02 Consumables

Section Two

Consumables Hyundai Electrodes

68

Cigweld Electrodes

73

Metrode Electrodes

76

Austarc Electrodes

78

ETC Electrodes

80

Kobelco Electrodes

82

Tungsten Electrodes

82

Gouging Rods

83

Gullco Ceramic Backing

84

Hyundai TIG Wire

86

Assorted TIG Wire

87

Fluxes

89

Mild Steel TIG Wire

90

Aluminium TIG Wire

91

Stainless Steel TIG Wire

92

Hyundai Flux Cored Products

93

Hyundai Flux Cored & Solid Wire Products

94

Mild Steel MIG Wire

94

Aluminium MIG Wire

95

Stainless Steel MIG Wire

96

Specialised MIG Wire

98

Submerged Arc Welding

101

65

SECTION TWO – CONSUMABLES

PART NUMBER

SIZE mm

PACKET SIZE KG

CARTON WEIGHT KG

AWS SPEC

PAGE NUMBER

2.5 2.6 3.2 3.2 4.0 4.0

5 5 5 5 5 5

15 20 20 15 20 15

E6011 E6010 E6010 E6011 E6010 E6011

74 69 69 74 69 74

2.5 3.2 4.0

5 5.5 5.8

15 17.4 17.4

ENi-CL ENi-CL ENi-CL

76 76 76

2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.6 2.6 3.2 3.2 3.2 3.2 3.2 3.2 3.2 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0

2.5 2.5 5 5 2.5 2.5 2.5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5

12.5 12.5 15 15 12.5 12.5 12.5 20 20 15 15 20 15 15 15 20 15 20 15 15 15 20 15 15 20

E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013 E6013

78 78 73 73 78 78 80 68 81 73 73 68 78 78 80 81 73 68 78 78 80 81 78 78 81

2.5 3.2 3.2 3.2 4.0 4.0 4.0

3.9 5 4.5 4.2 5 4.6 4.4

11.7 20 13.5 12.6 20 13.8 13.2

EFe 5-B

EFe 5-B EFe 5-B

77 70 77 77 70 77 77

2.5 3.2 4.0

4 5 5

15 15 15

E7024 E7024 E7024

75 75 75

2.5 2.5 2.5 2.5 2.5 2.6 2.6 3.2 3.2

5 2.5 2.5 2.2 4.5 5 5 5 5

15 12.5 12.5 11 13.5 20 20 15 15

E7018 E7018-1 E7016 H8 E7018-1 E7016 H8 E7016 E7016 E7018 E7018-1

75 79 79 80 81 68 82 75 79

CELLULOSE 611132 Ferrocraft 11 EHY601026 EHY601032 611133 Ferrocraft 11 EHY601040 611134 Ferrocraft 11

Ci-SOFT FLOW ECISOFT 25 ECISOFT 32 ECISOFT 40

GENERAL PURPOSE 12P20 Austarc 12P 13S20 Austarc 13S 611182 Satincraft 13 SP1225 Speedex 12 12P25 Austarc 12P 13S25 Austarc 13S 48E25 EHY601326 RB2626 611183 Satincraft 13 SP1232 Speedex 12 EHY601332 12P32 Austarc 12P 13S32 Austarc 13S 48E32 RB2632 611184 Satincraft 13 EHY601340 12P40 Austarc 12P 13S40 Austarc 13S 48E40 RB2640 12P50 Austarc 12P 13S50 Austarc 13S RB2650

HARD SURFACING EMET75025 EHY700B32 EMET95032 EMET75032 EHY700B40 EMET95040 EMET75040

EFe 5-B EFe 5-B

IRON POWDER 611252 Ferrocraft 22 611253 Ferrocraft 22 611254 Ferrocraft 22

LOW HYDROGEN

66

611342 Ferrocraft 61 AUST7725 Austarc 77 16TC25 Austarc 16TC 77LH25 PH3725 EHY701626 LB52U26 611343 Ferrocraft 61 AUST7732 Austarc 77

SIZE mm

PACKET SIZE KG

CARTON WEIGHT KG

AWS SPEC

PAGE NUMBER

16TC32 Austarc 16TC EHY701632 77LH32 PH3732 LB52U32 611344 Ferrocraft 61 AUST7740 Austarc 77 16TC40 Austarc 16TC EHY701640 77LH40 PH3740 LB52U40 611345 Ferrocraft 61 AUST7750 Austarc 77 16TC50 Austarc 16TC 16TC60 Austarc 16TC

3.2 3.2 3.2 3.2 3.2 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 6.0

5 5 5 4.5 5 5 5 5 5 5 4.5 5 5 5 5 5

15 20 15 13.5 20 15 15 15 20 15 13.5 20 15 15 15 15

E7016 H8 E7016 E7018-1 E7016 H8 E7016 E7018 E7018-1 E7016 H8 E7016 E7018-1 E7016 H8 E7016 E7018 E7018-1 E7016 H8 E7016 H8

79 68 80 81 82 75 79 79 68 80 81 82 75 79 79 79

2.5 3.2 4.0

5 5 5

15 15 15

E7014 E7014 E7014

74 74 74

2.6 3.2 4.0

4.8 5.2 2.5

10 10 10

ENI-CI ENI-CI ENI-CI

69 69 69

2.6 3.2 4.0

2.5 2.5 2.5

10 10 10

E308L-16 E308L-16 E308L-16

71 71 71

2.0 2.6 3.2 4.0

2.5 2.5 2.5 2.5

10 10 10 10

E316L-16 E316L-16 E316L-16 E316L-16

70 70 70 70

2.6 3.2 4.0

2.5 2.5 2.5

10 10 10

E309L-16 E309L-16 E309L-16

71 71 71

2.6 3.2 4.0

2.5 2.5 2.5

10 10 10

E312L16 E312L16 E312L16

72 72 72

MEDIUM IRON POWDER 611242 Ferrocraft 21 611243 Ferrocraft 21 611244 Ferrocraft 21

SNCI CAST IRON EHYSNCI26 EHYSNCI32 EHYSNCI40

SECTION TWO – CONSUMABLES

PART NUMBER

304 STAINLESS STEEL 308L EHY30826 EHY30832 EHY30840

STAINLESS STEEL 316L EHY31620 EHY31626 EHY31632 EHY31640

STAINLESS TO MILD STEEL 309L EHY30926 EHY30932 EHY30940

WELD ALL EHY31226 EHY31232 EHY31240

67

SECTION TWO – CONSUMABLES

HYUNDAI ELECTRODES S-6013.LF GENERAL PURPOSE PN: EHY601326 (2.6mm) Packet Size: 5kg PN: EHY601332 (3.2mm) Carton Weight: 20kg PN: EHY601340 (4.0mm) AWS Spec: E6013 Description and Applications S-6013.LF can be used for welding of machinery, vehicles and light structural steels, and surface dressing of heavy steel structures. Characteristics on usage S-6013.LF is a low fume, high titania type electrode of which fume generation is about 20% less than conventional high titania type electrodes and whose usability is excellent in all position welding. S-6013.LF is suitable for welding of light structural steels because of its stable arc, shallow penetration and smooth welding bead. Notes on usage • Dry the electrodes at 70-100*C (158-212*F) for 30-60 minutes before use. • Pay attention not to exceed the range of proper currents. Welding position Current F, HV, VU, OH AC or DC± Typical Chemical Composition of all weld metal (%) C Si Mn P S .05 .23 .35 .022 .017 Typical Mechanical Properties of all weld metal Y.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs) 439 (63,700) 488 (70,900) 26.8 0 (32) 67 (50) Approval KR, ABS, LR, BV, DNV, GL, NK, CWB Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 350 (14) 350 (14) 400 (16) – 450 (18) F 50~95 80~130 120~180 V-up, OH 45~90 60~120 100~160

68

S-7016.H LOW HYDROGEN PN: EHY701626 (2.6mm) Packet Size: 5kg PN: EHY701632 (3.2mm) Carton Weight: 20kg PN: EHY701640 (4.0mm) AWS Spec: E7016 Description and Applications S-7016.H can be used for welding of high tensile steel, such as bridges, buildings, shipbuilding, high pressure vessels and rolling stock. Characteristics on usage • Soft stable arc • Smooth appearance • No undercut formation • Good fluidity and removability of slag • Good mechanical properties • Excellent crack resistance and X-ray performance Notes on Usage • Dry the electrodes at 300~350˚C (572~662˚F) for 60 minutes before use. • Adopt back step method or strike the arc on a small steel plate prepared for this particular purpose to prevent blow hole at the arc starting. • Use wind screen against strong wind. Welding Position Current F, HV, VU, OH AC or DC± Typical Chemical Composition of all weld metal (%) C Si Mn P S .07 .55 1.13 .017 .011 Typical Mechanical Properties of all weld metal Y.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft . lbs) 490 (71,100) 600 (87,100) 30.3 -29 (-20) 80 (59) Approval KR, ABS, LR, BV, DNV, GL, NK Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 350 (14) 350 (400) 400 (16) F 50~85 90~130 130~180 V-up, OH 50~80 80~120 110~170

HYUNDAI ELECTRODES

SECTION TWO – CONSUMABLES

S-6010.D CELLULOSE PN: EHY601026 (2.6mm) Packet Size: 5kg PN: EHY601032 (3.2mm) Carton Weight: 20kg PN: EHY601040 (4.0mm) AWS Spec: E6010 Description and Applications S-6010.D can be used for welding of pipes, storage tanks, pressure vessels, cast steel repairs, machines and heavy construction works. Characteristics on usage S-6010.D is a high cellulose type electrode for welding in all positions including vertical-down using DC (+). S-6010.D exhibits deep penetration and fast freezing. Notes on usage • Pay attention not to use currents exceeding the recommended currents. • As this electrode is prone to absorb moisture, store it with care. Welding position Current VU, VD DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S .10 .17 .42 .015 .017 Typical Mechanical Properties of all weld metal Y.S T.S EL. Temp. CVN-Impact Value N/mm2 (lbs/in2) N/mm2 (lbs/in2) (%) ˚C (˚F) J (ft. lbs) 447 (64,900) 517 (75,000) 32.3 -29 (-20) 62 (46) Approval KR, ABS, LR, BV, DNV, GL, NK, CWB Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300 (12) 350 (14) 350 (14) F 50~75 70~110 110~155 V-up, OH 40~70 55~105 90~140 S-NCI CAST IRON PN: EHYSNCI26 (2.6mm) Packet Size: 2.5kg PN: EHYSNCI32 (3.2mm) Carton Weight: 10kg PN: EHYSNCI40 (4.0mm) AWS Spec: ENI-CI Description and Applications S-NCI can be used for repairing cast iron and joining of various kinds of cast iron products such as cylinder covers, motor beds, casings and gears. Repairing of meehanite, alloy and malleable cast iron. Characteristics on usage S-NCI is a graphite type coated electrode, depositing nickel weld metal. Hardening of heat affected zone is small and machining of the welds is comparatively easy. Therefore it is suitable for welding alloy cast iron of poor weldability, malleable cast iron and hydraulically pressured parts as well as common cast iron. Notes on usage • Chip off base metal completely at the repairing part. • There is a possibility that cracks spread or makes holes at both ends of repairing part. • Keep the weld metal length less than 50mm (2 inch) to disperse welding heat. Adopt back stepping stone or symmetry method by turns. • Hot peen in every pass. • The preheat temperatures vary in accordance with the size, kind and shape of the base metal. 150˚C (302˚F) is appropriate in general. Welding position Current F, HV AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Fe Ni 1.38 .79 .36 .004 .003 0.58 98.3 Typical Mechanical Properties of all weld metal Preheat & Interpass Temp. ˚C (˚F) Hardness (HRB) – 77.6 Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300 (12) 350 (14) 350 (14) F 58~80 80~130 110~160

69

SECTION TWO – CONSUMABLES

HYUNDAI ELECTRODES S-700B.B HARD SURFACING PN: EHY700B32 (3.2mm) Packet Size: 5kg PN: EHY700B40 (4.0mm) Carton Weight: 20kg Description and Applications For soil abrasion. Hardfacing of cutting knives and casings. Characteristics on usage S-700B.B is an electrode depositing weld metal of martensite which is harder than that of S-600B.B. This electrode, all-weld metal of very hard martensite structure containing small quantity of austenite structure. Machining is impossible “as welded”. It is mostly suitable for soil abrasion. Notes on usage • Preheat at 150˚C (302˚F) or more than in general. • Postheat at about 600˚C (1112˚F), if possible. • In case of multi-layer build-up welding or welding base metal of hardening property, underlay with low hydrogen type carbon steel electrodes. • Dry the electrodes at 350~400˚C (662~752˚F) for 60 minutes before use. • As this electrode is prone to absorb moisture, store it with care. Welding position Current F, HV AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Cr Mo .56 1.26 1.67 .029 .011 4.06 1.84 Typical Mechanical Properties of all weld metal Preheat & Interpass Postheat Heat Treatment Hardness Temp ˚C (˚F) (HB) 150 (302˚F) – – 540 300 (572˚F) – – 500 600 (1112˚F) – – 450 Sizes Available and Recommended Currents (Amp.) Size mm (in) 3.2 (1/8) 4.0 (5/32) Length mm (in) 350 (14) 400 (16) F 90~140 140~190

70

S-316L.16N STAINLESS STEEL PN: EHY31620 (2.0mm) Packet Size: 2.5kg PN: EHY31626 (2.6mm) Carton Wt: 10kg PN: EHY31632 (3.2mm) AWS Spec: E316L-16 PN: EHY31640 (4.0mm) Description and Applications Welding of extra-low carbon 18%Cr-12%Ni-2%Mo (316L stainless steel) Characteristics on usage S-316L.16N is a lime-titania type electrode provided with a good usability and weldability. As the all-weld metal has an austenite structure containing proper quantity of ferrite, crack resistibility is good. It has an excellent resistibility to inter-crystalline corrosion in the as-welded condition since carbon content is less and intergranular corrosion resistibility is superior to that of S-316.16N, and as it contains Mo., resistance to heat is also good. Notes on usage • Weaving width should be within two and a half times of electrode’s diameter. • Remove all oil and dust from the groove. • Dry the electrodes at 350˚C (662˚F) for 60 minutes before use. Welding position Current F, HV, VU, OH AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Cr Ni Mo .02 .73 1.33 .029 .016 19.4 11.7 2.4 Typical Mechanical Properties of all weld metal T.S EL. N/mm2 (lbs/in2) (%) 557 (80,900) 45.2 Approval KR, ABS, LR, BV, DNV, NK, CWB Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.0(5/64) 2.6(3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300(12) 300(12) 350 (14) 350 (14) F 25~55 50~85 70~115 95~150 V-up, OH 20~50 45~80 65~110 85~135

HYUNDAI ELECTRODES

SECTION TWO – CONSUMABLES

S-309L.16 STAINLESS/ MILD STEEL PN: EHY30926 (2.6mm) Packet Size: 2.5kg PN: EHY30932 (3.2mm) Carton Weight: 10kg PN: EHY30940 (4.0mm) AWS Spec: E309L-16 Description and Applications Welding of 22% Cr-12%Ni steel. Welding of dissimilar metals and build-up welding of stainless steel on carbon steel or low alloy steel. Characteristics on usage S-309L.16 is a lime-titania type electrode and its usability is excellent. As the all-weld metal contains extra low carbon and high content of delta ferrite, its corrosion and heat resistability are also good. S-309L.17 has a high moisture resistance and good porosity resistability. Notes on usage • Dry the electrodes at 350˚C (662˚F) for 60 minutes before use. • In case of clad steel welding, pay attention to the degree of penetration into the base plate. • Keep the arc as short as possible, the electrodes away from moisture and stored with care. Welding position Current F, HV, VU, OH AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Cr Ni .02 .76 1.3 .023 .019 22.9 12.7 Typical Mechanical Properties of all weld metal T.S EL. N/mm2 (lbs/in2) (%) 563 (81,800) 43.0 Approval KR, ABS, LR, BV, DNV, NK, GL, CWB Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300 (12) 350 (14) 350 (14) F 50~85 70~115 95~150 V-up, OH 45~80 65~110 85~135 S-308L.16N FOR 304 STAINLESS STEEL PN: EHY30826 (2.6mm) Packet Size: 2.5kg PN: EHY30832 (3.2mm) Carton Weight: 10kg PN: EHY30840 (4.0mm) AWS Spec: E308L-16 Description and Applications Welding of extra-low carbon 18%Cr-8%Ni steel. Characteristics on usage S-308L.16N is a lime-titania type electrode for extra-low carbon 18%Cr-8%Ni steel with good usability. It is quite efficient because its burn-off rate and deposition rate are higher because comparatively high amperage can be used. S-308L.17 has a high moisture resistance and good porosity resistability. Notes on usage • It is mostly effective to proceed with welding, keeping the arc as short as possible in flat position. • Remove all oil and dust from the groove. • Dry the electrode at 350˚C (662˚F) for 60 minutes before use. Welding position Current F, HV, VU, OH AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Cr Ni .02 .67 .87 .03 .018 19.2 10.0 Typical Mechanical Properties of all weld metal T.S EL. N/mm2 (lbs/in2) (%) 561 (81,500) 44.0 Approval KR, ABS, LR, DNV, NK, BV, CWB Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300 (12) 350 (14) 350 (14) F 50~85 70~115 95~145 V-up, OH 45~80 65~110 85~135

71

72

SECTION TWO – CONSUMABLES

HYUNDAI ELECTRODES S-312.16 WELD ALL PN: EHY31226 (2.6mm) Packet Size: 2.5kg PN: EHY31232 (3.2mm) Carton Weight: 10kg PN: EHY31240 (4.0mm) AWS Spec: E312L16 Description and Applications S-312.16 is a lime-titania type electrode, has an excellent usability and weldability. Chemical composition of all-weld metal is 29%Cr-9%Ni. Owing to the austenite structure containing large contents of ferrite, S-312.16 has good crack resistability. Excellent buffer effect against outer stress Characteristics on usage Bond welding of dissimilar metals such as stainless steel, carbon steel and low alloy steel. Welding of stainless steel clad. Under laying of the build-up welding of high alloyed tool steel and hardfacing. Notes on usage • Preheat the base metal at over 200˚C (392˚F) to prevent cracking in welding of high alloyed steel, having good harden-ability such as tool steel. • Keep the current as low as possible and length as short as possible. • Dry the electrodes at 350˚C (662˚F) for 60 minutes before use. Welding position Current F, HV, VU, OH AC or DC+ Typical Chemical Composition of all weld metal (%) C Si Mn P S Cr Ni .11 .49 1.41 .021 .013 29.5 9.5 Typical Mechanical Properties of all weld metal T.S EL. N/mm2 (lbs/in2) (%) 803 (116,600) 22.0 Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 300 (12) 350 (14) 350 (14) F 50~85 70~115 95~150 V-up, OH 45~80 65~110 85~135

CIGWELD ELECTRODES

SECTION TWO – CONSUMABLES

SATINCRAFT 13 – GENERAL PURPOSE PN: 611182 (2.5mm) Packet Size: 5kg PN: 611183 (3.2mm) Carton Weight: 15kg PN: 611184 (4.0mm) AWS Spec: E6013 Description and Applications Flat, horizontal-vertical, vertical-up and overhead – you can weld in any position with Satincraft 13. That’s the beauty of Australia’s most popular G.P. electrode. Applications include the general workshop, field and structural welding of mild or galvanized steel components such as pipes, tanks, frames, fences and gates etc Characteristics on usage Operating with either AC (min 45 O.C.V.) or DC current, Satincraft 13 produces smooth professional mitre fillet welds in all positions (except vertical-down) with very low spatter levels, positive re-strike (hot or cold) and self releasing slag. Satincraft 13 is particularly recommended for the lap and fillet welding of thin walled galvanized and mild steels where the low spatter levels and excellent edge wetting produce superior results. Notes on usage General Purpose, Rutile Type Electrode Smooth Mitre Fillet Welds with Low Spatter Outstanding Operator Appeal BLUE flux colour for instant I.D. Versatile – All Positional Capabilities Welding position Current F, HV, H, VU, OH AC or DC Typical Chemical Composition of all weld metal (%) C Si Mn .07 .5 .6 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 460 MPa 520 MPa 28% 60 J av @ 0˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) Length mm (in) 300(12) 380(15) 380(15) F 55~90 90~135 135~180

SPEEDEX 12 – General Purpose PN: SP1225 (2.5mm) Packet Size: 5kg PN: SP1232 (3.2mm) Carton Weight: 15kg AWS Spec: E6013 Description and Applications Speedex 12 is a user friendly E4112/E6013 electrode, for fillet welding in all positions including vertical down. Ideal for welding of thin steel. Excellent for misaligned joints. Suitable for welding mild steel, sheet metal, galvanized iron, wrought iron, RHS tubing. Uses include tanks, gates, trailers, ornamental iron work, back yard projects, frames etc. Characteristics on usage Speedex 12 produces a quiet smooth arc with low spatter loss. Quick freezing, self detaching slag. Notes on usage For use on welding machines with a 45 O.C.V. rating or greater. Welding position Current F, H, VU, OH, HV, VD AC or DC Typical Chemical Composition of all weld metal (%) C Si Mn .07 .3 .45 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 430MPa 490MPa 29% 80 J av @ 0˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5 (3/32) 3.2 (1/8) Length mm (in) 300 (12) 380 (15) F 55~80 90~130

73

SECTION TWO – CONSUMABLES

CIGWELD ELECTRODES FERROCRAFT 11 – Cellulose PN: 611132 (2.5mm) Packet Size: 5kg PN: 611133 (3.2mm) Carton Weight: 15kg PN: 611134 (4.0mm) AWS Spec: E6011 Description and Applications Ferrocraft 11 is a cellulose suitable for high penetration welding applications using both AC and DC power sources. A small iron powder addition to the Ferrocraft 11 flux coating gives it improved arc stability and smoother arc transfer. Ferrocraft 11 is recommended for root pass welding where the ‘stovepipe’ or ‘flick’ techniques can be used to achieve full root penetration. Typical applications include the root, hot, fill and capping pass welding of pipelines, pressure vessels, storage tanks, workshop and field constructions. Characteristics on usage The deep penetration and fast freezing weld metal of Ferrocraft 11 make it ideal for the all positional (including vertical up/down and overhead) root pass welding of full penetration joints. Notes on usage Cellulose Pipe Welding Electrode All Positional, AC / DC Capabilities High Penetration, Root Pass Applications White flux colour for easy I.D. Welding position Current F, H, HV, VU, VD, OH AC or DC Typical Chemical Composition of all weld metal (%) C Si Mn S P .12 .1 .47 .007 .011 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 415MPa 500MPa 28% 90 J av @ -20˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) Length mm (in) 300(12) 380(15) 380(15) F 65~85 95~125 130~160 FERROCRAFT 21 – Medium Iron Powder

74

PN: 611242 (2.5mm) Packet Size: 5kg PN: 611243 (3.2mm) Carton Weight: 15kg PN: 611244 (4.0mm) AWS Spec: E7014 Description and Applications Ferrocraft 21 is a popular rutile type, medium iron powder electrode developed and manufactured in Australia by Cigweld. It produces good radiographic quality, a self releasing slag and improved “grade 2” (min 47J av @ 20˚C) impact properties and is suitable for workshop or ‘on site’ repair, maintenance and fabrication welding jobs where the iron powder addition gives improved usability over conventional E4112 rutile type electrodes. It is the ideal vertical-down fillet welding electrode for thinner steel sections using “touch welding” techniques. It produces a controllable fast freezing slag with outstanding slag lift and minimum undercut. Characteristics on usage It offers many features including smooth stable AC/DC running on low O.C.V. welding machines, excellent fillet shapes in all welding positions (including vertical-down/up and overhead) and a higher electrode efficiency of 110%. Notes on usage Rutile Type, Medium Iron Powder Electrode Easy Striking - Hot or Cold Excellent Operator Appeal Ideal for Vertical down Fillet Welding Versatile – All Position Capabilities Reliable Impact Toughness to -20˚C Welding position Current F, H, HV, VU, VD, OH AC or DC (Not recommended for out of position, i.e. vertical or overhead welding applications) Typical Chemical Composition of all weld metal (%) C Si Mn .06 .30 .65 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 430 MPa 500MPa 30% 90J av @ -20˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) Length mm (in) 300(12) 380(15) 380(15) F 55~100 95~140 140~195

CIGWELD ELECTRODES

SECTION TWO – CONSUMABLES

FERROCRAFT 22 – High Iron Powder PN: 611252 (2.5mm) Packet Size: 5kg PN: 611253 (3.2mm) Carton Weight: 15kg PN: 611254 (4.0mm) AWS Spec: E7024 Description and Applications Ferrocraft 22 is a rutile type high iron powder electrode for the higher productivity fillet and butt welding of mild steel in all downhand (flat and horizontal – vertical) positions. It is recommended for high production welding where large standing fillet welds are required. It is the ideal electrode for heavy structural welding applications such as tanks, frames, girders and beams, ship structures and rolling stock and general fabrication in the workshop or on-site. Characteristics on usage Slag lift and “side wall” wash at weld toes are superb and welding speeds are approximately double those of conventional electrodes of equal size and length. Notes on usage Rutile Type High Iron Powder Electrode High Productivity Fillet and Butt Welding in All Downhand Positions Self Releasing Slag Welding position Current F, HV AC or DC Typical Chemical Composition of all weld metal (%) C Si Mn .05 .25 .75 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 440MPa 512MPa 25% 60J av @ 0˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) Length mm (in) 350(14) 380(15) 450(18) F 85~120 130~170 185~235 FERROCRAFT 61 – Low Hydrogen PN: 611342 (2.5mm) Packet Size: 5kg PN: 611343 (3.2mm) Carton Weight: 15kg PN: 611344 (4.0mm) AWS Spec: E7018 PN: 611345 (5.0mm) Description and Applications Ferrocraft 61 is the latest smooth running, user friendly hydrogen controlled electrode from CIGWELD. Giving improved side wall wash and reduced undercut at weld toes and produces very low spatter levels for an electrode of its type. Improved arc characteristics and stability on low Open Circuit Voltage welding machines (≥55 O.C.V.) ensure Ferrocraft 61 has the high operator appeal Welders demand from today’s manual arc electrodes. Characteristics on usage Fillet weld shape is excellent and exhibits a true mitre to slightly convex profile. Ferrocraft 61 is specifically designed for all positional (especially vertical-up) fillet and butt welding applications on heavier steel sections under high restraint such as machinery parts, pressure vessels, mining equipment, pipework, ship construction and all maintenance and repair work; on site, in the workshop or on the land. Notes on usage Basic Coated, Hydrogen Controlled E4818/ E7018 Type Electrode Superb AC/DC Operator Appeal Excellent Out-of-Position Welding Reliable Impact Properties to -30˚C and BATCH NUMBER Identification Welding position Current F, HV, H, VU, VD, OH AC or DC Typical Chemical Composition of all weld metal (%) C Si Mn S P .06 .45 1.45 .01 .012 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 450MPa 545MPa 29% 160 J av @ -20˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5(3/32) 3.2(1/8) 4.0(5/32) 5.0(3/16) Length mm (in) 350(14) 380(15) 380(15) 450(18) F 65~100 95~150 145~220 195~270

75

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SECTION TWO – CONSUMABLES

METRODE ELECTRODES Ci-SOFT FLOW Packet Size Carton weight AWS Spec. PN: ECISOFT25 (2.5mm) 5.0kg 15.0kg ENi-CI PN: ECISOFT32 (3.2mm) 5.5kg 17.4kg ENi-CI PN: ECISOFT40 (4.0mm) 5.8kg 17.4kg ENi-CI Description and Applications CI soft flow Ni is a nickel electrode giving low strength deposits for welding cast irons. Used for welding and repair of standard grades of grey cast irons and malleable cast irons to give low strength deposits which can be readily machined even in thin layers. The resistence to hardening of diluted weld metal can be useful for buttering prior to filling with more economic CI special cast NiFe. Also suitable for joining these cast irons to steels, monels, copper, etc, where high strength is not required. Characteristics on usage Typical components are general engineering castings, including machine bases, engine blocks, gear housings, etc, operating under low stresses. Good refining action to give maximum resistance to cracking and freedom from porosity. Notes on usage Special basic graphite flux (no barium compounds) on pure nickel core wire. Welding Positions F, HV, H, VU, VD, OH Current AC or DC Typical chemical composition (%) C Mn Si S P Cu Ni Fe AC 0.5 1.5 0.1 0.01 0.01 0.1 96 1.5 0.01 Typical mechanical properties of all-weld metal T.S. EL Hardness 250–300 N/mm2 5–10% 140–160 HV 40 Dimensions Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm 300 350 350 F 60–80 70–110 90–150

METRODE ELECTRODES

Packet Size Carton weight PN: EMET95032 (3.2mm) 4.5kg 13.5kg PN: EMET95040 (4.0mm) 4.6kg 13.8kg Description and Applications A premium chromium complex carbide deposit for use in highly abrasive conditions, this electrode gives a high carbon, high chromium deposit with complex carbides to produce very high hardness and resistance to extreme abrasion, high temperature stability and some corrosion resistance. Characteristics on usage Moisture resistant coating giving freedom from porosity. Rutile metal powder type made on pure carbon core wire. Welding Positions F, HV Current AC or DC Typical chemical composition (%) C Mn Si Cr Mo Nb V W 4 1.2 1 34 3 Dimensions Size mm 3.2 4.0 Length mm 380 380

SECTION TWO – CONSUMABLES

METHARD 950 (66HRc) HARD SURFACING

METHARD 750TS (Toolcord/craft) HARD SURFACING Packet Size Carton weight PN: EMET75025 (2.5mm) 3.9kg 11.7kg PN: EMET75032 (3.2mm) 4.2kg 12.6kg PN: EMET75040 (4.0mm) 4.4kg 13.2kg Description and Applications High speed tool steel with good wear resistance and hot hardness. This electrode gives a molybdenum alloyed high speed steel with hot hardness (to 600°C) coupled with toughness and crack resistance. New tools can be manufactured by overlaying mild or alloyed steel blanks, annealing to facilitate machining, quenching and tempering to give the required hardness. Characteristics on usage Moisture resistant coating giving very low weld metal hydrogen levels. Welding Positions F, HV, H, VU Current AC or DC+ TTypical chemical composition (%) C Mn Si Cr Mo W V 0.6 0.5 0.4 4 8 1.7 1.1 Dimensions Size mm 2.5 3.2 4.0 Length mm 320 380 380

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SECTION TWO – CONSUMABLES

AUSTARC ELECTRODES AUSTARC 12P General Purpose



Packet Size: Carton Weight: AWS Spec: PN: 12P20 (2.0mm) 2.5kg 12.5kg E6013 PN: 12P25 (2.5mm) 2.5kg 12.5kg E6013 PN: 12P32 (3.2mm) 5kg 15kg E6013 PN: 12P40 (4.0mm) 5kg 15kg E6013 PN: 12P50 (5.0mm) 5kg 15kg E6013 Description and Applications AUSTARC 12P is a smooth running, rutile type electrode for all positional welding of mild steel. Superb arc starting and restriking on low voltage AC welding machines. Typical applications include the all positional welding of galvanized gates/fences, steel furniture, trailers and wrought iron work. Characteristics on usage It is characterized by a moderately forceful and extremely stable arc. Notes on usage A stiff fast freezing slag for all positional (especially vertical down) fillet welding capabilities. Welding position Current F, H, VU, VD, OH AC 45 OCV or DC± Typical Chemical Composition of all weld metal (%) C Si Mn .05 .29 .48 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact 450MPa 500MPa 26% 70 J av @ 0˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16) Length mm (in) 300(12) 300(12) 380 (15) 380 (15) 450 (18) F 40~60 60~85 90~130 130~180 180~230

AUSTARC 13S General Purpose



78

Packet Size: Carton Weight: AWS Spec: PN: 13S20 (2.0mm) 2.5kg 12.5kg E6013 PN: 13S25 (2.5mm) 2.5kg 12.5kg E6013 PN: 13S32 (3.2mm) 5kg 15kg E6013 PN: 13S40 (4.0mm) 5kg 15kg E6013 PN: 13S50 (5.0mm) 5kg 15kg E6013 Description and Applications AUSTARC 13S is the popular “blue and white striped” general purpose electrode for smooth mitre fillet welding applications. It is formulated primarily for fillet welding in all downhand positions. It is ideal for the general purpose and structural welding of sheet and plate steels (galvanized or otherwise) and tubular components, including trailers, duct work, hoppers and storage tanks, etc. Characteristics on usage 13S has a soft and stable arc and produces flat, uniform fillet welds with ease. Welding position Current F, H, VU, OH AC 45 OCV or DC± Typical Chemical Composition of all weld metal (%) C Si Mn .07 .45 .55 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact Value 450MPa 520MPa 26% 60 J av @ 0˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.0(5/64) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16 Length mm (in) 300 (12) 300 (12) 380 (15) 380(15) 450(18) F 40~60 60~85 100~130 140~180 180~230

AUSTARC ELECTRODES



Packet Size: Carton Weight: AWS Spec: PN: 7725 (2.5mm) 2.2kg 11kg E7018-1 PN: 7732 (3.2mm) 5.0kg 15kg E7018-1 PN: 7740 (4.0mm) 5.0kg 15kg E7018-1 PN: 7750 (5.0mm) 5.0kg 15kg E7018-1 Description and Applications The AUSTARC 77 is a smooth running, basic type of low hydrogen iron powder electrode used for all positional welding except vertical down. The arc is very quiet with little spatter and the welds are exceptionally smooth with excellent wash in at the toes of the weld, thus giving minimum undercut. This electrode is used where the highest restrained work pieces are fabricated for mining equipment, pressure vessels, heavy girders, earth moving plant, repair and maintenance, etc. Welding position F, H, VU, OH Typical Chemical Composition of all weld metal (%) C S Mn P Si Fe 0.05 0.011 1.28 0.022 0.30 Bal Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact 455MPa 534MPa 30% 123 J av @ - 50˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) Length mm (in) 305 (14) 380 (15) 380 (15) 455 (20) F & VD 60~105 90~145 140~200 180~300 Vu & OH

SECTION TWO – CONSUMABLES

AUSTARC 77 Low Hydrogen

AUSTARC 16TC Low Hydrogen



Packet Size: Carton Weight: AWS Spec: PN: 16TC25 (2.5mm) 2.5kg 12.5kg E7016 H8 PN: 16TC32 (3.2mm) 5kg 15kg E7016 H8 PN: 16TC40 (4.0mm) 5kg 15kg E7016 H8 PN: 16TC50 (5.0mm) 5kg 15kg E7016 H8 PN: 16TC60 (6.0mm) 5kg 15kg E7016 H8 Description and Applications AUSTARC 16TC is a smooth running, basic low hydrogen electrode, developed for all positional (except vertical down) welding, using AC or DC power sources. The electrode gives exceptional arc stability and weldability for its class and produces high quality weld deposits with reliable notch toughness to -40˚C. It is manufactured using a unique twin coating extrusion process, which produces electrodes with two concentric flux coatings. Arc stabilizing elements are concentrated in the inner coating of the electrode for significantly improved arc stability on AC welding machines. It is the ideal hydrogen controlled electrode for welding carbon, carbon manganese and low alloy high strength steels used in a multitude of critical and noncritical applications. It can be used in maintenance situations as a buffer or build-up layer on agricultural and earth moving equipment prior to hard surfacing. Characteristics on usage This electrode is particularly suitable for welding heavy wall joints subject to high degrees of restraint and for structural applications where notch toughness down to minus 40˚C is a pre-requisite. Welding position Current F, H, VU, OH AC 50 OCV or DC± Typical Chemical Composition of all weld metal (%) C Si Mn .06 .4 1.2 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact 460MPa 560MPa 28% 110 J av @ - 40˚C Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.5 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64) Length mm (in) 300 (12) 380 (15) 380 (15) 450 (18) 450 (18) F 60~90 90~135 140~190 190~240 250~310

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SECTION TWO – CONSUMABLES

ETC ELECTRODES PH48E GENERAL PURPOSE



Packet Size: Carton Weight: AWS Spec: PN: 48E25 (2.5mm) 2.5kg 12.5kg E6013 PN: 48E32 (3.2mm) 5.0kg 15kg E6013 PN: 48E40 (4.0mm) 5.0kg 15kg E6013 Description and Applications Rutile coated electrode with a fast solidifying slag and a low amount of spatter. All position welding with particularly satisfactory results in the vertical down welding. Good on rust and paint covered plates. Application in ship building and general construction structures. Welding Position F, H, VU, VF, OH, HV Current AC DC Typical chemical properties of all weld metal (%) C Mn SL S P 0.06–0.11 0.5–0.9 0.7° Max 0.03° Max 0.03° Max Typical mechanical properties of all weld metal YS TS EL CVN – impact (J) 2 2 N/mm 430° min N/mm 480° min (%) 22° Min 3° C / 47° Min Sizes available and recommended currents(Amp) Size mm (in) 2.5mm (3/32) 3.2mm (1/3) 4.0mm (5/32) Length mm 350mm 350mm 350mm F 90–100 100–135 160–180 PH77 LOW HYDROGEN



80

Packet Size: Carton Weight: AWS Spec: PN: 77LH25 (2.5mm) 2.2kg 11kg E7018-1 PN: 77LH32 (3.2mm) 5.0kg 15kg E7018-1 PN: 77LH40 (4.0mm) 5.0kg 15kg E7018-1 Description and Applications Low hydrogen iron powder coated electrode. It maintains excellent mechanical properties and offers good weldability. It is therefore particularly suitable for welding on site where a low hydrogen electrode is required, Used to weld bond in pressure, shipbuilding applications, earth moving machines and a wide variety of structural works. Available in ETC vacuum packs. Welding Position VU, VD, HV, H Current AC DC+ Typical chemical properties of all weld metal (%) C Mn SL S P Cu 0.04–0.09 0.8–1.5 0.2–0.75 -0.025 -0.025 -0.07 Ni Mo Cr V Nb -0.08 -0.08 -0.08 -0.05 -0.5 Typical mechanical properties of all weld metal YS TS EL CVN – impact (J) N/mm2 440 N/mm2 510–630 (%) 26 Min 46° C / 70 Min Sizes available and recommended currents(Amp) Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32) Length mm 350mm 350mm 350mm F 70–100 85–140 110–180

ETC ELECTRODES



Packet Size: Carton Weight: AWS Spec: PN: PH3725 (2.5mm) 4.5kg 13.5kg E7016 H8 PN: PH3732 (3.2mm) 4.5kg 13.5kg E7016 H8 PN: PH3740 (4.0mm) 4.5kg 13.5kg E7016 H8 Description and Applications Double coated low hydrogen electrode. Stable arc also when used with low open current voltage, both in DC + AC. Spatter free, excellent appearance and good mechanical properties down to -20°C. The excellent weldability properties of this unique electrode approach those of a rutile type. Welding Position F, H, VU, VD, OH, HV Current AC DC+ Typical chemical properties of all weld metal (%) C Mn SL S P Ni Mo 0.04–0.08 0.9–1.3 0.5–0.75 -0.03 -0.03 -0.3 -0.3 Cr V -0.2 -0.08 Typical mechanical properties of all weld metal YS TS EL CVN – impact (J) N/mm2 380 min N/mm2 510–660 (%) 26 Min 30°C / 60 Min Sizes available and recommended currents(Amp) Size mm (in) 2.5mm (3/32) 3.2mm (1/8) 4.0mm (5/32) Length mm 350mm 350mm 450mm F 60–90 95–150 140–190

SECTION TWO – CONSUMABLES

PH37 LOW HYDROGEN

KOBE RB26 General Purpose Packet Size: Carton Weight: AWS Spec: PN: RB2626 (2.6mm) 5kg 20kg E6013 PN: RB2632 (3.2mm) 5kg 20kg E6013 PN: RB2640 (4.0mm) 5kg 20kg E6013 PN: RB2650 (5.0mm) 5kg 20kg E6013 Description and Applications RB-26 is a high titania oxide type welding electrode for mild steel. It is widely used for welding sheets of ships, rolling stocks and automobiles and for ornamental surfacing of thick plates. It has a stable arc and penetration is shallow, enabling welding of 0.8mm sheets. Since spatter is rarely caused, perfect beads can be obtained. The RB-26 is both AC and DC compatible. Characteristics on usage The RB-26 has self detaching slag. Downward welding in the vertical position becomes easy to carry out with this electrode, resulting in perfect bead appearance. Notes on Usage When welding in the vertical down position, manipulate the electrode, keeping it’s tip in contact with the mother plate. Pay attention not to exceed the range of proper currents. Welding with excessive current not only lowers X-ray soundness, but also causes increase of spatter, undercut and sufficient slag covering. Dry the electrodes at 70-100˚C for 30-60 minutes before use. Excessive moisture absorption lowers usability and may result in some porosity. Welding position Current F, V , OH AC DC± Typical Chemical Composition of all weld metal (%) C Si Mn P S .08 .28 .37 .013 .012 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact 450MPa 510MPa 25% Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0(3/16) Length mm (in) 350(14) 350 (14) 400 (16) 400 (16) F & VD 30~65 45~95 60~125 105~170 VU & OH 30~65 45~95 60~125 100~150

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SECTION TWO – CONSUMABLES

KOBELCO ELECTRODES KOBE LB52 – U Low Hydrogen



Packet Size: Carton Weight: AWS Spec: PN: LB52U26 (2.6mm) 5kg 20kg E7016 PN: LB52U32 (3.2mm) 5kg 20kg E7016 PN: LB52U40 (4.0mm) 5kg 20kg E7016 Description and Applications LB-52U is a low hydrogen type welding electrode which produces the inner-side reinforcement of the weld. In this welding, excellent weld metal and perfect root ripple bead free from defects can be achieved by welding from one side of the joint. By this method, a welder can speed up the operation yet still achieve good weld joints. Onesided shielded metal arc welding of pipes and general butt joints of mild steel and 490N/mm2 high tensile steel. Characteristics on usage LB-52U is a low hydrogen type covered electrode for exclusive use for one-side welding of pipes and general structures. Its arc stability is extremely good to perform one-side welding with relatively low currents, and provides good slag removability and smooth weld beads. Notes on Usage Dry the electrodes at 300-350˚C for 30-60 minutes before use. Reverse side bead with good appearance is obtained with proper current and optimum root gap. Cut off the arc after setting the crater to the side wall of the groove to prevent blowholes at the arc starting. Keep the arcs as short as possible. Welding position Current F AC DC± Typical Chemical Composition of all weld metal (%) C Si Mn P S .08 .64 .86 .012 .008 Typical Mechanical Properties of all weld metal Y.S T.S EL. CVN-Impact 480MPa 560MPa 31% Sizes Available and Recommended Currents (Amp.) Size mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) Length mm (in) 350(14) 400 (16) 400 (16) F 60~90 90~130 130~180 VU & OH 50~80 80~120 110~170 PN: DESCRIPTION: For DC current for welding mild steel. Red tip: 700-0070 THORIATED TUNGSTENS –S/S 700-0080 THORIATED TUNGSTENS –S/S 700-0090 THORIATED TUNGSTENS –S/S 700-0099 THORIATED TUNGSTENS –S/S 700-0102 THORIATED TUNGSTENS –S/S

SIZE:

PACK SIZE:

1.0mm 1.6mm 2.4mm 3.2mm 4.0mm

10 10 10 10 10

For AC current for welding of aluminium and magnesium. White tip: 700-0028 ZIRCONIATED TUNGSTENS ALUM 1.0mm 10 700-0030 ZIRCONIATED TUNGSTENS ALUM 1.6mm 10 700-0034 ZIRCONIATED TUNGSTENS ALUM 2.4mm 10 700-0036 ZIRCONIATED TUNGSTENS ALUM 3.2mm 10 700-0037 ZIRCONIATED TUNGSTENS ALUM 4.0mm 10

PN GALBARea ZINC STICKS/GALV BAR – per stick

6.5mm

PN GALBARkg ZINC STICKS/GALV BAR – per kg

6.5mm 5kg

82

Applied to heated base metal after welding to melt and form a strong alloy coating, resistant to corrosion. Also applied to welded galvanised area giving a zinc coating as protective as a hot dip galvanise.

GOUGING RODS

SECTION TWO – CONSUMABLES

CARBON ARC GOUGING RODS PN: C5-0 (5.0mm) PN: C6-5 (6.5mm) PN: C8-0 (8.0mm) Packet Size: 50 rods PN: C10-0 (10mm) PN: C12-7 (12mm) PN: C13-0 (13mm) PN: C16-0 (16mm) PN: C19-0 (19mm) Description and Applications Arc-air DC gouging carbons are made by mixing carbon/graphite with a binder, baking, and then coating with a controlled thickness of copper. Carbons are available in three types; Pointed, Jointed and Flat. • Pointed carbons are the standard all purpose gouging electrode. Controlled copper coating improves electrical conductivity providing more efficient, cooler operation and helps maintain electrode diameter at the point of the arc. • Jointed carbons have the added benefit of working without stub loss, with each rod having a female socket and matching male tang. They can be used with semi and fully automatic torches. • Flat carbons are specially designed for close tolerance metal removal and scarfing applications, producing a rectangular groove. Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending on the application. The groove width obtained will be approximately 3mm wider than the carbon size. The gouging action occurs when the arc is struck, removing molten metal as the electrode is moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed produces a shallow groove. The air flow must be turned on before gouging commences. The operator must ensure that adequate eye (shade 12-14), ear and clothing protection is worn. Notes on Usage • Fast, Clean, Smooth, hassle-free Gouging • Able to remove metal from a wide range of common ferrous & non-ferrous metals • Designed for DC Operation • Superior arc stability Arc-air gouging carbons are used for the efficient gouging, back gouging, and plate edge preparation, touching up and removal of old or defective hardfacing and stainless steel weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze alloys can be gouged using DCEN. Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, military, shipyards, power plants, railroads, steel mills to name a few. Conditioning Data If carbons are damp, they should be re-dried at 180˚C for 10 hours, otherwise they may shatter. High Efficiency Gouging Carbons Arc-air’s high efficiency gouging carbon takes carbon technology and performance to a new level. Formulated with a reduced carbon content and increased copper coating they can carry a current up to 800 amps (an increased carrying capacity of 25%) while giving up to 10% greater metal removal. The improved outer strength of these carbons allows for additional stick out length and the fluted exterior adds to the improved current flow and carrying capacity. Packing and Operating Data Size Rods per Current range Air Pressure (mm) pack (Amps) (kPa) (L/min) POINTED 6.5x305 50 300~400 550~690 450 8x305 50 350~450 550~690 450 10x305 50 450~600 550~690 450 JOINTED 16x430 100 1000~1250 550~690 930 19x430 100 1250~1600 550~690 930 FLAT 15x5x305 50 450~600 550~690 450 High Efficiency 9.5 50 450~800 550~960 450

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SECTION TWO – CONSUMABLES

GULLCO CERAMIC BACKING 1” X 1” TILE 7/16” GROOVE PN: 1G42-R 25.4 x 25.4 mm Tile 11.11 mm Groove, with knuckle joint 12m / 40 feet per carton Packet Size: 40 per pack This tile is useful for MIG welding with solid wires and metal cored wires. It is also useful for TIG welding. Cored wires can also be used with this tile but smaller root reinforcement will be produced. Each tile is radiused to form the strip around a cylinder. Available in 1/4” to 2” (6.3mm to 50.8mm) tiles. 1” X 1” TILE 1/4” GROOVE PN: 1G43-R 25.4 x 25.4 mm Tile, 6.35 mm groove, with knuckle joint. 12m / 40 feet per carton Packet Size: 40 per pack These tiles are for smaller applications as the 1G42-R but where a narrow root bead is required. Each tile is radiused to form the strip around a cylinder. Available in 1/4” to 2” (6.3mm to 50.8mm) tiles. 1” X 1” TILE NO GROOVE PN: 1G42-FR 25.4 x 25.4 mm tile flat, no Groove. 12m / 40 feet per carton. Packet Size: 40 per pack This tile is similar to the standard flat tile but it is more flexible to go round a tighter radius. Please note that all other tile shapes can be made 1/4” long to aid flexibility of the tile. Each tile is radiused to form the strip around a cylinder. Available in 1/4” to 2” (6.3mm to 50.8mm) tiles. 1” x 1/2” ROUND

84

PN: 1G13-RD 25.4 mm x 12.7 mm round. 12m / 40 feet per carton. Packet Size: 40 per pack These tiles are suitable for X preps, K preps and single bevel, single V butt joints (similar to fillet welds) on plates up to 15mm thick. Suitable for welding with MIG / MAG solid, flux cored or metal cored wires.

GULLCO CERAMIC BACKING 2

3

4

5

6

7

8

9

10

11

12

SECTION TWO – CONSUMABLES

1

85

SECTION TWO – CONSUMABLES

ASSORTED TIG WIRE HYUNDAI ST50-6 “Super Steel” PN: THY70S616 (1.6mm) Packet Size 5kg AWS Spec ER70S6 PN: THY70S624 (2.4mm) Description and Applications Butt and fillet welding of carbon steel for pressure vessels, tubes for nuclear reactions, ships, penstock and aluminum-killed steel for low temperature service. Characteristics on usage ST-50.6 is a wire for TIG welding with pure Ar gas. All position welding and steel sheet welding can be performed quite easily. Welding Position F, HV, H, VU, VD, OH Typical chemical properties of all weld metal (%) C Si Mn Shielding gas 0.07 0.68 1.29 Ar Typical mechanical properties of all weld metal YS TS EL CVN-impact value N/mm2 (lb/in2) N/mm2 (lb/in2) (%) J (ft lb) -20°C (-4°F) 450 (65,300) 520 (75,500) 28 180 (132) Sizes available and recommended currents(Amp) Size mm (in) 1.6 (1/16) 2.4 (3/32) Length mm (in) 900 (36) MANGANESE BRONZE PN: MANBR16 (1.6mm) PN: MANBR24 (2.4mm) PN: MANBR32 (3.2mm) • General Purpose Brazing Alloy. • Recommended for Braze Welding of Steels and Cast and Malleable Irons. • Not Suitable for Copper Pipes in Hot Water Systems. • Blue End Tip Colour for instant I.D. ROD SIZE 1.6 x 750 2.4 x 750 3.2 x 750

PACK WEIGHT/ TYPE 5kg Pack 5kg Pack 5kg Pack

APPROXIMATE RODS/ KG 83 37 20

MANGANESE BRONZE – FLUX COATED PN: MANBR24FC (2.4mm) PN: MANBR32FC (3.2mm) • Flux Coated Manganese Bronze Rod. • General Purpose Brazing Alloy. • Recommended for Braze Welding of Steels and Cast and Malleable Irons • Not Suitable for Copper Pipes in Hot Water Systems. • Blue Flux Colour for Instant I.D. ROD SIZE 2.4 X 500 3.2 x 750

PACK WEIGHT/ TYPE 5kg Pack 5kg Pack

APPROXIMATE RODS/ kg 50 19

TOBIN BRONZE PN: TOBR16 (1.6mm) PN: TOBR24 (2.4mm) PN: TOBR32 (3.2mm) • Low strength copper – zinc brazing alloy • Recommended for the fusion or braze welding of selected brasses and bronzes • Suitable for low strength brazing of steels • Not suitable for cast irons • White end tip colour for instant I.D. ROD SIZE (MM) 1.6 x 750 2.4 x 750 3.2 x 750

PACK WEIGHT/ TYPE

APPROXIMATE RODS/ KG

5kg Pack 5kg Pack 5kg Pack

83 37 20

86

Pack Size: 5kg AWS Spec: RBCuZn-A

ASSORTED TIG WIRE

ROD SIZE (mm) 2.4 X 500 3.2 X 750

PACK WEIGHT/ TYPE 5kg Pack 5kg Pack

APPROXIMATE RODS/ kg 50 19

Pack Size: 5kg AWS Spec: RBCuZn-A

NICKEL BRONZE PN: NIBR16 (1.6mm) PN: NIBR24 (2.4mm) PN: NIBR32 (3.2mm) • High strength, wear resistant brazing alloy. • High strength braze welding of steels and cast or malleable irons. • Fusion welding of copper based alloys of similar composition . • Crimson end tip colour for instant I.D. ROD SIZE (MM) 1.6 x 750 2.4 x 750 3.2 x 750

PACK WEIGHT/ TYPE 5kg Pack 5kg Pack 5kg Pack

SECTION TWO – CONSUMABLES

TOBIN BRONZE – FLUX COATED PN: TOBR24FC (2.4mm) PN: TOBR32FC (3.2mm) • Flux coated tobin bronze rod • Recommended for the ‘self fluxing’ fusion braze welding of selected brasses and bronzes. • Suitable for low strength brazing of steels • Not suitable for cast irons • White end tip colour for instant I.D.

APPROXIMATE RODS/ KG 79 35 19

Pack Size: 5kg AWS Spec: RBCuZn-D

NICKEL BRONZE – FLUX COATED PN: NIBR24FC (2.4mm) PN: NIBR32FC (3.2mm) • Flux coated nickel bronze rod. • High strength, excellent wear resistance. • High strength braze welding of steels and cast or malleable irons. • Fusion welding of copper based alloys of similar composition. • Pink flux colour for instant I.D. ROD SIZE (mm) 2.4 x 500 3.2 x 750

PACK WEIGHT/ TYPE 5kg Pack 5kg Pack

APPROXIMATE RODS/ kg 50 19

Pack Size: 5kg AWS Spec: RBCuZn-D

SILICON BRONZE PN: SIBR16 (1.6mm) PN: SIBR24 (2.4mm) PN: SIBR32 (3.2mm) • Premium quality deoxidized silicon – bronze alloy • Suitable for welding Si-Bronze (Everdur and Cusilman) • Canary yellow end tip colour Pack Size: 5kg AWS Spec: RCuSi-A

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SECTION TWO – CONSUMABLES

ASSORTED TIG WIRE SILVER SOLDER 2% RED PN: SILSOL2 • Red • 2.4mm Pack Size: 1kg AWS Spec: CuP6 Copper, phosphorous silver alloy for brazing of copper. Extensively used in the manufacture of hot water tanks and joining of copper tube.

SILVER SOLDER 5% Silver PN: SILSOL5 • Silver • 2.4mm Pack Size: 1kg AWS Spec: CuP3 Brazing of non-ferrous metals giving a strong joint on copper, brass and bronze. Also used in the joining of copper and tubing on electrical work. Excellent capillary action.

SILVER SOLDER 15% Brown PN: SILSOL15 • Brown • 2.4mm Pack Size: 1kg AWS Spec: CuP5 Extensively used on hot water tanks, copper tubing, plumbing or where a strong, ductive joint is required.

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SILVER SOLDER 45% Blue PN: SILSOL45 • Blue • 1.6mm Pack Size: 1kg AWS Spec: BAG-5 Has lowest temperature and a good general purpose alloy with exceptional strength and narrow melting range making it ideal for production brazing and maintenance work because of its ease of application.

FLUXES

EZI-WELD FLUX – 401 CAST IRON PN: FLUX401 • For universal braze welding applications • Useable in either powder or paste form • Pink powder in black plastic jars/ drums Pack Size: 400g

SECTION TWO – CONSUMABLES

EZI-WELD FLUX – 303 BRASS AND COPPER PN: FLUX303 • For universal braze welding applications • Useable in either powder or paste form • Pink powder in black plastic jars/ drums Pack Size: 350g

EZI-WELD FLUX – 801 SOLDERING FLUID PN: FLUX801 • For silver brazing of carbon steel, stainless steels and dissimilar metals • Used in a paste form • White paste in either black/ white plastic jar Pack Size: 250ml

EZI-WELD FLUX – 602 SILVER SOLDERING PN: FLUX602 • For silver brazing of steel, nickel, brass, bronze, copper and stainless steels • Used in a paste form • White paste in either black/ white plastic jar Pack Size: 150g

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SECTION TWO – CONSUMABLES

MILD STEEL TIG WIRE SUPER STEEL PN: T70S216 (1.6mm) PN: T70S224 (2.4mm) • Is a copper coated, triple deoxidized filler rod ideal for the high quality TIG welding of killed, semi-killed and rimmed steels. • Triple deoxidized with Zirconium, Titanium and Aluminum as well as Manganese and Silicon, produces sound and tough weld deposits. • It is particularly suitable for the root pass welding of pipe and pressure vessel steels. Packet Size: 5kg AWS Spec: ER70S-2

SUPER STEEL PN: T70S616 (1.6mm) PN: T70S624 (2.4mm) • Is a copper coated, double deoxidized carbon steel filler rod for TIG welding of killed, semi killed and rimmed steels. • Double dioxide with manganese and silicon, produces sound and tough weld deposits. Packet Size: 5kg AWS Spec: ER70S-6

CROMO 1 PN: T80SB216 (1.6mm) PN: T80SB224 (2.4mm) • Is a copper coated steel TIG welding rod alloyed with nominally 1.25% Chromium (Cr) and .50% Molybdenum (Mo). • It is recommended for the TIG welding of 1/2Cr-1/2 Mo, 1Cr-1/2Mo and 1 ¼ Cr-1/2 Mo steel pipes, plates and castings used at elevated service temperatures (up to 550°C) in the power and petrochemical industries. • Suitable for the dissimilar TIG welding of Cr-Mo steel to carbon steel and for the welding of case hardenable steels or steels which can be subsequently heat treated. Packet Size: 5kg AWS Spec: ER80S-B2/3

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CROMO 2 PN: T90SB316 (1.6mm) PN: T90SB324 (2.4mm) • Is a copper coated steel TIG welding rod alloyed with nominally 2.5% Chromium (Cr) and 1.0% Molybdenum (Mo). • It is recommended for the TIG welding of 2 ¼ Cr – 1 Mo and Cr-Mo-V steel pipes, plates and castings used at elevated service temperatures (up to 600°C) in the power and petrochemical industries etc. • Suitable for the dissimilar TIG welding of selected Cr-Mo steels to carbon steel and for the TOG welding of heat treatable steels and case hardenable steels with up to 3% Chromium content. Packet Size: 5kg AWS Spec: ER90S-B3

ALUMINIUM TIG WIRE

4043 ALUMINIUM – 5% Silicon PN: T404316 (1.6mm) PN: T404324 (2.4mm) PN: T404332 (3.2mm) • Is an aluminium 5% Silicon filler rod recommended for fusion welding of aluminium alloy castings except those containing Zinc or Magnesium, as the main alloy addition. • Is used predominantly with the Gas Tungsten Arc (TIG) welding process, however, oxy-acetylene welding can be used with a soft neutral flame and appropriate welding flux. Packet Size: 5kg AWS Spec: R4043 4047 ALUMINIUM – 10% Silicon PN: T404716 (1.6mm) PN: T404724 (2.4mm) PN: T404732 (3.2mm) • Is a premium quality Aluminium – nominal 10% Silicon alloy rod used extensively for the brazing of many types of Aluminium alloy sheets, extruded shapes and castings. • Used in combination with Comweld Aluminium Brazing Flux, the lower melting range and excellent flow characteristics make Comweld AL4047 ideal for brazing or braze welding applications, producing sound weld deposits with low parent metal distortion. Packet Size: 5kg AWS Spec: R4047

SECTION TWO – CONSUMABLES

5356 ALUMINIUM – 5% Magnesium PN: T535616 (1.6mm) PN: T535624 (2.4mm) PN: T535632 (3.2mm) • Is an Aluminium – 5% Magnesium filler rod recommended for the fusion welding of wrought and cast Aluminium alloys containing Magnesium. • Is used predominantly with the Gas Tungsten Arc (TIG) Welding process, however, oxy-acetylene welding can also be an acceptable method using soft neutral flame conditions with an appropriate fluxing agent. • Is suitable for the general purpose welding of various 5XXX/ 7XXX series wrought and cast aluminium alloys. Packet Size: 5kg AWS Spec: R5356

SEAL CORE – 10% Silicon F/C PN: SEALCORE32 (3.2mm) Packet Size: 1kg • A special aluminium flux core rod. Can be used on all weldable grades of aluminium. Ideal repair and maintenance rod.

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SECTION TWO – CONSUMABLES

STAINLESS STEEL TIG WIRE 308L – For 304 Stainless Steel PN: T30816 (1.6mm) PN: T30824 (2.4mm) • Low carbon, nominal 19Cr/10Ni stainless steel filler rod recommended for Gas Tungsten Arc (TIG) and oxy-acetylene welding of 304 and 304L stainless steels • Used predominately with the TIG process • Oxy-acetylene welding can also be used with a neutral flame and suitable Stainless Steel Flux • Can also be used for general purpose welding of other 300 series stainless steels (stabilized and non-stabilized) Packet Size: 5kg AWS Spec: ER308L 309L – For Stainless / Mild Steel PN: T30916 (1.6mm) PN: T30924 (2.4mm) • Low carbon, nominal 24Cr/13Ni stainless steel filler rod recommended for Gas Tungsten Arc (TIG) and oxy-acetylene welding of 309 and 309L stainless steels • Recommended for joining dissimilar steels such as stainless steel to mild/low alloy steels • Recommended for stainless surfacing of mild steel, carbon and low alloy steel • Used predominately with the TIG process • Oxy-acetylene welding can also be used with a neutral flame and suitable Stainless Steel Flux Packet Size: 5kg AWS Spec: ER309L 316L Stainless Steel PN: T31610 (1.0mm) PN: T31612 (1.2mm) PN: T31616 (1.6mm) PN: T31624 (2.4mm) • Low carbon, nominal 19Cr/12Ni/2.5Mo stainless steel filler rod recommended for Gas Tungsten Arc (TIG) or oxy-acetylene welding of 316 and 316L stainless steels • Used predominately with the TIG process • Oxy-acetylene welding is also an acceptable method using neutral flame conditions and a suitable Stainless Steel Flux • Can be used for general purpose welding of common 300 series stainless steels (such as 302, 304 and 304L) as well as ferritic stainless alloys in some applications Packet Size: 5kg AWS Spec: ER316L

HYUNDAI FLUX CORED PRODUCTS

SUPERCORED 70NS Ball Pac PN: M70NS16BP (1.6mm) • Exceptionally smooth and stable arc • Low spatter • Minimal slag coverage • Welding applications include shipbuilding, machinery, bridge construction etc Packet Size: 250kg AWS Spec: E70C-6M

SC-70T Metal Cored (Co2) PN: MSC70T12 (1.2mm) • Suitable for thin plate welding and root pass welding of structural steel • Excellent arc stability • Negligible spatter lever (at both high current and low current down to 50Amp) • Minimum slag coverage Packet Size: 15kg AWS Spec: E70C-3C

SECTION TWO – CONSUMABLES

SUPERCORED 70NS PN: M70NS12 (1.2mm) PN: M70NS16 (1.6mm) • Exceptionally smooth and stable arc • Low spatter • Minimal slag coverage • Welding applications include shipbuilding, machinery, bridge construction etc Packet Size: 15kg AWS Spec: E70C-6M

71MC (Mixed Gas) PN: M71MC12 (1.2mm) • All position welding • Less spattering and good slag removability shorten the time of bead grinding operation • Used for welding ship hulls, vehicles, bridges, chemical plant machinery, etc • Titania type flux cored wire applicable for welding by 100%CO2 shielding gas or 75%Ar+25%CO2 shielding gas Packet Size: 15kg AWS Spec: E71T-1

81-MAG Supercored PN: M81MAG12 (1.2mm) PN: M81MAG16 (1.6mm) • Can be used in oil and gas construction, pipe and offshore structures • Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding • Provides excellent notch toughness at low temperature Packet Size: 15kg AWS Spec: E81T1-Ni1M

81-MAG Supercored Ball Pac PN: M81MAG16BP (1.6mm) • Can be used in oil and gas construction, pipe and offshore structures • Titania type flux cored wire to be used with Ar+CO2 gas mixture shielding • Provides excellent notch toughness at low temperature Packet Size: 300kg AWS Spec: E81T1-Ni1M

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SECTION TWO – CONSUMABLES

HYUNDAI FLUX CORED & Solid Wire PRODUCTS 777MXH (H14) Sub Arc Flux PN: 777MXH • Butt and flat fillet welding of miniature LPG tanks, spiral pipes, ships, vehicles, agricultural implements, cars, boilers, bridges and structural steels • Insensitive to oil, rust, scale, dirt and primers on the surface to be welded • Excellent resistance to porosity • Excellent slag detachability in narrow groove • Very economical due to a very small consumption of flux Packet Size: 20kg AWS Spec: F7AP2-EH14 777MXT (H14) Sub Arc Flux PN: 777MXT • Agglomerated Aluminate-rutile flux suitable for welded joints on 0.5%Mo steel and heat resistant steel • Insensitive to rust, scale and dirt on the surface to be welded • Excellent resistance to porosity • Excellent slag detachability in narrow groove • Suitable for welding of thin and medium plate in high speed welding • Has excellent X-ray characteristics Packet Size: 20kg AWS Spec: F7AO-EH14 717 (M12K) Sub Arc Flux PN: 717 • Multi-layer welding of structural steels, shipbuildings, offshore structures and thick pressure vessels • Good weldability for all range of thickness of plate • Excellent impact properties and crack-resistibility of welded metal • Inactive type flux is not affected by welding parameter Packet Size: 20kg AWS Spec: FAP6-EM12K SUPERSHIELD 11 – GASLESS PN: MSC1112 (1.2mm) PN: MSC1116 (1.2mm) • Designed for single and multi-pass welding of thin mild and medium tensile steels not exceeding 510MPa • Used for light structurals, short assembly welds, and other general fabrications Packet Size: 15kg AWS Spec: E71T-11 HYUNDAI SM70E PLW MILD STEEL PN: SM70E09 (0.9mm) PN: SM70E10 (1.0mm) PN: SM70E12 (1.2mm) • Butt and fillet welding of steel structures such as vehicles, machinery and bridges. • SM-70 is a solid wire designed for all position welding by short-circulating type transfer. • As the deposition efficiency is high and penetration is deep, highly efficient welding can be performed. Spool Size: 15kg AWS Spec: ER70S-6

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HYUNDAI SM70E PLW BALL PAC PN: SM70E09BP (0.9mm) PN: SM70E10BP (1.0mm) PN: SM70E12BP (1.2mm) • Butt and fillet welding of steel structures such as vehicles, machinery and bridges. • SM-70 is a solid wire designed for all position welding by short-circulating type transfer. • As the deposition efficiency is high and penetration is deep, highly efficient welding can be performed. Spool Size: 250kg or 300kg – please ask at time of ordering AWS Spec: ER70S-6

ALUMINIUM MIG WIRE

4043 ALUMINIUM – 5% Silicon PN: M404308 (0.8mm) PN: M404309 (0.9mm) PN: M404310 (1.0mm) PN: M404312 (1.2mm) PN: M404316 (1.6mm) • Precision layer wound, Aluminium – 5% Silicon wire for gas metal arc welding of wrought aluminium alloys with up to 2% alloying additions and aluminium alloy castings with up to 7% silicon • Ideal for repairing castings • An alternative filler wire for joining 1000 series, pure aluminium alloys • Welding grade Argon or Argon/Helium Shielding gas combinations are recommended for use with this product Spool Size: 5kg AWS Spec: ER4043

SECTION TWO – CONSUMABLES

5356 ALUMINIUM – 5% Magnesium PN: M535609 (0.9mm) PN: M535610 (1.0mm) PN: M535612 (1.2mm) PN: M535616 (1.6mm) • Precision layer wound Aluminium – 5% Magnesium wire suitable for a wide range of gas metal arc welding applications on wrought or cast aluminium alloys containing magnesium as a major alloying element • Can weld some grades of wrought aluminium – magnesium alloys which includes 5083, 5086, 5454 and 5456 Spool Size: 6kg AWS Spec: ER5356

4047 ALUMINIUM – 10% Silicon PN: M404712 (1.2mm) • Aluminium – 10% Silicon Alloy Rod • Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding applications • Embossed with AS / AWS Class ‘4047’ Spool Size: 6-7kg AWS Spec: ER4047

5183 ALUMINIUM SAFRA PN: M518312 (1.2mm) PN: M518316 (1.6mm) • Precision layer wound aluminium wire alloyed with Mg, Mn and Cr • Recommended for welding Al/Mg material of the 5083 type in the annealed condition, particularly for low temperature applications where good ductility and toughness are required • May also be used for welding and joining 5083 alloy to 5456 alloy • Welding grade Argon or Argon/Helium shielding gas combinations are recommended with flow rates of 10-20 litres/minute Spool Size: 6kg AWS Spec: ER5183

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SECTION TWO – CONSUMABLES

STAINLESS STEEL MIG WIRE 316LSI Stainless Steel PN: M31608 (0.8mm) PN: M31609 (0.9mm) PN: M31610 (1.0mm) PN: M31612 (1.2mm) • Precision layer wound stainless steel welding wire which deposits a nominal 19Cr/12Ni/2.5Mo extra low carbon type weld metal • Largely eliminated risk of weld metal sensitisation and resultant intergranular corrosion due to extra low carbon • Improved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc transfer modes due to the level of silicon in the wire • Wire compositions are controlled to yield weld metal ferrite levels which provides satisfactory resistance to hot cracking • Designed for welding type 316 and 316L plates, forgings, pipes, castings and bars in critical applications • Also suitable for general purpose welding of general purpose steels (such as 301, 302, 304, 304L and 400 series stainless alloys such as 410 and 430) • Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or He to improve arc stability and wetting Spool Size: 12.5kg AWS Spec: ER316LSI 308LSI – For 304 Stainless Steel PN: M30809 (0.9mm) PN: M30812 (1.2mm) • Precision layer wound stainless steel welding wire depositing extra low carbon, 18Cr/10Ni type weld metal • Largely eliminated risk of weld metal sensitisation and resultant intergranular corrosion due to extra low carbon • Improved arc stability, edge wetting behavior in short arc, spray arc and pulsed arc transfer modes due to the level of silicon in the wire • Controlled wire composition yields specific weld metal ferrite levels which give satisfactory resistance to hot cracking • Recommended for welding type 304 and 304L plates, forgings, pipes, castings and bars • Also used for general purpose welding of other stainless steels (such as 301, 302, 409 and 444) • Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or He to improve arc stability and wetting Spool Size: 15kg AWS Spec: ER308LSI

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309LSI – For Stainless / Mild Steel PN: M30909 (0.9mm) PN: M30912 (1.2mm) • Low carbon, precision layer wound stainless steel welding wire depositing a nominal 25Cr/13Ni type weld metal • It is possible to obtain complete resistance to intergranular corrosion due to the low carbon content of the weld metal • The chemical composition of the wire is controlled to give a satisfactory weld metal ferrite level for resistance to hot cracking • Arc stability and edge wetting behavior in short arc, spray arc and pulse arc transfer modes are improved by the high level of silicon in the wire • Recommended for welding 309, 309Mo and 309L base materials as well as stainless steel to mild/low alloy steels, stainless steel overlays and other dissimilar ferrous metals • Suitable gas shielding combinations are Argon with additions of O2, CO2, H2 or He to improve arc stability and wetting Spool Size: 15kg AWS Spec: ER309LSI

STAINLESS STEEL MIG WIRE

100mm roll

100mm roll

PN:

DESCRIPTION:

S606SML S608SML S609SML S606MED S608MED S609MED 71TGS08SML 71TGS09SML 71TGS12SML 71TGS08MED 71TGS09MED 71TGS12MED M535608SML M535609SML M404309SML M404312SML M404316SML M535609MED M535610MED M535612MED M31608SML M31609SML M31608MED M31609MED

Mild steel mig wire Mild steel mig wire Mild steel mig wire Mild steel mig wire Mild steel mig wire Mild steel mig wire Gasless F/C Mig Gasless F/C Mig Gasless F/C Mig Gasless F/C Mig Gasless F/C Mig Gasless F/C Mig 5356 Aluminium 5356 Aluminium 4043 Aluminium 4043 Aluminium 4043 Aluminium 5356 Aluminium 5356 Aluminium 5356 Aluminium 316LSI Stainless 316LSI Stainless 316LSI Stainless 316LIS Stainless

200mm roll

Spool DIA. 100mm 100mm 100mm 200mm 200mm 200mm 100mm 100mm 100mm 200mm 200mm 200mm 100mm 100mm 100mm 100mm 100mm 200mm 200mm 200mm 100mm 100mm 200mm 200mm

DIA. 0.6mm 0.8mm 0.9mm 0.6mm 0.8mm 0.9mm 0.8mm 0.9mm 1.2mm 0.8mm 0.9mm 1.2mm 0.8mm 0.9mm 0.9mm 1.2mm 1.6mm 0.9mm 1.0mm 1.2mm 0.8mm 0.9mm 0.8mm 0.9mm

Spool Size 0.8kg 0.8kg 0.8kg 5.0kg 5.0kg 5.0kg 0.9kg 0.9kg 0.9kg 4.5kg 4.5kg 4.5kg 0.5kg 0.5kg 0.5kg 0.5kg 0.5kg 2.0kg 2.0kg 2.0kg 0.91kg 0.91kg 5.0kg 5.0kg

AWS SPEC ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 ER 70S-6 E71T-GS E71T-GS E71T-GS E71T-GS E71T-GS E71T-GS ER5356 ER5356 ER4043 ER4043 ER4043 ER5356 ER5356 ER5356 ER316LSI ER316LSI ER316LSI ER316LSI

SECTION TWO – CONSUMABLES

100mm and 200mm SPOOLS MIG WIRE

200mm roll

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SECTION TWO – CONSUMABLES

specialised MIG WIRE SILICON BRONZE PN: MSIBR09 (0.9mm) PN: MSIBR12 (1.2mm) • Used for the welding of silicon bronze base metals, such as Cusilman and Everdur. • Applications include the welding of hot water cylinders, calorifiers, heat exchangers and tube plates. • Suitable for some applications involving copper and zinc alloys • Produces excellent edge wetting and fillet shapes and is particularly suitable for the braze welding of malleable irons and light gauge steel. • Produces a corrosion resistant deposit and may be used for some surfacing applications on steel components. Spool Size: 13.6kg AWS Spec: ERCuSi-A

MnMo ESD2 PN: MESD209 (0.9mm) PN: MESD212 (1.2mm) • Copper coated, low alloy steel wire used for welding medium to higher strength steels, particularly where service temperature up to 500°C are encountered. • Provides excellent resistance to porosity using CO² or Argon based gas mixtures • Suitable for out of position welding due to its quick freezing weld pool. • Produces high quality welds on plain carbon and C-Mn steels, low alloy steels and higher strength steels used in pressure vessels and boilers operating at elevated temperatures. Spool Size: 15kg AWS Spec: ER80S-D2

CrMo1 6042 PN: M604209 (0.9mm) PN: M604212 (1.2mm) • Copper coated steel Gas Metal Arc (GMA) welding wire alloyed with nominally 1.25% Chromium (Cr) and .50% Molybdenum (Mo). • It is recommended for the GMA welding of 1/2Cr-1/2Mo and 1 1/4Cr-1/2 Mo steel pipes, plates and castings used at elevated service temperatures (up to 550°C) in the power generation and petrochemical industries etc. • Suitable for the dissimilar GMA welding of Cr-Mo steel to carbon steel and for the welding of case hardenable steels or steels which can be subsequently heat treated. Spool Size: 15kg AWS Spec: ER80S-B2

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NiCrMo 6047 PN: M604709 (0.9mm) PN: M604712 (1.2mm) • Copper coated, low alloy solid wire suitable for the all positional welding of high strength steels using Argon + CO² gas mixtures. • Is ideal for the full strength welding of quenched and tempered structural steels of the 790 MPa tensile class e.g. BISPLATE 80 Spool Size: 15kg AWS Spec: ER110S-G

specialised MIG WIRE

SECTION TWO – CONSUMABLES

L-G HARD SURFACING PN: MLGHF12 • 1.2mm Description and Applications Hardface L is a cored wire used for hardfacing components subject to metal-metal wear and high abrasion. The weld deposit has good impact resistance and high hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire with good abrasion and impact resistance. L-G is a gas shielded wire. Characteristics on usage Notes on usage Ball mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets, conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear resistance. Pre-heat should be applied to prevent relief checking. Current DC+ Typical chemical properties of all weld metal (%) C Mn Si Cr Mo V 0.5 0.25 0.8 8.0 0.6 0.3 Sizes available and recommended currents(Amp) Size 1.2mm F 100-280

L-O HARD SURFACING PN: MLOHF16 • 1.6mm Description and Applications Hardface L is a cored wire used for hardfacing components subject to metal-metal wear and high abrasion. The weld deposit has good impact resistance and high hardness. The weldmetal is a medium alloy martensitic steel. It is an economical wire with good abrasion and impact resistance. L-O is an open arc (self shielded-gasless) wire Notes on usage Ball mill rolls, bucket teeth, bucket lips, bucket undersides, cutting edges, steel mill rolls, cable drums, blast furnace bells, sand dredge equipment, dragline buckets, conveyor chutes and grizzly bars. Especially applicable in 2-3 layers for wear resistance. Pre-heat should be applied to prevent relief checking. Current DC+ Typical chemical properties of all weld metal (%) C Mn Si Cr Mo V 0.5 0.25 0.8 8.0 0.6 0.3 Sizes available and recommended currents(Amp) Size 1.6mm F 150-350

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SECTION TWO – CONSUMABLES

specialised MIG WIRE HC-O HARD SURFACING PN: MHCOHF12 (1.2mm) PN: MHCOHF16 (1.6mm) Description and Applications Hardface HC is a cored wire used for hardfacing components subject to extreme abrasion / erosion and moderate / heavy impact. The weld deposit contains a high proportion of hard primary chromium carbides in a tough martensitic – secondary carbide eutectic matrix. The weld deposit is non machinable. HC-O is an open arc (self shielded-gasless) wire. Notes on usage Gyratory crusher cones and mantles, catalyst pipes and valves, slurry pipes and valve bodies, dredge pump bodies, sand dredge parts, extruder screws, “barmac” crushers, mining and earthmoving equipment, blast furnace bells, brick muller tyres, sugar mill crusher hammers, drag line components, coal pulverisor rolls, Raymond rolls, coke hammers, cone knives and shredders. Relief checking is normal and best limited to two layers unless impact loading is small. Can be multi-layered in specific applications. Welding Position F, H, VU, VD, OH, HV Current DC+ Typical chemical properties of all weld metal (%) C Mn Si Cr 5.0 0.9 1.1 25.0 Sizes available and recommended currents(Amp) Size 1.2mm 1.6mm F 150-350 200-400

LP-G HARD SURFACING

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PN: MLPGHF12 PN: MLPGHF16 Description and Applications Hardface LP-G is a genuine all-positional cored wire used for hardfacing components subject to metal-metal wear, impact and high abrasion. The wire has been specifically developed to operate in the spray transfer mode whilst welding in all positions. This economical welding wire will produce a medium alloy Martensitic steel weldmetal with good abrasion and impact resistance. The completed weld bead will have a very smooth and even contour with no spatter. LP-G is a gas shielded wire. Notes on Usage This wire has many applications where moderate / high impact and high abrasion wear conditions prevail. Bucket teeth, bucket lips, bucket sides, cutting edges, sand dredge equipment, dragline buckets, conveyor chutes, grizzly bars, screw flights, metal shredders. Especially applicable for all-positional welding and re-instating of hardfacing sealing runs on clad wear plate fabrications. Pre-heat should be applied to prevent relief checking. Current DC+ Typical Chemical Properties of all weld metal (%) C Mn Si Cr Mo V Fe 0.5 1.8 1.3 7.5 0.5 0.3 Balance Sizes Available and Recommended Currents (Amp) Size 1.2mm 1.6mm F 100-280 150-350

Submerged Arc Welding

A full range of consumable products for various materials for the sub-arc welding processes are available, please call us with a list of your requirements to ensure you get the right product the first time and supplied to your workshop or site on time. We can offer competitive pricing on a whole scope of wires and fluxes from a range of national and international suppliers. Some of the brands of consumables available for Sub-Arc welding: • Hyundai • Lincoln • Esab • W.I.A. • Miller • Hobart • Talarc • Kiswell • Kobe • Cigweld • Sandvik Plus more … please ask.

SECTION TWO – CONSUMABLES

Submerged Arc Welding – Consumables

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102 SECTION TWO – CONSUMABLES