5 Pareto Brain

Pareto Analysis • 80 – 20 rule.

10 9

• Select the vital few.

8 7 6

f

• Shape is like a special bar graph

5 4 3 2 1 0 1

Mid Point Irfan Rashid Farooqui

Irfan Rashid Farooqui

XYZ PAPER MILLS

Check Sheet Product Manufacturing Stage Total # Inspected

Steps • Specify your goal

• Prepare the chart

• Collect data

¾Scale

• Tally the data

¾bars

• Rank the frequency

¾% scale

• Prepare the chart

¾Line

PAPER BOARD COATED

Date Inspector name

1-Feb 2-Feb 3-Feb 4-Feb 5-Feb 6-Feb POOR MIX

2

HOLES

8

3

1

7

3

1

1 1

WRINKLE SHEET BREAK OIL SPEC

5

1

CURL LESS SLURRY

4

7-Feb 8-Feb 9-Feb

1

1 1

1

1

Signature _______________

Irfan Rashid Farooqui

Irfan Rashid Farooqui

1

DEFECTS

FREQUENCY

DEFECTS

6

POOR MIX

HOLES POOR MIX OIL SPEC LESS SLURRY SHEET BREAK CURL WRINKLE TOTAL

Irfan Rashid Farooqui

FREQUENCY

C.F

27

27

DEFECTS HOLES

6

33 POOR MIX

3

36

2

38

2

40

1

41

1

42

42 Irfan Rashid Farooqui

42

TOTAL

Irfan Rashid Farooqui

DEFECTS

1

WRINKLE

42

TOTAL

1

CURL

3

OIL SPEC

2

SHEET BREAK

2

SHEET BREAK

2

LESS SLURRY

1

WRINKLE

3

OIL SPEC

2

LESS SLURRY

6

POOR MIX

1

CURL

27

HOLES

27

HOLES

FREQUENCY

OIL SPEC LESS SLURRY SHEET BREAK CURL WRINKLE TOTAL

FREQUENCY

C.F

%

27

27

64

6

33

79

3

36

86

2

38

90

2

40

95

1

41

98

1

42

100

42 Irfan Rashid Farooqui

2

Brainstorming

30

25

The act of speaking before

20

15

thinking. 10

Capezio and Morehouse

5

0 1

Irfan Rashid Farooqui

Irfan Rashid Farooqui

Brain storming People in group find out possible solutions of a problem. Write every suggestion without arguments. Select from many options available.

Irfan Rashid Farooqui

3