Catalog 1816 Hardware
800-333-4932
IPS INDUSTRIAL PROFILE SYSTEMS
Pneumatic Applications
2
Pneumatic Control System with separate installation of cables and hoses with conduits 80x40. 125
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
IPS
800-333-4932
Pneumatic Profiles
INDUSTRIAL PROFILE SYSTEMS
Profiles can be used as support structure and compressed-air conduit at the same time. Connections may be made at any location. Single or multiple-chamber airways may be designed using the appropriate profile.
Cavity areas shown in cm2 (1 cm2 =0.155 in2 ) To calculate volume - multiply area by the profile lengh 10-080
11-080
11-100
10-120
11-088
10-088
2
10-122
11-122
10-164
Pneumatic Connecting Elements
11-140
10-160
11-160
1 Pneumatic Universal Fastening set for attaching 80x40 profile at a 90° angle on another 80x40 profile or larger 2 Pneumatic Butt-Fastening set for lengthening profiles 1
3 Pneumatic Joining Plate for fastening 80x80 profiles at a 90° angle on another 80x40 profile or larger
2
3
Assembly Guide
Pneumatic seals provide complete air tightness. Due to the seal nature, initial loosening may occur. Screws should, therefore, be retightened after 24 hours: M8 screws to 25 Nm (18 ft-lbs) M6 screws to 14 Nm (10 ft-lbs)
126
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
IPS
800-333-4932
INDUSTRIAL PROFILE SYSTEMS
System Solutions 1
2
3
1
Lengthening 80x80 profiles with Pneumatic Butt-Fastening Set (20-012)
2
80x80 Profile with Pneumatic Connecting Plate (21-043) on end of profile
3
Attachment of 80x80 Standard and 80x80 at 90º with Pneumatic T-Joining Plate (21-044)
4
Attachment of 80x80 Standard and 80x40 profile at a 90º angle with Pneumatic Universal Fastening Sets (20-011)
5
80x40 Standard Profile with Pneumatic Connecting Plate (21-040) on 80mm side
6
80x80 Profile with lateral connection up to 3/8" drilled directly into profile
4
5
2
6
Special Solutions
1 Pneumatic training station (courtesy of National Technology Transfer, Inc.) 2 Example of compressed airway using 40x40 Standard profile 3 Compressed air supply at the work bench using the 40x40 center bore
1
3
4 All cavities can be used for air supply (ex: 40x40 Standard profile shown)
2
4
Pressure Ratings and Leak Test
Procedures Stage 1 - The samples were connected to a nitrogen cylinder. Pressure of 690 kPA (100 psi) was applied. The holding button head screws were checked and tightened to a torque of 13.6 Nm (10 ft-lbs). Pressure was increased in stages to 6900 kPa (1000 psi), always checking for leakage at the gaskets. Stage 2 - Samples were filled with water and pressure applied in stages until the gaskets leaked or profiles burst. Profile 80x40 Standard 80x80 Standard 80x40 Heavy 80x80 Heavy
Pressure Medium Nitrogen Water Nitrogen Water Nitrogen Water Nitrogen Water
Recommendations Safe pressure for:
127
Pressure kPA (psi) 6,900 (1000) 9,655 (1400) 6,900 (1000) 9,655 (1400) 6,900 (1000) 27,580 (4000) 6,900 (1000) 10,345 (1500)
Standard Profiles Heavy Profiles
Observation No leakage Profile burst No leakage Profile burst No leakage No leakage No leakage Gasket leaked
1725 kPa (250 psi) 3450 kPa (500 psi) Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
IPS
800-333-4932
INDUSTRIAL PROFILE SYSTEMS
Pneumatic Fasteners
1 Processing similar to Universal Fastener (end mill recommended) 2 Location of fastening elements for 80x40 profile
2
1
20-011
2
Application For 90º connection of 80x40 profile as compressed air piping to 80x40 or larger profiles. Butt-Fastening Set M6 used for connecting or lengthening aluminum profiles used as compressed air piping. Number of sets necessary relative to load and size of profile(s). Pneumatic Fasteners are located in the same way as regular Universal Fasteners.
Description Pneumatic Universal Fastening Set Butt-Fastening Set M6
Technical Data Zn cast, galvanized Fastening set 20-011 includes casting, M6x30 SHCS, M6 T-slot nut Fastening set 20-012 includes two castings, M6x50 SHCS, M6 hex nut
Unit 1 set 1 set
Weight 36 g 45 g
Part # 20-011 20-012
20-012
Pneumatic Connecting Plates
Application For sealing face of profiles to use as compressed airway. 80x40 plate can also be attached to the side of profile.
Technical Data St, galvanized Each plate includes one appropriate seal
Order all hardware separately Profile end mount: M8x25 BHCS (24-125-8) Profile side mount: M8x18 BHCS (24-118-8), M8 T-slot Nut (20-058)
21-040
Description Pneu. Conn. Plate 80x40, 1/2" NPT Pneu. Conn. Plate 80x80, 1" NPT
Unit 1 set 1 set
Weight .30 kg .64 kg
Part # 21-040 21-043
21-043
128
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
800-333-4932
Pneumatic Joining Plates
IPS INDUSTRIAL PROFILE SYSTEMS Assembly notes for 21-044: M6 SHCS be inserted head first into T-slot of 80x80 profile BEFORE attachment of plate to end
T-Joining Plate Assembly In-Line Joining Plate Assembly
21-044 Application T-Joining Plate is used for joining 80x80 profiles at 90º to 80x40 profiles and larger when used as compressed air conduit. In-Line Joining Plate is used for connecting 80x80 profiles face to face when used as compressed air conduit.
21-045
Technical Data 21-044: St, galvanized Complete set includes one plate and two seals (21-144) 21-045: Al, clear anodized Complete set consists of two plates, one seal (21-046) and two seals 80x80 (21-042) Order all hardware separately For 21-044: four M8x25 BHCS (24125-8), four M6x22 SHCS and four M6 T-slot Nuts (20-056) For 21-045: twelve M8x25 BHCS (24-125-8)
Description Pneumatic T-Joining Plate Pneumatic In-Line Joining Plate
Unit 1 set 1 set
Weight .42 kg 1.09 kg
Part # 21-044 21-045
Blank Plates Application Used for closing 80x40 and 80x80 air channel.
Technical Data Al, anodized Each plate includes one appropriate seal Order all hardware separately. M8x25 BHCS (24-125-8)
21-164
Description Blank Plate 80x40 Blank Plate 80x80
Unit 1 pc 1 pc
Weight 0.1 kg 0.2 kg
Part # 21-164 21-165
21-165
129
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
2
Catalog 1816 Hardware
800-333-4932
IPS INDUSTRIAL PROFILE SYSTEMS
Pneumatic Joining/ Connecting Plates
Assembly Notes: 1) M6 SHCS must be inserted head first into T-slot of profile BEFORE attachment of plate to end 2) Use 1/2-14 NPT plug with the hex socket to plug unused holes
21-161
2
Application For sealing end face of appropriate profiles for use as compressed airway or for joining profiles at 90º or in line. 21-163
Technical Data St, zinc plated Each plate includes one appropriate seal Order all hardware separately
Description Pneu. Joining/Conn. Plate for 120x40 Pneu. Joining/Conn. Plate for 160x40
Unit 1 set 1 set
Part # 21-161 21-163
Pneumatic Seals
21-041 21-046
21-154
21-042 Application Replacement seals for pneumatic connections. (Note: retighten screws after 24 hours)
21-144
Description Seal 80x40 Seal 80x80 Seal 80x80, T-Joining Plate Seal 120x40 Seal 80x80, In-Line Plate Seal 160x40
Technical Data Neoprene or buna, black
Unit 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc
Part # 21-041 21-042 21-144 21-049 21-046 21-154
21-049 130
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
Cable/Hose Holder
IPS
800-333-4932
INDUSTRIAL PROFILE SYSTEMS
Application Mounting element with two separate channels for routing open wiring or tubing of variable sizes along the profiles or other surfaces.
Description Cable/Hose Holder
T-Clip
Unit 1 set
Application Mounting element with two separate channels for fast, easy securing and routing of open wiring or tubing to IPS profiles. Range
2
(mm) 4-6 6-8 8-10 10-13 13-16 16-19 19-22 22-25
Technical Data Glass-filled nylon, black Includes M4x10 SHCS and M4 T-slot nut Zn. Max. cable diameter 12mm
Weight 8g
Technical Data Glass-filled nylon, black Complete with appropriate screw and T-slot nut Zn for mounting to 40 series profiles.
Dimensions (mm) A 15 20 25 31 35 44 52 66
B 10 12 15 18 21 25 31 40
Cable Tie Holder
C 18 20 24 28 36 43 50 64
Part # 22-200
D 6 8 10 12 14 17 20 25
Part # E 9 9 12 12 17 20 23 28
F 3 3 4 4 4 5 5 7
22-204 22-206 22-208 22-210 22-212 22-215 22-218 22-222
Application Mounting elements for fast and easy securing open wiring or tubing to 28, 30, 40 and 45 series profiles with plastic tie (not included). Insert holder into T-slot at any location and lock in position by turning 90° clockwise. Technical Data Glass-filled nylon, black
Description Cable Tie Holder, 45 Cable Tie Holder, 40 Cable Tie Holder, 28/30
122
Dimensions (mm) A B 10 6 8 4.5 8 2
Weight
Part #
5g 4g 4g
17-201 22-202 22-201
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066
Catalog 1816 Hardware
IPS
800-333-4932
INDUSTRIAL PROFILE SYSTEMS
Parts Bin
1
2
3
4
2 22-131 22-132
Technical Data Bins for small to large parts and equipment on work benches, work stations, parts racks, etc. Minimizes parts handling. Electrically-conductive bins (22-124, 22-125) shield out static. Placing bin on grounded surface or rack automatically grounds bin. Bin material meets requirements EIA-541. Order all hardware separately (except for 22-131, 22-132)
Description Conductive Parts Bin Parts Bin
Dimensions (mm) W D H
105 140 140 280 105
Parts Bin Flat Mounting Bracket Angled Mounting Bracket Double Mounting Bracket
110 210 60 80
187 280
76 127
280
127
135 187
76
105
40
6.4 47 74
25.4 30
Mounting Hardware Not included (See fig. 1-3 for mounting choices) Included (See fig 4) Not included (See fig. 1-3)
Weight (kg) .12 .36 .67 Heavy duty 1.24 polypropylene, red .08 .11 .12 Glass-filled nylon, black .20 .02 Al, anodized .08 .07
Material Electrically conductive plastic, black
132
Part #. 22-124 22-125 22-126 22-127 22-128 22-129 22-131 22-132 22-128Z2 22-128Z3 22-128Z4
Parker Hannifin Corporation Industrial Profile Systems Business Unit Houston, TX 77066