FLAT RATE TIME SCHEDULE
SEA-DOO
®
WATERCRAFT
1997 REVISED VOLUME 1
SP* / SPX* GS* / GSi* GSX* GTS* / GTi*/ GTX* HX* XP* Effective May 30th, 1997 Subject to review from time to time, without notice or delay. * Trademarks of Bombardier Inc. and/or affiliates. Litho’d in Canada
www.SeaDooManuals.net
1997 SEA-DOO WATERCRAFT
MODEL NO.
VEHICLE
ENGINE TYPE
SP
717
5834 / 5661 / 5924
SPX
787
5621 / 5929
GS
717
5622
GSi
717
5624 / 5931
GSX
787
5818 / 5926
GTS
717
5641 / 5927
GTi
717
5642 / 5928
GTX
787
5882
HX
717
5662
XP
787
5879 / 5923
II
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INTRODUCTION SYSTEM NUMBER 01 Engine 02 Carburetor 03 Ignition 04 Electric Starter 05 Propulsion 06 Not used 07 Steering/Controls 08 Not used 09 Body 10 Electrical 11 Claim type 02 use only
This publication governs all warranty labor allowances for 1997 Bombardier Sea-Doo watercraft.
HOW DOES IT WORK The flat rate time is the maximum time allowed for a repair involving any given part. FLAT RATE TIME IS NOT CUMULATIVE. You must use the flat rate time given for the longest lasting operation. For example, if you had to open the crankcase to change a piston, you must use the flat rate time applicable to the crankcase. NOTE: The flat rate time schedule was prepared by skilled mechanics using the hand tool usually found in workshops and tools/equipment recommended for a servicing dealer (actual time may be reduced in some instances when complimented with power tools).
COMPILATION
3.1
Locate part or series of parts replaced.
3.2
Insert the appropriate JOB the first valid line of the claim.
CODE
on
NOTE: Unless otherwise specified, dismantling order is: top to bottom, exterior to interior, front to rear.
The flat rate time schedule has been established from the actual time to perform the repair plus (+) 30% correction factor up to 3.0 hours and (+) 15% over 3.0 hour times for: • boat handling • diagnosis • cleaning • obtaining the parts • special compensation (rust) • test We welcome suggestions for changes, please use attached form.
All fractions of hours are in tenths: 0.1 = 6 minutes 0.2 = 12 minutes, and so on
JOB REQUIREMENTS All the flat rate times mentioned in the following pages include the required operations such as: engine timing (rotary valve and ignition), connecting rod(s) alignment, cylinder head(s) torque or use of parallel bar, use of Bombardier tester (or equivalent), piston clearance/ring end gap measurement, crankshaft to crankcase measurement, cylinder honing.
HOW TO USE IT Refer to the section you need.
SUGGESTION (FORM REQUEST)
JOB CODE (example)
Flat Rate Time - Suggestion for change
Job Code: 10 99
RETURN OF WARRANTY PARTS
10 = SYSTEM NO. (example: 10 ELECTRICAL)
List of parts to be returned to your distributor.
99 = JOB CODE REFERENCE NO.
P/N - FIBERGLASS REPAIRS List of P/N required for fiberglass repairs.
ILLUSTRATIONS The illustrations contained in this manual do not necessarily show every components of a given system as parts catalog do. Their purpose is to facilitate recognition of parts related to a flat rate time. Item numbers on illustrations correspond o the four digit Job Code.
III
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01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
01
00
NO LABOR INVOLVED
01
01
MUFFLER, HOSE, STRAP, RUBBER STRIP
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.4
01
03
TUNED PIPE, O-RING OR GASKET, FITTING
0.8
0.8
0.8
0.8
0.7
0.8
0.8
0.7
0.4
0.7
01
04
TUNED PIPE CONE AND/OR STRIP AND/OR CLAIM
0.3
0.8
0.3
0.3
1.0
0.3
0.3
1.0
0.3
1.0
01
05
EXHAUST MANIFOLD AND/OR BOLT(S)
1.0
1.2
1.0
1.0
1.2
1.0
1.0
1.2
1.2
1.2
01
06
EXHAUST MANIFOLD STUDS FOR TUNED PIPE
1.2
1.4
1.0
1.0
1.0
1.0
1.0
1.0
0.5
1.0
01
07
EXHAUST MANIFOLD ANGULAR TUBE
0.8
-
0.8
0.8
-
0.8
0.8
-
1.1
--
01
08
* ENGINE ASS'Y REMOVAL AND INSTALLATION
4.0
4.5
4.0
4.0
4.2
4.0
4.0
4.2
4.5
4.5
01
09
ROTARY VALVE COVER AND O-RING
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
** ROTARY VALVE TIMING
2.2
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
01
11
OIL INLET ANGULAR TUBE
1.0
1.4
1.0
1.0
1.4
1.0
1.0
1.4
1.4
1.4
01
12
THERMOSENSOR
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
01
13
CYLINDER HEAD COVER
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
01
14
CYLINDER HEAD AND/OR GASKET
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
01
15
CYLINDER AND/OR CYLINDER BASE GASKET
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
2.6
-
-
-
-
-
-
-
-
-
-
3.7
3.7
3.5
3.5
3.7
3.5
3.5
3.7
3.7
3.7
*** CYLINDER RESLEEVED 01
16
PISTON,PISTON RINGS,PIN MAG SIDE
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/9
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01 ENGINE
01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
01
17
PISTON,PISTON RINGS,PIN, PTO SIDE
3.9
3.9
3.5
3.5
3.9
3.5
3.5
3.9
3.9
3.9
01
18
PISTONS,PISTONS RINGS,PINS,BOTH SIDES
4.0
4.3
4.0
4.0
4.3
4.0
4.0
4.3
4.0
4.3
01
20
CRANKCASE RESEAL OR GASKET SET
5.7
6.2
5.7
5.7
6.0
5.7
5.7
6.0
6.0
6.0
01
21
* CRANKSHAFT AND/OR BEARING
5.7
6.8
6.2
6.2
6.6
6.2
6.2
6.6
6.6
6.6
-
-
-
-
-
-
-
-
-
*** CRANKSHAFT REBUILT 01
22
ROTARY VALVE SHAFT, ANY/OR ALL PARTS
6.0
6.6
6.0
6.0
6.4
6.0
6.0
6.4
6.4
6.4
01
23
CRANKCASE REPLACEMENT
6.4
6.8
6.4
6.4
6.6
6.4
6.4
6.6
6.6
6.6
-
-
-
-
-
-
-
-
-
*** CRANKSHAFT BRASS PLATE INSERT 01
24
ENGINE CRADLE
1.7
1.9
1.7
1.7
1.9
1.7
1.7
1.9
3.0
1.9
01
25
ENGINE BASE STUDS ANY/OR ALL STUDS
3.1
-
3.1
3.1
-
3.1
3.1
-
3.2
-
01
26
CRADLE RUBBER MOUNTS 1 OR 2
1.7
1.8
1.9
1.9
2.0
1.9
1.9
2.0
2.4
2.0
01
27
CRADLE RUBBER MOUNTS 3 OR 4
2.0
2.5
2.2
2.2
2.5
2.2
2.2
2.5
2.4
2.5
01
28
HOSE FRM COOLANT OUTLET TO EXH
0.3
0.4
0.3
0.3
0.3
0.3
0.3
0.3
-
0.3
01
30
FITTING,HOSE FOR BLEED SYSTEM
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
01
31
HOSE FRM TEE TO TUNED PIPE
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
01
32
HOSE FRM TEE TO WATER INJ. FITTING
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
01
33
T FITTING ,INLET HOSE
0.3
0.3
-
-
0.3
-
-
0.3
-
0.3
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
2/9
www.SeaDooManuals.net
01 ENGINE
01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
01
34
HOSE FOR ENGINE DRAIN.(MANIF. TO EXHA.)
0.3
0.6
0.3
0.3
0.5
0.3
0.3
0.5
0.5
0.5
01
35
HOSE FRM MUFFLER TO EXHAUST OUTLET
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.5
01
36
EXHAUST OUTLET
0.8
0.6
0.8
0.8
0.6
0.8
0.8
0.6
0.6
0.7
01
37
* SHORT BLOCK
4.9
5.5
4.9
4.9
5.2
4.9
4.9
5.2
5.2
5.2
01
38
FLUSH FITTING (1 OR 2)
0.3
0.3
0.3
0.3
-
0.3
0.3
-
-
01
39
ADAPTOR, ENGINE SUPPORT 1 OR 2
2.2
-
-
-
-
-
-
-
2.2
-
01
41
EXHAUST VALVE, 1 OR 2
-
0.7
-
-
0.7
-
-
0.7
-
0.7
01
42
PRESSURE REGULATOR ASS'Y
-
0.4
-
-
0.4
-
-
0.4
-
0.4
01
43
SHAFT BALANCE ASS'Y
-
6.6
-
-
6.6
-
-
6.6
-
6.6
01
44
HOSE, FRM HEAD PIPE TO CYL. HEAD
-
0.3
-
-
0.3
-
-
0.3
-
0.3
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
3/9
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01 ENGINE
01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0103 0103
0140 0139 0106 0101
0104 0105
0139 0136
0125 0101
0124
0101 0139
0126 0127
0101
0135 0136
0130 0130
0131 0132
0142
0128 0134 0133
0107 0138
F01E8DS
ILLUSTRATIONS
4/9
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01 ENGINE
01 ENGINE
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0112 *0137 0113
0114
0116 0117
0115 0123
*0121
0120
0122
0109
0111
*0123
F01D3NS
ILLUSTRATIONS
5/9
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01 ENGINE
01 ENGINE
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0141
0143
F01D8ES
ILLUSTRATIONS
6/9
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01 ENGINE
01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0103
0106
0108 0126 0127
0126 0127 0104
0101
0124
0135
0101
0136
0101
F07D03S
ILLUSTRATIONS
7/9
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01 ENGINE
01 ENGINE
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0112 0113 0120
0123
0114
ENGINE Gasket Set
0123
0111
0109 0115
0137 0122
0105 0141
0143
0116/0117 0118
0121
F07D04S
ILLUSTRATIONS
8/9
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01 ENGINE
01 ENGINE
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0130
0144
0107
0128
0133
0131
0134 0132
0142
F06E03S
ILLUSTRATIONS
9/9
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01 ENGINE
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
02
00
NO LABOR INVLOVED
02
01
REMOVAL AND/OR INST. OF AIR SILENCER
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
02
02
FLAME ARRESTER COVER, FLAME ARRESTER
0.3
0.4
0.3
0.3
0.4
0.3
0.3
0.4
0.3
0.3
02
03
FLAME ARRESTER ADAPTOR
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
02
04
FLAME ARRESTER BASE
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
02
05
THROTTLE CABLE (1)
0.5
1.0
1.0
1.0
1.0
0.5
1.0
1.0
0.5
1.0
02
06
CHOKE CABLE
0.4
1.0
1.0
1.0
1.0
0.4
1.0
1.0
0.5
1.0
02
07
CARB. MAIN JET 1
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
02
08
CARB. MAIN JET 2
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
02
09
THROTTLE CABLE LEVER ANY/OR ALL PARTS 1
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
02
10
THROTTLE CABLE LEVER ANY/OR ALL PARTS 2
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
02
11
CARBURETOR LINKAGE
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
12
CARBURETOR ASS'Y 1
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
02
13
CARBURETOR ASS'Y 2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
02
14
THROTTLE SHAFT, BUSHING
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
02
16
CHOKE SHAFT, SPRING 1
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
02
17
CHOKE SHAFTS, SPRINGS 2
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/11
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02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
02
18
GASKET AND DIAPHRAGM SET 1
1.9
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
02
19
GASKET AND DIAPHRAGM SET 2
2.2
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
02
20
NEEDLE VALVE, SEAT, WELCH PLUG 1
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
02
21
NEEDLE VALVES, SEATS, WELCH PLUG 2
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
** CARBURETOR CLEANING AND REBUILING 1
1.0
1.4
-
-
1.4
1.0
1.0
1.4
1.4
1.4
-
1.6
-
-
1.6
-
-
1.6
1.6
1.6
** CARBURETORS CLEANING AND REBUILDING 2 02
24
FUEL PUMP
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
02
25
FUEL FILTER
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
26
FUEL TANK CAP AND/OR SEAL
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
27
FUEL TANK BODY ADP.,CHAIN SEAL
0.3
0.4
0.3
0.3
0.4
0.3
0.3
0.4
0.4
0.4
02
28
INNER FILLER NECK HOSE
0.5
0.6
0.5
0.5
0.5
0.5
0.5
0.5
0.6
0.6
02
29
FUEL TANK STRAPS 2
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.5
02
31
FUEL TANK
1.0
1.3
4.0
4.0
4.2
1.2
1.2
0.9
3.1
5.5
02
34
FUEL TANK VALVE (1)
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
02
35
VENT CHECK VALVE (EACH)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
36
FUEL TANK HOSE (FRM BODY ADP. T)
0.3
0.6
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
37
GROMMET,HOSE (FUEL AND VENT LIN)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
38
HOSE (FRM TANK ADP. TO FUEL VALVE)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
2/11
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02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
02
39
HOSE (FRM FUEL VALVE TO FUEL FILTER)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
02
40
HOSE (FRM FUEL FILTER TO FUEL PUMP)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
02
41
HOSE (FRM FUEL PUMP TO ENGINE) IMPULSE
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
02
43
HOSE (FRM PTO CARB.TO MAG. CARB.)
-
0.4
-
-
0.3
-
-
0.3
0.5
0.4
02
44
HOSE,CHECK VALVE (CARB.RETURN LINE)
0.3
0.4
0.3
0.3
0.4
0.3
0.3
0.4
0.5
0.4
02
45
INJ. OIL RES. ADP., HOSE, O-RING (FOR CAP)
0.3
0.4
0.3
0.3
0.4
0.3
0.3
0.4
0.4
0.4
02
46
INJ. OIL RES. STRAP
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
02
47
INJ. AND ROTARY OIL RESERVOIR
0.8
0.9
0.8
0.8
0.6
0.8
0.8
0.6
0.5
0.5
02
48
OIL INJ. PUMP
2.2
2.2
2.4
2.4
2.2
2.4
2.4
2.2
2.4
1.2
02
49
OIL INJ. PUMP FIT., VALVE COVER
1.6
1.6
1.4
1.4
1.6
1.4
1.4
1.6
2.0
1.6
02
50
HOSE,GROMMET (FRM R.V.OIL OUT.TO OIL RES.)
0.5
0.5
0.6
0.6
0.6
0.6
0.6
0.6
0.7
0.6
02
51
HOSE, GROMMET (FRM OIL RESV. TO R.V. OIL IN)
1.0
0.7
0.7
0.7
0.7
0.7
0.7
0.7
1.2
0.7
02
52
HOSE, FILTER GROMMET (FRM OIL RESV. TO OIL)
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
02
55
CABLE ASS'Y OIL PUMP (1)
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
02
56
90 DEGREE FITTING - IMPULSE LINE
-
-
-
-
-
-
-
-
-
-
02
57
"Y" FITTING ON CARBURETOR
-
0.3
-
-
0.4
-
-
0.4
0.4
0.4
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
3/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0201
0202
0203
0204
F01F2XS
ILLUSTRATIONS
4/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0220
MAG 0207
0216
0224
0214 0211
0209 0224
0218
0212
PTO
0205
0257
0206 0210
F01F2WS
ILLUSTRATIONS
5/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0237
0237 0237 0234
0237
0235 0235 0226 0238
0227 0244 0239 0228 0232
1013 0233 0241 0236
0243
0240
1013
0230 0229
0225
0231
F01F2GS
ILLUSTRATIONS
6/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0245
0246
0247 0250
0251
0252
0251
0252
F01F2YS
ILLUSTRATIONS
7/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0248
0248
0255
0249
0255
F01F1FS
ILLUSTRATIONS
8/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0218
0220 0201
0207
0224
0216
0214
0211
0203
0201
0209
0212
0204
0202
0224 0201
F07F04S
ILLUSTRATIONS
9/11
www.SeaDooManuals.net
02 CARBURETOR
02 CARBURETOR
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
Body/ Carrosserie 0237
0234 0235
0237
0225 0239 0240 0238
0226
0244
0205
0227 0257
0236 0243
0229
0241 ENGINE MOTEUR
0231 0206
F06F02S
ILLUSTRATIONS
10/11
www.SeaDooManuals.net
02 CARBURETOR
0249
0245
0248
0255
0252 0250
FR AVON AN T T
0251
0252
0252
0247
0251 F06G01S
www.SeaDooManuals.net
03 IGNITION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 CODE DE
DESCRIPTION
TRAVAIL
DU TRAVAIL
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
03
00
NO LABOR INVOLVED
03
01
SPARK PLUG PROTECTOR (ALL)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
03
02
IGNITION COVER/O-RING
0.4
1.1
0.4
0.4
1.1
0.4
0.4
1.1
0.4
1.1
03
03
IGNITION CABLE
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
03
04
IGNITION COIL/MODULE
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
03
06
MAGNETO FLY., WOODRUFF KEY
0.9
1.2
0.9
0.9
1.2
0.9
0.9
1.2
0.9
03
07
ARMATURE PLATE ASS'Y
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.2 1.9
03
08
BATT. CHARGING COIL/GENER. COIL
2.4
3.0
2.4
2.4
3.0
2.4
2.4
3.0
2.4
3.0
03
10
ARMATURE PLATE ALONE
3.2
3.8
3.2
3.2
3.8
3.2
3.2
3.8
3.2
3.8
03
11
IGNITION HOUSING
1.2
3.2
1.2
1.2
3.2
1.2
1.2
3.2
1.2
3.2
** IGNITION TIMING VERIF.
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
** IGNITION TIMING
1.3 0.9
1.3 0.3
1.3 0.3
1.3 0.3
1.3 0.3
1.3 0.3
1.3 0.3
1.3 0.3
1.3 -
1.3 0.3
-
2.0
-
-
2.0
-
-
2.0
-
2.0
03
15
M. P. E. M.
03
18
PICK UP ASS'Y
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/4
www.SeaDooManuals.net
03 IGNITION
03 IGNITION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0301
0303
0311 0304
0307
0310
0306
0302
0308
0318
F01D63S
ILLUSTRATIONS
2/4
www.SeaDooManuals.net
03 IGNITION
03 IGNITION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0304
MEM 0315
0405
0316 VT
S
RACCORD FEMELLE FEMALE CONNECTORE
RACCORD MÂLE MALE CONNECTORMALE CONNECTOR
F01H4DS
ILLUSTRATIONS
3/4
www.SeaDooManuals.net
03 IGNITION
03 IGNITION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0311
0304 0301
0306
0302
0304 0318
0307
0315
F06D0ES
ILLUSTRATIONS
4/4
www.SeaDooManuals.net
03 IGNITION
04 ELECTRIC STARTER
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
04
00
NO LABOR INVOLVED
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
04
01
STARTER SUPPORT
0.3
1.0
0.3
0.3
1.0
0.3
0.3
1.0
0.3
1.0
04
02
ELECTRIC STARTER ASS'Y
1.2
1.6
1.2
1.2
1.6
1.2
1.2
1.6
1.2
1.6
04
03
ONE OR ALL STARTER COMP.
1.4
1.8
1.4
1.4
1.8
1.4
1.4
1.8
1.4
1.8
04
04
STARTER RING GEAR
1.2
1.4
1.2
1.2
1.4
1.2
1.2
1.4
1.2
1.4
04
05
SOLENOID (1)
0.6
0.4
0.6
0.6
0.4
0.6
0.6
0.4
0.6
0.4
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/2
www.SeaDooManuals.net
04 ELECTRIC STARTER
04 ELECTRIC STARTER
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0405
0403
0401
0402
0404
F01H1US
ILLUSTRATIONS
2/2
www.SeaDooManuals.net
04 ELECTRIC STARTER
05 PROPULSION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
05
00
NO LABOR INVOLVED
05
01
FLYWHEEL PROTECTOR
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
05
02
HOSE (FRM BAILERS PICK-UP TO IMP. HOUS.)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.4
05
03
BAILER PICK-UP SCREEN LEFT/RIGHT
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
05
04
STEERING NOZZLE, BUSH. SLEEVE
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
05
05
VENTURI, O-RING
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
05
06
IMPL. SHAFT HOUS. COVER, O-RINGS, OIL
0.5
0.5
0.5
0.5
0.5
0.6
0.5
0.5
0.5
0.5
05
07
PTO FLYWHEEL RUBBER BOOT CLAMP (EACH)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
-
05
08
PTO FLYWHEEL RUBBER BOOT
1.0
1.2
1.2
1.2
1.2
1.2
1.2
1.2
-
-
05
10
IMPL. HOUS. FITTINGS 3
1.7
-
-
-
-
1.2
-
-
-
-
05
11
DRIVE SHAFT, BUMPER CAP
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
-
-
05
12
IMPL. SHAFT, IMPL. WASHER, THRUST BEARING
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
05
13
IMPELLER HOUSING
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
1.6
05
14
BEARINGS, IMPL. SHAFT SEAL
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
05
15
WEAR RING
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
05
16
HULL STUDS 1 OR 2 OR BOLTS
0.9
0.3
0.3
0.3
0.3
1.1
0.3
0.3
0.3
0.3
05
17
HULL STUDS 3 OR 4 OR BOLTS
1.0
0.6
0.6
0.6
0.6
1.2
0.6
0.6
0.4
0.4
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/7
www.SeaDooManuals.net
05 PROPULSION
05 PROPULSION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
05
18
WATER INLET GRILL
0.3
0.3
0.3
-
0.3
0.3
0.3
0.3
0.3
0.3
05
19
RIDE SHOE
1.6
1.6
1.6
1.6
1.6
1.8
1.6
1.6
1.7
1.7
05
20
PTO SIDE FLYWHEEL
1.8
1.8
1.8
1.8
1.8
2.0
1.8
1.8
3.6
3.6
05
21
IMPL. HOUSING REMOVE/REPLACE
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
05
22
PROP. SYST. (HSG IMPL., RIDE SHOE, SEAL CAR.)
2.3
3.0
3.0
3.0
3.0
2.5
3.0
3.0
3.0
3.0
05
23
LOCK. SPRING, LEVER, HANDLE
-
-
-
-
-
0.3
-
-
-
-
05
24
SLIDGING BLOCK
-
-
-
-
-
0.4
-
-
-
-
05
25
TRIANGULAR LEVER
-
-
-
-
-
0.6
-
-
-
-
05
26
GUIDE PLATE
-
-
-
-
-
0.5
-
-
-
-
05
27
REVERSE SUPPORT PLATE
-
-
-
-
-
0.8
-
-
-
-
05
28
SPRING, BUSHING (REVERSE GATE) 1 OR 2
-
-
-
-
-
0.3
-
-
-
-
05
30
REVERSE GATE ASS'Y
-
-
-
-
-
0.3
0.3
0.3
-
-
05
31
REVERSE CABLE (1)
-
-
-
-
-
1.2
1.2
1.2
-
-
05
34
REVERSE GATE SUPPORT (1)
-
-
-
-
-
-
0.3
0.3
-
-
05
35
SAFETY REVERSE DEVICE
-
-
-
-
-
-
0.5
0.5
-
-
05
36
RIDING PLATE
-
0.8
0.8
0.8
0.8
-
0.8
0.8
-
-
05
38
PUMP SUPPORT
-
2.4
2.4
2.4
2.4
-
2.4
2.4
2.1
2.3
05
39
FRONT DRIVE SHAFT
-
-
-
-
-
-
-
-
1.2
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
2/7
www.SeaDooManuals.net
05 PROPULSION
05 PROPULSION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
XP
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
05
40
REAR DRIVE SHAFT
-
-
-
-
-
-
-
-
1.2
05
41
SUPPORT DAMPING
-
-
-
-
-
-
-
-
1.6
05
42
SEAL CARRIER
-
-
-
-
-
-
-
-
-
05
43
SUPPORT SHAFT SUSPENSION
-
-
-
-
-
-
-
-
1.9
05
44
COUPLER ASSEMBLY
-
-
-
-
-
-
-
-
1.1
05
45
FLOATING / CARBON RING
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.5
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
3/7
www.SeaDooManuals.net
1.5
05 PROPULSION
05 PROPULSION
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0518 0520 0519
0507 0508
0512 0515 0509
0511
0505 0523 0504 0524 0527 0525 0531 0526
0514
0510
0530 0513
0512
0514 0516 0517
0528
0502 0506
0503 F01J3DS
ILLUSTRATIONS
4/7
www.SeaDooManuals.net
05 PROPULSION
05 PROPULSION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0501
0539
0544
0543
0542
0541
0540
0538
F01J5HS
ILLUSTRATIONS
5/7
www.SeaDooManuals.net
05 PROPULSION
05 PROPULSION
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0531 0501
0520
0508 0535
0530
0545 0507
0534
0511
F07K0BS
ILLUSTRATIONS
6/7
www.SeaDooManuals.net
05 PROPULSION
05 PROPULSION
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
Body/Carrosserie
0519
0538
0518
Body/ Carrosserie
0515 0536
0514
0513
0502
0512
0506 0505 0504
0503 F07J0BS
ILLUSTRATIONS
7/7
www.SeaDooManuals.net
05 PROPULSION
07 STEERING and CONTROLS
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
07
00
NO LABOR INVOLVED
07
01
GRIP 1 OR 2
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
07
02
GRIP 2
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
07
03
HANDLE HOUSING LEFT
0.4
0.3
0.3
0.3
0.3
0.4
0.3
0.3
0.4
0.4
07
04
HANDLE HOUSING RIGHT
0.4
0.3
0.3
0.3
0.3
0.4
0.3
0.3
0.4
0.4
07
05
HANDLEBAR COVER
0.4
0.7
0.7
0.7
0.7
0.4
0.7
0.7
0.2
0.7
07
06
HANDLEBAR
0.8
1.0
1.0
1.0
1.0
0.8
1.0
1.0
0.8
1.0
07
07
STEERING STEM ARM (THRUST ARM)
0.4
1.0
1.0
1.0
1.0
-
1.0
1.0
1.0
1.0
07
08
STEERING STEM
1.3
1.7
1.7
1.7
1.7
-
1.7
1.7
0.5
1.7
07
09
STEERING COLLAR
-
-
-
-
-
0.8
-
-
-
07
10
STEERING CABLE SUPPORT
1.0
0.3
0.3
0.3
0.3
0.8
0.3
0.3
0.6
0.8
07
11
STEERING COLUMN SUPPORT
-
-
-
-
-
0.8
-
-
-
-
07
12
STEERING SUPPORT BUSHING 2
0.9
-
-
-
-
0.9
-
-
-
-
07
13
STEERING CABLE (FROM NOZZLE TO STEM ARM)
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.9
1.1
07
14
STEERING CABLE FRONT BALL JOINT
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
07
15
STEERING CABLE REAR BALL JOINT
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
07
17
SCREW
-
0.9
-
0.9
0.9
-
-
-
-
0.9
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
07 STEERING and CONTROLS
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
-
1.4
-
1.4
1.4
-
-
-
-
1.4
0.4
0.4
0.4
0.4
0.4
0.5
0.4
0.4
0.4
0.4
-
0.3
-
0.3
0.3
-
-
-
0.3
0.3
07
18
VTS BOX (HOUSING)
07
21
VENTURI
07
23
RING
07
24
NOZZLE (1)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
07
25
VTS SWITCH
-
0.4
-
0.4
0.4
-
-
-
-
0.5
07
26
VTS MOTOR
-
0.4
-
0.4
0.4
-
-
-
-
0.4
07
28
FRONT SUPPORT
0.4
-
-
-
-
-
-
-
-
07
37
STEERING COVER
0.4
0.9
0.9
0.9
0.9
0.4
0.9
0.9
0.4
0.9
07
38
VTS COVER
-
0.3
-
0.3
0.3
-
-
-
-
0.3
07
39
GASKET (VTS)
-
0.3
-
0.3
0.3
-
-
-
-
0.3
07
40
SLIDING BLOCK
-
1.1
-
1.1
1.1
-
-
-
-
1.1
07
41
BALL JOINT ON MOULDING ROD
-
0.3
-
0.3
0.3
-
-
-
-
0.3
07
42
TRIM KNOB
-
-
-
-
-
-
-
-
0.3
-
07
45
HANDLE BAR - UPPER PART
-
-
0.3
0.3
0.3
-
0.3
0.3
-
-
07
46
HOSE PROTECTOR VTS
-
0.3
0.3
0.3
-
-
-
-
0.3
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
2/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
07 STEERING and CONTROLS
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0704 0705 0725
0716
0703
0701 0702 0706
0708
0709
0712 0710 0728
0707
0715
0714
0713
0724
0713
F01K1GS
ILLUSTRATIONS
3/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
07 STEERING and CONTROLS
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0717
0740 0720 0718
0726 0719
0723 0739
0738 0726
0717
0741
0721
0723
F01K1SS
ILLUSTRATIONS
4/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
07 STEERING and CONTROLS
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0721 0742
0723
0714
0707
0707
0711 0710
F01K1TS
ILLUSTRATIONS
5/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
07 STEERING and CONTROLS
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0737 0704 0701 0703
0705
0706
0708
0739
0738
0726
0709 0717
0718
0707 0710 0714 0713 0740 0741
0715
0723
F07K0CS
ILLUSTRATIONS
6/6
www.SeaDooManuals.net
07 STEERING and CONTROLS
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
09
00
NO LABOR INVOLVED
09
01
FRONT BUMPER
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
09
02
SIDE BUMPER LEFT OR RIGHT
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
09
03
SIDE BUMPER TRIM LEFT OR RIGHT
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
09
04
SIDE BUMPER(S)
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
09
05
SIDE BUMPER TRIM(S)
0.3
0.5
0.5
0.5
0.5
0.3
0.5
0.5
0.3
09
06
REAR BUMPER
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
09
07
REAR BUMPER TRIM
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
09
08
CORNER BUMPER LEFT OR RIGHT
0.3
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.5
09
09
STERN (REAR) TIE RING
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.9
09
10
UPPER STORAGE COVER ANY OR ALL PART
0.8
1.4
1.4
1.4
1.4
1.1
1.4
1.4
1.8
1.2
09
11
STORAGE COVER HINGE
0.3
0.3
0.3
0.3
0.3
0.4
0.3
0.3
-
-
09
12
STORAGE COVER LATCH
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
09
13
STORAGE COVER GASKET
0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.9
-
09
14
STORAGE COVER DECAL
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.8
-
09
15
BODY DECAL RIGHT (1 OR 2)
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
09
16
BODY DECAL LEFT
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/12
www.SeaDooManuals.net
09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
XP
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
-
-
-
-
-
0.3
-
-
-
-
09
17
ALL BODY DECAL
09
18
AIR INTAKE GRILL (REAR OR FRONT)
09
19
SIDE CARPET 1
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.3
1.0
-
09
20
SIDE CARPET 2
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.3
1.1
-
09
21
REAR CARPET
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
-
09
22
FRT SEAT AND/OR RETAINING CLIP
-
-
-
-
-
-
0.3
0.3
-
-
09
23
SEAT ASS'Y (BOTTOM)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.8
0.8
09
24
SEAT BASE, SEAT COVER
1.0
1.2
1.2
1.2
1.2
1.0
1.2
1.2
0.9
0.9
09
25
SEAT HINGE
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
-
09
26
SEAT BASE SEAL
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
-
09
28
SEAT LATCH ANY OR ALL PART
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
-
09
29
SEAT LATCH HOOK
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
-
09
30
LOCK PIN (SEAT OR STORAGE COVER)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
1.3
09
31
BILGE VENT HOSE (FRONT)
0.3
0.3
0.3
0.3
0.3
-
0.3
0.3
0.3
0.3
09
32
BILGE VENT HOSE (REAR)
0.3
0.3
0.3
0.3
0.3
-
0.3
0.3
0.3
0.3
09
36
REAR BAFFLE
-
-
-
-
-
1.3
-
-
-
09
37
GRAB HANDLE
0.3
0.4
0.4
0.4
0.4
0.3
0.4
0.4
-
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
2/12
www.SeaDooManuals.net
0.4
09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
09
38
STRAKES LEFT OR RIGHT (EACH)
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
09
39
MIRROR
0.3
0.4
0.4
0.4
0.4
0.3
0.4
0.4
-
-
09
40
MIRRORS (TWO)
0.4
0.6
0.6
0.6
0.6
0.4
0.6
0.6
-
0.5
09
41
ELECTRICS FUEL GAUGE/LOW OIL INDICATOR
0.5
0.5
0.5
-
-
0.5
1.2
-
-
-
09
43
DASH BOARD DECAL
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.3
0.3
09
44
SIDE HULL DECAL LEFT
0.4
0.6
0.6
0.6
0.6
0.4
0.6
0.6
0.6
0.6
09
45
SIDE HULL DECAL RIGHT
0.4
0.6
0.6
0.6
0.6
0.4
0.6
0.6
0.6
0.6
09
46
SIDE MOLDING (LEFT OR RIGHT)
-
-
-
-
-
-
-
-
0.3
09
47
FRONT NEOPRENE CARPET (RIGHT OR LEFT)
0.3
-
-
-
-
-
-
-
-
0.3
09
48
FLOORBOARD NEOPRENE CARPET (RIGHT OR LEFT)
0.3
-
-
-
-
0.3
-
-
-
0.5
09
49
BOARDING NEOPRENE CARPET (RIGHT OR LEFT)
0.3
-
-
-
-
0.3
-
-
-
0.6
09
50
REAR SIDE BODY DECALS
0.3
0.4
0.4
0.4
0.4
0.3
0.4
0.4
-
-
09
51
BOMBARDIER DECAL(S)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
09
57
REAR SEAT ASSEMBLY
-
-
-
-
-
-
0.3
0.3
-
09
65
STORAGE COVER HINGE UPPER
-
-
-
-
-
-
-
-
0.8
-
09
66
STORAGE HINGE LH OR RH
-
-
-
-
-
-
-
-
0.8
-
09
67
ROD AND ALL PARTS
-
-
-
-
-
-
-
-
0.3
-
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
3/12
www.SeaDooManuals.net
09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
09
68
SHOCK ON SEAT
-
-
-
-
-
-
-
-
0.7
0.7
09
69
BELLOWS SHOCK
-
-
-
-
-
-
-
-
0.6
0.6
09
70
BELLOWS OUTER
-
-
-
-
-
-
-
-
0.8
0.8
09
71
SUPPORT ARM
-
-
-
-
-
-
-
-
0.4
0.4
09
72
EXTINGUISHER HOUSING
-
-
-
-
-
-
-
-
0.3
-
09
77
DEFLECTOR
-
-
1.2
1.2
1.2
-
1.2
1.2
-
-
09
78
STORAGE TRAY
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
-
0.3
09
79
ENGINE COVER ANY OR ALL PART
-
-
-
-
-
-
-
-
-
2.0
09
80
ENGINE COVER HINGE
-
-
-
-
-
-
-
-
-
0.5
09
81
ENGINE COVER LATCH
-
-
-
-
-
-
-
-
-
0.4
09
82
ENGINE COVER GASKET
-
-
-
-
-
-
-
-
-
0.3
09
83
ENGINE COVER DECAL
-
-
-
-
-
-
-
-
-
0.4
09
84
FRONT ACCESS COVER
-
-
-
-
-
-
-
-
-
0.4
09
85
VENT TUBE
-
-
-
-
-
-
-
-
-
0.3
09
86
ENGINE COVER SHOCK
-
-
-
-
-
-
-
-
-
0.3
09
87
MIRROR HOUSING
-
-
-
-
-
-
-
-
-
0.8
09
88
LOWER STORAGE COVER ANY OR ALL PART
-
-
-
-
-
-
-
-
-
0.5
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
4/12
www.SeaDooManuals.net
09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0943 0956
0914
0951
0939 0940 0910
0938
0909 0944 0945
0911
0912 0913
0950
0915 0916
0923
0901
0931 0932 0937 0926
0924
0928 0909 0947
0948
0906
0929 0930
0903 0905
0902 0904
0949 0907
0908
F01L6CS
ILLUSTRATIONS
5/12
www.SeaDooManuals.net
09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0937
0939
0915 0916
0919 0920 0921
0924 0923
0901
0903 0905
0902 0904 0906
0924
0926
0918 0909 0907
0928 0908
0912
0910 0922 0930
0936
0938
0913 0911 0932
0931
F01L3BS
ILLUSTRATIONS
6/12
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09 BODY
09 BODY
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0970 0971
0968
0967
0969
0965
0972
0966
F01L84S
ILLUSTRATIONS
7/12
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09 BODY
09 BODY
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
0957
0926
0928
0909
0919 0908 0921 0920
0906 0922
0901
0903 0926 0902
0907
0928
0924 0925
F07L0ES
ILLUSTRATIONS
8/12
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09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0930
0914
0915
0929
0950
0951
POWERED BY ROTAX MARINE
0945
0930
0937 0941
0942
0902 0901 0938
Body/ Carrosserie L.H. Only / Gauche seulement
0918
0943
0912
0910 0977
0913 0939 0940
0978
0911
F07L0FS
ILLUSTRATIONS
9/12
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09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0977
0923
0928
0924 0926
0925
0912 0911 0937
0938 0950 POWERED BY ROTAX MARINE
0914
0951 0915
0978
0951 Bo mb ard ier
0915 0915 0945 F06L05S
ILLUSTRATIONS
10/12
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09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0909 0919
0921 0920
0906 0901 0902
0907
0903 0905
F06L06S
ILLUSTRATIONS
11/12
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09 BODY
09 BODY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
0983
0987
0910
0985 0988
0983
0983 0986
0981 0980 F08L0MS
ILLUSTRATIONS
12/12
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09 BODY
10 ELECTRICAL
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME
PARTS
SHOP
APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
10
00
NO LABOR INVOLVED
10
01
ELECTRIC BOX COVER OR BOX
1.0
1.2
-
-
-
1.0
-
-
1.2
-
10
03
BATT. AND/OR BASE BOX
0.3
-
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
10
04
GROUND CABLE (FRM STARTER TO BATT.)
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
10
05
BATT. RED CABLE (BATT. TO SOLENOID)
0.4
0.4
0.4
0.4
0.4
0.8
0.4
0.4
0.4
0.4
10
06
BATT. RED CABLE FRM STARTER TO SOLENOID
0.8
0.8
0.8
0.8
0.8
1.0
0.8
0.8
0.8
0.8
10
07
FUSE HOLDER
-
-
-
-
0.8
-
0.8
0.8
-
-
10
08
TETHER CORD SWITCH
0.5
0.7
0.7
0.7
0.7
0.5
0.7
0.7
0.3
0.7
10
09
STARTING SWITCH
0.5
0.7
0.7
0.7
0.7
0.5
0.7
0.7
0.3
0.7
10
10
ENGINE OVERHEATING BEEPER(STOP SWITCH)
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.4
0.9
10
11
REGULATOR/RECTIFIER
0.5
0.3
0.3
0.3
0.3
0.5
0.3
0.3
0.5
0.3
10
12
WIRING HARNESS
1.2
2.0
2.0
2.0
2.0
1.2
2.0
2.0
-
2.0
10
13
ELECTRIC FUEL SENSOR (IN FUEL TANK)
0.5
0.8
0.8
0.8
0.8
1.0
0.8
0.8
0.5
1.2
10
14
ELECTRIC OIL SENSOR (IN OIL TANK)
0.4
0.5
0.5
0.5
0.5
0.6
0.5
0.5
0.5
0.3
10
18
SPEEDOMETER PICK-UP
-
0.4
-
0.4
0.4
-
0.4
0.4
-
0.4
10
25
FUEL/MULTIFONCTION GAUGE
-
-
-
0.5
0.5
-
-
1.2
-
0.6
10
26
SPEEDOMETER/TACHOMETER/VTS GAUGE
0.4
0.5
-
-
-
0.5
-
-
-
-
10
28
TETHER CORD PROGRAMING
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
1/3
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10 ELECTRICAL
10 ELECTRICAL
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
1018
1026 CadranVTS VTS Gauge
1025 1012
Cadran huile / essence Oil Fuel Level Gauge
1010 1026 Compte-tours / Speedomètre Tachometer / Speedometer
1008 1009 1013 1005
1001
1004
1003
1002
1014
F01H35S
ILLUSTRATIONS
2/3
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10 ELECTRICAL
10 ELECTRICAL
1997 FLAT RATE TIME SCHEDULE
SEA-DOO WATERCRAFT
1006 1008
1010
1011 1002
1001
1004
1005
-
1006
+
1003
1014 1013
F06H01S
ILLUSTRATIONS
3/3
www.SeaDooManuals.net
10 ELECTRICAL
11 CLAIM TYPE 02 ONLY
SEA-DOO WATERCRAFT
1997 FLAT RATE TIME SCHEDULE
ALWAYS USE THE LONGEST FLAT RATE TIME APPLICABLE TO THE REPAIR PERFORMED.
5879
5834
5621
5923
5661
5929
5622
5624
5818
5641
5642
5931
5926
5927
5928
5882
5662
5924 JOB
JOB
CODE
DESCRIPTION
11
00
NO LABOR INVOLVED
* REQUIRES PRIOR AUTHORIZATION BY DISTRIBUTOR. ** INDICATE LABOUR TIME ON LINE "LABOUR ONLY" OF CLAIM. *** INDICATE $$$ AMOUNT ON LINE "SUB-CONTRACTED LABOUR" OF CLAIM.
SP
SPX
GS
GSi
GSX
GTS
GTi
GTX
HX
XP
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1/1
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11 CLAIM TYPE 02 ONLY
SUGGESTION FOR CHANGE
SEA-DOO WATERCRAFT 1997 FLAT RATE TIME SCHEDULE
DEALER'S CODE : DEALER'S NAME: ADDRESS :
Model Description
Year
Operation
Job Code
Present Flat Rate
Suggested Flat Rate
Time
Time
DETAILLED PROCEDURE USED :
SIGNATURE
DATE (YYYY - MM - DD)
SEND TO :
BOMBARDIER INC. SEA-DOO / SKI-DOO DIVISION WARRANTY ADMINISTRATION DEPARTMENT VALCOURT QC J0E 2L0
www.SeaDooManuals.net
SEA-DOO WATERCRAFT 1997 FLAT RATE TIME SCHEDULE
WARRANTY PARTS TO RETURN PISTON CRANKSHAFT CYLINDER CRANKCASE SHORT BLOCK ENGINE ASSEMBLY REFER TO THE DEALER WARRANTY GUIDE FOR ADDITIONAL INFORMATION.
PART NUMBERS REQUIRED FOR FIBERGLASS REPAIRS CLAIMED UNDER SPECIAL LABOUR
Model No. 5879 / 5923 5834 / 5661 / 5924 5621 / 5929 5622 5624 / 5931 5818 / 5926 5641 / 5927 5642 / 5928 5882 5662
Model Name
Complete Ass’y
Lower Body(Hull)
Upper Body(Top)
SP SPX GS GSi GSX GTS GTi GTX HX XP
291000942 291000796 291000963 291000980 291000961 291000795 291001014 291001015 291001046 291000990
292000375 292000395 292000383 292000359 292000382 292000388 292000417 292000422 292000435 292000399
291000943 291001017 291000964 291000962 291000927 291000984 291001043 291001029 291001054 291000991
WARRANTY PARTS P/N - FIBERGLASS REPAIRS
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