Technical Data
PowerFlex® 70 AC Drives
Product Overview
PowerFlex® 70 AC Drive Technical Data Optimized Simplicity PowerFlex® 70 drives are designed to worldwide standards providing out-of-the-box performance around the globe. Available ratings include: 0.5 to 25 Hp output at 240V ac input, 0.5 to 50 Hp output at 480V ac input, 0.5 to 50 Hp output at 600V ac input. The PowerFlex 70 drive can be used with a full featured LCD Human Interface Module, which provides multilingual text for startup, metering, programming and troubleshooting. The PowerFlex 70 can be programmed for either Volts per Hertz, Sensorless Vector or Vector Control with Force Technology to cover a wide range of applications from fans to extruders. Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include: DeviceNet™, EtherNet, ControlNet™, Remote I/O, Serial Communications and other open control and communication networks. PC tools such as DriveExplorer™ and DriveTools™ SP assist with programming, monitoring, and troubleshooting the PowerFlex 70.
Table of Contents Description Page Product Overview Flexible Packaging and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Space Saving Hardware Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Easy to Use Human Interface Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Control and Performance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Unsurpassed Capability in Network Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Selection Guide Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Stock Products Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Standard Drives Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Packaged Drives Program Packaged Drives Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Quick Ship Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Standard Packaged Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Engineered Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Approximate Dimensions – Standard Packaged Drives Program . . . . . . . . . . . . . . . . . . 20 Installation Considerations Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Specifications Safe Off Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Encoder Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Branch Circuit Protection Devices and Power Dissipation . . . . . . . . . . . . . . . . . . . . . . . 26 Maximum Lead Lengths (in feet). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Control and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Parameter List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Approximate Dimensions – PowerFlex 70 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Approximate Dimensions – Medium Duty External Dynamic Brake Resistors . . . . . . . 34 2
Product Overview Flexible Packaging and Mounting IP20, NEMA Type 1 – For conventional mounting inside or outside a control cabinet. Conduit plate is vertically removable for easy installation and replacement without disturbing conduit. IP66, NEMA Type 4X/12 (Indoor Use) – For mounting directly in the production environment. Listed by UL to resist dust, dirt, etc. and to survive high pressure water spray. Also certified by NSF to assure conformity with international food equipment standards. Flange Type – For mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66 and UL (NEMA) Type 4X/12 for both indoor and outdoor use.
Space Saving Hardware Features Zero Stacking™ - Drives can be mounted directly next to one another with no reduction of ambient temperature rating (50° C). Integral EMC Filtering provides a compact, all-in-one package solution for meeting EMC requirements, including CE in Europe. Integral Dynamic Brake Transistor delivers a cost-effective means of switching regenerative energy without costly external chopper circuits. Internal Dynamic Brake Resistor requires no extra panel space, and supplies a large amount of braking torque for short periods.
Easy to Use Human Interface Tools PowerFlex 7-Class LCD Human Interface Modules provide: • Large and easy to read 7 line backlit display • Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch) • Alternate function keys for shortcuts to common tasks • “Calculator-like” number pad for fast and easy data entry (Full Numeric version only) • Control keys for local start, stop, speed, and direction • Remote versions for panel mount applications Family of PC based configuration tools: • DriveExplorer and DriveExplorer Lite: A simple and flexible “On-line” tool for monitoring and configuration while connected to a drive. • DriveTools™ SP: A suite of software tools which provide an intuitive means for programming, troubleshooting and maintaining Allen-Bradley AC and DC drives.
3
Product Overview Control and Performance Features Vector Control with Force Technology ➊ provides outstanding torque and speed regulation, with or without encoder feedback. Sensorless Vector Control develops high torque over a wide speed range, and adapts to individual motor characteristics. Fast acting Current Limit and Bus Voltage Regulation result in maximum acceleration and deceleration without tripping. Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed feedback device. PI Control can eliminate the need for a separate process loop controller. Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia, low friction loads. User Sets, allowing up to three complete sets of parameter data, can be individually loaded for different batch processes. Slip compensation delivers minimum of 0.5% open loop speed regulation across a wide speed range, eliminating the need for speed feedback devices in some applications. Safe Off Option ➊, the first offering available within the DriveGuard™ series of safety solutions, prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive’s power switching signals. This solution meets EN 954-1, Category 3. Droop Control ➊ for load sharing applications. Sleep/Wake Control ➊ for analog control of start and stop. ➊ Feature available for Enhanced Control only.
4
Product Overview Unsurpassed Capability in Network Communications PowerFlex 70 drives are fully compatible with Allen-Bradley drive’s wide variety of DPI communication adapters, offering the following benefits:
Esc
Sel
Jog
✔
✔
Bluetooth®
✔
Siemens P1 FLN
✔
Metasys N2
✔
Modbus RTU
✔
LonWorks
✔
Interbus
✔
PROFIBUS
EtherNet/IP
✔
RS-485 DF1
ControlNet
✔
Remote I/O
DeviceNet
Alt
(Unconnected Messaging) permits other network devices (e.g. PanelView) to communicate directly to a drive without routing the communication through the network scanner. ✔ ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
Adapter Routing -- Plug PC into one drive and talk to other Allen-Bradley drives on same network, without being routed through the network scanner.
✔
Access to 100% of all parameters over the network.
✔
AutoBaud capability makes initial connections less problematic.
✔
Change Of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%”).
✔
✔
Peer Control provides master slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic.
✔
✔
ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings. ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
Flexible Fault Configuration – Adapters can be programmed to take fault based actions such as ramp to stop, cost to stop, and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable etc.) versus a network idle condition (PLC set to “Program”).
5
Product Selection Guide Catalog Number Explanation
20A Drive
B
2P1
Voltage Rating Rating
A
3
Enclosure
A
Y
HIM (1) Documentation
Code Type 20A 70
Y
Brake IGBT
Code Type A English Manual (2) N No Manual
N
Brake Resistor
N
Emission Class
Comm Slot
Code w/Brake Resistor Y Yes N No
Code N C G(5)
C
0
Control & I/O (3)
Feedback
Control Standard Enhanced Enhanced
Safe-Off N/A No Yes
Code w/Brake IGBT Y Yes Code B C D E
Voltage 240V ac 400V ac 480V ac 600V ac
Code 0 2 3 5
Ph. 3 3 3 3
Code A C F G
Interface Module Blank HIM Digital LCD HIM Full Numeric LCD HIM Prog. Only LCD HIM
Code C D E H R S N
Code Rating A Filtered (Excluding 600V ac) A(4) & B Frames (Optional) C, D & E Frames (Standard) N Not Filtered A & B Frames (Optional) C, D & E Frames NA (600V ac only)
Enclosure Panel Mount - IP 20, NEMA Type 1 Wall/Machine Mount = IP66, NEMA 4X/12 (Indoor Use) Flange Mount - Front = IP 20, NEMA Type 1; Heatsink = IP66, NEMA Type 4X/12 Wall/Machine Mount = IP54, NEMA Type 12
(1) (2) (3) (4) (5)
Version ControlNet (Coax) DeviceNet EtherNet/IP RS485 HVAC RIO RS485 DF-1 N/A
Code N 0 1
Feedback N/A None 5V/12V Encoder
IP66, NEMA 4X/12 (Code C) is available only with HIM codes 0, 3, or 5. Multilingual Quick Start also included. Frame E ratings are only available with Enhanced Control. Increases A Frame size to B. Not available as factory installed option for 600V ratings.
Output Current @ 600V 60Hz Input
Output Current @ 480V 60Hz Input Output Current @ 400V 50Hz Input
Output Current @ 240V 60Hz Input
Output Current @ 208V 60Hz Input
Code 0P9 1P7 2P7 3P9 6P1 9P0 011 017 022 027 032 041 052
Code 1P1 2P1 3P4 5P0 8P0 011 014 022 027 034 040 052 065
Code 2P2 4P2 6P8 9P6 015 022 028 042 054 070
Code 2P2 4P2 6P8 9P6 015 022 028 042 054 070
6
Amps 0.9 1.7 2.7 3.9 6.1 9.0 11 17 22 27 32 41 52
kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50)
Amps 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65
kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 3.7 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50)
Code 1P3 2P1 3P5 5P0 8P7 011 015 022 030 037 043 060 072
Amps 1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72
kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25) 22 (30) 30 (40) 37 (50)
Amps 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25)
Amps 2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2
kW (Hp) 0.37 (0.5) 0.75 (1.0) 1.5 (2.0) 2.2 (3.0) 4.0 (5.0) 5.5 (7.5) 7.5 (10) 11 (15) 15 (20) 18.5 (25)
Product Selection Guide Stock Products Program PowerFlex 70 Drives — Panel Mount - IP 20, NEMA Type 1 200-240V ac, Three-Phase Drives Output Amps 240V ac Input ➊ Cont. 1 Min. 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
2.4 4.8 9.0 10.6 17.4 24.2 33 46.2 63 81
(For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…)
3 Sec.
208V ac Input Cont. 1 Min.
3.3 6.4 12 14.4 23.2 33 44 63 84 108
2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2
2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1
IP20, NEMA Type 1 with HIM
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
3.7 7.4 13.8 16.5 26.2 37.9 50.6 74 96.6 124
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5
B2P2A3AYNNNC0 B4P2A3AYNNNC0 B6P8A3AYNNNC0 B9P6A3AYNNNC0 B015A3AYNANC0 B022A3AYNANC0 B028A3AYNANC0 B042A3AYNANC0 B054A3AYNANC0 B070A3AYNANC0
A A B B C D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20
380-480V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 480V ac Input ➊ Cont. 1 Min. 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78
3 Sec.
380-400V ac Input Cont. 1 Min. 3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104
1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
D1P1A3AYNNNC0 D2P1A3AYNNNC0 D3P4A3AYNNNC0 D5P0A3AYNNNC0 D8P0A3AYNNNC0 D011A3AYNANC0 D014A3AYNANC0 D022A3AYNANC0 D027A3AYNANC0 D034A3AYNANC0 D040A3AYNANC0 D052A3AYNANC0 D065A3AYNANC0
A A A B B C C D D D D E E
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90
1.9 3.2 6.0 7.5 13.2 17.4 23.1 33 45 60 74 90 120
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40
IP20, NEMA Type 1 with HIM
7
Product Selection Guide Standard Drives Selection PowerFlex 70 Drives — Panel Mount - IP 20, NEMA Type 1 200-240V ac, Three-Phase Drives Output Amps 240V ac Input ➊ Cont. 1 Min. 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
2.4 4.8 9.0 10.6 17.4 24.2 33 46.2 63 81
(For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…)
3 Sec.
208V ac Input Cont. 1 Min.
3.3 6.4 12 14.4 23.2 33 44 63 84 108
2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2
2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1
IP20, NEMA Type 1 with HIM
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
3.7 7.4 13.8 16.5 26.2 37.9 50.6 74 96.6 124
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5
B2P2A0AYNNNC0 B4P2A0AYNNNC0 B6P8A0AYNNNC0 B9P6A0AYNNNC0 B015A0AYNANC0 B022A0AYNANC0 B028A0AYNANC0 B042A0AYNANC0 B054A0AYNANC0 B070A0AYNANC0
A A B B C D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20
380-480V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 480V ac Input ➊ Cont. 1 Min. 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
IP20, NEMA Type 1 with HIM
380-400V ac Input Cont. 1 Min. 3 Sec.
Catalog Number 20A…
Frame Size
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104
1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
D1P1A0AYNNNC0 D2P1A0AYNNNC0 D3P4A0AYNNNC0 D5P0A0AYNNNC0 D8P0A0AYNNNC0 D011A0AYNANC0 D014A0AYNANC0 D022A0AYNANC0 D027A0AYNANC0 D034A0AYNANC0 D040A0AYNANC0 D052A0AYNANC0 D065A0AYNANC0
A A A B B C C D D D D E E
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90
1.9 3.2 6.0 7.5 13.2 17.4 23.1 33 45 60 74 90 120
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40
500-600V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 600V ac Input Cont. 1 Min. 0.9 1.7 2.7 3.9 6.1 9.0 11 17 22 27 32 41 52
1.0 1.9 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5
3 Sec.
Nominal Power Ratings Normal Duty kW Hp
Heavy Duty kW Hp
Catalog Number 20A…
Frame Size
1.4 2.6 4.8 5.8 9.1 13.5 18 25.5 34 44 54 64 82
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
E0P9A0AYNNNC0 E1P7A0AYNNNC0 E2P7A0AYNNNC0 E3P9A0AYNNNC0 E6P1A0AYNNNC0 E9P0A0AYNNNC0 E011A0AYNNNC0 E017A0AYNNNC0 E022A0AYNNNC0 E027A0AYNNNC0 E032A0AYNNNC0 E041A0AYNANC0 E052A0AYNANC0
A A A B B C C D D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
IP20, NEMA Type 1 with HIM
0.33 0.75 1.0 1.5 3.0 5.0 7.5 10 15 20 25 30 40
➊ Catalog code corresponds to output amps in these columns. Drive must be programmed to lower voltage to obtain higher currents shown at right.
8
Product Selection Guide PowerFlex 70 Drives — Wall / Machine Mount - IP 66, NEMA Type 4X/12 (Indoor Use) 200-240V ac, Three-Phase Drives Output Amps 240V ac Input ➊ Cont. 1 Min. 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
2.4 4.8 9.0 10.6 17.4 24.2 33 46.2 63 81
(For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…)
3 Sec.
208V ac Input Cont. 1 Min.
3.3 6.4 12 14.4 23.2 33 44 63 84 108
2.5 4.8 7.8 11 17.5 25.3 32.2 42 62.1 78.2
2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1
IP66, NEMA Type 4X/12 with HIM
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
3.7 7.4 13.8 16.5 26.2 37.9 50.6 74 96.6 124
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5
B2P2C3AYNNNC0 B4P2C3AYNNNC0 B6P8C3AYNNNC0 B9P6C3AYNNNC0 B015C3AYNANC0 B022C3AYNANC0 B028C3AYNANC0 B042C3AYNANC0 B054C3AYNANC0 B070C3AYNANC0
B B B B D D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20
380-480V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 480V ac Input ➊ Cont. 1 Min. 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
IP66, NEMA Type 4X/12 with HIM
380-400V ac Input Cont. 1 Min. 3 Sec.
Catalog Number 20A…
Frame Size
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104
1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
D1P1C3AYNNNC0 D2P1C3AYNNNC0 D3P4C3AYNNNC0 D5P0C3AYNNNC0 D8P0C3AYNNNC0 D011C3AYNANC0 D014C3AYNANC0 D022C3AYNANC0 D027C3AYNANC0 D034C3AYNANC0 D040C3AYNANC0 D052C3AYNANC0 ➋ D065C3AYNANC0 ➋
B B B B B D D D D D D E E
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90
1.9 3.2 6.0 7.5 13.2 17.4 23.1 33 45 60 74 90 120
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40
500-600V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 600V ac Input Cont. 1 Min. 0.9 1.7 2.7 3.9 6.1 9.0 11 17 22 27 32 41 52
1.0 1.9 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5
3 Sec.
Nominal Power Ratings Normal Duty kW Hp
Heavy Duty kW Hp
Catalog Number 20A…
Frame Size
1.4 2.6 4.8 5.8 9.1 13.5 18 25.5 34 44 54 64 82
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
E0P9C3AYNNNC0 E1P7C3AYNNNC0 E2P7C3AYNNNC0 E3P9C3AYNNNC0 E6P1C3AYNNNC0 E9P0C3AYNNNC0 E011C3AYNNNC0 E017C3AYNNNC0 E022C3AYNNNC0 E027C3AYNNNC0 E032C3AYNNNC0 E041C3AYNANC0 E052C3AYNANC0
B B B B B D D D D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
IP66/NEMA Type 4X/12 with HIM
0.33 0.75 1.0 1.5 3.0 5.0 7.5 10 15 20 25 30 40
➊ Catalog code corresponds to output amps in these columns. Drive must be programmed to lower voltage to obtain higher currents shown at right. ➋ Frame E ratings are only available with Enhanced Control.
9
Product Selection Guide PowerFlex 70 Drives — Wall / Machine Mount - IP 54, NEMA Type 12 200-240V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 240V ac Input ➊ Cont. 1 Min. 54 70
63 81
3 Sec.
208V ac Input Cont. 1 Min.
84 108
62.1 78.2
72.4 93.1
IP66, NEMA Type 4X/12 with HIM
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
96.6 124
15 18.5
B054G3AYNANC0 B070G3AYNANC0
E E
20 25
11 15
15 20
380-480V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 480V ac Input ➊ Cont. 1 Min. 52 65
60 78
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
IP66, NEMA Type 4X/12 with HIM
380-400V ac Input Cont. 1 Min. 3 Sec.
Catalog Number 20A…
Frame Size
80 104
60 72
30 37
D052G3AYNANC0 D065G3AYNANC0
E E
66 90
90 120
40 50
22 30
30 40
500-600V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 600V ac Input ➊ Cont. 1 Min. 41 52
10
48 61.5
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
IP66, NEMA Type 4X/12 with HIM
500-600V ac Input Cont. 1 Min. 3 Sec.
Catalog Number 20A…
Frame Size
64 82
41 52
30 37
E041G3AYNANC0 E052G3AYNANC0
E E
48 61.5
64 82
40 50
22 30
30 40
Product Selection Guide PowerFlex 70 Drives — Flange Mount ➊ - Front Chassis = IP 20, NEMA Type 1; Heatsink = IP 66, NEMA Type 4X/12 200-240V ac, Three-Phase Drives Output Amps 240V ac Input þ Cont. 1 Min. 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70
2.4 4.8 9.0 10.6 17.4 24.2 33 46.2 63 81
(For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…)
3 Sec.
208V ac Input Cont. 1 Min.
3.3 6.4 12 14.4 23.2 33 44 63 84 108
2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2
2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1
Flange Type with HIM
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Catalog Number 20A…
Frame Size
3.7 7.4 13.8 16.5 26.2 37.9 50.6 74 96.6 124
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5
B2P2F3AYNNNC0 B4P2F3AYNNNC0 B6P8F3AYNNNC0 B9P6F3AYNNNC0 B015F3AYNANC0 B022F3AYNANC0 B028F3AYNANC0 B042F3AYNANC0 B054F3AYNANC0 B070F3AYNANC0
A A B B C D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20
380-480V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 480V ac Input ➋ Cont. 1 Min. 1.1 2.1 3.4 5.0 8.0 11 14 22 27 34 40 52 65
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78
3 Sec.
Nominal Power Ratings Normal Duty Heavy Duty kW Hp kW Hp
Flange Type with HIM
380-400V ac Input Cont. 1 Min. 3 Sec.
Catalog Number 20A…
Frame Size
1.6 3.2 6.0 7.5 12 16.5 22 33 44 54 68 80 104
1.3 2.1 3.5 5.0 8.7 11.5 15.4 22 30 37 43 60 72
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
D1P1F3AYNNNC0 D2P1F3AYNNNC0 D3P4F3AYNNNC0 D5P0F3AYNNNC0 D8P0F3AYNNNC0 D011F3AYNANC0 D014F3AYNANC0 D022F3AYNANC0 D027F3AYNANC0 D034F34YNANC0 D040F3AYNANC0 D052F3AYNANC0 D065F3AYNANC0
A A A B B C C D D D D E E
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90
1.9 3.2 6.0 7.5 13.2 17.4 23.1 33 45 60 74 90 120
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40
500-600V ac, Three-Phase Drives (For pricing information, refer to the PowerFlex 70 Price List, Publication 20A-PL001…) Output Amps 600V ac Input Cont. 1 Min. 0.9 1.7 2.7 3.9 6.1 9.0 11 17 22 27 32 41 52
1.0 1.9 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5
3 Sec.
Nominal Power Ratings Normal Duty kW Hp
Heavy Duty kW Hp
Catalog Number 20A…
Frame Size
1.4 2.6 4.8 5.8 9.1 13.5 18 25.5 34 44 54 64 82
0.37 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37
0.25 0.55 1.1 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30
E0P9F3AYNNNC0 E1P7F3AYNNNC0 E2P7F3AYNNNC0 E3P9F3AYNNNC0 E6P1F3AYNNNC0 E9P0F3AYNNNC0 E011F3AYNNNC0 E017F3AYNNNC0 E022F3AYNNNC0 E027F3AYNNNC0 E032F3AYNNNC0 E041F3AYNANC0 E052F3AYNANC0
A A A B B C C D D D D E E
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
Flange Type with HIM
0.33 0.75 1.0 1.5 3.0 5.0 7.5 10 15 20 25 30 40
➊ Provides a method for heatsink to be external to customer enclosure. Front chassis = IP20, NEMA Type 1; Rear Heatsink = IP66 UL Type 4X/12 for indoor/outdoor use. ➋ Catalog code corresponds to output amps in these columns. Drive must be programmed to lower voltage to obtain higher currents shown at right.
11
Product Selection Guide Accessories
HIM (Blank Plate) 20-HIM-A0 Cat Code: 0
LCD Digital Speed 20-HIM-A2 Cat Code: 2
Remote (Panel Mount) Full Numeric 20-HIM-C3
20-HIM-C3S
LCD Full Numeric 20-HIM-A3 Cat Code: 3
LCD Programmer Only 20-HIM-A5 Cat Code: 5
Remote (Panel Mount) Programmer Only 20-HIM-C5S
20-HIM-C5
DPI NEMA 1 WIM 20-WIM-N1 Cat Code: 8
LCD NEMA 4X/12 ➋ No HIM (Blank) Cat Code: 0
DPI NEMA 4 WIM Remote (Panel Mount) Cat Code: 8
LCD NEMA 4X/12 ➋ Full Numeric Cat Code: 3
LCD NEMA 4X/12 ➋ Programmer Only Cat Code: 5
Human Interface Modules (HIM) Option Kits Catalog Number Handheld/Local (Drive Mount) Type ➊
User Installed
Factory Installed (position 9)
Blank Plate ➋ LCD Display, Digital Speed LCD Display, Full Numeric Keypad ➋ LCD Display, Programmer Only ➋ DPI NEMA 1 WIM
20-HIM-A0 0 20-HIM-A2 2 20-HIM-A3 3 20-HIM-A5 5 20-WIM-N1 8 Remote (Panel Mount) IP 66, UL Type 4x/12 ➌ LCD Display, Full Numeric Keypad 20-HIM-C3 ➍ – 20-HIM-C3S ➎ – LCD Display, Programmer Only 20-HIM-C5 ➍ – 20-HIM-C5S ➎ – DPI NEMA 4 WIM 20-WIM-N4S – ➊ Mounts to either IP20, NEMA Type 1 or Flange Type. ➋ Available only as factory installed for IP66, NEMA Type 4X/12 and IP54, NEMA Type 12 drives. ➌ For indoor use only. ➍ Includes a 1 meter PowerFlex HIM Interface Cable (20-HIM-H10). ➎ Includes a 3 meter 1202-C30 cable.
Human Interface Module/Communication Interface Cables Description
Catalog No.
Description
Catalog No.
Bezel Kit for LCD HIMs, NEMA 1 ➏ PowerFlex HIM Interface Cable, 1 m (39 in.)➐ HIM/Comm Cable Kit (Male-Female) ➑ 0.33 Meters (1.1 Feet) 1 Meter (3.3 Feet) 3 Meter (9.8 Feet) 9 Meter (29.5 Feet)
20-HIM-B1 20-HIM-H10
DPI Cable Kit with Connectors, Tools and 100 m (328 ft.) Cable DPI Cable Connector Kit Comm Option Cable Kit 0.33 Meters (1.1 Feet) 1 Meter (3.3 Feet) 3 Meter (9.8 Feet) 9 Meter (29.5 Feet) DPI/SCANport One to Two Port Splitter Cable
1202-CBL-KIT-100M 1202-TB-KIT-SET
1202-H03 1202-H10 1202-H30 1202-H90
➏Includes an interface cable (1202-C30) for connection to drive. ➐ Required only when HIM is used as handheld or remotely mounted. ➑ Required in addition to 20-HIM-H10 for distances up to 100 Meters (328 Feet) maximum.
12
1202-C03 1202-C10 1202-C30 1202-C90 1203-S03
Product Selection Guide Accessories, Continued EMC Filters Catalog Number Description
Frame
User Installed
Factory Installed (Position 13)
External 1-Phase 200-240V, 8A Filter External 3-Phase 200-480V, 5A Filter Internal 3-Phase 200-480 Filter➊
A A B, C, D
20A-RF-08-A1 20A-RF-05-A3 –
N/A N/A A
➊ Standard on Frames C and D. Optional on Frame B (Frame A ratings increase to Frame B).
EMC Filter 20A-RF-08-A1 20A-RF-05-A3
Communication Options Description ControlNet Communication Adapter (Coax) DeviceNet Communication Adapter EtherNet/IP Communication Adapter RS485 HVAC Communication Adapter (Modbus RTU, Metasys N2, Siemens P1) Interbus Communication Adapter LonWorks Communication Adapter PROFIBUS DP Communication Adapter ControlNet Communication Adapter (Fiber) Remote I/O Communication Adapter RS485 DF-1 Communication Adapter External DPI Communications Kit for 20-COMM-C, -D, -E and -Q adapters. Multi-Drive capability allows connectivity for up to 5 drives. External DPI I/O Option Board External Comms Power Supply. Optional 100-240V ac power supply for external DPI communications kits. Compact I/O Module (3 Channel) Smart Self-powered Serial Converter (RS-232) includes 1203-SFC and 1202-C10 Cables Serial Null Modem Adapter
Catalog No. User Installed
Factory Installed (Position 14)
20-COMM-C 20-COMM-D 20-COMM-E 20-COMM-H
C D E H
20-COMM-I 20-COMM-L 20-COMM-P 20-COMM-Q 20-COMM-R 20-COMM-S 20-XCOMM-DC-BASE
N/A N/A N/A N/A R S N/A
20-XCOMM-IO-OPT1 20-XCOMM-AC-PS1
N/A N/A
1769-SM1 1203-SSS
N/A N/A
1203-SNM
N/A
Communication Adapter 20-COMM-D
Other Options Catalog No. Description
User Installed
Factory Installed (Position 15) (Position 16)
DriveGuard™ Safe-Off Board ➋ Service Connection Board ➌ 5V/12V Encoder Option Board 115 Volt AC Interface Card Frame E Flange Gasket
20A-DG01 SK-M9-SCB1 20A-ENC-1 AK-M9-115VAC-1 AK-M9-GASKET1-E4
G N/A N/A N/A N/A
N/A N/A 1 N/A N/A
➋ Works only with PowerFlex 70 Enhanced Control.
DriveGuard™ Safe-Off Option 20A-DG01 Cat Code: G
Service Connection Board SK-M9-SCB1
1
2
3
4
5
9
8
7
6
5
4
3
2
1
➌ Provides temporary DPI/HIM connection for NEMA 1 and Flange drives with cover removed.
6
5V/12V Encoder Option Board 20A-ENC-1 Cat Code: 1
115V Interface Card AK-M9-115VAC-1
13
Product Selection Guide Accessories, Continued Dynamic Brake Resistors Application requirements should be thoroughly evaluated to determine what size (and thus type) will be sufficient. Publication PFLEX-AT001…, Dynamic Braking Resistor Calculator, provides a method based on application data such as load inertia.
Small Duty Internal DB Resistors Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are non-destructive and do not require a resistor overheat external safety circuit. PowerFlex 70 AC Drive Normal Duty Heavy Duty Min DB Res kW (Hp) kW (Hp) Ohms ±10% 200-240 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 33 0.75 (1.0) 0.55 (0.75) 33 1.5 (2.0) 1.1 (1.5) 33 2.2 (3.0) 1.5 (2.0) 33 4.0 (5.0) 3.0 (3.0) 30 5.5 (7.5) 4.0 (5.0) 23 7.5 (10) 5.5 (7.5) 23 400-480 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 68 0.75 (1.0) 0.55 (0.75) 68 1.5 (2.0) 1.1 (1.5) 68 2.2 (3.0) 1.5 (2.0) 68 4.0 (5.0) 3.0 (3.0) 68 5.5 (7.5) 4.0 (5.0) 74 7.5 (10) 5.5 (7.5) 74 11 (15) 7.5 (10) 44 15 (20) 11 (15) 31 500-600 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 117 0.75 (1.0) 0.55 (0.75) 117 1.5 (2.0) 1.1 (1.5) 117 2.2 (3.0) 1.5 (2.0) 117 4.0 (5.0) 3.0 (3.0) 80 5.5 (7.5) 4.0 (5.0) 80 7.5 (10) 5.5 (7.5) 80 11 (15) 7.5 (10) 48 15 (20) 11 (15) 48
Small Duty Internal DB Resistor Application Type 1 Max Braking Max Braking Torque Energy Torque % of ND Motor % of ND Motor Duty Cycle kJ
Application Type 2 Braking Torque % of ND Motor Duty Cycle
Resistance Ohms ±5%
Continuos Power kW
20AB-DB1-A 20AB-DB1-A 20AB-DB1-B 20AB-DB1-B 20AB-DB1-C 20AB-DB1-D 20AB-DB1-D
62 62 62 62 62 22 22
0.048 0.048 0.028 0.028 0.040 0.036 0.036
8.3 7.3 0.8 0.8 0.8 0.9 0.9
307% 300% 160% 109% 60% 117% 86%
100% 100% 100% 100% 60% 100% 86%
25.9% 12.8% 3.7% 2.5% 3.3% 1.3% 1.1%
150% 150% 150% 109% N/A 117% N/A
17.3% 8.5% 2.5% 2.3% N/A 1.1% N/A
20AD-DB1-A 20AD-DB1-A 20AD-DB1-A 20AD-DB1-B 20AD-DB1-B 20AD-DB1-C 20AD-DB1-C 20AD-DB1-D 20AD-DB1-D
115 115 115 115 115 115 115 62 62
0.048 0.048 0.048 0.028 0.028 0.04 0.04 0.036 0.036
8.3 9.0 2.4 0.9 0.9 0.9 0.9 0.8 0.8
320% 259% 243% 206% 129% 94% 69% 87% 64%
100% 100% 100% 100% 100% 94% 69% 87% 64%
25.9% 12.8% 6.4% 2.5% 1.4% 1.5% 1.5% 0.8% 0.8%
150% 150% 150% 150% 129% N/A N/A N/A N/A
17.3% 8.5% 4.3% 1.7% 1.1% N/A N/A N/A N/A
20AD-DB1-A 20AD-DB1-A 20AD-DB1-A 20AD-DB1-B 20AD-DB1-B 20AD-DB1-C 20AD-DB1-C N/A N/A
115 115 115 115 115 115 115 N/A N/A
0.048 0.048 0.048 0.028 0.028 0.04 0.04 N/A N/A
8.3 9.0 2.4 0.9 0.9 0.9 0.9 N/A N/A
287% 263% 243% 202% 193% 147% 108% N/A N/A
100% 100% 100% 100% 100% 100% 100% N/A N/A
25.9% 12.8% 6.4% 2.5% 1.4% 1.5% 1.1% N/A N/A
150% 150% 150% 150% 150% 147% 108% N/A N/A
17.3% 8.5% 4.3% 1.7% 0.9% 1.0% 1.0% N/A N/A
Part Number
Medium Duty External DB Resistors These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety circuit. PowerFlex 70 AC Drive Normal Duty Heavy Duty Min DB Res kW (Hp) kW (Hp) Ohms ±10% 200-240 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 33 0.75 (1.0) 0.55 (0.75) 33 1.5 (2.0) 1.1 (1.5) 33 2.2 (3.0) 1.5 (2.0) 33 4.0 (5.0) 3.0 (3.0) 30 5.5 (7.5) 4.0 (5.0) 23 7.5 (10) 5.5 (7.5) 23 400-480 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 68 0.75 (1.0) 0.55 (0.75) 68 1.5 (2.0) 1.1 (1.5) 68 2.2 (3.0) 1.5 (2.0) 68 4.0 (5.0) 3.0 (3.0) 68 5.5 (7.5) 4.0 (5.0) 74 7.5 (10) 5.5 (7.5) 74 11 (15) 7.5 (10) 44 15 (20) 11 (15) 31 500-600 Volt AC Input Drives 0.37 (0.5) 0.25 (0.33) 117 0.75 (1.0) 0.55 (0.75) 117 1.5 (2.0) 1.1 (1.5) 117 2.2 (3.0) 1.5 (2.0) 117 4.0 (5.0) 3.0 (3.0) 80 5.5 (7.5) 4.0 (5.0) 80 7.5 (10) 5.5 (7.5) 80 11 (15) 7.5 (10) 48 15 (20) 11 (15) 48 Note 1: Note 2:
Note 3:
14
Part Number
Resistance Ohms ±5%
Continuos Power kW
Medium Duty External DB Resistor Application Type 1 Max Max Braking Energy Torque Braking Torque kJ % of ND Motor % of ND Motor Duty Cycle
Application Type 2 Braking Torque % of ND Motor Duty Cycle
AK-R2-091P500 AK-R2-091P500 AK-R2-091P500 AK-R2-047P500 AK-R2-047P500 AK-R2-030P1K2 AK-R2-030P1K2
91 91 91 47 47 30 30
0.086 0.086 0.086 0.166 0.166 0.26 0.26
17 17 17 33 33 52 52
293% 218% 109% 144% 79% 90% 66%
100% 100% 100% 100% 79% 90% 66%
46% 23% 11% 15% 11% 10% 10%
150% 150% 109% 144% N/A N/A N/A
31% 15% 11% 11% N/A N/A N/A
AK-R2-360P500 AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 See Note 3 See Note 3
360 360 360 120 120 120 120 60 60
0.086 0.086 0.086 0.26 0.26 0.26 0.26 0.52 0.52
17 17 17 52 52 52 52 104 104
305% 220% 110% 197% 124% 90% 66% 90% 66%
100% 100% 100% 100% 100% 90% 66% 90% 66%
47% 23% 12% 24% 13% 10% 10% 10% 10%
150% 150% 110% 150% 124% N/A N/A N/A N/A
31% 15% 11% 16% 10% N/A N/A N/A N/A
AK-R2-360P500 AK-R2-360P500 AK-R2-360P500 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 AK-R2-120P1K2 See Note 3 See Note 3
360 360 360 120 120 120 120 60 60
0.086 0.086 0.086 0.26 0.26 0.26 0.26 0.52 0.52
17 17 17 52 52 52 52 104 104
274% 251% 172% 193% 185% 141% 103% 141% 103%
100% 100% 100% 100% 100% 100% 100% 100% 100%
46% 23% 11% 24% 13% 9% 7% 9% 7%
150% 150% 150% 150% 150% 141% 103% 141% 103%
31% 15% 8% 16% 9% 7% 7% 7% 7%
Always check resistor ohms against minimum resistance for drive being used. Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%. For 11 and 15 kW (15 and 20 Hp) applications, use two 7.5 kW (10 Hp) size resistors wired in parallel.
Product Selection Guide Accessories, Continued Input and Output Line Reactors – 240V, 60 Hz, Three-Phase Input Line Reactor➊ Drive Catalog Number
Duty
Hp
Output Line Reactor➊
IP 00 (Open Style)
IP 11 (Nema Type 1)
IP 00 (Open Style)
IP 11 (Nema Type 1)
Catalog Number
Catalog Number
Catalog Number
Catalog Number
1321-3R2-D 1321-3R2-D 1321-3R4-A 1321-3R4-A 1321-3R8-A 1321-3R8-A 1321-3R8-A 1321-3R12-A 1321-3R12-A 1321-3R18-A 1321-3R18-A 1321-3R25-A 1321-3R25-A 1321-3R35-A 1321-3R35-A 1321-3R45-A 1321-3R45-A 1321-3R55-A 1321-3R55-A 1321-3R80-A
1321-3RA2-D 1321-3RA2-D 1321-3RA4-A 1321-3RA4-A 1321-3RA8-A 1321-3RA8-A 1321-3RA8-A 1321-3RA12-A 1321-3RA12-A 1321-3RA18-A 1321-3RA18-A 1321-3RA25-A 1321-3RA25-A 1321-3RA35-A 1321-3RA35-A 1321-3RA45-A 1321-3RA45-A 1321-3RA55-A 1321-3RA55-A 1321-3RA80-A
1321-3R2-D 1321-3R2-D 1321-3R4-A 1321-3R4-A 1321-3R8-A 1321-3R8-A 1321-3R12-A 1321-3R12-A 1321-3R18-A 1321-3R18-A 1321-3R25-A 1321-3R25-A 1321-3R35-A 1321-3R35-A 1321-3R45-A 1321-3R45-A 1321-3R55-A 1321-3R55-A 1321-3R80-A 1321-3R80-A
1321-3RA2-D 1321-3RA2-D 1321-3RA4-A 1321-3RA4-A 1321-3RA8-A 1321-3RA8-A 1321-3RA12-A 1321-3RA12-A 1321-3RA18-A 1321-3RA18-A 1321-3RA25-A 1321-3RA25-A 1321-3RA35-A 1321-3RA35-A 1321-3RA45-A 1321-3RA45-A 1321-3RA55-A 1321-3RA55-A 1321-3RA80-A 1321-3RA80-A
1321-3R2-A 1321-3R2-A 1321-3R4-B 1321-3R4-B 1321-3R8-B 1321-3R8-B 1321-3R8-B 1321-3R12-B 1321-3R12-B 1321-3R18-B 1321-3R18-B 1321-3R25-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B 1321-3R80-B
1321-3RA2-A 1321-3RA2-A 1321-3RA4-B 1321-3RA4-B 1321-3RA8-B 1321-3RA8-B 1321-3RA8-B 1321-3RA12-B 1321-3RA12-B 1321-3RA18-B 1321-3RA18-B 1321-3RA25-B 1321-3RA25-B 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B 1321-3RA80-B
1321-3R2-A 1321-3R2-A 1321-3R4-B 1321-3R4-B 1321-3R8-B 1321-3R8-B 1321-3R12-B 1321-3R12-B 1321-3R18-B 1321-3R18-B 1321-3R25-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B 1321-3R80-B 1321-3R80-B
1321-3RA2-A 1321-3RA2-A 1321-3RA4-B 1321-3RA4-B 1321-3RA8-B 1321-3RA8-B 1321-3RA12-B 1321-3RA12-B 1321-3RA18-B 1321-3RA18-B 1321-3RA25-B 1321-3RA25-B 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B 1321-3RA80-B 1321-3RA80-B
3% Impedance – 240V, 60 Hz, Three-Phase 20AB2P2 20AB2P2 20AB4P2 20AB4P2 20AB6P8 20AB6P8 20AB9P6 20AB9P6 20AB015 20AB015 20AB022 20AB022 20AB028 20AB028 20AB042 20AB042 20AB054 20AB054 20AB070 20AB070
Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty
0.33 0.5 0.75 1.0 1.5 2.0 2.0 3.0 3.0 5.0 5.0 7.5 7.5 10 10 15 15 20 20 25
5% Impedance – 240V, 60 Hz, Three-Phase 20AB2P2 20AB2P2 20AB4P2 20AB4P2 20AB6P8 20AB6P8 20AB9P6 20AB9P6 20AB015 20AB015 20AB022 20AB022 20AB028 20AB028 20AB042 20AB042 20AB054 20AB054 20AB070 20AB070
Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty Heavy Duty Normal Duty
0.33 0.5 0.75 1.0 1.5 2.0 2.0 3.0 3.0 5.0 5.0 7.5 7.5 10 10 15 15 20 20 25
➊ Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
15
Product Selection Guide Accessories, Continued Input and Output Line Reactors – 480V, 60 Hz, Three-Phase Input Line Reactor➊ Drive Catalog Number
Duty
Hp
3% Impedance – 480V, 60 Hz, Three-Phase 20AD1P1 Heavy Duty 0.33 20AD1P1 Normal Duty 0.5 20AD2P1 Heavy Duty 0.75 20AD2P1 Normal Duty 1.0 20AD3P4 Heavy Duty 1.5 20AD3P4 Normal Duty 2.0 20AD5P0 Heavy Duty 2.0 20AD5P0 Normal Duty 3.0 20AD8P0 Heavy Duty 3.0 20AD8P0 Normal Duty 5.0 20AD011 Heavy Duty 5.0 20AD011 Normal Duty 7.5 20AD014 Heavy Duty 7.5 20AD014 Normal Duty 10 20AD022 Heavy Duty 10 20AD022 Normal Duty 15 20AD027 Heavy Duty 15 20AD027 Normal Duty 20 20AD034 Heavy Duty 20 20AD034 Normal Duty 25 20AD040 Heavy Duty 25 20AD040 Normal Duty 30 20AD052 Heavy Duty 30 20AD052 Normal Duty 40 20AD065 Heavy Duty 40 20AD065 Normal Duty 50 5% Impedance – 480V, 60 Hz, Three-Phase 20AD1P1 Heavy Duty 0.33 20AD1P1 Normal Duty 0.5 20AD2P1 Heavy Duty 0.75 20AD2P1 Normal Duty 1.0 20AD3P4 Heavy Duty 1.5 20AD3P4 Normal Duty 2.0 20AD5P0 Heavy Duty 2.0 20AD5P0 Normal Duty 3.0 20AD8P0 Heavy Duty 3.0 20AD8P0 Normal Duty 5.0 20AD011 Heavy Duty 5.0 20AD011 Normal Duty 7.5 20AD014 Heavy Duty 7.5 20AD014 Normal Duty 10 20AD022 Heavy Duty 10 20AD022 Normal Duty 15 20AD027 Heavy Duty 15 20AD027 Normal Duty 20 20AD034 Heavy Duty 20 20AD034 Normal Duty 25 20AD040 Heavy Duty 25 20AD040 Normal Duty 30 20AD052 Heavy Duty 30 20AD052 Normal Duty 40 20AD065 Heavy Duty 40 20AD065 Normal Duty 50
Output Line Reactor➊
IP 00 (Open Style)
IP 11 (Nema Type 1)
IP 00 (Open Style)
IP 11 (Nema Type 1)
Catalog Number
Catalog Number
Catalog Number
Catalog Number
1321-3R1-C 1321-3R1-C 1321-3R2-A 1321-3R2-A 1321-3R4-C 1321-3R4-B 1321-3R4-B 1321-3R8-C 1321-3R8-C 1321-3R8-B 1321-3R8-B 1321-3R12-B 1321-3R12-B 1321-3R18-B 1321-3R18-B 1321-3R25-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B 1321-3R80-B
1321-3RA1-C 1321-3RA1-C 1321-3RA2-A 1321-3RA2-A 1321-3RA4-C 1321-3RA4-B 1321-3RA4-B 1321-3RA8-C 1321-3RA8-C 1321-3RA8-B 1321-3RA8-B 1321-3RA12-B 1321-3RA12-B 1321-3RA18-B 1321-3RA18-B 1321-3RA25-B 1321-3RA25-B 1321-3RA35-B 1321-3RA35-B 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B 1321-3RA80-B
1321-3R2-B 1321-3R2-B 1321-3R2-A 1321-3R2-A 1321-3R4-B 1321-3R4-B 1321-3R8-C 1321-3R8-C 1321-3R8-B 1321-3R8-B 1321-3R12-B 1321-3R12-B 1321-3R18-B 1321-3R18-B 1321-3R25-B 1321-3R25-B 1321-3R25-B 1321-3R25-B 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B 1321-3R80-B 1321-3R80-B
1321-3RA2-B 1321-3RA2-B 1321-3RA2-A 1321-3RA2-A 1321-3RA4-B 1321-3RA4-B 1321-3RA8-C 1321-3RA8-C 1321-3RA8-B 1321-3RA8-B 1321-3RA12-B 1321-3RA12-B 1321-3RA18-B 1321-3RA18-B 1321-3RA25-B 1321-3RA25-B 1321-3RA25-B 1321-3RA25-B 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B 1321-3RA80-B 1321-3RA80-B
1321-3R1-B 1321-3R1-B 1321-3R2-C 1321-3R2-B 1321-3R4-D 1321-3R4-D 1321-3R4-D 1321-3R8-D 1321-3R8-D 1321-3R8-C 1321-3R8-C 1321-3R12-C 1321-3R12-C 1321-3R18-C 1321-3R18-C 1321-3R25-C 1321-3R25-C 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R35-C 1321-3R35-C 1321-3R45-C 1321-3R45-C 1321-3R55-C 1321-3R55-C 1321-3R80-C
1321-3RA1-B 1321-3RA1-B 1321-3RA2-C 1321-3RA2-B 1321-3RA4-D 1321-3RA4-D 1321-3RA4-D 1321-3RA8-D 1321-3RA8-D 1321-3RA8-C 1321-3RA8-C 1321-3RA12-C 1321-3RA12-C 1321-3RA18-C 1321-3RA18-C 1321-3RA25-C 1321-3RA25-C 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C 1321-3RA35-C 1321-3RA45-C 1321-3RA45-C 1321-3RA55-C 1321-3RA55-C 1321-3RA80-C
1321-3R2-C 1321-3R2-C 1321-3R2-B 1321-3R2-B 1321-3R4-D 1321-3R4-D 1321-3R8-D 1321-3R8-D 1321-3R8-C 1321-3R8-C 1321-3R12-C 1321-3R12-C 1321-3R18-C 1321-3R18-C 1321-3R25-C 1321-3R25-C 1321-3R25-C 1321-3R25-C 1321-3R35-C 1321-3R35-C 1321-3R45-C 1321-3R45-C 1321-3R55-C 1321-3R55-C 1321-3R80-C 1321-3R80-C
1321-3RA2-C 1321-3RA2-C 1321-3RA2-B 1321-3RA2-B 1321-3RA4-D 1321-3RA4-D 1321-3RA8-D 1321-3RA8-D 1321-3RA8-C 1321-3RA8-C 1321-3RA12-C 1321-3RA12-C 1321-3RA18-C 1321-3RA18-C 1321-3RA25-C 1321-3RA25-C 1321-3RA25-C 1321-3RA25-C 1321-3RA35-C 1321-3RA35-C 1321-3RA45-C 1321-3RA45-C 1321-3RA55-C 1321-3RA55-C 1321-3RA80-C 1321-3RA80-C
➊ Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. ➋ Reactors sized at 4% impedance.
16
Product Selection Guide Accessories, Continued Input and Output Line Reactors – 600V, 60 Hz, Three-Phase Input Line Reactor➊ Drive Catalog Number
Duty
Hp
3% Impedance – 480V, 60 Hz, Three-Phase 20AE0P9 Heavy Duty 0.33 20AE0P9 Normal Duty 0.5 20AE1P7 Heavy Duty 0.75 20AE1P7 Normal Duty 1.0 20AE2P7 Heavy Duty 1.5 20AE2P7 Normal Duty 2.0 20AE3P9 Heavy Duty 2.0 20AE3P9 Normal Duty 3.0 20AE6P1 Heavy Duty 3.0 20AE6P1 Normal Duty 5.0 20AE9P0 Heavy Duty 5.0 20AE9P0 Normal Duty 7.5 20AE011 Heavy Duty 7.5 20AE011 Normal Duty 10 20AE017 Heavy Duty 10 20AE017 Normal Duty 15 20AE022 Heavy Duty 15 20AE022 Normal Duty 20 20AE027 Heavy Duty 20 20AE027 Normal Duty 25 20AE032 Heavy Duty 25 20AE032 Normal Duty 30 20AE041 Heavy Duty 30 20AE041 Normal Duty 40 20AE052 Heavy Duty 40 20AE052 Normal Duty 50 5% Impedance – 480V, 60 Hz, Three-Phase 20AE0P9 Heavy Duty 0.33 20AE0P9 Normal Duty 0.5 20AE1P7 Heavy Duty 0.75 20AE1P7 Normal Duty 1.0 20AE2P7 Heavy Duty 1.5 20AE2P7 Normal Duty 2.0 20AE3P9 Heavy Duty 2.0 20AE3P9 Normal Duty 3.0 20AE6P1 Heavy Duty 3.0 20AE6P1 Normal Duty 5.0 20AE9P0 Heavy Duty 5.0 20AE9P0 Normal Duty 7.5 20AE011 Heavy Duty 7.5 20AE011 Normal Duty 10 20AE017 Heavy Duty 10 20AE017 Normal Duty 15 20AE022 Heavy Duty 15 20AE022 Normal Duty 20 20AE027 Heavy Duty 20 20AE027 Normal Duty 25 20AE032 Heavy Duty 25 20AE032 Normal Duty 30 20AE041 Heavy Duty 30 20AE041 Normal Duty 40 20AE052 Heavy Duty 40 20AE052 Normal Duty 50
Output Line Reactor➊
IP 00 (Open Style)
IP 11 (Nema Type 1)
IP 00 (Open Style)
IP 11 (Nema Type 1)
Catalog Number
Catalog Number
Catalog Number
Catalog Number
1321-3R1-C 1321-3R1-C 1321-3R2-B 1321-3R2-B 1321-3R2-A 1321-3R4-C 1321-3R4-C 1321-3R4-C 1321-3R4-C 1321-3R8-C 1321-3R8-C 1321-3R12-C 1321-3R12-C 1321-3R12-B 1321-3R12-B 1321-3R18-B 1321-3R18-B 1321-3R25-B 1321-3R25-B 1321-3R35-C 1321-3R35-C 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B
1321-3RA1-C 1321-3RA1-C 1321-3RA2-B 1321-3RA2-B 1321-3RA2-A 1321-3RA2-C 1321-3RA4-C 1321-3RA4-C 1321-3RA4-C 1321-3RA8-C 1321-3RA8-C 1321-3RA12-C 1321-3RA12-C 1321-3RA12-B 1321-3RA12-B 1321-3RA18-B 1321-3RA18-B 1321-3RA25-B 1321-3RA25-B 1321-3RA35-C 1321-3RA35-C 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B
1321-3R1-B 1321-3R1-B 1321-3R2-B 1321-3R2-B 1321-3R4-D 1321-3R4-D 1321-3R4-C 1321-3R4-C 1321-3R8-C 1321-3R8-C 1321-3R12-C 1321-3R12-C 1321-3R12-B 1321-3R12-B 1321-3R18-C 1321-3R18-C 1321-3R25-B 1321-3R25-B 1321-3R35-C 1321-3R35-C 1321-3R35-B 1321-3R35-B 1321-3R45-B 1321-3R45-B 1321-3R55-B 1321-3R55-B
1321-3RA1-B 1321-3RA1-B 1321-3RA2-B 1321-3RA2-B 1321-3RA4-D 1321-3RA4-D 1321-3RA4-C 1321-3RA4-C 1321-3RA8-C 1321-3RA8-C 1321-3RA12-C 1321-3RA12-C 1321-3RA12-B 1321-3RA12-B 1321-3RA18-C 1321-3RA18-C 1321-3RA25-B 1321-3RA25-B 1321-3RA35-C 1321-3RA35-C 1321-3RA35-B 1321-3RA35-B 1321-3RA45-B 1321-3RA45-B 1321-3RA55-B 1321-3RA55-B
1321-3R1-A 1321-3R1-B 1321-3R2-C 1321-3R2-C 1321-3R2-B 1321-3R4-D ➋ 1321-3R4-D ➋ 1321-3R4-D 1321-3R4-D 1321-3R8-D 1321-3R8-D 1321-3R12-C ➋ 1321-3R12-C ➋ 1321-3R12-C 1321-3R12-C 1321-3R18-C 1321-3R18-C 1321-3R25-C 1321-3R25-C ➋ 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R45-C 1321-3R45-C 1321-3R55-C
1321-3RA1-A 1321-3RA1-B 1321-3RA2-C 1321-3RA2-C 1321-3RA2-B 1321-3RA4-D ➋ 1321-3RA4-D ➋ 1321-3RA4-D 1321-3RA4-D 1321-3RA8-D 1321-3RA8-D 1321-3RA12-C ➋ 1321-3RA12-C ➋ 1321-3RA12-C 1321-3RA12-C 1321-3RA18-C 1321-3RA18-C 1321-3RA25-C 1321-3RA25-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA45-C 1321-3RA45-C 1321-3RA55-C
1321-3R1-B 1321-3R1-B 1321-3R2-C 1321-3R2-C 1321-3R4-D ➋ 1321-3R4-D ➋ 1321-3R4-D 1321-3R4-D 1321-3R8-D 1321-3R8-D 1321-3R12-C ➋ 1321-3R12-C ➋ 1321-3R12-C 1321-3R12-C 1321-3R18-C 1321-3R18-C 1321-3R25-C 1321-3R25-C 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R35-C ➋ 1321-3R45-C 1321-3R45-C 1321-3R55-C 1321-3R55-C
1321-3RA1-B 1321-3RA1-B 1321-3RA2-C 1321-3RA2-C 1321-3RA4-D ➋ 1321-3RA4-D ➋ 1321-3RA4-D 1321-3RA4-D 1321-3RA8-D 1321-3RA8-D 1321-3RA12-C ➋ 1321-3RA12-C ➋ 1321-3RA12-C 1321-3RA12-C 1321-3RA18-C 1321-3RA18-C 1321-3RA25-C 1321-3RA25-C 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA35-C ➋ 1321-3RA45-C 1321-3RA45-C 1321-3RA55-C 1321-3RA55-C
➊ Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents. ➋ Reactors sized at 4% impedance.
17
Packaged Drives Program Packaged Drives Overview The PowerFlex 70 Packaged Drives Program allows users to create drive packages based on their specific needs. This program enhances stand-a-lone drive functionality through additional control, power and packaging options which are ideal for OEM and end users with special installation needs. The program has three levels:
Quick Ship Quick Ship products are intended to meet faster than normal delivery requirements. Pre-defined catalog strings are offered to support shipping one to three business days from date of order entry. The current offering is based on NEMA 1 (IP20) and NEMA 4/12 (IP65), 480V, top of frame ratings for frames A-C and frame D @ 20 Hp. These packages are a subset of the Standard Packaged Drives Program noted below and can be ordered through the Passport order entry system. This program uses the Standard Control version of the PowerFlex 70.
Standard Packaged Drives The Standard Packaged Drives Program allows users to create drive packages based on their specific needs. A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options. Packaging is available for 480V requirements in NEMA Type 1 (IP20), NEMA 4/12 (IP65) indoor, and NEMA 3/4 (IP65) outdoor. The program consists of a fully defined catalog string identified within the price sheet. Focused on higher volume, repeat business, the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering, manufacturing and installation time. Typical delivery is 10 business days from order entry and can be ordered through the Passport order entry system. This program uses the Enhanced Control version of the PowerFlex 70.
Engineered Drives The Engineered Drives Program offers users the ability to create drive packages beyond the Standard Packaged Drives offering. Packaging is available for 208V, 240V, 480V and 600V requirements. This program supports both the Standard and the Enhanced Control versions of the PowerFlex 70. Options may or may not be defined within this publication. Product can be ordered by: • Assembling a catalog string from the options listed in this publication. Engineered options that are listed within this publication will be specified by the heading “Engineered Drives Program Only” and will have varied lead-times. • Entering a custom quote request for additional options not listed. A custom quote will require a Passport quote using “SP-SDB-CUSTOM” as the line item part number and entering a description of the base catalog string and custom options in the Competitive Summary. For questions or help with a custom quote please contact the Engineered Drives Group at 262-512-8415.
18
Packaged Drives Program Quick Ship Program
➊
The Quick Ship Program order entry system has been simplified, minimizing the time required to place an order. To enter your order, type in the first 14 characters of the string and the system will complete the rest.
Program Features
Standard Features
• Standard Control • 480V top of frame NEMA Type 1 or NEMA Type 4/12 packages • Pre-determined catalog numbers • Delivery within 1 to 3 business days of order entry
• Four different 480V PowerFlex 70 flange mount drives [21AQD] • NEMA Type 1 (IP 20) [-AA] or NEMA Type 4/12 (IP 65) indoor enclosure [-AF] • Full Numeric LCD HIM, door mounted [-C3] • Fuse Disconnect [-DS] • 115V ac Control Power Transformer [-CF] • Hand/Off/Auto Selector Switch [-D1A] • Drive Run Pilot Light [-D2A] • Drive Fault Pilot Light [-D2B] • Control Power On Pilot Light [-D3A] • Drive Fault Control Relay [-JF] • Drive Run Control Relay [-JR]
Quick Ship Catalog Entry Normal Duty Frame Hp IP20, NEMA Type 1 A 2.0 B 5.0 C 10 D 20 IP65, NEMA Type 4/12 A 2.0 B 5.0 C 10 D 20
Heavy Duty Hp
Type in Catalog Number
Name Plated Catalog Number
Dimensions (in inches)
Approx. Weight (in lbs.)
1.5 3.0 7.5 15
21AQD3P4-AA-DS 21AQD8P0-AA-DS 21AQD014-AA-DS 21AQD027-AA-DS
21AQD3P4-AA-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD8P0-AA-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD014-AA-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD027-AA-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR
32h x 24w x 16d 32h x 24w x 16d 32h x 24w x 16d 38h x 24w x 16d
225 225 235 250
1.5 3.0 7.5 15
21AQD3P4-AF-DS 21AQD8P0-AF-DS 21AQD014-AF-DS 21AQD027-AF-DS
21AQD3P4-AF-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD8P0-AF-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD014-AF-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR 21AQD027-AF-DS-C3-CF-D1A-D2A-D2B-D3A-JF-JR
32h x 24w x 16d 32h x 24w x 16d 32h x 24w x 16d 38h x 24w x 16d
225 225 235 250
➊ Consult factory for orders larger than one drive per frame size.
Standard Packaged Drives Program NEMA Type 1 NEMA Type 4/12 Indoor NEMA Type 3/4 Outdoor • • • •
Enhanced Control Flange Mount Drive Welded Construction 480V Rating
All Enclosure Types • • • • • • • • • •
Drive Input Protection Options Input/Output Contactors Bypass Options Input/Output Line Reactor Options 115V Control Power Options Control Interface and Feedback Options Human Interface Modules Motor Interface Options Operator Devices Drawing and Test Options
Engineered Drives Program • • • •
Drive Packages beyond the Standard Packaged Drives Program Enhanced and Standard Control Defined and Undefined Options Pre-determined Options or Custom Quotation
19
Packaged Drives Program Approximate Dimensions – Standard Packaged Drives Program W
W
W
D
D
H
D
D
H
H
NEMA Type 1 (Ventilated)
Figure 1
NEMA Type 4
Figure 2
Figure 3
Maximum Enclosure Dimensions Enclosure Style for Flange Mounted Drives NEMA Type 1, Option Code A NEMA Type 4/12 Indoor, Option Code D NEMA Type 3/4, Option Code E
Ratings
All Options
B0, C1, C5, S1,
ND Hp
HD Hp
S9…S13, S16, Power P1…P3 or P6, Flex 70 Drive Mounted Drive Flange Options & All HIMs Frame Drive Cat. No. Figure Style Figure Size
0.5 1.0 2.0 3.0 5.0 7.5 10 15 20 25 30 40 50
0.33 0.75 1.5 2.0 3.0 5.0 7.5 10 15 20 25 30 40
A A A B B C C D D D D E E
D1P1 D2P1 D3P4 D5P0 D8P0 D011 D014 D022 D027 D034 D040 D052 D065
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2
Style 3 3 3 3 3 3 3 4 4 4 4 6 6
B0, C1, C5, S1, All Options Less Line Reactor S9…S13, S16, P1…P3 or P6, Drive Mounted Options & All NEMA 4 HIMs Figure Style Figure Style 480V ac, Three-Phase Drives 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 3 1 1 2 4 1 1 2 4 1 1 2 4 1 1 2 4 1 2 2 6 1 2 2 6
All Options
B0, C1, C5, S1, S9…S13, S16, P1…P3 or P6, Drive Mounted Options
All Options Less Line Reactor
All Options
Figure
Style
Figure
Style
Figure
Style
Figure
Style
2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 4 4 4 4 5 5 5 5 7 7
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 3 3 3 4 4 5 5 6 6
2 2 2 2 2 2 2 or 3 ➊ 2 or 3 ➊ 3 3 3 3 3
3 3 4 5 5 5 5 or 8 ➊ 5 or 8 ➊ 8 8 8 9 9
➊ Figure 2, Style 5 when one line reactor selected. Figure 3, Style 8 when two line reactors selected.
Enclosure Dimensions Figure 1 1 2 2 2 1 1 2 2 2 2 2 3 3
Style 1 2 3 4 6 1 2 3 4 5 6 7 8 9
Enclosure Rating NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 1 NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor NEMA 4/12 Indoor, NEMA 4 Outdoor
➊ Depth includes 6.35 mm (2.5 in) for Operator Handle when ordered.
20
Option Code (Position d) A A A A A D or E D or E D or E D or E D or E D or E D or E D or E D or E
Dimensions H x W x D (mm) H x W x D (in) 812.8 x 330.2 x 484.1 32 x 13 x 19.06 1,270.0 x 406.4 x 484.1 50 x 16 x 19.06 812.8 x 609.6 x 484.1 32 x 24 x 19.06 965.2 x 609.6 x 484.1 38 x 24 x 19.06 1,270.0 x 762.0 x 484.1 50 x 30 x 19.06 812.8 x 330.2 x 484.1 32 x 13 x 19.06 1,270.0 x 406.4 x 484.1 50 x 16 x 19.06 812.8 x 609.6 x 484.1 32 x 24 x 19.06 965.2 x 609.6 x 484.1 38 x 24 x 19.06 1,270.0 x 609.6 x 484.1 50 x 24 x 19.06 1,270.0 x 762.0 x 484.1 50 x 30 x 19.06 1,270.0 x 914.4 x 484.1 50 x 36 x 19.06 812.8 x 831.9 x 484.1 50 x 32.75 x 19.06 1,270.0 x 984.3 x 484.1 50 x 38.75 x 19.06
Installation Considerations Power Wiring The PowerFlex 70 has the following built in protective features to help simplify installation: • Ground fault protection during start-up and running helps ensure reliability • Electronic motor moverload protection increases motor life • Removable MOV to ground and common mode capacitors to ground, ensures compatibility with ungrounded systems • 6kV transient protection increased robustness for 380-480V system voltages There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex Reference Manual, Publication PFLEX-RM001…, available on-line at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), dynamic braking, reflected wave protection, motor cables types and motor cable distances.
Block Diagram Branch Circuit Protective Devices – See Tables on page 26 Input Power Conditioning – See PowerFlex Reference Manual EMC Requirements – See PowerFlex Reference Manual
Removable MOV and Common Mode Capacitors (Located underneath cover, see PowerFlex Reference Manual)
Power Terminal Block – See Description Below L1 R
L2 S
L3 BR1 BR2 T1 T +DC BRK U
T2 V
T3 W
PE
PE
Dynamic Brake Resistor – See page 14 Reflected Wave Protection – (Consult the PowerFlex Reference Manual) Motor Cable Type and Length Recommendations – See page 28 Class 10 Overload Protection – Provided by the PowerFlex 70 drive Motor – See publication MOTORS-CA001…
Power Terminal Block Terminal R S T BR1 BR2 U V W PE PE -DC +DC
Description R (L1) S (L2) T (L3) DC Brake DC Brake U (T1) V (T2) W (T3) PE Ground PE Ground DC Bus (–) DC Bus (+)
Notes AC Line Input Power AC Line Input Power AC Line Input Power Dynamic Brake Resistor Connection Dynamic Brake Resistor Connection To Motor To Motor To Motor
Power Wiring Name Power Terminal Block
SHLD terminal
Frame A, B, & C D E All
Wire Size Range ➊ Maximum 3.5 mm2 (12 AWG) 8.4 mm2 (8 AWG) 25.0 mm2 (3 AWG) —
Minimum 0.3 mm2 (22 AWG) 0.8 mm2 (18 AWG) 2.5 mm2 (14 AWG) —
Torque Maximum 0.66 N-m (5.5 lb.-in.) 1.7 N-m (15 lb.-in.) 2.71 N-m (24 lb.-in.) 1.6 N-m (14 lb.-in.)
Recommended 0.6 N-m (5 lb.-in.) 1.4 N-m (12 lb.-in.) 2.71 N-m (24 lb.-in.) 1.6 N-m (14 lb.-in.)
➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
21
Installation Considerations Control Wiring
14
26
1
13
No. Signal
Factory Default
Description
1
Digital In1 Sel
2 3 4 5 6 7 8 9 10 11 12
Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel 24V Common Digital In Common +24V dc +10V Pot Reference Digital Out 1 – N.O. ➊ Digital Out 1 Common
Stop – CF (CF = Clear Fault) Start Auto/Man Speed Sel 1 Speed Sel 2 Speed Sel 3 – – – – NOT Fault
11.2 mA @ 24V dc 19.2V minimum on state 3.2V maximum off state Important: Use only 24V dc, not suitable for 115V ac circuitry. Inputs can be wired as sink or source.
13
Digital Out 1 – N.C. ➊
14 15 16 17 18 19 20 21 22
Analog In 1 (– Volts) Analog In 1 (+ Volts) Analog In 1 (– Current) Analog In 1 (+ Current) Analog In 2 (– Volts) Analog In 2 (+ Volts) Analog In 2 (– Current) Analog In 2 (+ Current) 10V Pot Common Analog Out (– Volts) Analog Out (– Current) Analog Out (+ Volts) Analog Out (+ Current) Digital Out 2 – N.O. Digital Out 2 Common Digital Out 2 – N.C.
23 24 25 26
361 - 366
Drive supplied power for Digital In1-6 inputs. 150mA maximum load.
2 k ohm minimum load. Max Resistive Load Max Inductive Load 250V ac / 30V dc 250V ac / 30V dc 50 VA / 60 Watts 25 VA / 30 Watts Minimum DC Load Fault 10 µA, 10 mV dc Voltage – Reads value at 14 Non-isolated, 0 to +10V, 10 bit, 100k ohm input impedance. ➌ & 15 ➋
380 - 387
320 - 327
Non-isolated, 4-20mA, 10 bit, 100 ohm input impedance. ➌ Voltage – Reads value at 18 Isolated, bipolar, differential, 0 to +10V unipolar (10 bit) or ±10V bipolar (10 bit & sign), & 19 ➋ 100k ohm input impedance.➍ Isolated, 4-20mA, 10 bit & sign, 100 ohm input impedance. ➍ Output Freq ➋
0 to +10V, 10 bit, 10k ohm (2k ohm minimum) load. 0 to 20mA, 10 bit, 400 ohm maximum load. ➎ Referenced to chassis ground. Common if internal 10V supply (terminal 10) is used.
341 - 344
Run
See description at No.s 11-13.
380 - 387
➊ Contacts shown in unpowered state. Relays change state when drive is powered. ➋ These inputs/outputs are dependent on a number of parameters. See “Related Parameters.” ➌ Differential Isolation - External source must be less than 10V with respect to PE. ➍ Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. ➎ Analog output current is only available with Enhanced Control drives.
22
Related Param.
Installation Considerations Control Wiring, Continued I/O Wiring Name I/O Terminal Block
Wire Size Range ➊ Maximum 1.5 mm2 (16 AWG)
Minimum 0.05 mm2 (30 AWG)
Torque Maximum 0.55 N-m (4.9 lb.-in.)
Recommended 0.5 N-m (4.4 lb.-in.)
➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
I/O Wiring Examples Input/Output
Connection Example
Potentiometer Unipolar Speed Reference 10k Ohm Pot. Recommended (2k Ohm minimum)
Required Parameter Settings 14 15
22 10
Joystick Bipolar Speed Reference ±10V Input
18 19
22 -10V Com +10V Power Source
Analog Input Bipolar Speed Reference ±10V Input
Analog Input Unipolar Speed Reference 0 to +10V Input
Analog Input, PTC PTC OT set > 5V PTC OT cleared < 4V PTC Short < 0.2V
– +
18 19
Common +
18 19
Ferrite Bead
14 15
1.8k PTC
22
Select Speed Reference source: Param. 090 = 1 “Analog In 1” Adjust Scaling: Param. 091, 092, 322, 323 Check Results: Param. 016 Set Direction Mode: Param. 190 = 1 “Bipolar” Adjust Scaling: Param. 091, 092, 325, 326 Check Results: Param. 017 Adjust Scaling: Param. 091, 092, 325, 326 Check Results: Param. 017
Adjust Scaling: Param. 091, 092, 325, 326 Check Results: Param. 017
Set Fault Config 1: Param. 238, Bit #7 = 1 “Enabled” Set Alarm Config 1: Param. 259, Bit #11 = 1 “Enabled”
10 3.32k Ohm
Analog Input Unipolar Speed Reference 4-20 mA Input
Common +
20 21
Analog Output Unipolar 0 to +10V Output. Can Drive a 2k Ohm load (25 mA short circuit limit)
Configure Input for Current: Param. 320, Bit #1 = 1 “Current” Adjust Scaling: Param. 091, 092, 325, 326 Check Results: Param. 017 Select Source Value: Param. 342 Adjust Scaling: Param. 343, 344
+
–
22 23
23
Installation Considerations Control Wiring, Continued
Input/Output
Connection Example
Required Parameter Settings
2 Wire Control Non-Reversing
Internal Supply
Disable Digital Input 1: Param. 361 = 0 “Not Used” Set Digital Input 2: Param. 362 = 7 “Run”
2 Stop-Run 7 8 9
2 Wire Control Reversing
External Supply Run Rev
Set Digital Input 1: Param. 361 = 8 “Run Forward” Set Digital Input 2: Param. 362 = 9 “Run Reverse”
1 2
Run Fwd 8 +24V
3 Wire Control
3 Wire Control
Common
Internal Supply
Use factory default parameter settings. Stop
1 2
Start
7 8 9
External Supply
Use factory default parameter settings.
Stop
1 2
Start 8 +24V
Common
Digital Output Form C Relays Energized in Normal State.
11 12 13 24 25 26
or Power Source
Enable Input Shown in enabled state.
Standard Control Configure with parameter 366
6
24
Select Source: Param. 380, 384
Enhanced Control Configure with parameter 366 For dedicated hardware Enable: Remove Enable Jumper
Specifications Safe Off Board Terminal Description No. Signal
Description
1 2
Monitor - N.C. Common - N.C.
Normally closed contacts for monitoring relay status. Maximum Resistive Load: 250V ac / 30V dc / 50 VA / 60 Watts Maximum Inductive Load: 250V ac / 30V dc / 25 VA / 30 Watts
3 4
+24V dc 24V Common
Connections for user supplied power to energize coil.
4 3 2 1
Connection Examples For detailed connection examples refer to the DriveGuard™ Safe-Off Option for PowerFlex 70 AC Drives User Manual, publication PFLEX-UM001….
Encoder Board Terminal Description No. Signal 1 2 3 4 5 6
Description
5V/12V Power Power Return Encoder B (NOT) Encoder B Encoder A (NOT) Encoder A
Internal power source 250 mA (isolated). Single channel or quadrature B input. Single channel or quadrature A input.
1
6
Jumper Settings Receive Voltage
= 12V = 5V = 12V = 5V
Send Voltage
Connection Examples I/O Connection Example Encoder Power – External to SHLD Power Source
Encoder Signal – Single-Ended, Dual Channel
Encoder Signal – Differential, Dual Channel
+ Common
I/O Connection Example Encoder Power – +12V DC (250 mA) 1 Internal Drive 2 Power Common 3 4 Internal (drive) to SHLD 5 12V dc, 250mA
External Power Supply
6
to Power Supply Common 1 2 3 4 5 6
B NOT B A NOT A
1 2 3 4 5 6
to SHLD B NOT B A NOT A
to SHLD
25
Specifications Branch Circuit Protection Devices and Power Dissipation
Frame➒
Hp Rating Drive Catalog Number ND HD 208 Volt AC Input 20AB2P2 A 0.5 0.33 20AB4P2 A 1 0.75 20AB6P8 B 2 1.5 20AB9P6 B 3 2 20AB015 C 5 3 20AB022
Power Dissipation ➑
2.9 5.6 10 14 16
19.2 20.5 22.6 25.4 33.2
1.1 2 3.6 5.1 5.8
2.5 4.8 7.8 11 17.5
2.7 5.5 10.3 12.1 19.2
3.7 7.4 13.8 16.5 26.6
6 10 15 20 20
6 10 15 25 35
6 10 15 20 20
10 17.5 30 40 70
15 15 30 40 70
7 7 15 30 30
140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20
140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20
– – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20
– – – – –
Internal Total 31.4 51.2 67.2 92.7 174.5
5
23.3
8.3
25.3
27.8
37.9
30
50
30
100
100
30
140M-C2E-C25
140M-D8E-C25
140M-F8E-C25
140-CMN-2500
34.2
239.9
20AB028 D 10 20AB042 D 15 20AB054 E 20 20AB070 E 25 240 Volt AC Input 20AB2P2 A 0.5
7.5 10 15 20
29.8 39.8 57.5 72.3
10.7 14.3 20.7 26.0
32.2 43 62.1 78.2
37.9 55.5 72.4 93.1
50.6 74 96.6 124
40 60 80 90
70 100 125 175
40 60 80 90
125 175 200 300
125 175 200 300
50 70 100 100
– – – –
– – – –
140M-F8E-C32 140M-F8E-C45 – –
140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000
48.1 40.3 44.9 51.6
318.5 425.9 539.5 702.3
0.33 2.5
1.1
2.2
2.4
3.3
3
4.5
3
8
15
3
140M-C2E-B25
140M-D8E-B25
–
–
19.2
31.4
20AB4P2 A 1 20AB6P8 B 2 20AB9P6 B 3 20AB015 C 5 20AB022 D 7.5 20AB028 D 10 20AB042 D 15 20AB054 E 20 20AB070 E 25 400 Volt AC Input 20AC1P3 A 0.37 20AC2P1 A 0.75 20AC3P5 A 1.5 20AC5P0 B 2.2 20AC8P7 B 4 20AC011 C 5.5 20AC015 C 7.5 20AC022 D 11 20AC030 D 15 20AC037 D 18.5 20AC043 D 22 20AC060 E 30 20AC072 E 37 480 Volt AC Input 20AD1P1 A 0.5 20AD2P1 A 1 20AD3P4 A 2 20AD5P0 B 3 20AD8P0 B 5 20AD011 C 7.5 20AD014 C 10 20AD022 D 15 20AD027 D 20 20AD034 D 25 20AD040 D 30 20AD052 E 40 20AD065 E 50
0.75 1.5 2 3 5 7.5 10 15 20
4.8 8.7 12.2 13.9 19.9 25.7 38.7 49.8 64.5
2 3.6 5.1 5.8 8.3 10.7 16.1 20.7 26.8
4.2 6.8 9.6 15.3 22 28 42 54 70
4.8 9 10.6 17.4 24.4 33 46.2 63 81
6.4 12 14.4 23.2 33 44 63 84 108
6 15 20 20 25 35 50 60 90
9 15 20 30 45 60 90 100 150
6 15 20 20 25 35 50 60 90
15 25 35 60 80 110 150 200 275
15 25 35 60 80 110 150 200 275
7 15 15 30 30 50 50 100 100
140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – –
140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – –
– 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – –
– – – – 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000
20.5 22.6 25.4 33.2 34.2 48.1 40.3 44.9 51.6
51.2 67.2 92.7 174.5 239.9 318.5 425.9 539.5 702.3
0.25 0.55 1.1 1.5 3 4 5.5 7.5 11 15 18.5 22 30
1.6 2.5 4.3 6.5 11.3 11 15.1 21.9 30.3 35 40.7 56.8 68.9
1.1 1.8 3 4.5 7.8 7.6 10.4 15.2 21 24.3 28.2 39.3 47.8
1.3 2.1 3.5 5 8.7 11.5 15.4 22 30 37 43 60 72
1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90
1.9 3.2 6 7.5 13.2 17.4 23.1 33 45 60 74 90 120
3 4 6 10 15 15 20 30 40 50 60 80 90
3 6 6 10 17.5 25 30 45 60 80 90 125 150
3 4 6 10 15 15 20 30 40 50 60 80 90
5 8 12 20 30 45 60 80 120 125 150 225 250
15 15 15 20 30 40 60 80 120 140 160 240 280
3 7 7 15 15 15 20 30 50 50 70 80 100
140M-C2E-B16 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – –
– 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – –
– – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – –
– – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000
17.9 19.5 21.6 24.0 28.2 27.8 32.0 34.2 42.9 40.5 41.5 50.0 57.7
29.4 47.3 65.2 88.6 127.7 167.8 225.3 339.6 475.8 404.3 438.3 550.8 689.7
0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40
1.3 2.4 3.8 5.6 9.8 9.5 12.5 19.9 24.8 31.2 36.7 47.7 59.6
1.1 2 3.2 4.7 8.4 7.9 10.4 16.6 20.6 25.9 39.7 39.7 49.6
1.1 2.1 3.4 5 8 11 14 22 27 34 40 52 65
1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78
1.6 3.2 6 7.5 12 16.5 22 33 44 54 68 80 104
3 3 6 10 15 15 20 25 35 40 50 60 80
3 6 6 10 15 20 30 45 60 70 90 110 125
3 3 6 10 15 15 20 25 35 40 50 60 80
4 8 12 20 30 40 50 80 100 125 150 200 250
15 15 15 20 30 40 50 80 100 125 150 200 250
3 3 7 15 15 15 20 30 50 50 50 70 100
140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – –
– 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – –
– – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C45 – –
– – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-9000
17.9 19.5 21.6 24.0 28.2 27.8 32.0 34.2 42.9 40.5 41.5 50.0 57.7
29.4 47.3 65.2 88.6 127.7 167.8 225.3 339.6 475.8 404.3 438.3 550.8 689.7
➊ ➋ ➌ ➍ ➎ ➏
D 7.5
Input Branch Circuit Protection Devices Dual ➍ Element ➌ Motor Input Time Delay Non-Time Circuit Circuit Ratings Output Amps Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range ➎ ➏ ➊ ➋ ➊ ➋ Amps kVA Cont. 1 Min. 3 Sec. Min. Max. Min. Max. Amps Amps Available Catalog Numbers ➐
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. Circuit breaker - inverse time breaker. Motor Circuit Protector - instantaneous trip circuit breaker. Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. Manual Self-Protector (Type E) Combination Motor Controller, UL Listed for 208 Wye, 240 Wye or Delta, 480Y/277 or 600y/347. Not UL listed for use on 480V or 600V Delta/Delta Systems. ➐ The AIC ratings of the Bulletin 140M Motor Protector may vary without testing. See Publication 140M-SG001B-EN-P. ➑ At 4kHz PWM frequency. See PowerFlex Reference Manual for derating above 4kHz. ➒ For internally filtered drives, Frame A increases to Frame B. For enclosure Code C (IP66, NEMA 4X/12), Frame A increases to Frame B and Frame C increases to Frame D.
26
Specifications Branch Circuit Protection Devices and Power Dissipation, Continued)
Frame➒
Hp Rating Drive Catalog Number ND HD 600 Volt AC Input 20AE0P9 A 0.5 0.33 20AE1P7 A 1 0.75 20AE2P7 A 2 1.5 20AE3P9 B 3 2 20AE6P1 B 5 3 20AE9P0 C 7.5 5 20AE011 C 10 7.5 20AE017 D 15 10 20AE022 D 20 15 20AE027 D 25 20 20AE032 D 30 25 20AE041 E 40 30 20AE052 E 50 40
Input Branch Circuit Protection Devices Dual ➍ Element ➌ Motor Input Time Delay Non-Time Circuit Circuit Ratings Output Amps Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range ➎ ➏ ➊ ➋ ➊ ➋ Amps kVA Cont. 1 Min. 3 Sec. Min. Max. Min. Max. Amps Amps Available Catalog Numbers ➐ 1.3 1.9 3 4.4 7.5 7.7 9.8 15.3 20 24.8 29.4 37.6 47.7
1.3 2 3.1 4.5 7.8 8 10.1 15.9 20.8 25.7 30.5 39.1 49.6
0.9 1.7 2.7 3.9 6.1 9 11 17 22 27 32 41 52
1.1 2 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5
1.4 2.6 4.8 5.9 9.2 13.5 18 25.5 34 44 54 64 82
3 3 4 6 10 10 15 20 25 35 40 50 60
3 6 6 8 12 20 20 35 45 60 70 90 110
3 3 4 6 10 10 15 20 25 35 40 50 60
3.5 6 10 15 20 35 40 60 80 100 125 150 200
15 15 15 15 20 35 40 60 80 100 125 150 200
3 3 7 7 15 15 15 30 30 50 50 100 100
140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – –
– 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – –
– – – – 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 –
– – – – – – – – 140-CMN-2500 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300
Power Dissipation ➑ Internal Total 17.9 19.5 21.6 24.0 28.2 27.8 32.0 34.2 42.9 42.4 43.4 51.8 59.9
29.4 47.3 65.2 88.6 127.7 167.8 225.3 339.6 475.8 323.8 355.3 441.7 561.3
➊ ➋ ➌ ➍ ➎ ➏
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. Circuit breaker - inverse time breaker. Motor Circuit Protector - instantaneous trip circuit breaker. Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. Manual Self-Protector (Type E) Combination Motor Controller, UL Listed for 208 Wye, 240 Wye or Delta, 480Y/277 or 600y/347. Not UL listed for use on 480V or 600V Delta/Delta Systems. ➐ The AIC ratings of the Bulletin 140M Motor Protector may vary without testing. See Publication 140M-SG001B-EN-P. ➑ At 4kHz PWM frequency. See PowerFlex Reference Manual for derating above 4kHz. ➒ For internally filtered drives, Frame A increases to Frame B. For enclosure Code C (IP66, NEMA 4X/12), Frame A increases to Frame B and Frame C increases to Frame D.
27
Specifications Maximum Lead Lengths (in feet) Carrier 480V Hp Freq. Rating (kHz)
1488 Volt Motor 1600 Volt Motor 1000 Volt Motor 1200 Volt Motor NEMA MG1-1998 1329 R/L Shld. ➊ Shld. ➋ Un-Shld. Shld. ➊ Shld. ➋ Un-Shld. Shld. ➊ Shld. ➋ Un-Shld. Shld. ➊ Shld. ➋ Un-Shld.
0.5
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
1
2
3
5
7.5
10
15
20-50
2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10 2 4 6 8 10
60 60 60 60 60 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 80 80 80 80 80 50 50 50 50 50 50 50 50 50 50 80 80 80 80 80 70 70 70 70 70
40 40 40 40 40 30 30 30 30 30 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
175 175 175 175 175 275 250 250 250 200 275 250 250 240 220 220 220 220 220 220 280 280 280 280 280 300 300 300 300 300 300 300 300 300 300 600 400 400 400 400 600 400 200 160 160
60 60 50 50 50 55 55 55 55 55 75 75 75 75 75 75 75 75 75 75 80 80 80 80 80 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 80
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
175 175 175 175 175 275 250 250 250 250 275 250 250 250 250 425 400 425 400 400 450 400 400 300 300 400 400 400 400 300 400 400 400 400 300 600 600 600 600 600 600 600 600 600 600
150 130 130 130 130 180 180 170 160 160 500 400 360 260 260 600 520 520 380 380 600 600 560 400 360 600 600 520 400 320 600 600 560 440 380 600 600 600 500 400 600 600 600 600 340
NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA
175 175 175 175 175 275 250 250 250 250 275 250 250 250 250 425 400 425 400 400 450 400 400 300 300 400 400 400 400 300 400 400 400 400 300 600 600 600 600 600 600 600 600 600 600
150 150 150 150 150 350 300 280 260 240 500 400 400 400 400 600 600 600 580 550 600 600 600 600 580 600 600 600 560 500 600 600 600 560 520 600 600 600 600 480 600 600 600 600 600
➊ Cable is Belden 295xx series or equivalent. ➋ Cable is Alcatel C1202 or equivalent. Shielded cable with twisted conductors and no filler. Notes – 1000V motor is defined as one assembled without phase paper. 1200V motor is defined as one assembled with phase paper. 1488V motor meets NEMA MG 1-1998 section 31 standard where the insulation can withstand voltage spikes of 3.1 x rated motor voltage due to inverter operation (inverter duty motor). 1600V motor is a 1329R or 1329L. Operation at nominal line voltage. To increase the distance between the drive and the motor, some mitigation device needs to be added to the system (i.e. an RWR or Terminator). – Shading indicates limited due to cable charging current. – NA = Data Not Available at time of publication.
28
Specifications Control and Performance
Environment
Agency Certification
Specification PowerFlex 70 Drive AC Input Overvoltage Trip: AC Input Undervoltage Trip: Bus Overvoltage Trip: Bus Undervoltage Trip: Nominal Bus Voltage: All Drives Heat Sink Thermistor: Drive Overcurrent Trip Software Current Limit: Hardware Current Limit: Instantaneous Current Limit: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: Altitude: Maximum Surrounding Air Temperature without derating: IP20, NEMA Type 1 IP66, NEMA Type 4X/12 Flange Type Storage Temperature (all const.): Atmosphere
Relative Humidity: Shock: Vibration: Type 1, IP30 Flange Type
✔
✔
200-208V Drive 247VAC 120VAC 350VDC 176VDC 281VDC
240V Drive 285VAC 138VAC 405VDC 204VDC 324VDC
380/400 Drive 475VAC 233VAC 675VDC 339VDC 540VDC
480V Drive 570VAC 280VAC 810VDC 407VDC 648VDC
600V Drive 690VAC 345VAC 1013VDC 998VDC 810VDC
Monitored by microprocessor overtemp trip 20-160% of rated current 200% of rated current (typical) 220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991 Showering arc transients up to 1500V peak 15 milliseconds at full load 0.5 seconds minimum, 2 seconds typical Phase-to-ground on drive output Phase-to-phase on drive output 1000 m (3300 ft) max. without derating 0 to 50 degrees C (32 to 122 degrees F) 0 to 40 degrees C (32 to 104 degrees F) 0 to 50 degrees C (32 to 122 degrees F) –40 to 70 degrees C (–40 to 158 degrees F) Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. 5 to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) 0.152 mm (0.006 in.) displacement, 1G peak
Type 4X/12, IP66
✔
Listed to UL508C and CAN/CSA-C2.2 No. 14-M91 C
UL ®
US
✔
✔ ✔
✔
✔
✔
✔
Marked for all applicable European Directives ➊ EMC Directive (89/336/EEC) EN 61800-3 Adjustable Speed electrical power drive systems Low Voltage Directive (73/23/EEC) EN 50178 Electronic Equipment for use in Power Installations Certified to AS/NZS, 1997 Group 1, Class A
✔
✔
✔
Certified to Criteria C-2, 1983.
✔
✔
✔
Listed to UL508C for plenums (Rear heatsink only)
..
TUV Rheinland Product Safety
W
Category Protection
E
C
Certified to EN 954-1, Category 3 for 240V, 400V, and 480V ratings of PowerFlex 70 Enhanced Control with DriveGuard Safe-Off option.
Production inspected
EN 50178 Bauart geprüft Functional
..
TUV Rheinland
✔
✔
Safety
Type approved
✔
TUV Approved to EN 954-1, Category 3 for 600V ratings of PowerFlex 70 Enhanced Control with DriveGuard Safe-Off option. The drive is also designed to meet the appropriate portions of the following specifications: NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems. IEC 146 - International Electrical Code.
➊ Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high (pulse frequency) readings.
29
Specifications Control and Performance, Continued Category
Specification
Electrical
Voltage Tolerance:
Control
Frequency Tolerance: Input Phases: Displacement Power Factor All Drives: Efficiency: Maximum Short Circuit Rating: Actual Short Circuit Rating: Method: Carrier Frequency:
Output Voltage Range: Output Frequency Range: Frequency Accuracy Digital Input: Analog Input: Frequency Control
Speed Control
Torque Regulation
–10% of minimum, +10% of maximum. See the PowerFlex User Manual, publication 20A-UM001…, for Full Power and Operating Range. 47-63 Hz. Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current. 0.98 across entire speed range. 97.5% at rated amps, nominal line volts. 200,000 Amps symmetrical. Determined by AIC rating of installed fuse/circuit breaker. Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. 2, 3, 4, 5, 6, 7, 8, 9 & 10 kHz 2, 4, 8 & 12 kHz E C . Drive rating based on 4 kHz 0 to rated motor voltage 0 to 400 Hz
Standard .
Standard .
0 to 500 Hz
EC
Within ±0.01% of set output frequency. Within ±0.4% of maximum output frequency. Speed regulation - with Slip Compensation 0.5% of base speed across 40:1 speed range 40:1 operating range 10 rad/sec bandwidth Speed regulation - with Slip Compensation 0.5% of base speed across 80:1 speed range 80:1 operating range 20 rad/sec bandwidth Speed regulation - with feedback 0.1% of base speed across 80:1 speed range 80:1 operating range 20 rad/sec bandwidth Speed regulation - without feedback 0.1% of base speed across 120:1 speed range 120:1 operating range 30 rad/sec bandwidth Speed regulation - with feedback 0.001% of base speed across 120:1 speed range 1000:1 operating range 125 rad/sec bandwidth Torque regulation - without feedback +/-10% Torque regulation - with feedback +/-5%
Selectable Motor Control: Stop Modes: Accel/Decel: Intermittent Overload: Current Limit Capability: Electronic Motor Overload Protection: Encoder
30
Type: Supply: Quadrature: Duty Cycle: Requirements
.
(Volts per Hertz Mode) Standard
EC
(Sensorless Vector Mode) Standard
EC
(Sensorless Vector Mode) EC
(Vector Control Mode) EC
(Vector Control Mode) EC
EC
EC
Sensorless Vector with full tuning. Standard V/Hz with full custom capability and vector control. Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve. Two independently programmable accel and decel times. Each time may be programmed from 0-3600 seconds in 0.1 sec. increments 110% Overload capability for up to 1 minute 150% Overload capability for up to 3 seconds Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain. Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12. Incremental, dual channel 5V/12V Configurable +/-5% 90° +/-27° at 25° C. 50% +10% Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), single-ended or differential and capable of supplying a minimum of 10 mA per channel. The Encoder Interface Board accepts 5V or 12V dc square-wave with a minimum high state voltage of 3.5V dc (5V mode) and 7.0V dc (12V mode). Maximum low state voltage is 1V dc (for both 5V and 12V modes). Maximum input frequency is 250 kHz.
Specifications Parameter List Shaded rows denote Enhanced Control parameters. Parameter Name Accel Mask Accel Owner Accel Time X Alarm Config 1 Alarm X @ Fault Analog In X Hi Analog In X Lo Analog In X Loss Analog In1 Value Analog In2 Value Analog Out1 Hi Analog Out1 Lo Analog Out1 Sel Anlg In Config Anlg In Sqr Root Anlg Out Absolut Anlg Out Config Anlg Out1 Scale Anlg Out1 Setpt Auto Rstrt Delay Auto Rstrt Tries AutoMan Cnfg Autotune Autotune Torque Break Frequency Break Voltage Bus Reg Gain Bus Reg Kd Bus Reg Ki Bus Reg Kp Bus Reg Mode X Commanded Freq Commanded Torque Compensation Control Status Control SW Ver Current Lmt Gain Current Lmt Sel Current Lmt Val Current Rate Limit Data In XX Data Out XX DB Resistor Type DB While Stopped DC Brake Level DC Brake Lvl Sel DC Brake Time DC Bus Memory DC Bus Voltage Decel Mask Decel Owner Decel Time X Dig In Status Dig Out Setpt Dig Out Status Dig OutX Level Dig OutX OffTime Dig OutX OnTime DigIn DataLogic Digital InX Sel Digital OutX Sel Direction Mask Direction Mode
Number 281 293 140, 141 259 229, 230 322, 325 323, 326 324, 327 16 17 343 344 342 320 321 341 340 354 377 175 174 192 61 66 72 71 160 165 160 164 161, 162 2 24 56 440 29 149 147 148 154 300-307 310-317 163 145 158 157 159 13 12 282 294 142, 143 216 379 217 381, 385 383, 387 382, 386 411 361-366 380, 384 279 190
Group Masks & Owners Masks & Owners Ramp Rates Alarms Diagnostics Analog Inputs Analog Inputs Analog Inputs Metering Metering Analog Outputs Analog Outputs Analog Outputs Analog Inputs Analog Inputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Restart Modes Restart Modes HIM Ref Config Torq Attributes Torq Attributes Volts per Hertz Volts per Hertz Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Metering Metering Torq Attributes Torq Attributes Drive Data Load Limits Load Limits Load Limits Load limits Datalinks Datalinks Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Metering Metering Masks & Owners Masks & Owners Ramp Rates Diagnostics Digital Outputs Diagnostics Digital Outputs Digital Outputs Digital Outputs Digital Inputs Digital Inputs Digital Outputs Masks & Owners Direction Config
Parameter Name Direction Owner DPI Data Rate DPI Port Select DPI Port Value DPI Ref Select Drive Alarm X Drive Checksum Drive Logic Rslt Drive OL Count Drive OL Mode Drive Ramp Rslt Drive Ref Rslt Drive Status X Drive Temp Droop RPM @ FLA Dyn UserSet Actv Dyn UsrSet Cnfg Dyn UserSet Sel Elapsed kWh Elapsed MWh Elapsed Run Time Enc Position Fdbk Encoder PPR Encoder Speed Fault Amps Fault Bus Volts Fault Clear Fault Clear Mode Fault Clr Mask Fault Clr Owner Fault Config 1 Fault Frequency Fault X Code Fault X Time Fdbk Filter Sel Feedback Select Flux Braking Flux Current Flux Current Ref Flux Up Mode Flux Up Time Flying Start En Flying StartGain Gnd Warn Level HighRes Ref Inertia Autotune IR Voltage Drop Ixo Voltage Drop Jog Mask Jog Owner Jog Speed Jog Speed 1 Jog Speed 2 Kf Speed Loop Ki Speed Loop Kp Speed Loop Language Last Stop Source Load Frm Usr Set Load Loss Level Load Loss Time Local Mask Act Local Mask Local Owner Logic Mask
Number 291 270 274 275 298 211, 212 203 271 219 150 273 272 209, 210 218 152 206 204 205 14 9 10 414 413 415 225 226 240 241 283 295 238 224 243-249 244-250 416 80 166 5 63 57 58 169 170 177 308 67 62 64 278 290 100 100 108 447 445 446 201 215 198 187 188 598 285 297 276
Group Masks & Owners Comm Control Comm Control Comm Control Comm Control Diagnostics Drive Memory Comm Control Diagnostics Load Limits Comm Control Comm Control Diagnostics Diagnostics Stop/Brake Modes Drive Memory Drive Memory Drive Memory Metering Metering Metering Speed Feedback Speed Feedback Speed Feedback Diagnostics Diagnostics Faults Faults Masks & Owners Masks & Owners Faults Diagnostics Faults Faults Speed Feedback Spd Mode & Limits Stop/Brake Modes Metering Torq Attributes Torq Attributes Torq Attributes Restart Modes Restart Modes Restart Modes Datalinks Torq Attributes Torq Attributes Torq Attributes Masks & Owners Masks & Owners Discrete Speeds Discrete Speeds Discrete Speeds Speed Regulator Speed Regulator Speed Regulator Drive Memory Diagnostics Drive Memory Power Loss Power Loss Security Masks & Owners Masks & Owners Masks & Owners
31
Specifications Parameter List, Continued Parameter Name Man Ref Preload Maximum Freq Maximum Speed Maximum Voltage Minimum Speed MOP Frequency MOP Mask MOP Owner MOP Rate Motor Cntl Sel Motor Fdbk Type Motor NP FLA Motor NP Hertz Motor NP Power Motor NP RPM Motor NP Volts Motor OL Count Motor OL Factor Motor OL Hertz Motor Poles Motor Type Mtr NP Pwr Units Neg Torque Limit Notch Filter K Notch FilterFreq Output Current Output Freq Output Power Output Powr Fctr Output Voltage Overspeed Limit Param Access Lvl PI BW Filter PI Configuration PI Control PI Deriv Time PI Error Meter PI Fdback Meter PI Feedback Hi PI Feedback Lo PI Feedback Sel PI Integral Time PI Lower Limit PI Output Meter PI Preload PI Prop Gain PI Reference Hi PI Reference Lo PI Reference Sel PI Ref Meter PI Setpoint PI Status PI Upper Limit Pos Torque Limit Port Mask Act Power Loss Mode Power Loss Time Power Up Marker Powerup Delay Preset Speed X PWM Frequency Ramped Speed Rated Amps Rated kW Rated Volts
32
Number 193 55 82 54 81 11 284 296 195 53 412 42 43 45 44 41 220 48 47 49 40 46 437 420 419 3 1 7 8 6 83 196 139 124 125 459 137 136 462 463 128 129 131 138 133 130 460 461 126 135 127 134 132 436 595 184 185 242 167 101-107 151 22 28 26 27
Group HIM Ref Config Torq Attributes Spd Mode & Limits Torq Attributes Spd Mode & Limits Metering Masks & Owners Masks & Owners MOP Config Torq Attributes Speed Feedback Motor Data Motor Data Motor Data Motor Data Motor Data Diagnostics Motor Data Motor Data Motor Data Motor Data Motor Data Torq Attributes Speed Feedback Speed Feedback Metering Metering Metering Metering Metering Spd Mode & Limits Drive Memory Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Torq Attributes Security Power Loss Power Loss Faults Restart Modes Discrete Speeds Load Limits Metering Drive Data Drive Data Drive Data
Parameter Name Reference Mask Reference Owner Regen Power Lim Reset Meters Reset To Defalts Rev Speed Limit Run Boost S Curve % Save HIM Ref Save MOP Ref Save To User Set Shear Pin Time Skip Freq Band Skip Frequency X Sleep Level Sleep Time Sleep Wake Mode Sleep Wake Ref Slip Comp Gain Slip RPM @ FLA Slip RPM Meter Speed Desired BW Speed Feedback Speed Loop Meter Speed Mode Speed Reference Speed Ref Source Speed Ref X Hi Speed Ref X Lo Speed Ref X Sel Speed /Torque Mod Start At PowerUp Start Inhibits Start Mask Start Owner Start/Acc Boost Status X @ Fault Stop/Brk Mode X Stop Owner SV Boost Filter TB Man Ref Hi TB Man Ref Lo TB Man Ref Sel Testpoint X Data Testpoint X Sel Torq Current Ref Torque Current Torque Perf Mode Torque Ref A Hi Torque Ref A Lo Torque Ref A Sel Torque Setpoint1 Total Inertial Trim % Setpoint Trim Hi Trim In Select Trim Lo Trim Out Select Voltage Class Wake Level Wake Time Write Mask Act Write Mask Cfg
Number 280 292 153 200 197 454 70 146 192 194 199 189 87 84-86 182 183 178 179 122 121 123 449 25 451 80 23 213 91, 94 92, 95 90, 93 88 168 214 277 289 69 227, 228 155, 156 288 59 97 98 96 235, 237 234, 236 441 4 53 428 429 427 435 450 116 119 117 120 118 202 180 181 597 596
Group Masks & Owners Masks & Owners Load Limits Drive Memory Drive Memory Spd Mode & Limits Volts per Hertz Ramp Rates HIM Ref Config MOP Config Drive Memory Load Limits Spd Mode & Limits Spd Mode & Limits Restart Modes Restart Modes Restart Modes Restart Modes Slip Comp Slip Comp Slip Comp Speed Regulator Metering Speed Regulator Spd Mode & Limits Metering Diagnostics Speed Reference Speed Reference Speed Reference Spd Mode & Limits Restart Modes Diagnostics Masks & Owners Masks & Owners Volts per Hertz Diagnostics Stop/Brake Modes Masks & Owners Torq Attributes Speed Reference Speed Reference Speed Reference Diagnostics Diagnostics Torq Attributes Metering Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Speed Regulator Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Drive Memory Restart Modes Restart Modes Security Security
Specifications Approximate Dimensions – PowerFlex 70 Drives Rating/Frame Size Cross-Reference Output Power
kW ND (HD)
Hp ND (HD)
Frame Size 200-240V Without With Internal Internal Filter Filter
0.37 (0.25) 0.75 (0.55) 1.5 (1.1) 2.2 (1.5) 4.0 (3.0) 5.5 (4.0) 7.5 (5.5) 11 (7.5) 15 (11) 18.5 (15) 22 (18.5) 30 (22) 37 (30)
0.5 (0.33) 1.0 (0.75) 2.0 (1.5) 3.0 (2.0) 5.0 (3.0) 7.5 (5.0) 10 (7.5) 15 (10) 20 (15) 25 (20) 30 (25) 40 (30) 50 (40)
A A B B – – – – – – – – –
B B B B C D D D D D – – –
400-480V IP66, Without NEMA Internal Type 4X/12 Filter
With Internal Filter
500-600V IP66, Without NEMA Internal Type 4X/12 Filter
With Internal Filter
IP66, NEMA Type 4X/12
B B B B D D D D D D – – –
B B B B B C C D D D D E E
B B B B B D D D D D D E E
– – – – – – – – – – – – –
B B B B B D D D D – – – –
A A A B B – – – – – – – –
A A A B B C C D D – – – –
PowerFlex 70 Frames A-D IP20/66, NEMA Type 1/4X/12 A D
Flange Mount A
C
E
C
B
B
D
F
E
Dimensions are in millimeters and (inches).
Frame A IP20, NEMA Type 1
B
C
D
E
F
Drive Weight ➊ kg (lbs.)
A B C D E
225.7 (8.89) 234.6 (9.24) 300.0 (11.81) 350.0 (13.78) 555.8 (21.88)
179.8 (7.08) 179.8 (7.08) 179.8 (7.08) 179.8 (7.08) 207.1 (8.15)
94.2 (3.71) 122.7 (4.83) 137.6 (5.42) 169.0 (6.65) 200.0 (7.87)
211.6 (8.33) 220.2 (8.67) 285.6 (11.25) 335.6 (13.21) 491.0 (19.33)
5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 6.9 (0.27)
2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0)
239.8 (9.44) 350.0 (13.78) 555.8 (21.88)
203.3 (8.00) 210.7 (8.29) 219.8 (8.65)
122.7 (4.83) 169.0 (6.65) 200.0 (7.87)
220.2 (8.67) 335.6 (13.21) 491.0 (19.33)
5.8 (0.23) 5.8 (0.23) 6.9 (0.27)
3.61 (8.0) 9.13 (20.1) 18.60 (41.0)
225.8 (8.89) 234.6 (9.24) 300.0 (11.81) 350.0 (13.78) 555.8 (21.88)
178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 178.6 (7.03) 207.1 (8.15)
123.0 (4.84) 123.0 (4.84) 123.0 (4.84) 123.0 (4.84) 117.2 (4.61)
55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 89.9 (3.54)
– – – – –
2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0)
122.4 (4.82) 171.7 (6.76) 185.0 (7.28) 219.9 (8.66) 280.3 (11.04)
IP66, NEMA Type 4X/12 B D E
171.7 (6.76) 219.9 (8.66) 280.3 (11.04)
Flange Mount A B C D E
156.0 (6.14) 205.2 (8.08) 219.0 (8.62) 248.4 (9.78) 280.3 (11.04)
➊ Weights include HIM and Standard I/O.
33
Specifications Approximate Dimensions – Medium Duty External Dynamic Brake Resistors Dimensions are in millimeters and (inches). 30.0 (1.18) 17.0 (0.67)
61.0 (2.40) 60.0 (2.36)
31.0 (1.22)
C
US
C
US
59.0 (2.32)
335.0 (13.19)
386.0 (15.20)
ROCKWELL AUTOMATION
SURFACES MAY BE
AK-R2-091P500 AK-R2-047P500 AK-R2-360P500
17.0 (0.67)
Catalog Number
Ohms
Watts
Frame Size
AK-R2-091P500 AK-R2-047P500 AK-R2-360P500 AK-R2-030P1K2 AK-R2-120P1K2
91 47 360 30 120
86 166 86 260 260
A A A B B
34
405.0 (15.94)
AUTOMATION
ROCKWELL
316.0 (12.44)
AK-R2-030P1K2 AK-R2-120P1K2
Notes
35
The Allen-Bradley PowerFlex family of AC drives provides a single-source solution for virtually any drive application requirement ranging from 0.2 to 6,770 kW (0.25 to 8,500 hp). Significant commonality across multiple platforms including networks, operator interface, programming and hardware make PowerFlex drives easy to start up, operate and maintain. Multi-lingual programming, operator interface text and voltage-sensitive defaults in PowerFlex drives will help global OEMs and end-users save time and money during set-up, integration and maintenance of virtually any automation system. Rockwell Automation supports drive users whenever and wherever needed, providing drive specialists and manufacturing expertise for unmatched service and support around the globe. In fact, one of every five Rockwell Automation employees is in the field with users every day. Rockwell Automation also offers a full spectrum of value-added services and expertise to help simplify maintenance and enhance productivity. Rockwell Automation is committed to helping its customers meet ever-changing demands. PowerFlex drives illustrate our commitment to user productivity through timely delivery of world-class products and continued backward compatibility to minimize life-cycle costs. Count on Rockwell Automation to be your Complete Automation™ partner – now and in the future. For further information on PowerFlex drives visit our web site at: www.abpowerflex.com
PowerFlex, DriveExplorer and DriveTools SP are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies.
www.rockwellautomation.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Europe/Middle East/Africa: Rockwell Automation, Herman-Heinrich-Gossen-Strasse 3, 50858 Köln, Germany, Tel: 49 (0) 2234 379410, Fax: 49 (0) 2234 3794164 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011 U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email:
[email protected], Online: www.ab.com/support/abdrives
Publication 20A-TD001G-EN-P — May 2005 Supersedes 20A-TD001F-EN-P — January 2005
Copyright ® 2005 Rockwell Automation, Inc. All rights reserved. Printed in USA.