Action Plan

Action Plan to achieve the Target: Cause Lead time

Action taken

1.Bottleneck 1.Single piece cycle time flow for the more system was impplemented 2. Kanban system implemnted

Transportation time

1.Large difference between the time of order and delivery

Bottleneck time

1.Continous improvement activities done 2. Kanban system implemnted

Responsibilty

Target

Expected benifits 1.Throughput time is reduced. 2. maximum space efficeincy obtained 3.Productivity can be improved 4.Profit can be increased 1. Throughput time is reduced. 2. transporataion and material handling charges can be reduced.

1. Single piece flow and SMED was implemented

1. Throughput time is reduced.

1. Non value adding processes decreased 2. Two bin Kanban System (JIT )

1. Throughput time is reduced. 2. Wastes due to over production is eliminated

Over production time

1.Processes taking more time than required.

Searching time

1.Tools not 5s was arranged in a implemented organised manner

1. Throughput time is reduced. 2. proper arrangement of tools and materials. 3. Cleanliness can be improved.

Setting change time

1. Time taken QCT was umder for stting taken. change is high

1. Throughput time is reduced. 2. worker strain is reduced 3. loading and unloading time is reduced

Machine down time

1.Improper maintanence

1. Throughput time is reduced. 2.Macihne down time is reduced.

TPM was implemented