ABLE Turbine ABLE Turbine Flowmeter l l l l l
Strong rotor design Excellent repeatability for batching Simple robust design Devices available for sanitary applications Low cost
Application Variables
Technology The ABLE range of turbine flowmeters offers high accuracy and reliability. A ferritic, stainless steel rotor revolves within a non magnetic housing on the outside of which is located a pick off coil containing a permanent magnet. As the rotor blades pass the tip of the permanent magnet, the reluctance of the magnetic circuit is changed and a small ac voltage is induced in the coil. The frequency of the ac voltage is proportional to flowrate, and the total number of pulses produced represents total flow passed through the meter.
Remote flowrate indication, alarms, totalising and batch control functions are available utilising our wide range of secondary electronic instruments, the subject of separate brochures. The flowmeter may be located some considerable distance from the associated secondary instrument.
Conductive Non-conductive
∆ Conductivity Contact Non-contact Clean Dirty Coating Non-Coating Vapours
∆ Gas Density Vacuum Ambient Pressure Low Pressure Medium Pressure
Applications The flowmeters are suitable for use on lubricating and non-lubricating liquids of low to medium viscosity and are largely insensitive to density variations, pressure or temperature fluctuations.
No
A comprehensive range of sizes from 3/8” upward ensures ABLE turbines are configurable for most applications.
Flow
For normal transmission distance pre-amplifiers are not essential since pulse shaping and conditioning are carried out in the appropriate electronic readout unit. In cases where heavy electrical noise is present or where transmission distances are over 500 metres, pre-amplifiers of standard or intrinsically safe design are available as head mounted weatherproof units and loop powered.
Yes
Foam
Liquids
The electrical signal is a sinusoidal pulse of minimum height 50mV peak at lowest flowrate, rising to 800mV peak at max flowrate.
Variable
Features A unique feature of the design is the use of helically milled rotors cut from solid in sizes up to 65mm. Bearing bushes are of PTFE/Carbon HY49 or similar, or tungsten carbide depending upon nature of metered fluid.
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In all cases, the spindle is of tungsten carbide with Cobalt binder, and thrust balls of tungsten carbide. Stainless steel ball races are used in the smaller sizes.
ABLE Instruments & Controls Ltd. Cutbush Park, Danehill, Lower Earley, Reading, Berks., RG6 4UT UK Tel: +44 (0)118 931 1188 Fax: +44 (0)118 931 2161 Email:
[email protected] Website: www.able.co.uk
ABLE Turbine ABLE Turbine Flowmeter
Normal Applications Technical Data Linear Accuracy
+/-0.5% over 10:1 range
Repeatability
+/-0.1% of reading
Response Time
<50millisecs for 50% step change in flowrate
Output Signal
Operating Pressure
Pressure Drop
Flow Range
10:1 standard Wider ranges possible
Temperature
Sinusoidal pulses 50mV800mV peak varying with flowrate
-30oC min 150 oC max (standard coil) 400 oC special design 120 oC intrinsically safe
Transmission Distance
Twice the pressure drop across the meter plus vapour pressure of liquid
500 metres max without preamplifiers for low noise environment
Mounting Attitude
Horizontal or vertical (flow upwards) or inclined
0.2-0.5 bar depending on meter size
Maximum Pressure
Limited only by end fittings
Sizing Table
Type Number
AT 3 AT 5 AT 7 AT 11 AT 13 AT 19 AT 24 AT 32 AT 38 AT 48 AT 65 AT 80 AT 100 AT 150
Flow range (Linear)
Approx K-Factor
Ltrs/Min
Ltr
0.5-5 1.2-10 2-20 5-50 8-80 15-150 25-250 45-450 65-650 110-1100 200-2000 300-3000 500-5000 1000-10000
17000.0 5900.0 3000.0 2600.0 1950.0 630.0 350.0 135.0 117.0 67.0 18.0 14.0 7.5 3.4
Standard End Fittings Linearity
+/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5% +/- 0.5%
BSP Screwed
ANSI or BS10 E Flange
DIN Flange
3/8" 1/2" 1/2" 1/2" 3/4" 1" 1" 1.1/4" 1.1/2" 2" 3" -
1/2" 1/2" 1/2" 1/2" 1/2" 1" 1" 1.1/2" 1.1/2" 2" 2.1/2" 3” 4" 6"
ND15 ND15 ND15 ND15 ND15 ND25 ND25 ND40 ND40 ND50 ND65 ND80 ND100 ND150
Parts & Materials 7 1 2 3 4
Housing Bearing Hanger Rotor Spindle
316 stainless steel 316 stainless steel 431 stainless steel Tungsten Carbide
5
Bearing Bushes
6 7
Thrust Ball Pick off coil
PTFE/Carbon filled or Tungsten Carbide Tungsten Carbide Stainless steel body
8
Collar
316 Stainless steel
9
Circlip
302 Stainless steel
1
3
8
4
9
5
6
2
ABLE Instruments & Controls Ltd. Cutbush Park, Danehill, Lower Earley, Reading, Berks., RG6 4UT UK Tel: +44 (0)118 931 1188 Fax: +44 (0)118 931 2161 Email:
[email protected] Website: www.able.co.uk No liability can be accepted for any errors or omissions in relation to the equipment and its application. This information is copyrighted to ABLE Instruments and Controls Ltd. Reproduction by any means is forbidden without express permission.
ABLE Turbine ABLE Turbine Flowmeter
Sanitary Applications consequently have designed these flow meters with an absence of crevices where bacteria can lodge and breed. The materials of construction also ensures that no corrosive attack occurs when clean in place solutions are used.
ABLE have a number of specially designed variants for high accuracy flow measurement and batch control in the liquid food industries. In the basic design, ABLE were aware of the particular hygienic requirements of the brewing and diary industries and
Technical Data Linear Accuracy
+/-0.5% over 10:1 range
Repeatability
+/-0.1% of reading
Response Time change in flowrate
<50millisecs for 50% step
Output Signal
Sinusoidal pulses 50mV800mV peak varying with flowrate
Operating Pressure
Twice the pressure drop across the meter plus vapour pressure of liquid
Pressure Drop
Flow Range
10:1 standard Wider ranges possible
Temperature
120 oC
Transmission Distance
300 metres max without preamplifiers for low noise environment
Mounting Attitude
Horizontal or vertical (flow upwards) or inclined
Maximum Pressure
Limited only by end fittings
0.2-0.3 bar depending on meter size
Sizing Table Type Number
Flow Range (Linear) ltrs/min
Approx. Linearity ltr.
Pressure Drop (Bar) at max. flow
Overall Length
End Fittings Type RJT ISS Tri-clamp
AHT500
9.0-90
1000
.5%
.22
162
1"
1"
1"
AHT1000
18-180
300
.5%
.22
162
1"
1"
1"
AHT1500
25-250
240
.5%
.20
162
1.5"
1.5"
1"
AHT36
65-650
90
.5%
.30
155
2"
2"
1.5"
AHT50
90-900
33
.5%
.30
165
2"
2"
2"
AHT65
120-1200
17
.5%
.30
216
3"
3"
3"
Parts and Materials 1 2 3
Circlip Downstream Hanger Rotor with bush
302 stainless steel 316 stainless steel 431 stainless steel PTFE/Carbon
5 6 7
Upstream Hanger Housing Coil Collar
316 stainless steel 316 stainless steel 316 stainless steel
4
Spindle
316 stainless steel
8
Pick off Coil
Stainless steel body 8
1
2
3
4
5
6
7
ABLE Instruments & Controls Ltd. Cutbush Park, Danehill, Lower Earley, Reading, Berks., RG6 4UT UK Tel: +44 (0)118 931 1188 Fax: +44 (0)118 931 2161 Email:
[email protected] Website: www.able.co.uk No liability can be accepted for any errors or omissions in relation to the equipment and its application. This information is copyrighted to ABLE Instruments and Controls Ltd. Reproduction by any means is forbidden without express permission.
ABLE Turbine ABLE Turbine Flowmeter Dimensions (Normal Applications)
Allow an extra 50mm height on dimension 'D' for pick off coil connector.
D A
B
C
D
AT 3 AT 5
51 64
110 110
25 25
82 82
AT 7 AT 11 AT 13 AT 19 AT 24
64 85 85 114 114
110 110 110 150 150
25 38 38 51 51
82 84 86 89 91
AT 32 AT 38 AT 48 AT 65 AT 80
135 150 180 -
174 174 210 258 316
64 64 76 100 100
95 98 103 112 119
AT 100
-
386
167
130
AT 150
-
410
167
155
C
B
D C
A
Dimensions (Sanitary Applications)
Allow an extra 50mm height on dimension 'C' for pick off coil connector. Type Number
A
B
C
162 162 162 155 165 216
50 50 50 64 75 96
75 78 80 85 92 98
C B
A
AHT 500 AHT 1000 AHT 1500 AHT 36 AHT 50 AHT 65
Installation and use For best results the flowmeter should be installed well away from heavy current carrying cables and with control valves etc located downstream of the meter.
Meters may be installed in any attitude, but the flow direction and mounting attitude should be advised at the order stage if other than horizontal.
A length of straight pipe of bore equal to the meter inlet should be provided, preferably 10 diameters in length, and if possible containing flow straightening vanes at the inlet end. Turbine meters are sensitive to swirl and any pipe swirl present upstream may cause a change in meter factor.
Varying densities have no appreciable effect on the accuracy of axial flow turbine meters so far as volumetric flow is concerned. If readout is required in mass flow terms, we can supply density or temperature compensation equipment to automatically correct for density variation. All turbine meters are to some extent sensitive to viscosity changes and any likely viscosity variation should be advised at the order stage.
Strainers should be provided to minimise the risk of damage due to small solids in suspension.
ABLE Instruments & Controls Ltd. Cutbush Park, Danehill, Lower Earley, Reading, Berks., RG6 4UT UK Tel: +44 (0)118 931 1188 Fax: +44 (0)118 931 2161 Email:
[email protected] Website: www.able.co.uk No liability can be accepted for any errors or omissions in relation to the equipment and its application. This information is copyrighted to ABLE Instruments and Controls Ltd. Reproduction by any means is forbidden without express permission.