Diesel engine decreases rpm and turns off

Decrease the control lever capacity – the applied pull does not allow machine to reach higher speed

Excessive hydraulic oil temperature

Wait a few minutes for cooling the oil. To reduce the oil cooling time, turn on the ventilator of the hydraulic oil radiator and completely open the reel winder valve with the diesel engine at mediumhigh rpm Check fuel filter if clogged

Fuel feeding problem at the diesel engine

Injection system to be adjusted – Technical service 29

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PROBLEM:

CAUSE:

The ventilator of the hydraulic oil does not work (electric control)

SOLUTION: Verify the electric contact of the temperature bulb on the radiator Verify the electric contact of the ventilator ignition selector on the control panel Close the ventilator control valve and verify the circuit pressure on the relevant manometer

Excessive hydraulic oil temperature

The ventilator of the hydraulic oil does not work (hydraulic control)

Replace the pressure adjusting valve of the ventilator Verify the possible block of the ventilator hydraulic engine Anomaly of ventilator pump – technical assistance

Overused machine

Anticipated closing of the negative brake Anomalous shot happens when returning to centre position with the control lever

Wait a few minutes for cooling the oil. To reduce the oil cooling time, turn on the ventilator of the hydraulic oil radiator and completely open the reel winder valve with the diesel engine at mediumhigh rpm Verify the control by means of the suitable trimmer on the electronic card (machines with electric control) Adjust the throttle on the negative brake inlet

Carry out the hydraulic Hydraulic pump with defective and mechanic zero zero setting setting – technical assistance

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CAUSE:

SOLUTION: Close the relevant control valve and verify the circuit pressure on the relevant manometer

Hydraulic pressure not sufficient

Replace the pressure adjusting valve Anomaly of hydraulic pump – technical assistance

Hydraulic plough does not work (if mounted)

Verify the electric connection and the relevant contacts Defective control on the control panel (hydraulic type)

Verify the intervention and the electric contacts of the solenoid valve for hydraulic plough operation Verify the plough control distributor; if necessary, replace it

Defective control on the machine (hydraulic type)

Close the relevant control valve and verify the circuit pressure on the relevant manometer Hydraulic pressure not sufficient

Replace the pressureadjusting valve Anomaly of hydraulic pump – technical assistance

Cylinder for reel winder lifting does not work (if mounted)

Verify the electric connection and the relevant contacts Defective control on the control panel (hydraulic type)

Verify the reel winder cylinder distributor; if necessary, replace it

Verify the intervention and the electric contacts of the solenoid valve for reel winder cylinder operation

Defective control on the machine (hydraulic type)

Verify the reel winder cylinder distributor; if necessary, replace it

Leakage of hydraulic cylinder

Check the cylinder seals; replace, if necessary

Defect on the non return valves

Check the valves; replace, if necessary 31

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(610) 831-5020

TELLUS 22

-

SHELL

SYNECO

RANDO HD 22

AZOLLA ZS 22

ELIOS HVI 22

TEXACO

TOTAL

VALVOLINE

HYDRAULIC OIL 22

LI 22

ROLOIL

TAMOIL

DTE 22

HAYDIN 22

LAMORA 22

Q8

HYDRUS OIL 32

HYDRUS OIL 22

IP

KLUBER

MOBIL

HARMONY 32 AW

HARMONY 22 AW

GULF

ELIOS HVI 32

AZOLLA ZS 32

RANDO HD 32

HYDRAULIC OIL 32

PACEMAKER 32

TELLUS 32

LI 32

HAYDIN 32

DTE 24

LAMORA 32

RENOLIN MR 10

HYDRAN 22

RENOLIN MR 5

HYDRAN 32

NUTO H 32

FINA

NUTO H 22

ESSO

ELFOLNA DS 32

EP HYDRAULIC 32

AVILUB RSL 32

FUCHS

ELFOLNA DS 22

ELF

HYSPIN AWS 32

HYSPIN AWS 22

EP HYDRAULIC 22

CASTROL

BP

CHEVRON

ENERGOL HLP 32

AVILUB RSL 22

ENERGOL HLP 22

AVIA

APILUBE CIS 32

ARAL VITAM GF 32

APILUBE CIS 22

ARAL BITAM GF 22

API

ARAL

VG32 OSO 32

VG22

OSO 22

WINTER

AGIP

ARTIC

VISCOSITY (ISO3448)

Type

ELIOS HVI 46

AZOLLA ZS 46

RANDO HD 46

HYDRAUIC OIL 46

PACEMAKER 46

TELLUS 46

LI 46

HAYDIN 46

DTE 25

LAMORA 46

HYDRUS OIL 46

HARMONY 46 AW

RENOLIN MR 15

HYDRAN 46

NUTO H 46

ELFOLNA DS 46

EP HYDRAULIC 46

HYSPIN AWS 46

ENERGOL HLP 46

AVILUB RSL 46

ARAL VITAM GF 46

APILUBE CIS 46

OSO 46

VG46

SUMMER

ELIOS HVI 58

AZOLLA ZS 68

RANDO HD 68

HYDRAULIC OIL 68

PACEMAKER 68

TELLUS 68

LI 68

HAYDIN 68

DTE 26

LAMORA 68

HYDRUS OIL 68

HARMONY 68 AW

RENOLIN MR 20

HYDRAN 68

NUTO H 68

ELFOLNA DS 68

EP HYDRAULIC 68

HYSPIN AWS 68

ENERGOL HLP 68

AVILUB RSL 68

ARAL VITAM GF 68

APILUBE CIS 68

OSO 68

VG68

TROPICAL

GIRAN 100

SPARTAN EP 100

REDUCTELF SP 100

COMPOUND GEAR 100

ALPHA SP 100

ENERGOL GR-XP 100

AVILUB RSX 100

DEGOL BG 100

DT 100

BLASIA 100

VG100

ARTIC

ELIOS EP 100

CARTER EP 100

MEROPA 100

CARTER EP 100

-

OMALA 100

EP 100

GOYA 100

-

LAMORA 100

MELLANA 100

-

-

REDUCTION UNIT - COUPLERS

ELIOS EP 150

CARTER EP 150

MEROPA 150

CARTER EP 150

PACEMAKER RODI 12

OMALA 150

EP 150

GOYA 150

MOBILGEAR 629

LAMORA 150

MELLANA 150

EP LUBRICANT HD 150

RENEP COMPOUND 150

GIRAN 150

SPARTAN EP 150

REDUCTELF SP 150

COMPOUND GEAR 150

ALPHA SP 150

ENERGOL GR-XP 150

AVILUB RSX 150

DEGOL BG 150

DT 150

BLASIA 150

VG150

WINTER

ELIOS EP 220

CARTER EP 220

MEROPA 220

CARTER EP 220

-

OMALA 220

EP 220

GOYA 220

MOBILGEAR 630

LAMORA 220

MELLANA 220

EP LUBRICANT HD 220

-

GIRAN 220

SPARTAN EP 220

REDUCTELF SP 220

COMPOUND GEAR 220

ALPHA SP 220

ENERGOL GR-XP 220

AVILUB RSX 220

DEGOL BG 220

DT 220

BLASIA 220

VG220

SUMMER

ELIOS EP 320

CARTER EP 320

MEROPA 320

CARTER EP 320

PACEMAKER RODI 24

OMALA 320

EP 320

GOYA 320

MOBIL GEAR 632

LAMORA 320

MELLANA 320

EP LUBRICANT HD 320

RENEP COMPOUND 108

GIRAN 320

SPARTAN EP 320

REDUCTELF SP 320

COMPOUND GEAR 320

ALPHA SP 320

ENERGOLD GR-XP 320

AVILUB RSX 320

DEGOL BG 320

DT 320

BLASIA 320

VG320

TROPICAL

LITHIUM BASE EP 2

MULTIS EP 2

MULTIFAK EP 2

TEMLITH GREASE EP 2

SINT GREASE EP 2

SUPERGREASE EP 2

LITEX EP 2

REMBRANDT EP 2

MOBILUX EP 2

CENTOPLEX 2 EP

ATHESIA EP GR 2

CROWN EP 2

-

MARSON EP L2

BEACON 2

ROLEXA 2

DURALITH EP 2

SUPERGREASE 2

GREASE LTX 2

-

ARALUB HL 2

PGX 2

GR MU EP 2

NLGI 2

GREASE FOR EACH AMIBIENT

GREASING

8. REDUCTION UNIT OILD FOR ENVIROMENTAL CONDITION:

11.

HYDRAULIC CIRCUIT OILD FOR ENVIROMENTAL CONDITION

Comparative table of suggested oils and grease

Comstar Supply,

Think Cable... Think Comstar

INC

1-866-326-6782 www.comstarsupply.com

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

Appendices

32

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

33

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

34

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

WARRANTY INFORMATION

3.

FACTORY ASSISTANCE Condux International, Incorporated (Condux) can provide further advice regarding any problems with the installation, service, assembly, or disassembly of the Condux ARS301 Puller. Call toll free at 1-800-533-2077 (USA and Canada) or 1-507-387-6576 and ask for assistance. The Condux ARS301 Puller can be returned to the factory at any time for service or repair; however, a Return Material Authorization (RMA) must be obtained from Condux before shipping.

9.

Condux will not accept returned items without an RMA. LIMITED WARRANTY Condux International, Incorporated (Condux) extends the following warranty to the original purchaser of these goods for use, subject to the qualifications indicated: Condux warrants to the original purchaser for use that the goods or any component thereof manufactured by Condux will be free from defects in workmanship for the period of one year from the date of purchase, provided such goods are installed, maintained, and used in accordance with Condux’s written instructions. Components not manufactured by Condux, but used within the assembly provided by Condux, are subject to the warranty period as specified by the individual manufacturer of said component, provided such goods are installed, maintained, and used in accordance with Condux’s and the original manufacturer’s written instructions. Condux’s sole liability and the purchaser’s sole remedy for a failure of goods under this limited warranty, and for any and all claims arising out of the purchase and use of the goods, shall be limited to the repair and replacement of the goods that do not conform to this warranty. To obtain repair or replacement service under the limited warranty, the purchaser must contact the factory for a Return Material Authorization (RMA). When the RMA is received, send the RMA with the defective part or goods, transportation prepaid, to: Condux International, Inc. 145 Kingswood Drive Mankato, MN 56001 USA THERE ARE NO EXPRESS WARRANTIES COVERING THESE GOODS OTHER THAN AS SET FORTH ABOVE. THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE. CONDUX ASSUMES NO LIABILITY IN CONNECTION WITH THE INSTALLATION OR USE OF THIS PRODUCT, EXCEPT AS STATED IN THIS LIMITED WARRANTY. CONDUX IS NEVER LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. 35

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012

Comstar Supply,

5 Blue Heron Drive Collegeville, PA 19426 Phone: 610-831-5020 Fax: 610-831-5012

INC

Think Cable... Think Comstar

1-866-326-6782

www.comstarsupply.com

Condux International, Inc.

P.O. Box 247 • 145 Kingswood Drive, Mankato, MN 56002-0247 USA 1-507-387-6576 • 1-800-533-2077 • FAX 1-507-387-1442 Internet: http://www.condux.com • e-mail: [email protected] © Copyright 2006, Condux International, Inc. Printed in USA Literature Part Number: 21031544 Revision Number: 1.0

5 Blue Heron Drive

Collegeville, PA 19426

(610) 831-5020

www.comstarsupply.com

Fax: (610) 831-5012