10 Welding Accessories

Section Ten

Welding accessories Cables & Lugs

260

Electrical Plugs & Cables

261

Cable & Panel Connectors

262

Extension Leads

264

Spiral Wrap

264

Electrode Holders

265

Earth Clamps

265

Gouging Torches & Spares

265

259

SECTION TEN – WELDING ACCESSORIES

cables and lugs Flexible Welding Cable Selection Part No Size in Sq. mm WC-16 WC-25 WC-35 WC-50 WC-70 WC-97

Current Rating (Amps @ 100%)

Approx. copper diameter

Weight (Kg per M)

115 160 200 250 315 380

7.2 11.3 12.6 14.2 16.2 18.3

0.171 0.297 0.395 0.536 0.744 0.993

16mm sq. 25mm sq. 35mm sq. 50mm sq. 70mm sq. 95mm sq.

As welding current is affected by the length of your leads due to Voltage Drop it is important that the correct cable size is used for your welding application. The table below can be used as a guide to determine the required cable size for your welding application. Welding Up to 20m Current (AMPS) 100 150 200 250 300 400 500 600

25 25 25 35 35 50 70 95

Distance of Cable in M Up to 40m Up to 60m Up to 80m Required Cable Size 25 25 50 50 70 95 95 2 x 70

35 50 70 95 95 2 x 70 2 x 95 2 x 95

Up to 100m

50 70 95 95 2 x 70 2 x 95 Special Request Special Request

50 70 95 2 x 70 2 x 70 Special Request Special Request Special Request

Quantity on Roll: 100m Quantity per box: 1 CRIMPING LUGS - COPPER Part #

SUITS CABLE SIZE

PN: CRL25.8 25mm sq PN: CRL25.10 25mm sq PN: CRL25.12 25mm sq

EYELET SIZE 8mm I.D. 10mm I.D. 12mm I.D.

PN: CRL95.8 95mm sq PN: CRL95.10 95mm sq PN: CRL95.12 95mm sq

8mm I.D. 10mm I.D. 12mm I.D.

Available in various sizes Quantity per Packet: 10 FIELD LUG – 360amp LARGE PN: CRL35.8 35mm sq PN: CRL35.10 35mm sq PN: CRL35.12 35mm sq

8mm I.D. 10mm I.D. 12mm I.D.

PN: CRL50.8 50mm sq PN: CRL50.10 50mm sq PN: CRL50.12 50mm sq

8mm I.D. 10mm I.D. 12mm I.D.

PN:

Quantity per Packet: 1 FIELD LUG – 600amp X-LARGE TWIN SCREW PN:

PN: CRL70.8 70mm sq PN: CRL70.10 70mm sq PN: CRL70.12 70mm sq

9400 6690

9400 6691

8mm I.D. 10mm I.D. 12mm I.D.

260

Quantity per Packet: 1

Plugs single & 3 phase & electrical cable

PN:

MP10/240M

10 AMP 415v 3 phase MALE PN:

MP10/415M

PN:

MP10/415F

• 4 pin socket Quantity per Packet: 1

• Heavy duty plug Quantity per Packet: 1

20 AMP 415v 3 phase FEMALE

15 AMP 240v MALE PN:

10 AMP 415v 3 phase FEMALE

PN:

MP15/240M

MP20/415F

• 4 pin plug Quantity per Packet: 1 20 AMP 415v 3 phase MALE PN:

MP20/415M • 4 pin socket Quantity per Packet: 1

• Heavy duty plug Quantity per Packet: 1

32 AMP 415v 3 phase FEMALE

10 AMP 240v FEMALE PN:

PN:

MP10/240F

MP32/415F

SECTION TEN – WELDING ACCESSORIES

10 AMP 240v MALE

• 4 pin socket Quantity per Packet: 1 • Heavy duty socket Quantity per Packet: 1 15 AMP 240v FEMALE PN:

MP15/240F

• 4 pin plug Quantity per Packet: 1 32 AMP 415v 3 phase MALE PN:

MP32/415M

FLEXIBLE POWER CABLES PN: 3CORE15 – 3 CORE 1.5mm PN: 3CORE25 – 3 CORE 2.5mm PN: 3CORE40 – 3 CORE 4.0mm PN: 4CORE15 – 4 CORE 1.5mm PN: 4CORE25 – 4 CORE 2.5mm PN: 4CORE40 – 4 CORE 4.0mm

• Heavy duty socket Quantity per Packet: 1 • 4 pin plug Quantity per Packet: 1

• Sold by full 100mtr roll or per metre

261

SECTION TEN – WELDING ACCESSORIES

cable & panel connectors CABLE BSB – 10/25 FEMALE

CABLE BSB – 35/50 MALE

PN: C1025F • 10/25 Female Lead Connector Quantity per packet: 1

PN: C3550M • 35/50 Male Lead Connector Quantity per packet: 1

PANEL BSB – 10/25 FEMALE PN: P1025F • 10/25 Panel Socket Female Quantity per packet: 1

PANEL BSB – 10/25 MALE CABLE BSB – 10/25 MALE

CABLE BSB – 70/95 FEMALE

PN: C1025M • 10/25 Male Lead Connector Quantity per packet: 1

PN: C7095F • 70/95 Female Lead Connector Quantity per packet: 1

PN: P1025M

• 10/25 Male Panel Mount Quantity per packet: 1 PANEL BSB – 35/50 FEMALE PN: P3550F • 35/50 Panel Socket Female Quantity per packet: 1 CABLE BSB – 35/50 PN: C3550F • 35/50 Female Lead Connector Quantity per packet: 1

CABLE BSB – 70/95 MALE PN: C7095M • 70/95 Male Lead Connector Quantity per packet: 1

PANEL BSB – 35/50 MALE

262

PN: P3550M • 35/50 Male Panel Mount Quantity per packet: 1

cable & panel connectors PANEL CONNECTOR 1/2” STUD PN: PC1/2STUD

BINZEL ADAPTOR – SUPPORT PN: BNZAS

PN: KA1076F

Quantity per packet: 5each

Quantity per packet: 1 Quantity per packet: 1

MECHCONNECTOR MALE – 500 AMP PN: KA1076M

PANEL CONNECTOR 1/2” STUD HAND KNOB PN: PC1/2STUDHK

SECTION TEN – WELDING ACCESSORIES

MECHCONNECTOR FEMALE – 500 AMP

Quantity per packet: 5 each

Quantity per packet: 1

MECHCONNECTOR PAIR – 500 AMP PN: GMC500

BINZEL ADAPTOR – EURO PN: BNZADPT Quantity per packet: 1

Quantity per packet: 5 pr

263

SECTION TEN – WELDING ACCESSORIES

extension leads – spiral wrap – cable ties EXTENSION LEADS SINGLE PHASE 240VOLT – EXTRA HEAVY DUTY PART #

LENGTH

CABLE SIZE

PLUG SIZE

EL10A10 EL10A15 EL10A20 EL10A30

10mtr 15mtr 20mtr 30mtr

1.5mm sq. 1.5mm sq. 1.5mm sq. 1.5mm sq.

10 AMP Male and Female 10 AMP Male and Female 10 AMP Male and Female 10 AMP Male and Female

EL15A10 EL15A15 EL15A20 EL15A30

10mtr 15mtr 20mtr 30mtr

2.5mm sq. 2.5mm sq. 2.5mm sq. 2.5mm sq.

15 AMP Male and Female 15 AMP Male and Female 15 AMP Male and Female 15 AMP Male and Female

EXTENSION LEADS THREE PHASE 415VOLT – EXTRA HEAVY DUTY PART #

LENGTH

CABLE SIZE

PLUG SIZE

EL410A10 EL410A20

10mtr 20mtr

2.5mm sq. 2.5mm sq.

10 AMP Male and Female 10 AMP Male and Female

EL420A10 EL420A20

10mtr 20mtr

2.5mm sq. 4.0mm sq.

20 AMP Male and Female 20 AMP Male and Female

EL432A10 EL432A20

10mtr 20mtr

4.0mm sq. 4.0mm sq.

32 AMP Male and Female 32 AMP Male and Female

SPIRAL WRAP – PROTECTIVE PVC WRAPPING PART #

INTERNAL DIAMETER COLOURS AVAILABLE

PN: SW12 PN: SW16 PN: SW20 PN: SW25 PN: SW32 PN: SW40

12mm 16mm 20mm 25mm 32mm 40mm

Black, Red, Yellow, Blue Black, Red, Yellow, Blue Black, Red, Yellow, Blue Black, Red, Yellow, Blue Black, Red, Yellow, Blue Black, Red, Yellow, Blue

264

CABLE TIES – NYLON UV BLACK ONLY PART #

SIZE

QUALITY

PACK QTY

PN: CT102B PN: CT165B PN: CT200LB PN: CT292B PN: CT370MB

100mm X 2.5mm 165mm X 2.5mm 200mm X 2.5mm 292mm X 3.6mm 370mm X 3.6mm

Light Duty Light Duty Light Duty Intermediate Duty Intermediate Duty

100ea/Pack 100ea/Pack 100ea/Pack 100ea/Pack 100ea/Pack

electrode holders & earth clamps

PN: EH400

EARTH CLAMP – SPRING 300A PN: EC300

EARTH CLAMP – MAGNETIC – 800amp PN:

STMEC800

• 300 amp Quantity per packet: 1 EARTH CLAMP – SPRING 500A PN: EC500 • Twist Grip Electrode Holder Quantity per packet: 1

Quantity per packet: 1 ARC-AIR GOUGING TORCH – K4000 – 600amp PN: 500090

TWIST LOCK – 600amp PN: EH600

• 500 amp Quantity per packet: 1 EARTH CLAMP – G-TYPE (with HOSE CLAMP) PN: AA2

• New four barrel nozzle gives optimum metal removal • Improved torch air flow • Optimised air flow to control noise • Natural 15 degree torch angle with 360 degree swivel cable • Positive hand grip • Optimum cable and torch weight to minimise fatigue • 2.4kg Quantity per packet: 1

SECTION TEN – WELDING ACCESSORIES

TWIST LOCK – 400amp

INSULATOR SET PN: 94-433-183 • Twist Grip Electrode Holder Quantity per packet: 1

TUNGSTEN CHUCK PN: PVA800

• All brass construction with steel fixing screw • Compact durable clamp Quantity per packet: 1 EARTH CLAMP – G-TYPE SLIDING JAW PN: LAW • Spare part for gouging torches Quantity per packet: 1 pair

• Accessory for Tungsten Electrode (for 1.6 – 4.0 Electrode) Quantity per packet: 1

AIR VALVE PN: 94-801-011

• All brass construction with steel fixing screw • Compact durable clamp Quantity per packet: 1

• Spare part for gouging torches Quantity per packet: 1

265

266 SECTION TEN – WELDING ACCESSORIES