2005 Wire Diagram Ford International 5wy724805.pdf

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F - S E R I E S ( S I N G L E A LT. )

Engine Mounted Components SENSORS Regulator Sense

**

**

CAM POSITION

CRANK POSITION

ICP

EOT

ECT

**

B+

**

IAT2

EFC Module

EP

EOP Switch

VPWR

VBPWR Speed Sensor

I-Sense I

F

RCS - NC

Fan Clutch

A

C

FSS

D

FC-V TPWRGND

A/C Clutch

2 1

2 1

B

C

2 1

A

2 1

2 1

B

C

Alternator

To Battery

A

RCS - NO B A

Alternator Power

4

3

2

1

8

7

6

5

Elec Fan Ctrl TPWRGND FSS VBPWR FC-V VGTCH EP VREF SIGRTN IAT2 ECT EOT ICP CMP+ CMP CMP/CKP Sh.- PWRGND CKP + CKP IPR VGTC EGRVC EGRVP

ACTUATORS 1 2

1 2

A

B

C

D

GPE GPD

E

KEYPWR MPR

D C B A

FICM Logic Pwr FICM Main Pwr FICM Main Pwr FICM Pwr Gnd FICM Pwr Gnd Cylinder #4

Cylinder #2

IPR Actuator

VGT Actuator

Cylinder #8

Cylinder #6

EGR Actuator/ EGRVP

N/C 3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

N/C

2

X3 - Pin 7 X3 - Pin 27 X3 - Pin 8 X3 - Pins 4, 23 X3 - Pins 24, 25 X3 - Pins 1, 2, 3 X3 - Pins 22, 26 CKPO X3 - Pin 9 CMPO X3 - Pin 30 IDMCANH X3 - Pin 31 IDMCANL X3 - Pin 32 IDMCANS X3 - Pin 29 X3 - Pin 28 X2 - Pin 3

(Orientation = Looking into terminals on connector) PURPLE = V inj (48 VOLTS)

X2 - Pin 23 X2 - Pin 7 X2 - Pin 24 X1 - Pin 4

Lt. BLUE = V ref (5 VOLTS)

X1 - Pin 21 X1 - Pin 7

GREEN = SIGNAL CIRCUIT Dk Blue = Data Communication Link BLACK = GROUND CIRCUIT RED = 12 VOLTS (V Batt)

**

X1 - Pin 22 X1 - Pin 1 X1 - Pin 23 X1 - Pin 6 X1 - Pin 24 X2 - Pin 2

Gold Plated Pins

X2 - Pin 17 X2 - Pin 6

The following pins in the PCM are tin plated: J1-C1: 01,11,12,23,24,34,35,46 J1-C2: 01,11,12,23,24,34,35,46 J1-C3: 01,07,08,15,16,22,23,30 All of the other pins are gold plated

X2 - Pin 18

FUEL INJECTORS X1 - Pin 2 X1 - Pin 19 X1 - Pin 5 X1 - Pin 20 X2 - Pin 4 X2 - Pin 19

8 2 7

9 1 6

X2 - Pin 1 X2 - Pin 21 X2 - Pin 5 X2 - Pin 22 X1 - Pin 3 2

1

4

3

2

1

4

3

2

1

4

3

2

1

X1 - Pin 17 4

X1 - Pin 8

3

X1 - Pin 18

3

Glow Plug ControlModule

3

X2 - Pin 8 X2 - Pin 20

9 1 6

8 2 7

X3 - Pin 5 X3 - Pin 10 Cylinder #1

D C B A

11

Cylinder #3

Cylinder #5

Cylinder #7

Injector Pinout 1 - Open Coil Power 2 - Open Coil Ground 3 - Close Coil Power 4 - Close Coil Ground

Siemens FICM Module

NOTE: For clarity of the print all three FICM connectors are shown together as one. The pin numbers are color coded, blue for X1, red for X2, and black for X3

FICMM CAN2H CAN2L CKPO CMPO

F - S E R I E S ( S I N G L E A LT. ) 12 Way On/Off Engine Connector BCPIL PTOC A/C Clutch (-)

5 Blunt Cut

4 7

A/C Clutch (+)

Type 4 Ground

2 FICM Power Relay

3

V Power

10

FICM Ground FICM Main Pwr

12

FICMLogic Pwr MPR

8

KEYPWR

M Inertia Switch

Type 4 Ground

11

Fuel Pump

B+

B+

KEYPWR

9

I-Sense

FP Relay KEYPWR

B+

50 Amp

6

Key Power EOP Switch

VPWR B+

10 Amp

PCM Power Relay

A/C Relay B+

Type 4 Ground

1

HFCM Mod

8 Way On/Off Engine Connector

6 7 8 3

Vehicle Mounted Components

Type 2 Ground

2

GEN2C

BAP

5

GEN1C

4 N/C

1 N/C

AHC GEN1C GEN2C TPWRGND FSS VBPWR FC-V VGTCH EP VREF

N/C N/C

**

6

34, 46

46

40

14

11, 23

11

19

27

2 5

25

32

45

44

32

9

EOT ICP

44

39

29

16

CMP+

31

33

CMP -

43

45

42

42

30

21

CKP IPR VGTC

41

43

2

38

10

41

EGRVC EGRVP EGRTP

23

17

33

30

38

26

GPE GPD

N/C

4 22

36

BCPIL

N/C

1

DPCAT

12

20

24

25

15

29

16 3

37

17

36

7

36

8

28

9

18

8

EGRT2 EGRT1 ITAC FICMM CAN2H CAN2L CKPO CMPO

4

34

15

28

3

37

22

26

1

19

7

20

12 35

J1- C2 Pocket PCM122 Engine Connector (46 Way)

**

Visteon PCM122

13 14 27 31 24 10 6

1

8

9

VPWR

RPM

MPH

16 CAN1L

KAPWR B+

B+

A

B

C

D

E

F

CAN1H

PWRGND

**

2

FPM ACCR FPC PTOGND PTOVREF

Blunt Cut

BCPSW FEPS A

ACPSW SIGRTN VREF MAF MAFRTN IAT1 BARO MAP PBPP GENIL

Type 2 Ground

N/C

APP1 SIGRTN2 VREF2

9

12 13 14 2 17 18 19 20 21 26 30 1 25 22 29 27 28

3

C

ACCS TOWS(Auto)

KEYPWR KEYPWR KEYPWR

CPP(Man) BPS BPP

D

To AC System

B+

B+

Type 2 Ground

VSO After Market Circuits Blunt Cut

M

ABS Module P131

Starter Motor

Public CAN Data Bus

CAN1H CAN1L CPPL

NO

SCCS SCCSRTN CSEGND PTORPM

THREE TRACK PEDAL

HFCM Water In Fuel Probe

GEM 4X4 Module

PTO VSS

Ignition Switch START

NO

CTO TRO_P

Pressure Ctrl Solenoid #1

Type 2 Ground

CRUISE CONTROL Type 6 Ground

120 Ohms

180 Ohms

300 Ohms

510 Ohms

1000 Ohms

Pressure Ctrl Solenoid #2

2200 Ohms

Blunt Cut

TSPC

RESUME

SET -

SET+

RESUME

Pressure Ctrl Solenoid #3

ON

7

6

24 Way Transmission Connector

Pressure Ctrl Solenoid #4

5R110 Transmission Wiring Assembly

24

PCA

Pressure Ctrl Solenoid #5

12

PCB PCC

3 5

PCD

Converter Clutch Ctrl Solenoid

4

PCE

1

PCF

8

PCG

Line Pressure Solenoid

10

PSA

14

N/C N/C

PSB PSC

16

N/C

9

N/C

11

N/C TFT TSIGRTN

13

PSD PSE

TRS

**

TSS/ISS

**

Back UP Lamp Relay Control

OSS

VPWR B+

18 22

VBPWR

21

TR-P

LH BKP Lamp

RH BKP Lamp

15

TPWRGND

17

TSS ISS

Type 4 Ground

OSS

RLC TRO_N1 TRO_PN

24

5

8 Starter Relay CTRL

CPSW - NC

NC

SMC WFS TRO_N2

N/C

4 5

**

APP2

20

11

1

4

APP3

12A650-??? Module

10

1

3

OFF

7

**

PWRGND VPWR

N/C

J1- C1 Pocket PCM122 Chassis Connector (46 Way)

IAT2 ECT

EGRTPC1 EGRTPC2 PTOC

MAP

MAF/IAT1

Diagnostics Connector 5

SIGRTN

CMP/CKP Sh.- PWRGND CKP +

N/C N/C

INSTRUMENT CLUSTER

TCS TCIL

Blunt Cut

N/C N/C

J1- C3 Pocket PCM122 Trans Connector (30 Way)

**

12

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