5_6181552305200955461.pdf

dsoy dk;Zky;hu mi;ksx gsrq (For Official Use Only)

Hkkjr ljdkj GOVERNMENT OF INDIA jsy ea=ky; MINISTRY OF RAILWAYS

dksfpax vuqj{k.k ds fy, gLr vkStkj HAND-TOOLS for

COACHING MAINTENANCE mi;ksx drkZ dksfpax vuqj{k.k deZpkjh END USER: COACHING MAINTENANCE STAFF

dSeVsd@bZ@2014&15@dksfpax VwYl@1-0 vçsy 2014

CAMTECH/ E/ 2014-15/Coaching Tools/ 1.0

April, 2014

egkjktiqj, Xokfy;j & 474 005 Maharajpur, GWALIOR - 474 005

dksfpax vuqj{k.k ds fy, gLr vkStkj HAND-TOOLS for

COACHING MAINTENANCE

QUALITY POLICY “To develop safe, modern and cost effective Railway Technology complying with Statutory and Regulatory requirements, through excellence in Research, Designs and Standards and Continual improvements in Quality Management System to cater to growing demand of passenger and freight traffic on the railways”.

ÁDdFku Hkkjrh; jsyksa esa ;k=h ;rk;kr dh c<+rh gqbZ ekax dks ns[krs gq, jsy ij vf/kd dksfpax ¼lckjh fMCcksa½ dh miyO/krk gksuk vko’;d gSA ftls vk/kqfud fMtk;u ds mi;qDr vkStkjksa ds }kjk lokjh fMCcksa dk de le; esa mi;qDr vuqj{k.k djds miyO/k djk;k tk ldrk gSA vr% dSeVsd us ;g gLr iqfLrdk Þdksfpax vuqj{k.k ds fy, gLr vkStkjß dksfpax vuqj{k.k ds dk;Z esa fu;qDr fo|qr deZpkfj;ksa ds fy, rS;kj dh gSA ftlesa ÁR;sd vkStkj dk foLr`r fooj.k vko’;d iSjkehVj ds lkFk fn;k x;k gSA tks dksfpax fMiks rFkk vksfiu ykbu ds fy, mi;ksxh fl) gksxkA ;g flQkkfj’k dh tkrh gS fd jsYos bu vkStkjksa dks ;k muds leku vkStkjksa dks rduhf’k;uksa dks miyO/k djk;s] rkdh os vius lkSisa x;s dk;Z dks n{krk iwoZd iw.kZ dj ldsaA eS vk’kk djrk gw¡ fd ;g gLr iqfLrdk dksfpax vuqj{k.k esa O;fDrxr :i ls mi;ksxh fl) gksxhA

dSeVsd] Xokfy;j FNUKAD % 28-04-2014

,- vkj- rqis DK;ZDKJH FUNS’KD

FOREWORD Growing demand of passenger traffic on Indian Railways, requires more availability of coaching stock on rails. This can be achieved by proper maintenance of stocks in less time using proper tools with modern design. CAMTECH has prepared this handbook on “Tools for Coaching Maintenance” for the use of electrical staff of coaching maintenance. Detailed description of each hand tools with important parameters will prove to be useful to the coaching depot & open line. It is recommended that Railways may supply these tools/ similar tools to artisan staff so that they can perform their assigned work efficiently. I hope this handbook will prove to be useful for the coaching maintenance personnel.

CAMTECH, Gwalior Date : 28th April 2014

A.R.Tupe Executive Director

Hkwfedk dk;Z laikfnr djus okys deZpkfj;ksa dks mi;qDr vkStkj Ánku djds dk;Z dh xq.koRrk ,oa mRikndrk c<+kbZ tk ldrh gSA mi ekud ;k [kjkc xq.koRrk ds gLr vkStkjksa dk ifj.kke dsoy [kjko vuqj{k.k gh ugha gksrk] vfirq bldk ifj.kke dk;Z djus okys deZpkjh dk t[eh gksuk] dk;Z laikfnr djus esa vf/kd le; o dkexkjksa dk yxuk] dkexkjksa dk Fkduk rFkk vekudh; dk;Z dk mRikn ÁkIr gksuk vkfn Hkh gks ldrk gSA ;g gLr iqfLrdk dSeVsd }kjk fofHkUu dsVkfxjh ds fo|qr vuqj{k.k LVkQW ds fy;s tks dksfpax esaUVhusUl dk;Z esa yxs gq;s gS Þdksfpax vuqj{k.k ds fy, gLr vkStkjß ij cukbZ xbZ gSA bl gLr iqfLrdk esa fofHkUu vk/kqfud vkStkjksa dk foLr`r fooj.k Hkh lfUufgr gSA dksfpax fMiks vkSj vksiu ykbu esa yxus okys vkStkjksa dh lwph Hkh bl gLr iqfLrdk esa nh x;h gSA ;g Li"V fd;k tkrk gS fd ;g gLr iqfLrdk jsYos cksMZ vkj-Mh-,l-vks- vFkok jsYos }kjk Áfrikfnr funsZ’kksa dks lqijlhM ¼vf/kØe.k½ ugha djrh ;g gLr iqfLrdk oS/kkfud ugha gSA ofYd blesa lq>k;s x;s funsZ’k dsoy ekxZn’kZu gsrq gSA eS QhYM vfHkdfeZ;ksa dk ân; ls vkHkkjh gw¡ ftUgksus bl gLriqfLrdk ds lEiknu esa gesa lg;ksx Ánku fd;k gSA pwfd rduhdh muU;u ,oa f’k{k.k ,d Øfed Áfd;k gS vr% bl gLr iqfLrdk esa ;fn vki dqN tksM+us ;k lq/kkjus dh vko’;drk eglwl djrs gS] rks vki iw.kZr% Lora= gSA bl fn’kk esa vkids lq>koksa dks ge vR;kf/kd ljkgsxsaA

dSeVsd] Xokfy;j fnukad % 25-04-2014

¼ih;w"k xqIrk½ funs’kd fo|qr e - mail id : [email protected]

PREFACE The productivity and quality of work can be enhanced by providing proper tools to the work force. Sub-standard/ poor quality hand tools not only results in poor maintenance work but also results into injury to working staff, executing more labour, fatigue to the staff and non-standard work output etc. This handbook on “Hand Tools for Coaching Maintenance” has been prepared by CAMTECH for different categories of electrical maintenance staff engaged in coaching stock maintenance. This handbook also contains various modern tools along with their brief description. Compiled list of hand tools required for coaching depot & open line is available in this handbook. It is clarified that this handbook does not supersede any existing provisions laid down by Railway Board, RDSO or Railways. This hand book is for guidance only and it is not a statutory document. I am sincerely thankful to all field personnel who helped us in preparing this handbook. Technological up-gradation & learning is a continuous process. Please feel free to write to us for any addition/ modification in this handbook. We shall highly appreciate your contribution in this direction.

CAMTECH, Gwalior Date: 25th April 2014

(Peeyoosh Gupta) Director Electrical e - mail id : [email protected]

fo"k; & lwph

CONTENTS Øe la- Sr.No.

fooj.k Description

i`"B Øekad Page No.

ÁkDdFku Foreword Hkwfedk Preface fo"k;&lwph Contents la’kks/ku iphZ dk Ádk’ku Correction Slip 1.

ÁLrkouk

2.

gLr vkStkjksa ds Á;ksx gsrq lqj{kk fu;ekoyh

INTRODUCTION

SAFETY RULES FOR HAND TOOLS

3.

vi

01

01

02

03

Vªsu ykbZfVax vuqj{k.k fMiksa LVkWQ ds fy, vkStkj TOOLS FOR TL MAINTENANCE DEPOTS 5.1 5.2

6.

v

Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV TOOL KIT FOR TL/AC PASSING STAFF (AT STATIONS)

5.

iv

,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph LIST OF TOOLS IN STANDARD TOOL KIT FOR AC ESCORTING STAFF

4.

iii

04

Vh ,y rduhf’k;u ds fy, Vwy fdV Tools kit for TL Fitter Vªsu ykbZfVax ¼fiV ykbZu½ fMiks esa j[ks tkus okys vkStkj

04

Tools to Be Kept In TL (Pit Line) Depot

05

,lh dksp vuqj{k.k fMiks ds fy;s vkStkj TOOLS FOR AC COACH MAINTENANCE DEPOTS 6.1

,lh rduhf’k;u ds fy, Vwy fdV ¼,lh dksp fMiks½ Tools Kit for AC Mechanic (AC Coach Depot)

6.2.

07

07

,lh dksp fMiks esa j[ks tkus okys vkStkj Tools to Be Kept In AC Coach Depot

08

Øe la- Sr.No.

fooj.k Description

gLr vkStkjksa dk fooj.k 1.

i`"B Øekad Page No.

DETAILS OF HAND TOOLS

ckbZfMax bUlwys’ku jftLVsal esljesaV ehVj Winding Insulation Resistance Measurement

2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

13 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24 25. 26. 27. 28.

11 12

bUÝkjsM FkeZy besftax dSejk Infrared Thermal Imaging Camera

13

cSVjh pSd djus ds fy;s ijh{k.k midj.k Testing Instruments For Batteries ikWoj DokfyVh ,ukykbtj Power Quality Analyzer yhdst djaV VsLVj Leakage Current Tester vkWVks jsfUtax fMftVy eYVhehVj Auto Ranging Digital Multimeters fMthVy esxj Digital Meggar fØfEiax Vwy Crimping Tool fLVªfiax Iyk;j Stripping Pliers okW;j dVj Wire Cutter dkWEchus’ku Iyk;j Combination Pliers v- VQyksu Vsi ¼20 ,e,e½ a. Teflon Tape (20mm) c- ihohlh Vsi ¼25 ,e,e½ b. PVC Tape (25mm) l- ,ejh DykWFk c. Emery Cloth v- cafUpax VkbZ a. Bunching Tie c- ,ejh isij b. Emery Paper vkWy ijit lkW All Purpose Saw iksVsZoy fo|qr xzkbUMj Portable Electric Grinder V~;wo csUMj Tube Bender Cyksvj@MLV ,DlVªsDVj Blower/Dust Extractor fMftVy fLÁV ysoy Digital Spirit Level V~;wo dVj Tube Cutter fMthVy FkekZehVj Digital Thermometer iafpax Vwy Pinching Tool fMftVy ofuZ;j dsyhilZ Digital Vernier Calipers fMftVy ekbØksehVj Digital Micrometer v- fo|qr lksYMj vk;ju ¼vkbZ,lvkbZ ekdZ½ a. Electric Solder Iron (ISI Mark) c- Mh & lksYMfjax vk;ju b. De- Soldering Iron ¶ys;j Vwy Flare Tool fMftVy DySEi ehVj Digital Clamp Meters ch;fjax iqyj Bearing Pullar ,ysu dh lsV Allen Key Set

14 16 17 18 19 20 20 20 21 21 21 21 21 21 22 22 23 23 24 24 25 25 26 26 27 27 27 28 29 29

Øe la- Sr.No. 29. 30. 31. 32. 33. 34. 35. 36. 37

38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 50. 51. 52. 53. 54. 55. 56. 57. 58

fooj.k Description

i`"B Øekad Page No.

phlyl ¼NSuh½ Chisels gSd lkW ¼vkjh½ Hack Saw QkbZy ¼jsrh½ File gFkkSMk gRFkk lfgr ¼gsej foFk gsfUMy½ Hammer with Handle ikbZi fjap Pipe Wrenches ,MtsLVsfoy Lisuj Adjustable Spanners nksuks fljksa ij [kqys ikus ¼Moy vksiu ,aM Lisuj½ Double Open End Spanners fjax Lisujl Ring Spanners v- lkWdsV 12-5 ,e,e ¼1@2**½] LDok;j MªkbZo ,.M ,lsljht

30 30 31 31 32 32 33 33

a. Sockets- 12.5 Mm (1/2”), Square Drive and Accessories

34

c- VkdZ fjap b. Torque Wrench lh DySEi C Clamp MLVj Duster vkWVksesfVd lSYQ ,MtsfLVax Leky Lisuj Automatic Self-Adjusting Small Spanner Lisuj eYVh & fjap ¼jsfpV VkbZi½ 10 bu ou

34 34 34 35

Spanner Multi-Wrench (Ratchet Type) 10 In One

35

eYVh & fjap@Lisuj Multi-Wrench/ Spanner jsfpV fjap & jsfpV VkbZi Lisuj Ratchet Wrench-Ratchet Type Spanner gkWV ,;j xu@gkWV ,;j Cyksvj Hot Air Gun/Hot Air Blower fMftVy ,uheksehVj Digital Anemometer ’kkWd iYl ehVj Shock Pulse Meter bUÝkjsM VsEijspj xu ¼ghV Vªsdj½ Infrared Temperature Gun (Heat Tracer) Vwy oSx Tool Bag iksVsZoy ikWoj ,axqyj xzkbMaj Portable Power Angular Grinder fMftVy VSdksehVj Digital Tachometer eYVh ijit iksVsZoy ikWoj fMªy e’khu

36 36 37 37 38 38 39 39 40

Multi Purpose Portable Power Drill Machine

40

fMftVy ykbZV ¼yDl½ ehVj Digital Light (Lux) Meter yhfFk;e & yksu Moy LihM dksMZySl fMªy e’khu

41

Lithium-Ion Two Speed Cordless Drill Machine

41

dksMZySl LØwMªkbZoj jhpktsZfoy Cordless Screwdriver Rechargeable fu;ksu cYo VsLVj de LØwMªkbZoj lsV ¼8 ux CysM lfgr½

42

Neons Bulb Tester Cum Screw Driver Set With 8 Nos of Blade.

42

ukbZQ lSV Knife Set v- okW;j czq’k ¼150 ,e,e½ c- ukbZyksu czq’k ¼100 ,e,e½ l- isaV czq’k

43 a. Wire Brush (150mm)

43

b. Nylon Brush (100mm)

43

c. Paint Brush (75mm)

43

Øe la- Sr.No. 59. 60. 62. 63. 64. 65.

fooj.k Description

i`"B Øekad Page No.

VkspZ ¼,ybZMh½ Torch (Led) iksVsZoy LØw tSd Portable Screw Jack Vh Lisuj vkWQ lkbZt 10] 13] 15 vkSj 17 T Spanner of Size 10 , 13, 15, 17 nks ySEi rhu rkj vFkZ VsLVj Tool Lamp Three Wire Earth Tester gsyesV Helmet VsLV ysEi gksYMj Test Lamp Holder

Ifjf’k"V&v

ANNEXURE ‘I’

fo|qr ijh{k.k lqfo/kk,

Ifjf’k"V&c

43 43 44 44 44 44

45

TESTING FACILITIES (ELECTRICAL)

ANNEXURE’II’

49

lanHkZ gsrq vko’;d Hkkjrh; ekud ¼vkbZ ,l½ IMPORTANT INDIAN STANDARDS (IS) FOR REFERENCE

Ifjf’k"V&l

ANNEXURE ‘III’

49

midj.kksa dh foQyrkvksa ds dkj.kksa dh Nkuchu gsrq ÁLrko AN APPROACH TO EQUIPMENT FAILURE INVESTIGATION

lanHkZ

REFERENCES

50

ISSUE OF CORRECTION SLIPS The correction slips to be issued in future for this handbook will be numbered as follows : CAMTECH/E/2014-15/Coaching Tools/C.S. # XX date---------

Where “XX” is the serial number of the concerned correction slip (starting from 01 onwards). CORRECTION SLIPS ISSUED Sr. No.

Date of issue

Page no. and Item no. modified

Remarks

psrkouh lanHkZ % & vkbZ,l 2615 % 1989 ¼la’kks/ku

II –

Iyk;lZ] fiullZ rFkk fuIij½

;g lR; gS fd Iyk;lZ] fiullZ rFkk fuIij ds gsfUMy Áfrjks/kd gksrs gSA fdUrq fo|qrh; >Vds ls lqjf{kr gksus dh dksbZ xkjUVh ugha gSA tcfd Áfrjksf/kr vkStkj mPp oksUVst ds fy;s Áfrjksf/kr gkrs gSaA ;g Áfrjks/kdrk vkstkjksa ds vpkud fxjus] rjyrk dh mifLFkfr] ijLik;js’ku vkfn ds dkj.k {kfrxzLr gks tkrh gSA vr% ;g lq{kko fn;k tkrk gS fd vkStkjksa ds Áfrjksf/kr gsfUMy ij iw.kZr% Hkjkslk u djsaA

CAUTION Ref: IS 2615: 1989 (Revision Second- Pliers, Pincers and Nipper)

The fact that handles of pliers, pincers and nippers are insulated is no guarantee of immunity from electric shock. Although insulated tools may have withstood high voltages, damage due to subsequent dropping or the presence of liquid or perspiration may impair insulation. It is, therefore, recommended that complete reliance should not be placed on insulated handles.

CAMTECH/E/2014-15/Coaching Tools/1.0

1.

ÁLrkouk

1

INTRODUCTION

One of the methods to reduce the down time of the coaching stock is to provide the proper tools with modern design. Railway Board vide letter No. 2007/M (C) /141/1 dated 12.03.2014 has communicated to take up a project on “Hand-tools for Coaching Maintenance”. Availability of proper tools with artisan staff is essential to enhance the productivity and quality of work. CAMTECH has prepared a handbook enlisting conventional as well as modern tools which should be available with artisan staff of coaching maintenance depot. Tools in the form of toolkit have been prepared by CAMTECH. The approximate weight of all the tools of a kit is not more than 5 kg. Performance record of tools is required to be kept to review their performance. Accordingly Zonal Railway may fix the codal life of tools. DG S&D rates of some tools are also available vide rate contract no. GENTESTING/IT-9/RC-D 2010000/0414/83/ F0801/1999 dated 01/07/2013. 2.

gLr vkStkjksa ds Á;ksx gsrq lqj{kk fu;ekoyh

SAFETY RULES FOR HAND TOOLS

1.

Always use the right size and type of tool for the job being done. Keep tools in proper working condition. Never alter a tool from its original condition.

2.

Always wear safety goggles when using punches, chiesels, hammers and cutting tools.

3.

Never use a tool as a hammer unless manufactured for that purpose.

4.

Never use a pipe extension to increase the leverage of any wrench.

5.

Adjustable wrenches should be tightly adjusted to the nut and pulled so that the force is on the side of the fixed jaw.

6.

Never use a pipe wrench to bend, raise or lift a pipe.

7.

Ratchet mechanisms should be cleaned and lubricated periodically with light grade oil.

8.

Keep hammer heads tight on the handle. Never use a hammer with a loose or damaged handle.

9.

Metal cutting chiesels are intended for cutting, shaping and removing metal softer than the cutting edge itself.

10. Always strike the struck base of a chiesel or punch. The striking face of the hammer should have a dia. approximately 10 mm larger than the struck face of the punch or chiesel. 11. Never use screw drivers with rounded tips. 12. Never use a screwdriver as a chiesel, punch, scraper or pry bar. Use screw driver for screw driving only.

Hand-Tools for Coaching Maintenance

April, 2014

2

3.

CAMTECH/E/2014-15/Coaching Tools/1.0

,-lh ,LdksfVZax LVkWQ ds fy, ekud VwyfdV esa vkStkjksa dh lwph LIST OF TOOLS IN STANDARD TOOL KIT FOR AC ESCORTING STAFF (Circulated vide RDSO letter No. EL/7.2.2 dated 17.01.2006) (In Proper Tool Bag) S.No. Description

Qty

Reference Sr.No.

1.

Tool box of size 325x440x120 mm (Approx.) with fixing arrangement for tools and locking arrangement with 2 no. keys

1 set

48

2.

Neons bulb tester cum Screw driver set with 8 nos of blade.

1 set

56

3.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

1

11a

4.

Digital multimeter

1

06

5.

T spanner of sizes 10, 13, 15, 17

1

62a

6.

Panel key square type ¼ size suitable for opening of control panel of AC coaches

1

--

7.

Key for opening fittings of AC coaches

1

--

8.

Test lamp holder (brass) fitted with two mtrs. of 2 core flexible copper wire

1

65

9.

Torch with cells (+2 cell spare)

1

59

10.

DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 14/15, 16/17, 18/19, 20/22

1 set

35

11.

Allen key size 4 mm, 3/16, 7/32

1

28

12.

Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm

1

57

13.

Adjustable spanner length 255 mm

1

34

14.

Infrared Digital Thermometer (Temperature gun)

1

47

15.

Insulated Nose plier 6”

1

11h

16.

Tongue tester A.C. (0-100 A)

1

26

17.

Hammer ½ kg

1

32b

18.

Hacksaw frame with blade (+ 1 spare blade)

1

30

19.

PVC Insulating tape 25 mm

1

12b

20.

Wire fuse

1

--

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

4.

3

Vh,y@,-lh ikflax LVkWQ ¼LVs’ku ij½ ds fy, Vwy fdV TOOL KIT FOR TL/AC MAINTENANCE PASSING STAFF (AT STATIONS) (In proper tool bag)

S.

Name of Tools

Qty.

Referene Sr.No.

1.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

1 no.

11a

2.

Insulated Wire Stripper & Cutter 16 sqmm

1 no.

09

3.

Insulated Long Nose Pliers 6”

1 no.

11h

4.

Neon bulb tester cum Screw driver set with 8 nos of blade similar

1 no.

56

5.

Fitting Opening Key (FDB/CFL/Tube light/RRU)

1 no.

--

6.

DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 14/15, 16/17, 18/19, 20/22

1 set

35

7.

Adjustable spanner length 255 mm

1 no.

34

8.

Test lamp holder (brass) fitted with two mtrs. of 2 core flexible copper wire

1 no.

65b

9.

Hacksaw frame with blade (12") + One extra blade

1 no.

30

10.

Flat file 150 mm

1 no.

31

11.

Ball pen Hammer 300 gms

1 no.

32b

12.

Torch with cell, LED

1 no.

59

13.

Fuse puller 150mm

1 no.

11b

14.

Digital Multimeter with tongue tester

1 no.

26

15.

PVC Insulating Tape 25mm

01 roll

12b

16.

Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm

01 no.

57

17.

Infrared Digital Thermometer (Temperature Gun)

01 no.

47

18.

Chiesel 150 mm

01 no.

29

19.

Fuse Wires

01 set

--

20.

Spare lamp/CFL/FTL

01 set

--

21.

Capacitor for AC fan

03 nos.

--

Hand-Tools for Coaching Maintenance

April, 2014

4

5.

CAMTECH/E/2014-15/Coaching Tools/1.0

Vªsu ykbZfVax vuqj{k.k fMiksa LVkWQ ds fy, vkStkj TOOLS FOR TL MAINTENANCE DEPOTS

5.1

Vh ,y rduhf’k;u ds fy, Vwy fdV

Tools Kit for TL Fitter

(In Proper Tool Bag) S.

April, 2014

Name of Tools

Qty.

Reference Sr. No.

1.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

1 no.

11a

2.

Insulated Wire Stripper & Cutter 16 sqmm

1 no.

09

3.

Insulated Long Nose Pliers 6”

1 no.

11h

4.

Neon bulb tester cum Screw driver set with 8 nos of blade similar

1 each

56

5.

Fitting Opening Key (FDB/CFL/Tube light/RRU)

1 no.

--

6.

DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 14/15, 16/17, 18/19, 20/22

1 set

35

7.

Ring Spanner Set

1 set

36

8.

Adjustable spanner length 255 mm

1 no.

34

9.

Test lamp holder (brass) fitted with two mtrs. of 2 core flexible copper wire

1 no.

65b

10.

Flat file 150mm

1 no.

31

11.

Ball pen Hammer (300 gm)

1 no.

32b

12.

Torch, 4 cell (LED)

1 no.

59

13.

Fuse puller 6”

1 no.

11b

14.

Hydrometer

1 no.

3c

15.

Cell tester (Range 12V DC)

1 no.

3b

16.

Digital Multimeter with tongue tester

1 no.

26

17.

PVC Insulating Tape 25mm

01 roll

12b

18.

Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm

01 no.

57

19.

Infrared Digital Thermometer (Temperature gun)

01 no.

47

20.

Chiesel 150mm

01 no.

29

21.

Cleaning Brush

01 no.

58c

22.

Fuse Wires

01 set

--

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

5.2

5

Vªsu ykbZfVax ¼fiV ykbZu½ fMiks esa j[ks tkus okys vkStkj Tools to be Kept In TL (Pit Line) Depot (Qty. will be decided by divisional officers depending upon work load) S.

Name of Tool

Reference Sr.No.

1.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

11a

2.

Insulated Wire Stripper & Cutter 16 sqmm

09

3.

Insulated Long Nose Pliers 6”

11h

4.

Neon bulb tester cum Screw driver set with 8 nos of blade similar to Jhalani P. No. 830 or equivalent

56

5.

4 way keys

--

6.

Ring spanner set ( 8- 32)

36

7.

Set of box spanner with 1/2" socket set containing 19 socket (11 to 32) and 6 attachment

37a

8.

Double open end spanner set ( 8 - 32)

35a

9.

Single end open Spanner (36mm)

35b

10.

Allen Key set

28

11.

Adjustable spanner length 255 mm

34

12.

Test lamp holder (brass) fitted with two mtrs. of 2 core flexible copper wire

65b

13.

Hacksaw frame with blade (12") + Extra Blades

30

14.

Flat, round, triangular files

31

15.

Ball pein Hammer ( 200gm, 300gm, 500gm, 800 gm, 1kg)

32b

16.

Nylon hammer

32a

17.

Chiesel flat 150mm

29

18.

Infrared Digital Thermometer (Temperature gun)

47

19.

Torch, 4 cell, LED for each staff

59

20.

Fuse puller 6”

11b

21.

Crimping tool ( 0.5 - 1.6 mm2 )

08

22.

Crimping tool (1.5 - 16 mm2 )

08

23.

Hydraulic crimping machine (upto 300 mm²)

08b

24.

Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm

57

25.

Multipurpose Portable power drill machine

52

Hand-Tools for Coaching Maintenance

April, 2014

6

CAMTECH/E/2014-15/Coaching Tools/1.0

S.

Name of Tool

Reference Sr.No.

26.

Auto ranging Digital Multimeter

06

27.

Hydrometer

3c

28.

Digital clamp meter

26

29.

Bearing/ Pulley Puller

27

30.

Pulley V groove “GO” , “NO GO” gauge

31.

Portable electric straight grinder

15

32.

Digital lux meter

53

33.

Cell tester (0-12) V DC

03b

34.

Digital Tachometer

51

35.

Digital Vernier caliper

22

36.

Digital Micrometer

23

37.

Digital Meggar

07

Testing 9

(500 V to 5000 V )

April, 2014

38.

Heavy duty Pipe wrench

33

39.

Soldering iron

24a

40.

De-soldering gun

24b

41.

Hot air gun / Hot air blower

44

42.

Portable Blower / Dust extractor

17

43.

1/2" socket set containing 19 socket (11 to 32) with 6 attachment

37a

44.

Torque wrench 0-5kg-m

37b

45.

Shock pulse meter (SPM)

46

46.

All purpose saw

14

47.

Infrared Digital Thermometer

47

48.

Cable cutter 150mm

10

49.

Insulating Tapes 25mm

12b

50.

Safety helmet for each staff

64

51.

Gum boot for each staff

61

52.

Tool bag for each technician

48

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

6.

7

,lh dksp vuqj{k.k fMiks ds fy;s vkStkj TOOLS FOR AC COACH MAINTENANCE DEPOTS

6.1

,lh rduhf’k;u ds fy, Vwy fdV ¼,lh dksp fMiks½ Tools Kit for AC Mechanic (AC Coach Depot) (In Proper Tool Bag) S.No.

Name of Tools

Qty.

Reference Sr.No.

1.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

1 no.

11a

2.

Insulated Nose plier 6”

1 no.

11h

3.

Neon bulb tester Screw driver set with 8 nos of blade

1 set

56

4.

Panel key square type ¼ size suitable for opening of control panel of AC coaches

1 no.

--

5.

4 way key & fitting opening key (FDB/CFL/tubelight/RRU)

1 no.

--

6.

DE spanner set 8 pcs of sizes 6/7. 8/9, 10/11, 12/13, 14/15, 16/17, 18/19, 20/22

1 set

35a

7.

T spanner of sizes 10, 13, 15, 17

1

62a

8.

Test lamp holder (brass) fitted with two mtrs. of 2 core flexible copper wire

1 no

65b

9.

Heavy duty cable cutting knife adjustable in aluminium casing over all size 140 mm

1 no.

57

10. Allen key ( 3- 15m)

1 no

28

11. Flat file 150mm

1 no

31

12. Hammer 200 g

1 no

32b

13. Torch, cells (+2 cell spare)

1 no

59

14. Auto ranging Digital Multimeter

1 no.

06

15. Tongue tester A.C. (0-100 A) 16. Adjustable spanner length 255 mm

26 1 no.

34

17. Infrared Digital Thermometer (Temperature gun)

1

47

18. PVC Insulating tape 25mm

1

12b

19. Wire fuse

1

--

Hand-Tools for Coaching Maintenance

April, 2014

8

6.2.

CAMTECH/E/2014-15/Coaching Tools/1.0

,lh dksp fMiks esa j[ks tkus okys vkStkj Tools to be kept in AC Coach Depot (Qty. will be decided by divisional officers depending upon work load) Name of Tools

Reference Sr.No.

1.

Combination plier insulated with thick CA sleeve with joint cutter length 205 mm

11a

2.

Insulated Wire Stripper & Cutter 16 sqmm

09

3.

Insulated Nose plier 6”

11h

4.

Neon bulb tester cum Screw driver set with 8 nos of blade equivalent

56

5.

4 way key

--

6.

Ring spanner set ( 8- 32)

36

7.

Set of box spanner with 1/2" socket set containing 19 socket (11 to 32) and 6 attachment

37a

8.

Double open end spanner set ( 8 - 32)

35a

9.

Single end open Spanner (36mm)

35b

10.

T spanner set

62

11.

Allen Key set

28

12.

Adjustable spanner length 255 mm

34

13.

Test lamp/ Hand lamp

65b

14.

Hacksaw frame with blade (12") + extra blades

30

15.

Flat round, file

31

16.

Ball pein Hammer 200 gm, 500gm, 1kg.

32b

17.

Nylon hammer 100gm

32a

18.

Chiesel (Flat) - 8"

29

19.

C Clamp

38

20.

Crimping tool (0.5 - 6 mm²)

08

21.

Crimping tool (1.5 -1 6 mm²)

08

22.

Pinching tool

21

23.

Tube bender (3/8", 5/8", 7/8")

16

24.

Flare tool

25

25.

Tube cutter

19

26.

Torch (4 cell) + extra cells for each staff

59

27.

Digital Tachometer

51

28.

Digital Clamp meter

26

S.No.

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

9

S.No.

Name of Tools

29.

Hydrometer

03c

30.

Auto ranging Digital Multimeter

06

31.

Cell tester (0-12) volt DC

3b

32.

Battery analyzer

3a

33.

Digital meggar ( 500 V, 1000 V, 2500V, 5000V)

7

34.

Digital Micrometer

23

35.

Digital Vernier calipers

22

36.

Blower / Dust extractor

17

37.

Portable electric straight grinder

15

38.

Torque wrenches

37b

39.

Pipe wrench

33

40.

Multipurpose Portable Power drill machine

52

41.

Soldering iron

24a

42.

De-soldering Gun

24b

43.

Hot air gun / Hot air blower

44

44.

Shock pulse meter (SPM)

46

45.

All purpose saw

14

46.

Pulley V groove “GO” , “NO GO” gauge

47.

Pulley/ Bearing puller

27

48.

Digital Anemometer

45

49.

Infrared Digital thermometer (Temperautre gun)

47

50.

Digital lux meter

53

51.

Winding insulation Resistance meter

01

52.

Cable cutter/ wire cutter

10

53.

Gum boot for each staff

61

54.

Infrared thermal imaging camera

02

55.

Power quality analyzer

04

56.

Leakage current tester

05

57.

Fuse puller

11b

58.

Teflon tape

12a

59.

PVC tape

12b

60.

Bunching tie

13a

61.

Amery paper

13s

Hand-Tools for Coaching Maintenance

Reference Sr.No.

Testing 9

April, 2014

10

CAMTECH/E/2014-15/Coaching Tools/1.0

S.No.

Name of Tools

62.

Amery cloth

13c

63.

Digital spirit level

18

64.

Digital thermometer

20

65.

Duster cloth

39

66.

Automatic self adjusting small spanner

40

67.

Spanner multi wrench 10 in one

41

68.

Multi wrench/ Spanner

42

69.

Ratchet wrench – Ratchet type spanner

43

70.

Angular grinder

50

71.

Cord less drill machine

54

72.

Cord less screw driver

55

73.

Knife set

57

74.

Wire brush

58a

75.

Nylon brush

58b

76.

Paint brush

58c

77.

Portable screw jack

60

78.

Safety helmet for each staff

64

79.

Tool Bag for each technician

48

April, 2014

Reference Sr.No.

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

11

gLr vkStkjksa dk fooj.k Details of Hand Tools

Hand-Tools for Coaching Maintenance

April, 2014

12

1.

CAMTECH/E/2014-15/Coaching Tools/1.0

ckbZfMax bUlwys’ku jftLVsal esljesaV ehVj WINDING INSULATION RESISTANCE MEASUREMENT

Name of equipment

:

Winding insulation resistance meter

Application

:

To measure Insulation Resistance of all voltage components like transformer winding, CTs, PTs, bushings, cables, motor and Alternator windings etc.

Make

:

Indigenious

Technical Specifications : Test voltage

500 V to 5000 V DC

IR Range

0 – 5 TΩ

Accuracy

As per IS 2992

Display

Digital

Short circuit current

< 2mA

Advantages: i.

Healthiness of winding insulation can be checked.

ii.

The equipment has a LED based provision for visual indication for discharge condition. This LED shall glow after the HT is switch OFF, till the voltage on test object/ HV terminal is below 50 V approximate.

iii.

Equipment have HV, LV & Guard and Internal discharge of object after test, memory for measurement results, ability to transfer the data to a PC, polarization index and dielectric absorption ratio.

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

2.

bUÝkjsM FkeZy besftax dSejk

13

INFRARED THERMAL IMAGING CAMERA

Name of instrument

Infrared thermal imaging camera

Application

Thermal imaging infrared camera identifies electrical and mechanical problems like hot spots, heat development on loose connections etc. before they result in failures. It is a non-contact device which detects infrared radiations and converts it into electronic signals. These signals are then processed to produce thermal image of the object. Indigenious

Make

Technical Specifications : RDSO Spec. No. TI/Spec/OHE/TI-PS/1030 (6/2005 Rev.1) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Hand-Tools for Coaching Maintenance

Temperature measurement range from – 20°C to 1200°C. Temperature measurement accuracy of ± 2%; ± 2°C of reading Image quality of 200 x 150 pixels Thermal sensitivity of 0.1°C IFOV of lens should be 2.18 mrad or less. Spectral range of 7.5 to 13 μm Built in digital visual camera of 1.3 m pixels Standard lens with FOV of 25° x 19° Permissible relative humidity range 10% to 95% noncondensing Operating & storage temperature range with all accessories in -15°C to 50°C & -40°C to 70°C respectively. Software should have the feature to prepared report & can be saved in PDF format. At least 3 palettes should be available with 2 color palettes; grey with white hot & grey with black hot etc. LCD color display 3.5 should be available in camera. Data can be stored in removable SD card with storage capacity of 1000 + images Menu operation should be available via touch screen as well as via toggle button. Auto focuses facility available in camera along with manual focus. Focusable from 0.4mt. to infinity. April, 2014

14

CAMTECH/E/2014-15/Coaching Tools/1.0

Advantages:

3-

i.

It helps to find out electrical hot spots and faulty equipments in incipient conditions.

ii.

It is an ideal means for professionals looking for safety and reliability when conducting routine surveys of electrical systems, switchgear and electrical components.

iii.

It is a light weight, comfortable and sensitive test instrument with touch screen, text features.

cSVjh pSd djus ds fy;s ijh{k.k midj.k TESTING INSTRUMENTS FOR BATTERIES Repeated recharging of a secondary battery can lead to battery deterioration and increase in its internal resistance. Problem can intensify when there is a short circuit in the internal cell leading to voltage drop, increase in internal resistance, overheating and complete battery malfunction. These problems can cause severe fires and other accidents. It is important and necessary to conduct battery testing to check the above defects periodically. Following parameters can be checked to determine the health of the battery: • Voltage • Impedance • Specific gravity • Sulfation (relative to the amount of battery charge capacity degradation due to sulfation) • Dryout (relative to the amount of battery charge capacity degradation due to dryout) a.

Battery Analyser

b. Cell Tester

c. Hydrometer

Name of instrument

Electro chemical battery analyser

Application

Electro chemical battery analyser accurately measures health of lead acid battery (chemical and electrical) in terms of sulfation, dry out, voltage and impedance.

Make

Indigenious

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

15

Technical Specifications Voltage Range

0 to 17 V DC

Resolution

10mV

Accuracy

± 0.5%

Repeatability

± 0.5%

Impedance Measurement range

50 μΩ to 1Ω

Resolution

0.001 mΩ for all measurable impedance value.

Accuracy

± 1.0 % (for impedance > 1mΩ to 1Ω) ± 1.0 % (for impedance > 100 μΩ to mΩ)

Amp–Hour capacity range for batteries under test

5 Ah to 2,000 Ah; specified performance range 1 Ah to 9,999 Ah, operating range

Sulfation Range

0 to 100%

Accuracy

± 5%

Dryout Range

0 to 100%

Accuracy

±5%

Cell terminal strap impedance (μΩ) Measurement range

50 μΩ to 1Ω

Resolution

0.001mΩ

Accuracy

±1.0%

Specific Gravity

Manual logging

Safety Feature

Trigger point – 17VDC

Over voltage auto reset breaker

Warning – 50VDC Damage point – 600VDC max.

Advantages: i.

It can store large amount of data and auto hold and auto-data storage facility also available.

ii.

It has ability to measure AC voltage and low resistance.

iii.

It can memorize the value on the spot.

iv.

It can enhance resistance against noise.

Hand-Tools for Coaching Maintenance

April, 2014

16

4.

CAMTECH/E/2014-15/Coaching Tools/1.0

ikWoj DokfyVh ,ukykbtj

POWER QUALITY ANALYZER

Power Quality Analyzer for energy analysis Included accessories •

i430-Flexipack 4 current clamps

•

5 Test leads, 4 black, 1 green

•

5 Alligator clips, 4 black, 1 green

•

BC430 Battery charger eliminator

•

Power Log Software

•

OC4USB Optical cable for USB

•

WC100 Color localization set

•

Getting Started (booklet)

•

User Manual (CD-ROM

Application

Power Quality analysers help locate , predict , prevent , and troubleshoot power quality problem in three & single phase power distribution system.

Make

Indigenious or similar.

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

5.

17

yhdst djaV VsLVj

LEAKAGE CURRENT TESTER

Name

Leakage Current tester

:

Application :

Make :

For measuring AC leakage current blowing into ground conductor.

Indigenious

Features • • • • • • • • • •

10 A Ultra High resolution Large conductor diameter (30mm) AC current in 5 Ranges (40mA, 400mA, 4A, 40A, 60A) Wide Frequency response (40Hz - 1 KHz) ACA, ACV, and Continuity Large 3¾ Digit LCD (4000 Count) with 40 segment bargraph Fast bargraph display (20 times/sec.) Data hold and Max. Min hold Relative measurement 600 V rms overload protection in resistance range

Specification Conductor size Battery Type Display Range Selection Overload Indication Power Consumption Low battery indication Sampling Time Operating Environment Storage Environment Altitude Dimensions Weight Accessories

Hand-Tools for Coaching Maintenance

30mm. max. (approx.) Two 1.5V SUM-3 3¼ LCD with 40 segment bargraph Manual OL 15mA (approx.) B

2 time/sec. (display) 30 time/sec. (bar graph) -10° to 50°C, RH < 85% -20°C to 60°C, RH < 75% up to 2000M 210 (H) x 72(w) x 36(D) mm 210 gm (battery included) Carrying Case x 1 Users manual x 1 1.5V Battery x 2 Test leads x 1 pair

April, 2014

18

6.

CAMTECH/E/2014-15/Coaching Tools/1.0

vkWVks jsfUtax fMftVy eYVhehVj

AUTO RANGING DIGITAL MULTIMETERS

Name

:

Auto Ranging Digital Multimeter

Application

:

Measurement of voltage, current resistance, checking of continuity

Specification

:

Display DC Voltage

AC Voltage

DC Current AC Current Resistance

Diode Continuity Buzzer Full Icon Display Auto power off/ Steep mode Low battery display Input impedance (Voltage) Power Battery life LCD digit size April, 2014

Auto/ Manual ranging, 33/4 Digit 3400 count LCD with Analog bargraph 340mV/3.4/34/340/1000V ± (0.5%rdg + 4 dgt) on 340mV/ 3.4V ± (0.7%rdg + 4 dgt) on 34/340V ± (1.0%rdg + 4 dgt) on 1000V 3.4/34/340/750V ± (1.0%rdg + 8 dgt) on all ranges except ± (1.5%rdg + 8 dgt) on 750V 340μA/3.4/34/340mA/3.4/20A ± (1.5%rdg + 8 dgt) 340μA/3.4/34/340mA/3.4/20A ± (2.2%rdg + 4 dgt) 340Ω/3.4/34/340kΩ/3.4/34MΩ ± (0.7%rdg + 4 dgt) on all ranges except ± (1.2rdg + 4 dgt) on 3.4MΩ ± (2.5%rdg + 4 dgt) on 34MΩ Yes Yes Yes Yes "BATT" is indicated 10 MΩ One 9V battery 200 hours typical 17 mm Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

7.

fMthVy esxj

19

DIGITAL MEGGAR

Name Application Make

: : :

Features

:

Digital Insulation tester Insulation measurement of cables, motors, transformers etc. Indigenious

• 3½ Digit (1999 counts) Large LCD Display. • High accuracy ± (3% rdg + 5 digit) for Insulation Measurement ±

(2% rdg + 5 digit) fr AC voltage measurement. • Range selection & single person push button operation. • LCD back light function with indicator switch • Data holding function, fnction icons on display. • measurement of AC voltage upto 600 V AC • Measurement of phase sequence between (Phase- Phase voltages)

with LED indicators and beep facility. • Auto range (Insulation test) • LED indicator for HV (High Voltage) • Inbuilt Protection circuit to prevent the harm of revenue voltages. • Battery operated with AC adaptor • 3 Ranges of Voltage & Insulation resistance

Specification

:

Insulation resistance Test voltage : Range : Accuracy : Resolution : AC Voltage Measurement Test voltage : Accuracy : Resolution : Phase sequence test Test voltage : Hand-Tools for Coaching Maintenance

1000V/ 2500V/ 5000V 0.1MΩ ± (3% rdg + 5 dgt.) 0.01MΩ 0 – 600V AC (50-60Hz) ± (2% rdg + 5 dgt.) 1V 100V – 450V (Phase – Phase) 40 – 60 Hz April, 2014

20

CAMTECH/E/2014-15/Coaching Tools/1.0

Display

:

Accuracy Power 8.

9.

10.

fØfEiax Vwy

3½ digit (1999 counts) large LCD display with 29mm digit height ± (3% rdg + 5 digit) for insulation resistance ± (2% rdg + 5 digit) for AC voltage 12V (8 x 1.5V) (R6AA size batteries) or AC adaptor 12V DC

CRIMPING TOOL

Name

:

Crimping Tool

Availability

:

Available in local market in major cities.

fLVªfiax Iyk;j

STRIPPING PLIERS

Name

:

Stripping Pliers IS: 087

Application

:

Removing of wire insulation for termination.

Size

:

Strips wire up to 7/8" or 4mm2

Features

:

Automatic feature holds jaws open to remove wire without crushing ends. Practically eliminates all nicking, cutting, or fraying. Strips teflon, silicon and PVC wire. Made of aluminium with plastic molded handles.

okW;j dVj

WIRE CUTTER

Name

:

Application

: Cutting of cables, wires (solid / stranded) upto 10mm2 length 160mm approx.

Size

:

Cut round cable and wire cutter to multi - conductor cable Up to 10 mm2

Availability

:

Available in local market in major cities.

April, 2014

Wire Cutter, IS: 4378-1990

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

11.

dkWEchus’ku Iyk;j a. b. c. d.

21

COMBINATION PLIERS

Combination side cutting plier: Nose plier IS 3552 1989 Cutting plier IS 4378 1990 Pin Cers IS 4095 1991

IS 3650 for insulation IS 2615 1989 Rev.2

a.

b.

c.

d.

12.a) TEFLON TAPE (20mm)

e. b)

v- VQyksu Vsi ¼20 ,e,e½

13a.

BUNCHING TIE

v- cafUpax VkbZ

Hand-Tools for Coaching Maintenance

f.

g.

h.

PVC TAPE (25mm)

c- ihohlh Vsi ¼25 ,e,e½

13b. EMERY PAPER

c- ,ejh isij

13c. EMERY CLOTH

l- ,ejh DykWFk

April, 2014

22

14.

CAMTECH/E/2014-15/Coaching Tools/1.0

vkWy ijit lkW

Name

:

ALL PURPOSE SAW

All Purpose Saw

Application :

Cutting work of sheet metal, nut/bolts, iron angles, pipes etc.

Make

Indigineous

:

Specifications : Saw in wood Saw in steel Power input No load stroke rate Saw stroke length Weight 15.

iksVsZoy fo|qr xzkbUMj

130 MM 20 MM 600 W 2600 stroke/min. 28 MM 3.1 Kg.

PORTABLE ELECTRIC GRINDER

Name

:

Straight Grinder

Application

:

For grinding, sanding, rust removing etc.

Specifications : Grinding points No load speed Power input Tool holder Spindle coller dia Weight

April, 2014

MAX. 25 MM DIA 27000 RPM 500 W Collet-Cap Max.8 MM DIA 43 MM 1.3 Kgs.

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

16.

17.

V~;wo csUMj

23

TUBE BENDER

Name of Tool

:

Tube Bender

Application

:

For bending copper tubes used in air conditioning

Description

:

Calibrated angle marking from 10° to 180° for left, right or offset bends. Made of tie cast alloy .

Available Sizes

:

3/8", 5/8", 7/8".

Availability

:

Available in local market in major cities.

Cyksvj@MLV ,DlVªsDVj

BLOWER/DUST EXTRACTOR

Name

:

Blower/Dust Extractor

Application

:

Blowing of dust from equipment.

Make

:

Indigineous

Model

:

GBL 550

Specifications : Power input Pressure Air volume Weight Availability

550 W 800 mm Aq 2.7 M3/Min. 1.7 Kgs. :

Local market in major cities

Hand-Tools for Coaching Maintenance

April, 2014

24

18.

CAMTECH/E/2014-15/Coaching Tools/1.0

fMftVy fLÁV ysoy

Name

:

Application :

DIGITAL SPIRIT LEVEL

Digital Spirit Level Checking of alignment of foundations of pumps, transformers, DG sets etc. and other applications which require accurate level.

Specification :

19.

Length

600mm

Measuring Accuracy at 0°/ 90°

max. ± 0, 05°

Measuring Accuracy at 1°to 89°

max. ± 0, 2°

Battery

9V DC6 LR 61

V~;wo dVj

TUBE CUTTER

Name of Tool

:

Tube Cutter

Application

:

To cut copper tubes used in air-conditioning.

Features

:

Larger knob for greater torque, harden flare grooved roller

Size

:

1/8" to 7/8"

Availability

:

Available in Local market in major cities.

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

20.

fMftVy FkekZehVj

Name

:

25

DIGITAL THERMOMETER

Digital Thermometer

Application :

For measuring the temperature and relative humidity.

Features

Simulteneous readout of °C or °F (switchable) and % RH. Minimum/ Maximum memory functions for both temperature and humidity

:

Specification : Range Resolution Availability 21.

iafpax Vwy

:

30 to 90% RH, 0-50 °C Temp. 1% RH, 0.1°F or °C

Available in Local market in major cities.

PINCHING TOOL

Name of Tool

:

Pinching Tool

Application

:

For squeezing the copper tube used in air-conditioning.

Feature

:

Product based on IS: 10372

Size

:

1/4"

Availability

:

Available in Local market in major cities.

Hand-Tools for Coaching Maintenance

April, 2014

26

22.

CAMTECH/E/2014-15/Coaching Tools/1.0

fMftVy ofuZ;j dsyhilZ

Name

:

Application

:

DIGITAL VERNIER CALIPERS

Digital Vernier Calipers Measurement of depths, gaps, thickness, outside and inside diameters etc.

Specification : Measuring range Resolution Instrumental error Repeatability Maximum response speed Power supply Battery life Operation temperature Storage temperature Availability : 23.

Available in Local market in major cities.

fMftVy ekbØksehVj

DIGITAL MICROMETER

Name

: Digital Micrometer

Application

:

Specification

:

Measurement of small thickness and diameters of wires etc.

Measuring range Instrumental error (20°C) Resolution Quantizing error Measuring force Display Power Supply Battery life Operation temperature Storage temperature Availability April, 2014

0 - 200 mm 0.01 mm + 0.03 mm or + .0015"/+0.03 mm 0.01 mm or .0005"/0.01 mm Not particularly provided (No counting error due to scale speed) SR44 (silver oxide cell, 1 pc 3.5 years under normal use 00C to 400C -100C to 600C

0 - 25 mm ± (L/75) 0.001 mm (.0005") ± 1 count 5 to 10N LCD (6 digits and a minus sign) SR44x1 1.2 years 50C to 400C -100C to 600C

: Available in Local market in major cities. Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

24a.

24b.

25.

fo|qr lksYMj vk;ju ¼vkbZ,lvkbZ ekdZ½

27

ELECTRIC SOLDER IRON (ISI MARK)

Name

:

Electric Solder Iron (ISI mark) 230V – 35w

Applications

:

To solder joint

Description

:

Rugged, manual loading tool for volume de-soldering. High vacuum heavy-duty plastic, fully enclosed shaft for safety. Plunger locks for compact storage.

Availability

:

Available in Local market in major cities.

Mh & lksYMfjax vk;ju Name

:

DE- SOLDERING IRON De-Soldering Iron

Applications

:

Removal of solder joint

Description

:

Rugged, manual loading tool for volume de-soldering. High vacuum heavy-duty plastic, fully enclosed shaft for safety. Plunger locks for compact storage.

Availability

:

Available in Local market in major cities.

¶ys;j Vwy

FLARE TOOL

Name of Tool

:

Flare Tool

Application

:

For making flare shape for copper pipes used in airconditioning.

Availability

:

Available in local market in major cities.

Hand-Tools for Coaching Maintenance

April, 2014

28

26.

CAMTECH/E/2014-15/Coaching Tools/1.0

fMftVy DySEi ehVj

DIGITAL CLAMP METERS

Name

:

Digital Clamp meter

Application

:

On line measurement of current, voltage, resistance, frequency

Specification : AC Current Accuracy Over load AC Voltage Accuracy DC Voltage Accuracy Resistance Frequency Accuracy Audible continuity diode test function power Battery life Low battery Dimension Weight Accuracy Jaw opening Availability

April, 2014

:

20A, 200A, 1000 A ± (2%rdg + 4 dgt) on 200/1000A ± (3%rdg + 4 dgt) on 20A 1000 A AC max. for 1 min. 200v, 750V (50-500 Hz) ± (1.2%rdg + 4 dgt) on 200V ± (1.5%rdg + 4 dgt) on 750V 2V( in 2250 only), 200V, 1000V ± (0.5%rdg + 1 dgt) on all ranges 200Ω, 200KΩ 10 Hz - 34 MHz (± 1%rdg + 2 dgt) ± (1%rdg + 1 dgt) on all ranges in 2250 and ± (1.5%rdg + 3 dgt) on all ranges in 2250F One 9 V battery 200 hours typical "BATT" is indicated in 2250 250(H)x98(W)x35(D)mm 400 gms approx. Supplied with a pair of test leads, carrying case, battery and instruction manual 55mm max.

Available in Local market in major cities.

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

27.

ch;fjax iqyj Type

29

BEARING PULLAR

: Three leg bearing puller, Confirming IS: 91931979

Material : Legs, housing, central bolt and link plates shall be made from suitable alloy steel meeting with the requirement. Hardness : Legs Housing Central bolt Link plate -

400 – 450 HV (≈ 400 – 450 HV (≈ 400 – 450 HV (≈ 400 – 450 HV (≈

40 – 45 HRC) 40 – 45 HRC) 40 – 45 HRC) 40 – 45 HRC)

Test Load : The bearing puller shall be able to withstand the following load: Type Three leg

28.

,ysu dh lsV

Minimum test load N 98000

Type

Range

Three leg

Min. 36 Max. 250

Reach (mm)

130

Width across flats of central bolt (mm) 24

Central Bolt Size

M22 x 1.5

ALLEN KEY SET

IS 3082 1988

Description :

Chrome Vanadium Steel, Burnished finish Generally conforming to IS 3082-1988 Range of set 1.5-10 mm (1.5mm, 2mm, 2.5mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm)

Hand-Tools for Coaching Maintenance

No. of pieces 09

April, 2014

30

29.

CAMTECH/E/2014-15/Coaching Tools/1.0

phlyl ¼NSuh½

CHISELS

Description :

Octagonal Chiesel made from high grade steel, forged and ground. Differential heat treatment for cutting edge and striking end to ensure long life.

As per IS 402/ 1990 Length In mm 150 200 250 300

Cutting Edge in mm 16 25 30 32

Flat Chiesel Length In mm 150 200 250 30.

gSd lkW ¼vkjh½

Cutting Edge in mm 25 25 25

HACK SAW

Description : Generally Conforming to IS: 2594 Dimensions for type C Straight Adjustable Flat Hacksaw Nominal size L 250, 300

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

31.

QkbZy ¼jsrh½

31

FILE

Description :

Engineer’s file with plastic handle Generally Conforming to IS 1931-1962 Description Flat file Flat file Flat file Flat file Half round file Half round file Half round file Half round file Round file Round file Round file Round file

32.

gFkkSMk gRFkk lfgr ¼gsej foFk gsfUMy½

a)

Finish Bastard Bastard Smooth Smooth Bastard Bastard Smooth Smooth Bastard Bastard Smooth Smooth HAMMER WITH HANDLE

b. Ball Pein Hammer

Nylon Hammer

Description

:

Size (mm) 200 300 200 300 200 300 200 300 200 250 150 250

Head drop forged from high grade steel and heat treated with good quality knotless seasoned wooden handles. (Ball Pein, Cross pein)

Head as per IS 841-1983 Ball pein and Cross pein

Hand-Tools for Coaching Maintenance

Weight in gms. 200 500 600 800 April, 2014

32

33.

CAMTECH/E/2014-15/Coaching Tools/1.0

ikbZi fjap

PIPE WRENCHES

Description

:

Conforming to IS 4003-1978 (Part-I), Heavy duty housing with integral I-beam handle made of SG Iron for maximum strength. Suitably proportioned handle for comfortable grip (powder coated).

IS 4003 Part II 1986

Size mm 250 300 350 450 600

34.

,MtsLVsfoy Lisuj

Description :

April, 2014

Capacity mm 35 44 48 60 76

ADJUSTABLE SPANNERS

Standard pattern Chrome Vanadium steel Generally Conforming to IS 6149-1984 Grade II Length (mm)

Capacity (mm)

150 205 255 305 380

19 26 30 35 43

Black Phosphate Finish Price Each Rs 81.00 100.00 132.00 174.00 358.00 Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

35.

33

nksuks fljksa ij [kqys ikus ¼Moy vksiu ,aM Lisuj½

a.

Spanner Double ended

Description :

b.

fjax Lisujl

Single end Spanner

Drop forged Chrome Vanadium Steel, Chrome Plated, Generally Conforming IS 2028-2004 Rev. V or latest. Size in mm 6x7 8x9 10 x 11 12 x 13 14 x 15 16 x 17 18 x 19 20 x 22 21 x 23 24 x 26 25 x 27 30 x 32 30 x 36

36.

DOUBLE OPEN END SPANNERS

Size in Inch 3/8 x 7/16 9/16 x 5/8 5/8 x 3/4 3/4 x 7/8

RING SPANNERS

Bi-hexagonal and Hexagonal Deep Off Set Description : Chrome vanadium steel, Chrome plated polish Generally Conforming to IS-2029-1998 (Rev.IV) Range of set 6-22 mm 6-32 mm No. of Pieces 6 6 6

Hand-Tools for Coaching Maintenance

No. of pieces 08 12 Contents Size M 6x7, 8x9, 10x11, 12x13,14x15, 16x17 16x17,18x19,20x22, 24x26, 25x28,30x32 1/8x3/16,3/16x1/4, ¼x5/16,5/16x3/8,3/8x7/16,7/16x1/2 April, 2014

34

37a.

CAMTECH/E/2014-15/Coaching Tools/1.0

SOCKETS- 12.5 MM (1/2”), SQUARE DRIVE AND ACCESSORIES

v- lkWdsV 12-5 ,e,e ¼1@2**½] LDok;j MªkbZo ,.M ,lsljht

b. Torque Wrench

c- VkdZ fjap

Description:

High Grade Chrome Vanadium Steel. As per IS 6131-1980 & 7381-1986

Bi-hexagonal & Hexagonal

One Set

Product Item 22 Sockets 5 Accessories

38.

lh DySEi

Sockets (mm) 10,11,12,13,14,15,16,17,18,19,21,22,23,24,26,27,28,29,30,32,33,34 Extension bar 125mm,255mm, Universal joint T Handle , Ratchet Handle

C. CLAMP

Length in mm 105 205

39.

MLVj

DUSTER

Feature Use

April, 2014

: :

Khadi cloth Dusting work,panel, window glass etc cleaning work.

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

40.

35

vkWVksesfVd lSYQ ,MtsfLVax Leky Lisuj AUTOMATIC SELF-ADJUSTING SMALL SPANNER

Description: Automatic self- adjusting small spanner having functional capacity A/F 6 mm to 22 mm or SAE A/F 1/4" to 7/8" Material: -

41.

Alloy steel duly hardened jaw, nylon 6 moulded upon steel strip & insulated up to -1000 volts and stainless steel rivet. (Source of supply – M/s. A Dinisha Marketing Co./ Everest Tools or similar.

Lisuj eYVh & fjap ¼jsfpV VkbZi½ 10 bu ou SPANNER MULTI-WRENCH (RATCHET TYPE) 10 IN ONE

Description:

Spanner multi-wrench (ratchet type) -16 effective sizes in one wrench having functional capacity A/F 10,12,16,17,19 mm & BS 1/4", 4/16, 3/8", 7/16", 1/2" 1/2".

Material:-

Alloy steel duly hardened jaw; nylon 6 moulded on steel strip handle. (Source of supply – M/s. A Dinisha Marketing Co./Everest tools or similar

Hand-Tools for Coaching Maintenance

April, 2014

36

42.

43.

CAMTECH/E/2014-15/Coaching Tools/1.0

eYVh & fjap@Lisuj

MULTI-WRENCH/ SPANNER

Description:

Multi-wrench/ Spanner ( 22 sizes of METRIC and SAE in two wrenches) having functional capacity A/F MM 5,7,8,10,12,13 & MM 14,15,17,18,21.

Material:-

Alloy steel duly hardened jaw; nylon 6 moulded on steel strip handle (Source of supply – M/s. A Dinisha Marketing Co. ./Everest tools or similar

jsfpV fjap & jsfpV VkbZi Lisuj

RATCHET WRENCH-RATCHET TYPE SPANNER

Description:

Ratchet wrench- ratchet type spanner (12 sizes of MM & 5 sizes of SAE in three wrenches). The three spanners cover 12 sizes in MM – 8,10,11,12,13,15,16,17,18,19,21,22.

Material:-

Alloy steel duly hardened. (Source of supply – M/s. A Dinisha Marketing Co. ./Everest tools or similar

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

44.

gkWV ,;j xu@gkWV ,;j Cyksvj

HOT AIR GUN/HOT AIR BLOWER

Name

:

Application

: Drying of moisture of silica jel, drying of varnish of motors coil, drying of moisture of control panels, relays, CTs, PTs etc. : Rated power consumption 2000 W Temperature range 100-6000 C Air flow rate 350-550 Lit/min Stepless temp. control Yes Airflow regulation 2 stage Weight 0.7 Kgs.

Specifications

Availability 45.

37

:

Hot Air Gun/Hot Air Blower

Available in Local market in major cities.

fMftVy ,uheksehVj DIGITAL ANEMOMETER

Name

:

Digital Hygro Anemometer

Application

:

To measure the air flow velocity of blowers

Specification

: Air Flow Battery Life Display Size Display Type Temp.

Max. Reading Dimensions Fan Diameter Weight Availability

:

Range Resolution Accuracy 80 - 4000 ft/min. 1 +/- 3% FS 0.4 - 20 m/sec 0.01 m/s +/- 3% FS 100 Hours 37mm x 42mm LCD -10°C to 50° C 0.1 +/- 1.0°C +14°F to 122°F 0.1 +/- 2.0 °F Range 9999 133 mm(L) x 51mm (W) x 25mm (D) 70mm ( 2 7/8") 135 gms with battery (Approx.)

: Any approved source

Hand-Tools for Coaching Maintenance

April, 2014

38

46.

CAMTECH/E/2014-15/Coaching Tools/1.0

’kkWd iYl ehVj

SHOCK PULSE METER

Name Application

: :

Specifications

:

Shock Pulse Meter Used for monitoring health of bearings of pump motors, DG sets, alternators, compressor motors & other motors. Measuring range, SPM Resolution, SPM Measuring range, VIB Resolution, VIB Measuring range, TAC Measuring distance Resolution, TAC Temperature range Power Display Dimensions Weight

-9 to 99 dbsv 1 dbsv 0.5 to 99.9 mm/s RMS 0.1 mm/s 10 to 20 000 r.p.m. optical max. 0.6 m 1 r.p.m. 0° to 50°C 6 x 1.5 V LR6 cells Liquid crystal 300 x 150 x 85 mm 0.85 Kgs.

Availability : Indigenous 47.

bUÝkjsM VsEijspj xu ¼ghV Vªsdj½ INFRARED TEMPERATURE GUN (HEAT TRACER) Name

:

Application :

Infra Red Heat Tracer Measurement of temperature of joints, connectors and other electrical equipments.

Specification :

Battery operated non contact thermometer suitable to read -32 to 600° C with circular laser beam and LED display. Temperature range - 32 to 600° C

Repeatability Response time Ambient operating range Power Weight Distance to spot Laser Sighting Data logging Display resolution April, 2014

≤ ± 0.5 % or ≤ ± 1°C (± 2°F), whichever is greater ≤ 0.5 Sec, 95% response 0 to 50 °C 9 v Alkaline or Ni Cd Battery 320 gms. 30 : 1 Offset 8 Point circular 12 point 0.1 °C/ F Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

48.

Vwy oSx

39

TOOL BAG

Source of supply : Available in local market in major cities.

49.

vYVjusVj fyf¶Vax tSd ALTERNATOR LIFTING JACK

50.

iksVsZoy ikWoj ,axqyj xzkbMaj PORTABLE POWER ANGULAR GRINDER

Name

:

Application :

Angular Grinder For grinding welding spots/ joints back gouging, sanding and rust removing.

Specifications : Grinding & cutting discs Rubber packing pad Cup brushes No load speed Power input Weight Availability

:

100 MM DIA 100 MM DIA 60 MM DIA 11000 RPM 670 W 1.4 Kgs.

Indigenous

Hand-Tools for Coaching Maintenance

April, 2014

40

51.

CAMTECH/E/2014-15/Coaching Tools/1.0

fMftVy VSdksehVj

DIGITAL TACHOMETER

Name

:

Digital Tachometer

Application

:

Safe and accurate measurement of RPM without attachment to the motor or any other rotary object.

Description

:

Non contact type MASTECH brand digital tachometer, Model DT - 2234A having measurement ranges 5 to 99999 RPM complete with brief case type carrying case, reflective tape and batteries.

Specification : Test range Sampling time Test range select Memory Detecting distance Max. display/ LCD size Dimension Weight Availability

52.

5 to 99999 RPM ± 0.05 % 1 Second (Over 60 RPM) Automatic Last value, Max. value, Min. value 50 to 150 mm (Max. 300 mm) 99999/ 18.5 x 48 mm 72 x 190 x 38 mm 250 g

: Any approved make

eYVh ijit iksVsZoy ikWoj fMªy e’khu MULTI PURPOSE PORTABLE POWER DRILL MACHINE

Name

:

Multi purpose portable power drill machine

Application

:

Drilling of holes in metal, concrete and wood.

Specifications : Power input Impact rate R.P.M. Weight Battery backup in min. Volt/amp./watts Dia. in concrete Dia. in metal Dia. in wood

400 W 44800 / min. 2200/2800 RPM 1.4 Kg NA 230V 10 MM 8 MM 20 MM

Availability : ISI marked and approved make from market April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

53.

fMftVy ykbZV ¼yDl½ ehVj Name

:

Application : Features

• • • • •

Specification

41

DIGITAL LIGHT (LUX) METER

Digital Light (Lux) Meter For measuring the intensity of light. Wide light range Remote light sensor Cosine and color corrected Compact & light weight Low battery indication : Range/ Resolution 20.00/ 200.00/ 2000,0/ 20.000 20.00/ 200.00/ 2000.0/ 20.000

Foot candle Lux

Accuracy 2% 2%

Availability : Indigenous

54.

yhfFk;e & yksu Moy LihM dksMZySl fMªy e’khu LITHIUM-ION TWO SPEED CORDLESS DRILL MACHINE ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾

Compact design with Li-ion battery, light weight, ideal for tight space or overhead working 18 stage cluth for precise torque setting 2 Speed: High-low mechanical switch over Fan-cooled motor with long lasting motor life LED Working light Easy-to-operate push button reversing switch Soft grip handle for anti-slip and comfortable use Variable-speed Reversing Trigger For accurate bit starting as well as removing fasteners or bound bits and with electric feedback for increased power and control.

Specification No-load Speed：

Item

Parameter 0-350r/min,0-1350r/min

Keyless Chuck Max Troque Battery: Charger

0.8~10 mm 30 N.m Lithium-ion 12V~1400Amh 60mins fast charger

Hand-Tools for Coaching Maintenance

April, 2014

42 55.

CAMTECH/E/2014-15/Coaching Tools/1.0

dksMZySl LØwMªkbZoj jhpktsZfoy CORDLESS SCREWDRIVER RECHARGEABLE

56.

•

Brand: Rolson

•

Type: Electronic screwdriver

•

Dimensions: 27X21X7 cm

•

Colour: Black & sliver

•

Material: PVC & metal

•

A cordless screwdriver that includes 4 bits, slotted 4.5 mm

•

Helps illuminate dark work areas

•

Features LED battery level indicator

•

Has a 4.8 V rechargeable tool

•

Charging time : 3 to 5 hours, one full charge will last 20 minutes

•

See package for detailed technical specifications

fu;ksu cYo VsLVj de LØwMªkbZoj lsV ¼8 ux CysM lfgr½ NEONS BULB TESTER CUM SCREW DRIVER SET WITH 8 NOS OF BLADE.

PCS, Screw driver set consisting of: Handle with phase tester ranging 80V to 500V Philips 3.5 x 125, PH0 Philips 5 x 125, Engg. S. Driver 3.5 x 125, 5 x 125 Engg. S.Driver 6 x 125 Poker 125

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

43

57.

ukbZQ lSV

58a.

okW;j czq’k ¼150 ,e,e½

c- ukbZyksu czq’k ¼100 ,e,e½

l- isaV czq’k ¼75 ,e,e½

WIRE BRUSH (150mm)

b.

c. PAINT BRUSH (75mm)

59.

60.

KNIFE SET

VkspZ ¼,ybZMh½

NYLON BRUSH (100mm)

TORCH (LED)

iksVsZoy LØw tSd PORTABLE SCREW JACK (100 kg capacity)

61.

Hand-Tools for Coaching Maintenance

xe cwV

GUM BOOT

April, 2014

44

62.

CAMTECH/E/2014-15/Coaching Tools/1.0

Vh Lisuj vkWQ lkbZt 10] 13] 15 vkSj 17

T SPANNER OF SIZE 10 , 13, 15, 17

(a)

63.

(b)

nks ySEi rhu rkj vFkZ VsLVj TWO LAMP TESTER

THREE

WIRE

EARTH

64.

65a.

gSUM ysEi

gsyesV HELMET

HAND LAMP

65b.

April, 2014

VsLV ysEi

TEST LAMP

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

45

Ifjf’k"V&v ANNEXURE ‘I’ fo|qr ijh{k.k lqfo/kk,¡

TESTING FACILITIES (ELECTRICAL)

Following testing facility should also be developed

1.

Pit mounted 25 kW AC test drive complete set (2 unit per set) for alternator and regulator testing.

2.

3.

Floor mounted 45 kW AC test drive complete set with regenerative load testing for alternator and regulator testing.

1kW Portable motor drive set for testing alternator and regulator.

4.

5.

Power supply analyzer, oscilloscope dual channel, storage type

Surge comparison tester for testing windings of motor

Hand-Tools for Coaching Maintenance

April, 2014

46

6.

CAMTECH/E/2014-15/Coaching Tools/1.0

Test benches for testing OVP relays & contactors with contacts testing with chart .

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

7.

9.

47

Alternator pulley gap checking facility Filler guage

8.

Alternator pulley adjusting guage

10.

Spring testing facility for testing of alternator spring

Alternator pulley groove go-nogo guage

Hand-Tools for Coaching Maintenance

April, 2014

48

CAMTECH/E/2014-15/Coaching Tools/1.0

11.

ERRU testing facility all make

12.

‘V’ belt pre stretching machine (Grading machine)

14.

Laptop with printer for data recording

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

49

Ifjf’k"V&c

ANNEXURE ‘II’

lanHkZ gsrq vko’;d Hkkjrh; ekud ¼vkbZ ,l½ IMPORTANT INDIAN STANDARDS (IS) FOR REFERENCE Sr.No.

Item

1.

Open end Spanner (Single & Double ended open jaw spanners)

IS 2028 – 2004 (Rev.V)

2.

Ring spanners

IS 2029 (Rev.IV)- 1998

3.

Combination wrenches with equal openings

IS 6389 – 1998 (Rev. II)

4.

Ring slugging wrenches (Spanner)

IS 4509 – 1992 (Rev. I)

5.

Open ended slugging wrenches (Spanners)

IS 4508 – 1992 (Rev.I) with amendment 2 – Jan. 2003

6.

Single ended open jaw adjustable wrenches

IS 6149 - 1971

7.

Insulated pliers, pincers and nippers – Technical supply conditions

IS 2615 – 1989 (Rev.2)

8.

Combination side cutting pliers specification

IS 3650 1981 (Rev.2)

9.

Pipe wrenches - specification

IS 4003 (Part 1, Rev.I) 1978 – General purpose IS 4003 (Part 2, Rev.1) 1986 Heavy duty with amendment 1 Sept. 1990.

10.

Chain pipe wrenches specification

IS 4123 – 1982 (Rev. I) with amendment 2, June 1986

11.

Bolt clippers specification

IS 5200 – 1998 (Rev.I)

12.

Bearing puller - specification

IS 9193 – 1979

13.

Steel hammers – Specification

IS 841 – 1983 (Rev.2) Amendment no.1 – July 1984 Amendment no.2 – Jan 1987

14.

Screw drivers – Specification

IS 844 (Part I, Rev.I) – 1972 – Technical supply condition IS 844 (Part II, Rev.I) – 1972 – Dimensions IS 844 (Part II, Rev.2) – 1979 Dimensions, – Reaffirmed – 1984. IS 844 (Rev.I) Part III -1974- Dimensions for Screw drivers for recessed head screws.

Hand-Tools for Coaching Maintenance

Reference IS

April, 2014

50

CAMTECH/E/2014-15/Coaching Tools/1.0

Ifjf’k"V&l

ANNEXURE ‘III’

midj.kksa dh foQyrkvksa ds dkj.kksa dh Nkuchu gsrq ÁLrko AN APPROACH TO EQUIPMENT FAILURE INVESTIGATION A.

On Failure Aspects ¼foQyrkvksa ds igyw½ 1. Occurrence 2. Date of occurrence 3. Past similar occurrences if any 4. Analysis of failure i.e. why did it happen? 5. Whether the rate of failure is worse than other installations?

B.

On Maintenance Aspects ¼vuqj{k.k ds igyw½ 1. Whether schedule maintenance & required testing have been carried out on the failed equipment as per norms stipulated? 2. Does the frequency of maintenance require change? 3. Was the work properly supervised? 4. Was any RDSO modification required to be done? 5. Is any modification possible to avoid failure?

C.

About Staff ¼deZpkjh ds ckjs esa½ 1. Is the quality of work done satisfactorily? 2. Is the skilled staff properly trained to carry out the work? 3. Is the SMI available with them? 4. Are proper tools available with the staff?

D.

About Material ¼lkeku ds ckjs esa½ 1. Is the material received from approved source? 2. Whether the material is as per approved specification? 3. Can a better material be used?

E.

About Testing ¼ijh{kk ds ckjs esa½ 1. Is the testing equipment available? 2. Could testing procedure be improved to weed out the failures? 3. Whether testing equipment are calibrated?

F.

General Points ¼lkekU; foUnq½ Whether following points were checked / performed properly? 1. Proper contact 2. Clearances 3. Capacity 4. Proper contact pressure 5. Crack detections 6. Cleaning 7. Proper connections/alignment 8. Cross checks/super checks

April, 2014

Hand- Tools for Coaching Maintenance

CAMTECH/E/2014-15/Coaching Tools/1.0

51

lanHkZ REFERENCE 1.

Different IS issued by Bureau of Indian standards on different types of tools.

2.

Various catalogues of tools manufacturers collected from various firms.

3.

Handbook published by this Centre in the 2002 on Artisan tools for OSM, TL and AC Depot.

4.

Details collected from various field units and workshops.

5.

Suggestions received during the seminar held on 03.04.2014 at CAMTECH.

6.

Input received during the seminar held on 07.04.2014 organised by Mechanical Directorate/ CAMTECH.

Hand-Tools for Coaching Maintenance

April, 2014

OUR OBJECTIVE

To upgrade maintenance technologies and methodologies and achieve improvement in productivity, performance of all Railway assets and manpower which inter-alia would cover reliability, availability, utilisation and efficiency.

If you have any suggestions and any specific Comments please write to us. Contact person

:

Director (Elect.)

Postal Address

:

Indian Railways Centre for Advanced Maintenance technology, Maharajpur, Gwalior. Pin code – 474 005

Phone

:

0751 – 2470740 0751 – 2470803

Fax

:

0751 – 2470841

Email

:

[email protected]