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Transmittal Page Product
Title
Part Number
DocuColor 2045/ 2060
Service Manual
701P1825
Status
Date
Initial Issue
July 2000
DocuColor 2045/2060 Service Manual
DocuColor 2045/2060 Service Manual
THE DOCUMENT COMPANY XEROX
DocuColor 2045/2060 Service Manual
701P1825 July 2000
CAUTION Certain components in the DocuColor 2045/2060 are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage.
NOTICE While every care has been taken in the preparation of this manual, no liability will be accepted by Xerox Corporation arising out of any inaccuracies or omissions.
NOTICE All service documentation is supplied to Xerox external customers for informational purposes only. Xerox service documentation is intended for use by certified product trained service personal only. Xerox does not warrant or represent that such documentation is complete, nor does Xerox represent or warrant that it will notify or provide to such customer any future changes to this documentation. Customer performed service of equipment, or modules, components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment. You should consult the applicable warranty for its terms regarding customer or third party provided service. If the customer services such equipment, modules, components or parts thereof, the customer releases Xerox from any and all liability for the customer actions, and the customer agrees to indemnify, defend and hold Xerox harmless from any third party claims which arise directly or indirectly from such service.
Prepared by: Xerox Corporation Global Knowledge & Language Services 800 Phillips Road Bldg. 845-17Sd Bldg. 845-17S Webster, New York 14580-9791 USA © 1997, 1998, 1999, 2000 by Xerox Corporation. All rights reserved. Xerox® and The Document Company®, the stylized X and the identifying product names and numbers herein are trademarks of XEROX CORPORATION.
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
2-16
07/00
2-53
07/00
2-91
07/00
2-128
07/00
2-165
07/00
2-202
07/00
Page No. Rev.
2-17
07/00
2-54
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2-92
07/00
2-129
07/00
2-166
07/00
2-203
07/00
i
07/00
2-18
07/00
2-55
07/00
2-93
07/00
2-130
07/00
2-167
07/00
2-304
07/00
ii
07/00
2-19
07/00
2-56
07/00
2-94
07/00
2-131
07/00
2-168
07/00
2-205
07/00
iii
07/00
2-20
07/00
2-57
07/00
2-95
07/00
2-132
07/00
2-169
07/00
2-206
07/00
iv
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2-21
07/00
2-58
07/00
2-96
07/00
2-133
07/00
2-170
07/00
2-207
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v
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2-22
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2-59
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2-97
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2-134
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2-171
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2-208
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vi
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2-23
07/00
2-60
07/00
2-98
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2-135
07/00
2-172
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2-209
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vii
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2-24
07/00
2-61
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2-99
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2-136
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2-173
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2-210
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viii
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2-25
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2-62
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2-100
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2-137
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2-174
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2-211
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ix
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2-26
07/00
2-63
07/00
2-101
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2-138
07/00
2-175
07/00
2-212
07/00
x
07/00
2-27
07/00
2-64
07/00
2-102
07/00
2-139
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2-176
07/00
2-213
07/00
1-1
07/00
2-28
07/00
2-65
07/00
2-103
07/00
2-140
07/00
2-177
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2-214
07/00
1-2
07/00
2-29
07/00
2-66
07/00
2-104
07/00
2-141
07/00
2-178
07/00
2-215
07/00
1-3
07/00
2-30
07/00
2-67
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2-105
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2-142
07/00
2-179
07/00
2-216
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1-4
07/00
2-31
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2-68
07/00
2-106
07/00
2-143
07/00
2-180
07/00
2-217
07/00
1-5
07/00
2-32
07/00
2-69
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2-107
07/00
2-144
07/00
2-181
07/00
2-218
07/00
1-6
07/00
2-33
07/00
2-70
07/00
2-108
07/00
2-145
07/00
2-182
07/00
2-219
07/00
1-7
07/00
2-34
07/00
2-71
07/00
2-109
07/00
2-146
07/00
2-183
07/00
2-220
07/00
1-8
07/00
2-35
07/00
2-73
07/00
2-110
07/00
2-147
07/00
2-184
07/00
2-221
07/00
1-9
07/00
2-36
07/00
2-74
07/00
2-111
07/00
2-148
07/00
2-185
07/00
2-222
07/00
1-10
07/00
2-37
07/00
2-75
07/00
2-112
07/00
2-149
07/00
2-186
07/00
2-223
07/00
2-1
07/00
2-38
07/00
2-76
07/00
2-113
07/00
2-150
07/00
2-187
07/00
2-224
07/00
2-2
07/00
2-39
07/00
2-77
07/00
2-114
07/00
2-151
07/00
2-188
07/00
2-225
07/00
2-3
07/00
2-40
07/00
2-78
07/00
2-115
07/00
2-152
07/00
2-189
07/00
2-226
07/00
2-4
07/00
2-41
07/00
2-79
07/00
2-116
07/00
2-153
07/00
2-190
07/00
2-227
07/00
2-5
07/00
2-42
07/00
2-80
07/00
2-117
07/00
2-154
07/00
2-191
07/00
2-228
07/00
2-6
07/00
2-43
07/00
2-81
07/00
2-118
07/00
2-155
07/00
2-192
07/00
2-229
07/00
2-7
07/00
2-44
07/00
2-82
07/00
2-119
07/00
2-156
07/00
2-193
07/00
2-230
07/00
2-8
07/00
2-45
07/00
2-83
07/00
2-120
07/00
2-157
07/00
2-194
07/00
2-231
07/00
2-9
07/00
2-46
07/00
2-84
07/00
2-121
07/00
2-158
07/00
2-195
07/00
2-232
07/00
2-10
07/00
2-47
07/00
2-85
07/00
2-122
07/00
2-159
07/00
2-196
07/00
2-233
07/00
2-11
07/00
2-48
07/00
2-86
07/00
2-123
07/00
2-160
07/00
2-197
07/00
2-234
07/00
2-12
07/00
2-49
07/00
2-87
07/00
2-124
07/00
2-161
07/00
2-198
07/00
2-235
07/00
2-13
07/00
2-50
07/00
2-88
07/00
2-125
07/00
2-162
07/00
2-199
07/00
2-236
07/00
2-14
07/00
2-51
07/00
2-89
07/00
2-126
07/00
2-163
07/00
2-200
07/00
2-237
07/00
2-15
07/00
2-52
07/00
2-90
07/00
2-127
07/00
2-164
07/00
2-201
07/00
2-238
07/00
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
2-239
07/00
2-276
07/00
2-313
07/00
3-6
07/00
3-43
07/00
3.2-24
07/00
4-17
07/00
2-240
07/00
2-277
07/00
2-314
07/00
3-7
07/00
3-44
07/00
3.2-25
07/00
4-18
07/00
2-241
07/00
2-278
07/00
2-315
07/00
3-8
07/00
3-45
07/00
3.2-26
07/00
4-19
07/00
2-242
07/00
2-279
07/00
2-316
07/00
3-9
07/00
3-46
07/00
3.3-1
07/00
4-20
07/00
2-243
07/00
2-280
07/00
2-317
07/00
3-10
07/00
3-47
07/00
3.3-2
07/00
4-21
07/00
2-244
07/00
2-281
07/00
2-318
07/00
3-11
07/00
3-48
07/00
3.3-3
07/00
4-22
07/00
2-245
07/00
2-282
07/00
2-319
07/00
3-12
07/00
3-49
07/00
3.3-4
07/00
4-23
07/00
2-246
07/00
2-283
07/00
2-320
07/00
3-13
07/00
3-50
07/00
3.3-5
07/00
4-24
07/00
2-247
07/00
2-284
07/00
2-321
07/00
3-14
07/00
3-51
07/00
3.3-6
07/00
4-25
07/00
2-248
07/00
2-285
07/00
2-322
07/00
3-15
07/00
3-52
07/00
3.3-7
07/00
4-26
07/00
2-249
07/00
2-286
07/00
2-323
07/00
3-16
07/00
3-53
07/00
3.2-8
07/00
4-27
07/00
2-250
07/00
2-287
07/00
2-324
07/00
3-17
07/00
3-54
07/00
3.3-9
07/00
4-28
07/00
2-251
07/00
2-288
07/00
2-325
07/00
3-18
07/00
3-55
07/00
3.3-10
07/00
4-29
07/00
2-252
07/00
2-289
07/00
2-326
07/00
3-19
07/00
3-56
07/00
3.3-11
07/00
4-30
07/00
2-253
07/00
2-290
07/00
2-327
07/00
3-20
07/00
3.2-1
07/00
3.3-12
07/00
4-31
07/00
2-254
07/00
2-291
07/00
2-328
07/00
3-21
07/00
3.2-2
07/00
3.3-13
07/00
4-32
07/00
2-255
07/00
2-292
07/00
2-329
07/00
3-22
07/00
3.2-3
07/00
3.3-14
07/00
4-33
07/00
2-256
07/00
2-293
07/00
2-330
07/00
3-23
07/00
3.2-4
07/00
3.3-15
07/00
4-34
07/00
2-257
07/00
2-294
07/00
2-331
07/00
3-24
07/00
3.2-5
07/00
3.3-16
07/00
4-35
07/00
2-258
07/00
2-295
07/00
2-332
07/00
3-25
07/00
3.2-6
07/00
3.3-17
07/00
4-36
07/00
2-259
07/00
2-296
07/00
2-333
07/00
3-26
07/00
3.2-7
07/00
3.3-18
07/00
4-37
07/00
2-260
07/00
2-297
07/00
2-334
07/00
3-27
07/00
3.2-8
07/00
4-1
07/00
4-38
07/00
2-261
07/00
2-298
07/00
2-335
07/00
3-28
07/00
3.2-9
07/00
4-2
07/00
4-39
07/00
2-262
07/00
2-299
07/00
2-336
07/00
3-29
07/00
3.2-10
07/00
4-3
07/00
4-40
07/00
2-263
07/00
2-300
07/00
2-337
07/00
3-30
07/00
3.2-11
07/00
4-4
07/00
4-41
07/00
2-264
07/00
2-301
07/00
2-338
07/00
3-31
07/00
3.2-12
07/00
4-5
07/00
4-42
07/00
2-265
07/00
2-302
07/00
2-339
07/00
3-32
07/00
3.2-13
07/00
4-6
07/00
4-43
07/00
2-266
07/00
2-303
07/00
2-340
07/00
3-33
07/00
3.2-14
07/00
4-7
07/00
4-44
07/00
2-267
07/00
2-304
07/00
2-341
07/00
3-34
07/00
3.2-15
07/00
4-8
07/00
4-45
07/00
2-268
07/00
2-305
07/00
2-342
07/00
3-35
07/00
3.2-16
07/00
4-9
07/00
4-46
07/00
2-269
07/00
2-306
07/00
2-343
07/00
3-36
07/00
3.2-17
07/00
4-10
07/00
4-47
07/00
2-270
07/00
2-307
07/00
2-344
07/00
3-37
07/00
3.2-18
07/00
4-11
07/00
4-48
07/00
2-271
07/00
2-308
07/00
3-1
07/00
3-38
07/00
3.2-19
07/00
4-12
07/00
4-49
07/00
2-272
07/00
2-309
07/00
3-2
07/00
3-39
07/00
3.2-20
07/00
4-13
07/00
4-50
07/00
2-273
07/00
2-310
07/00
3-3
07/00
3-40
07/00
3.2-21
07/00
4-14
07/00
4-51
07/00
2-274
07/00
2-311
07/00
3-4
07/00
3-41
07/00
3.2-22
07/00
4-15
07/00
4-52
07/00
2-275
07/00
2-312
07/00
3-5
07/00
3-42
07/00
3.2-23
07/00
4-16
07/00
4-53
07/00
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
4-54
07/00
4-91
07/00
4-128
07/00
4-165
07/00
4-202
07/00
5-11
07/00
5-48
07/00
4-55
07/00
4-92
07/00
4-129
07/00
4-166
07/00
4-203
07/00
5-12
07/00
5-49
07/00
4-56
07/00
4-93
07/00
4-130
07/00
4-167
07/00
4-204
07/00
5-13
07/00
5-50
07/00
4-57
07/00
4-94
07/00
4-131
07/00
4-168
07/00
4-205
07/00
5-14
07/00
5-51
07/00
4-58
07/00
4-95
07/00
4-132
07/00
4-169
07/00
4-206
07/00
5-15
07/00
5-52
07/00
4-59
07/00
4-96
07/00
4-133
07/00
4-170
07/00
4-207
07/00
5-16
07/00
5-53
07/00
4-60
07/00
4-97
07/00
4-134
07/00
4-171
07/00
4-208
07/00
5-17
07/00
5-54
07/00
4-61
07/00
4-98
07/00
4-135
07/00
4-172
07/00
4-209
07/00
5-18
07/00
5-55
07/00
4-62
07/00
4-99
07/00
4-136
07/00
4-173
07/00
4-210
07/00
5-19
07/00
5-56
07/00
4-63
07/00
4-100
07/00
4-137
07/00
4-174
07/00
4-211
07/00
5-20
07/00
5-57
07/00
4-64
07/00
4-101
07/00
4-138
07/00
4-175
07/00
4-212
07/00
5-21
07/00
5-58
07/00
4-65
07/00
4-102
07/00
4-139
07/00
4-176
07/00
4-213
07/00
5-22
07/00
5-59
07/00
4-66
07/00
4-103
07/00
4-140
07/00
4-177
07/00
4-214
07/00
5-23
07/00
5-60
07/00
4-67
07/00
4-104
07/00
4-141
07/00
4-178
07/00
4-215
07/00
5-24
07/00
5-61
07/00
4-68
07/00
4-105
07/00
4-142
07/00
4-179
07/00
4-216
07/00
5-25
07/00
5-62
07/00
4-69
07/00
4-106
07/00
4-143
07/00
4-180
07/00
4-217
07/00
5-26
07/00
5-63
07/00
4-70
07/00
4-107
07/00
4-144
07/00
4-181
07/00
4-218
07/00
5-27
07/00
5-64
07/00
4-71
07/00
4-108
07/00
4-145
07/00
4-182
07/00
4-219
07/00
5-28
07/00
5-65
07/00
4-72
07/00
4-109
07/00
4-146
07/00
4-183
07/00
4-220
07/00
5-29
07/00
5-66
07/00
4-73
07/00
4-110
07/00
4-147
07/00
4-184
07/00
4-221
07/00
5-30
07/00
5-67
07/00
4-74
07/00
4-111
07/00
4-148
07/00
4-185
07/00
4-222
07/00
5-31
07/00
5-68
07/00
4-75
07/00
4-112
07/00
4-149
07/00
4-186
07/00
4-223
07/00
5-32
07/00
5-69
07/00
4-76
07/00
4-113
07/00
4-150
07/00
4-187
07/00
4-224
07/00
5-33
07/00
5-70
07/00
4-77
07/00
4-114
07/00
4-151
07/00
4-188
07/00
4-225
07/00
5-34
07/00
5-71
07/00
4-78
07/00
4-115
07/00
4-152
07/00
4-189
07/00
4-226
07/00
5-35
07/00
5-72
07/00
4-79
07/00
4-116
07/00
4-153
07/00
4-190
07/00
4-227
07/00
5-36
07/00
5-73
07/00
4-80
07/00
4-117
07/00
4-154
07/00
4-191
07/00
4-228
07/00
5-37
07/00
5-74
07/00
4-81
07/00
4-118
07/00
4-155
07/00
4-192
07/00
5-1
07/00
5-38
07/00
5-75
07/00
4-82
07/00
4-119
07/00
4-156
07/00
4-193
07/00
5-2
07/00
5-39
07/00
5-76
07/00
4-83
07/00
4-120
07/00
4-157
07/00
4-194
07/00
5-3
07/00
5-40
07/00
5-77
07/00
4-84
07/00
4-121
07/00
4-158
07/00
4-195
07/00
5-4
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Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
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Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
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Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
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About This Manual Introduction ..................................................................................................................... About This Documentation.............................................................................................. Organization.................................................................................................................... Reference Symbology..................................................................................................... AC Voltage Nomenclature...............................................................................................
Initial Issue DocuColor 2045/2060
iii v vi vii x
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About This Manual
About This Manual
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Initial Issue DocuColor 2045/2060
Introduction Safety WARNING The DocuColor 2045/2060 contains an invisible laser. There is no visual indication that the laser beam is present. During servicing, the DocuColor 2045/2060 is a Class 3B product because of the invisible laser. the laser beam could cause eye damage if looked at directly. Service procedures must be followed exactly as written without change. The service representative must observe the established local laser safety precautions when servicing the DocuColor 2045/2060. Do not place tools with a reflective surface in the area of the Charge Corotron or the ROS window. Do not look in the area of the Charge Corotron or the ROS window if the power is On and the laser is energized with the Toner Cartridge Unit removed.The following symbol and statement appear on a label in the machine when the Toner Cartridge Cover or the Toner Cartridge Unit are removed. The symbol by itself, or the symbol and the statement may also appear in the service documentation and in the training program. When this symbol appears, the service representative is warned that conditions exist that could result in exposure to the laser beam.
Figure 1 Laser Hazard Symbol Laser Hazard Statement DANGER INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM. For additional information, review the Laser Safety Training program.
CAUTION The use of controls or adjustments other than those specified in the Laser Safety Training Program may result in an exposure to dangerous laser radiation.
DANGER Le produit a un faisceau laser invisible dont rien de physique n’indique la présence. Au cours des interventions le produit est classé 3 B du fait de l’invisibilité du laser. Le faisceau laser peut causer de graves lésions aux yeux s’il est regardé directement. Les procédures d’entretien doivent être rigoureusement suivies comme indiqué dans la documentation. Les techniciens lors des interventions doivent respecter les règles locales concernant la sécurité des laser. Ne pas utiliser des outils réfléchissant dans la zone du corotron de charge ou du ROS. Si la machine est sous tension et que le laser est alimenté ne pas regarder fixement le zone du corotron de charge ou du ROS la cartouche toner enlevée. Suivre les symboles et les recommandations sur les étiquettes de la machine quand le couvercle de la cartouche ou la cartouche toner sont enlevés. Les symboles et les recommandations ,qui y sont liées, sont inclus dans la documentation technique et de formation. La présence des symboles de sécurité avertit le technicien que des risques de danger sont encourus s’il y a la moindre exposition aux faisceaux laser.
Figure 2 Symbole de DANGER LASER Avis de danger laser
DANGER RAYONNEMENT LASER INVISIBLE LORSQUE LA MACHINE EST OUVERTE. ÉVITER L'EXPOSITION DIRECTE AU FAISCEAU. Pour plus de renseignements, se reporter au programme de formation sur la sécurité laser.
WARNING Do not try to bypass any laser interlocks for any reason. Permanent eye damage could result if the laser is accidentally directed into your eye.
DANGER
DANGER Tout réglage ou utilisation des commandes, autre que ceux indiqués dans le programme de formation sur la sécurité laser, risque d'entraîner une exposition dangereuse au rayonnement laser.
Ne pas essayer de courtcircuiter les sécurites laser. Si le faisceau laser est accidentellement dirigé vers les yeux il peut en résulter des lésions permanentes aux yeux.
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About This Manual
WARNING
WARNING
This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions documentation, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to subpart J of part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to correct the interference.
Allow the Fuser to cool before performing this procedure.
DANGER
DANGER
Ce matériel émet des ondes radio et s’il n’est pas installé et utilisé suivant les consignes de la documentation, il peut être cause d’interférence dans les communications radio. Il est testé et il satisfait aux limites imposées pour les produits de classe A, selon l’article 15, alinea J, des normes FCC afin d’assurer une protection suffisante contre les interférences dans un environnement commercial. Le fonctionnement de cet équipement en zone résidentielle peut causer des interférences, la rectification des interférences est à la charge totale de l’utilisateur.
L’huile de four est irritante. Ne pas porter l’huile de four au contact des yeux.
DANGER Attendre que le four refroidisse avant d’intervenir dans cette zone.
WARNING Fuser Oil is an eye irritant. Do not rub eyes after handling Fuser Components.
WARNING Fuser Oil can cause irritation to your eyes. Wash hands after handling. DANGER L’huile de four peut être cause d’irritation des yeux. Se laver les mains après intervention dans la zone four ou de distribution d’huile.
WARNING For some installations, (typically Rank Xerox), the ACN line may NOT be neutral. It may have power applied. Check local power standards.
WARNING
DANGER Lors des installations (particulièrement pour Xerox Europe), une tension peut être présente sur le Neutre. vérifier les standards de tension locale.
Switch Off the Main Circuit Breaker. Disconnect the Power Cord. DANGER Mettre sur Arrêt l’interrupteur principal puis déconnecter la prise murale.
WARNING Switch OFF the input power to the machine before disconnecting any connectors or setting up for voltage measurements. Disconnect the AC input Power Cord from the wall receptacle before disconnecting any AC Connectors. DANGER Mettre l’alimentation d’entrée de la machine sur Arrêt avant de déconnecter tous les connecteurs ou avant de régler des mesures de tension. Débrancher la cordon d’alimentation avant de déconnecter des prises CA.
WARNING Switch off the Power, disconnect the Power Cord, and apply the Lockout Tag. DANGER Mettre la machine sur Arrêt et débrancher le cordon d’alimentation et effectuer la procédure de modification
About This Manual
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Initial Issue DocuColor 2045/2060
About This Documentation WARNING Use extreme care while working on the machine with power on in the Customer Mode. If a print job is sent, the machine will start up automatically.
Main Driver PWB WARNING When making measurements on the Main Driver PWB Test Holes, do not allow the tip of the multimeter probe to touch the metal frame located behind the Main Driver PWB.
This Service Manual is part of the multinational documentation system for the DocuColor 2045/ 2060. This manual will help in the isolation and repair of faults that may occur in the machine. Use the ESD Kit and the established ESD procedures when accessing parts of the copier other than those normally accessed by the operator. The Kit and procedures must be used even though PWBs are not touched directly. Components of the copier can be damaged by electrostatic discharge. NOTE: This manual is part of a documentation system that includes the training.
Drum Drive PWB WARNING When making measurements on the Drum Drive PWB Test Holes, do not allow the tip of the multimeter probe to touch the metal frame located under the Drum Drive PWB. Connect the multimeter between Test Hole J412-B6 Drum Drive PWB and GND.
This manual contains Repair Analysis Procedures, Adjustment Procedures, Parts List, Diagnostic Procedures, Installation Procedures, and Wiring Data information that will enable a service representative to repair the copier. This manual is divided into nine sections. A Publication Comment Sheet is provided at the end of this manual.
Photoreceptor Drum Light Shock CAUTION Protect the Photoreceptor Drum from the light by covering it with the bag when the Drum is removed from the machine or exposed to light. The bag is stored in the Tray 3 storage compartment. The Drum can be damaged by light shock.
Electrostatic Discharge Damage CAUTION Use the ESD Kit and the established ESD procedures when accessing parts of the machine other than those normally accessed by the operator. The Kit and procedures must be used even though PWBs are not touched directly. Components of the machine can be damaged by electrostatic discharge.
Toner, Developer and Drum CAUTION Do not store the Toner, the Developer, or the Drum in the service vehicle.
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About This Manual
Organization
Section 3. Image Quality Repair Analysis Procedures (IQ RAPs)
In printed form, this publication is divided into nine sections, which are described below. The electronic format is also divided into the same nine sections for editing purposes; however, these sections are rarely apparent to the user. For ease of access, the information contained in the principles of operation, installation, and training are electronically integrated.
This section contains the Repair Analysis Procedures (RAPs) necessary to repair the image quality faults. When using a RAP, always exit the procedure when the fault is fixed. Do not perform the remaining steps. Section 4. Repair / Adjustment
A Publication Comment Sheet is provided with either form of publication.
This section contains the repair and adjustment procedures for the DocuColor 2045/2060.
Section 1. Service Call Procedures
Section 5. Parts List
This section contains the following: •
Call Flow
•
Initial Actions
•
Repair Actions
•
Detailed Maintenance Activities
•
Cleaning Procedures
•
Final Actions
•
Service Log
This section contains the detailed Parts List for the DocuColor 2045/2060. Section 6. General Procedures This section contains General Procedures, Diagnostic Procedures, Product Specifications, and Tools and Supplies information. Section 7. Wiring Data
Call Flow
This section contains the Plug/Jack Listings, Plug/Jack Location Drawings, PWB Location Diagrams, Wirenets, and the Block Schematic Diagrams (BSDs).
Call Flow is a summary of the sequence of the major activities of the service call procedures.
Initial Actions
NOTE: Chain 1 of the BSDs shows the generation of power. The Wirenets show how the power is distributed to the machine.
The purpose of the Initial Actions is to gather information about the service call and the condition of the machine and to classify the information.
Section 8. Accessories / Options This section contains a separate service document for each of the accessories. The service representative will be directed to Section 8 from the main service documentation when it is appropriate.
Repair Actions This is the overall procedure to diagnose and repair problems.
Detailed Maintenance Activities
Section 9. Installation and Removal
This section provides the information needed for the High Frequency Service Items (HFSI). This section contains instructions for installation of the machine at the customer’s site. It also contains instructions for repacking and removal when appropriate.
Cleaning Procedures This section provides the information needed to clean the DocuColor 2045/2060.
Final Actions The Final Actions are intended to ensure that the DocuColor 2045/2060 is operating correctly and is in good condition when it is returned to the customer.
Service Log A master Service Log sheet is provided to be copied and used by the service representative. Section 2. Status Indicator Repair Analysis Procedures (RAPs) This section contains the Repair Analysis Procedures (RAPs) necessary to repair the faults other than the image quality faults. When using a RAP, always exit the procedure when the fault is fixed. Do not perform the remaining steps. About This Manual
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Reference Symbology
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About This Manual
Figure 1 Reference Symbology About This Manual
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Figure 2 Reference Symbology
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About This Manual
AC Voltage Nomenclature ACH is used in the documentation to designate one side of the AC line. The voltage level on this line depends upon the local AC power supplied to the machine. ACH2 is used in the documentation to designate the other side of the AC line. The voltage level on this line depends upon the local AC power supplied to the machine. The voltage measured between ACH and ACH2 is generally in the 200 to 250 VAC range and depends upon the local AC power supplied to the machine
About This Manual
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Initial Issue DocuColor 2045/2060
Title
Part Number
DocuColor 2045/ 2060
Service Manual
701P1825
Status
Date
Initial Issue
July 2000
DocuColor 2045/2060 Service Manual
DocuColor 2045/2060 Service Manual
THE DOCUMENT COMPANY XEROX
DocuColor 2045/2060 Service Manual
701P1825 July 2000
CAUTION Certain components in the DocuColor 2045/2060 are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage.
NOTICE While every care has been taken in the preparation of this manual, no liability will be accepted by Xerox Corporation arising out of any inaccuracies or omissions.
NOTICE All service documentation is supplied to Xerox external customers for informational purposes only. Xerox service documentation is intended for use by certified product trained service personal only. Xerox does not warrant or represent that such documentation is complete, nor does Xerox represent or warrant that it will notify or provide to such customer any future changes to this documentation. Customer performed service of equipment, or modules, components or parts of such equipment may affect the warranty offered by Xerox with respect to such equipment. You should consult the applicable warranty for its terms regarding customer or third party provided service. If the customer services such equipment, modules, components or parts thereof, the customer releases Xerox from any and all liability for the customer actions, and the customer agrees to indemnify, defend and hold Xerox harmless from any third party claims which arise directly or indirectly from such service.
Prepared by: Xerox Corporation Global Knowledge & Language Services 800 Phillips Road Bldg. 845-17Sd Bldg. 845-17S Webster, New York 14580-9791 USA © 1997, 1998, 1999, 2000 by Xerox Corporation. All rights reserved. Xerox® and The Document Company®, the stylized X and the identifying product names and numbers herein are trademarks of XEROX CORPORATION.
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Date
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Service Manual
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4-43
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2-266
07/00
2-303
07/00
2-340
07/00
3-33
07/00
3.2-14
07/00
4-7
07/00
4-44
07/00
2-267
07/00
2-304
07/00
2-341
07/00
3-34
07/00
3.2-15
07/00
4-8
07/00
4-45
07/00
2-268
07/00
2-305
07/00
2-342
07/00
3-35
07/00
3.2-16
07/00
4-9
07/00
4-46
07/00
2-269
07/00
2-306
07/00
2-343
07/00
3-36
07/00
3.2-17
07/00
4-10
07/00
4-47
07/00
2-270
07/00
2-307
07/00
2-344
07/00
3-37
07/00
3.2-18
07/00
4-11
07/00
4-48
07/00
2-271
07/00
2-308
07/00
3-1
07/00
3-38
07/00
3.2-19
07/00
4-12
07/00
4-49
07/00
2-272
07/00
2-309
07/00
3-2
07/00
3-39
07/00
3.2-20
07/00
4-13
07/00
4-50
07/00
2-273
07/00
2-310
07/00
3-3
07/00
3-40
07/00
3.2-21
07/00
4-14
07/00
4-51
07/00
2-274
07/00
2-311
07/00
3-4
07/00
3-41
07/00
3.2-22
07/00
4-15
07/00
4-52
07/00
2-275
07/00
2-312
07/00
3-5
07/00
3-42
07/00
3.2-23
07/00
4-16
07/00
4-53
07/00
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
4-54
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4-91
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4-165
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4-202
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5-11
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5-48
07/00
4-55
07/00
4-92
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4-129
07/00
4-166
07/00
4-203
07/00
5-12
07/00
5-49
07/00
4-56
07/00
4-93
07/00
4-130
07/00
4-167
07/00
4-204
07/00
5-13
07/00
5-50
07/00
4-57
07/00
4-94
07/00
4-131
07/00
4-168
07/00
4-205
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5-14
07/00
5-51
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4-58
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4-95
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4-132
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4-169
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4-206
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5-15
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5-52
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4-59
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4-96
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4-170
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4-207
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5-16
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4-208
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5-17
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5-54
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4-61
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4-98
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5-55
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4-99
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4-136
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4-174
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5-20
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4-138
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4-175
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4-212
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5-21
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5-58
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4-65
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4-213
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5-22
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5-59
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4-66
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4-68
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4-142
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4-179
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4-216
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5-25
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5-62
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4-69
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4-106
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4-143
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4-180
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4-217
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5-26
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5-63
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4-70
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4-144
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4-181
07/00
4-218
07/00
5-27
07/00
5-64
07/00
4-71
07/00
4-108
07/00
4-145
07/00
4-182
07/00
4-219
07/00
5-28
07/00
5-65
07/00
4-72
07/00
4-109
07/00
4-146
07/00
4-183
07/00
4-220
07/00
5-29
07/00
5-66
07/00
4-73
07/00
4-110
07/00
4-147
07/00
4-184
07/00
4-221
07/00
5-30
07/00
5-67
07/00
4-74
07/00
4-111
07/00
4-148
07/00
4-185
07/00
4-222
07/00
5-31
07/00
5-68
07/00
4-75
07/00
4-112
07/00
4-149
07/00
4-186
07/00
4-223
07/00
5-32
07/00
5-69
07/00
4-76
07/00
4-113
07/00
4-150
07/00
4-187
07/00
4-224
07/00
5-33
07/00
5-70
07/00
4-77
07/00
4-114
07/00
4-151
07/00
4-188
07/00
4-225
07/00
5-34
07/00
5-71
07/00
4-78
07/00
4-115
07/00
4-152
07/00
4-189
07/00
4-226
07/00
5-35
07/00
5-72
07/00
4-79
07/00
4-116
07/00
4-153
07/00
4-190
07/00
4-227
07/00
5-36
07/00
5-73
07/00
4-80
07/00
4-117
07/00
4-154
07/00
4-191
07/00
4-228
07/00
5-37
07/00
5-74
07/00
4-81
07/00
4-118
07/00
4-155
07/00
4-192
07/00
5-1
07/00
5-38
07/00
5-75
07/00
4-82
07/00
4-119
07/00
4-156
07/00
4-193
07/00
5-2
07/00
5-39
07/00
5-76
07/00
4-83
07/00
4-120
07/00
4-157
07/00
4-194
07/00
5-3
07/00
5-40
07/00
5-77
07/00
4-84
07/00
4-121
07/00
4-158
07/00
4-195
07/00
5-4
07/00
5-41
07/00
5-78
07/00
4-85
07/00
4-122
07/00
4-159
07/00
4-196
07/00
5-5
07/00
5-42
07/00
5-79
07/00
4-86
07/00
4-123
07/00
4-160
07/00
4-197
07/00
5-6
07/00
5-43
07/00
5-80
07/00
4-87
07/00
4-124
07/00
4-161
07/00
4-198
07/00
5-7
07/00
5-44
07/00
5-81
07/00
4-88
07/00
4-125
07/00
4-162
07/00
4-199
07/00
5-8
07/00
5-45
07/00
5-82
07/00
4-89
07/00
4-126
07/00
4-163
07/00
4-200
07/00
5-9
07/00
5-46
07/00
5-83
07/00
4-90
07/00
4-127
07/00
4-164
07/00
4-201
07/00
5-10
07/00
5-47
07/00
5-84
07/00
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
5-85
07/00
5-122
07/00
5-159
07/00
6-8
07/00
6-45
07/00
6-82
07/00
7-37
07/00
5-86
07/00
5-123
07/00
5-160
07/00
6-9
07/00
6-46
07/00
7-1
07/00
7-38
07/00
5-87
07/00
5-124
07/00
5-161
07/00
6-10
07/00
6-47
07/00
7-2
07/00
7-39
07/00
5-88
07/00
5-125
07/00
5-162
07/00
6-11
07/00
6-48
07/00
7-3
07/00
7-40
07/00
5-89
07/00
5-126
07/00
5-163
07/00
6-12
07/00
6-49
07/00
7-4
07/00
7-41
07/00
5-90
07/00
5-127
07/00
5-164
07/00
6-13
07/00
6-50
07/00
7-5
07/00
7-42
07/00
5-91
07/00
5-128
07/00
5-165
07/00
6-14
07/00
6-51
07/00
7-6
07/00
7-43
07/00
5-92
07/00
5-129
07/00
5-166
07/00
6-15
07/00
6-52
07/00
7-7
07/00
7-44
07/00
5-93
07/00
5-130
07/00
5-167
07/00
6-16
07/00
6-53
07/00
7-8
07/00
7-45
07/00
5-94
07/00
5-131
07/00
5-168
07/00
6-17
07/00
6-54
07/00
7-9
07/00
7-46
07/00
5-95
07/00
5-132
07/00
5-169
07/00
6-18
07/00
6-55
07/00
7-10
07/00
7-47
07/00
5-96
07/00
5-133
07/00
5-170
07/00
6-19
07/00
6-56
07/00
7-11
07/00
7-48
07/00
5-97
07/00
5-134
07/00
5-171
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6-20
07/00
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07/00
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07/00
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07/00
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07/00
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07/00
6-23
07/00
6-60
07/00
7-15
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7-52
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07/00
5-175
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6-24
07/00
6-61
07/00
7-16
07/00
7-53
07/00
5-102
07/00
5-139
07/00
5-176
07/00
6-25
07/00
6-62
07/00
7-17
07/00
7-54
07/00
5-103
07/00
5-140
07/00
5-177
07/00
6-26
07/00
6-63
07/00
7-18
07/00
7-55
07/00
5-104
07/00
5-141
07/00
5-178
07/00
6-27
07/00
6-64
07/00
7-19
07/00
7-56
07/00
5-105
07/00
5-142
07/00
5-179
07/00
6-28
07/00
6-65
07/00
7-20
07/00
7-57
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5-106
07/00
5-143
07/00
5-180
07/00
6-29
07/00
6-66
07/00
7-21
07/00
7-58
07/00
5-107
07/00
5-144
07/00
5-181
07/00
6-30
07/00
6-67
07/00
7-22
07/00
7-59
07/00
5-108
07/00
5-145
07/00
5-182
07/00
6-31
07/00
6-68
07/00
7-23
07/00
7-60
07/00
5-109
07/00
5-146
07/00
5-183
07/00
6-32
07/00
6-69
07/00
7-24
07/00
7-61
07/00
5-110
07/00
5-147
07/00
5-184
07/00
6-33
07/00
6-70
07/00
7-25
07/00
7-62
07/00
5-111
07/00
5-148
07/00
5-185
07/00
6-34
07/00
6-71
07/00
7-26
07/00
7-63
07/00
5-112
07/00
5-149
07/00
5-186
07/00
6-35
07/00
6-72
07/00
7-27
07/00
7-64
07/00
5-113
07/00
5-150
07/00
5-187
07/00
6-36
07/00
6-73
07/00
7-28
07/00
7-65
07/00
5-114
07/00
5-151
07/00
5-188
07/00
6-37
07/00
6-74
07/00
7-29
07/00
7-66
07/00
5-115
07/00
5-152
07/00
6-1
07/00
6-38
07/00
6-75
07/00
7-30
07/00
7-67
07/00
5-116
07/00
5-153
07/00
6-2
07/00
6-39
07/00
6-76
07/00
7-31
07/00
7-68
07/00
5-117
07/00
5-154
07/00
6-3
07/00
6-40
07/00
6-77
07/00
7-32
07/00
7-69
07/00
5-118
07/00
5-155
07/00
6-4
07/00
6-41
07/00
6-78
07/00
7-33
07/00
7-70
07/00
5-119
07/00
5-156
07/00
6-5
07/00
6-42
07/00
6-79
07/00
7-34
07/00
7-71
07/00
5-120
07/00
5-157
07/00
6-6
07/00
6-43
07/00
6-80
07/00
7-35
07/00
7-72
07/00
5-121
07/00
5-158
07/00
6-7
07/00
6-44
07/00
6-81
07/00
7-36
07/00
7-73
07/00
Revision Control List Product
Title
Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
07/00
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
Page No. Rev.
7-74
07/00
7-111
07/00
7-147
07/00
7-184
07/00
7-221
07/00
7-258
07/00
7-295
07/00
7-75
07/00
7-112
07/00
7-148
07/00
7-185
07/00
7-222
07/00
7-259
07/00
7-296
07/00
7-76
07/00
7-113
07/00
7-149
07/00
7-186
07/00
7-223
07/00
7-260
07/00
7-297
07/00
7-77
07/00
7-114
07/00
7-150
07/00
7-187
07/00
7-224
07/00
7-261
07/00
7-298
07/00
7-78
07/00
7-115
07/00
7-151
07/00
7-188
07/00
7-225
07/00
7-262
07/00
7-299
07/00
7-79
07/00
7-116
07/00
7-152
07/00
7-189
07/00
7-226
07/00
7-263
07/00
7-300
07/00
7-80
07/00
7-117
07/00
7-153
07/00
7-190
07/00
7-227
07/00
7-264
07/00
7-301
07/00
7-81
07/00
7-118
07/00
7-154
07/00
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7-82
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7-119
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07/00
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07/00
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07/00
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07/00
7-166
07/00
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7-314
07/00
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7-130
07/00
7-167
07/00
7-204
07/00
7-241
07/00
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07/00
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07/00
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07/00
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07/00
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07/00
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07/00
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07/00
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07/00
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07/00
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Revision Control List Product
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Part Number
Date
DocuColor 2045/2060
Service Manual
701P1825
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About This Manual Introduction ..................................................................................................................... About This Documentation.............................................................................................. Organization.................................................................................................................... Reference Symbology..................................................................................................... AC Voltage Nomenclature...............................................................................................
Initial Issue DocuColor 2045/2060
iii v vi vii x
07/00 1
About This Manual
About This Manual
07/00 2
Initial Issue DocuColor 2045/2060
Introduction Safety WARNING The DocuColor 2045/2060 contains an invisible laser. There is no visual indication that the laser beam is present. During servicing, the DocuColor 2045/2060 is a Class 3B product because of the invisible laser. the laser beam could cause eye damage if looked at directly. Service procedures must be followed exactly as written without change. The service representative must observe the established local laser safety precautions when servicing the DocuColor 2045/2060. Do not place tools with a reflective surface in the area of the Charge Corotron or the ROS window. Do not look in the area of the Charge Corotron or the ROS window if the power is On and the laser is energized with the Toner Cartridge Unit removed.The following symbol and statement appear on a label in the machine when the Toner Cartridge Cover or the Toner Cartridge Unit are removed. The symbol by itself, or the symbol and the statement may also appear in the service documentation and in the training program. When this symbol appears, the service representative is warned that conditions exist that could result in exposure to the laser beam.
Figure 1 Laser Hazard Symbol Laser Hazard Statement DANGER INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO BEAM. For additional information, review the Laser Safety Training program.
CAUTION The use of controls or adjustments other than those specified in the Laser Safety Training Program may result in an exposure to dangerous laser radiation.
DANGER Le produit a un faisceau laser invisible dont rien de physique n’indique la présence. Au cours des interventions le produit est classé 3 B du fait de l’invisibilité du laser. Le faisceau laser peut causer de graves lésions aux yeux s’il est regardé directement. Les procédures d’entretien doivent être rigoureusement suivies comme indiqué dans la documentation. Les techniciens lors des interventions doivent respecter les règles locales concernant la sécurité des laser. Ne pas utiliser des outils réfléchissant dans la zone du corotron de charge ou du ROS. Si la machine est sous tension et que le laser est alimenté ne pas regarder fixement le zone du corotron de charge ou du ROS la cartouche toner enlevée. Suivre les symboles et les recommandations sur les étiquettes de la machine quand le couvercle de la cartouche ou la cartouche toner sont enlevés. Les symboles et les recommandations ,qui y sont liées, sont inclus dans la documentation technique et de formation. La présence des symboles de sécurité avertit le technicien que des risques de danger sont encourus s’il y a la moindre exposition aux faisceaux laser.
Figure 2 Symbole de DANGER LASER Avis de danger laser
DANGER RAYONNEMENT LASER INVISIBLE LORSQUE LA MACHINE EST OUVERTE. ÉVITER L'EXPOSITION DIRECTE AU FAISCEAU. Pour plus de renseignements, se reporter au programme de formation sur la sécurité laser.
WARNING Do not try to bypass any laser interlocks for any reason. Permanent eye damage could result if the laser is accidentally directed into your eye.
DANGER
DANGER Tout réglage ou utilisation des commandes, autre que ceux indiqués dans le programme de formation sur la sécurité laser, risque d'entraîner une exposition dangereuse au rayonnement laser.
Ne pas essayer de courtcircuiter les sécurites laser. Si le faisceau laser est accidentellement dirigé vers les yeux il peut en résulter des lésions permanentes aux yeux.
Initial Issue DocuColor 2045/2060
07/00 iii
About This Manual
WARNING
WARNING
This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions documentation, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to subpart J of part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area is likely to cause interference in which case the user, at his own expense, will be required to correct the interference.
Allow the Fuser to cool before performing this procedure.
DANGER
DANGER
Ce matériel émet des ondes radio et s’il n’est pas installé et utilisé suivant les consignes de la documentation, il peut être cause d’interférence dans les communications radio. Il est testé et il satisfait aux limites imposées pour les produits de classe A, selon l’article 15, alinea J, des normes FCC afin d’assurer une protection suffisante contre les interférences dans un environnement commercial. Le fonctionnement de cet équipement en zone résidentielle peut causer des interférences, la rectification des interférences est à la charge totale de l’utilisateur.
L’huile de four est irritante. Ne pas porter l’huile de four au contact des yeux.
DANGER Attendre que le four refroidisse avant d’intervenir dans cette zone.
WARNING Fuser Oil is an eye irritant. Do not rub eyes after handling Fuser Components.
WARNING Fuser Oil can cause irritation to your eyes. Wash hands after handling. DANGER L’huile de four peut être cause d’irritation des yeux. Se laver les mains après intervention dans la zone four ou de distribution d’huile.
WARNING For some installations, (typically Rank Xerox), the ACN line may NOT be neutral. It may have power applied. Check local power standards.
WARNING
DANGER Lors des installations (particulièrement pour Xerox Europe), une tension peut être présente sur le Neutre. vérifier les standards de tension locale.
Switch Off the Main Circuit Breaker. Disconnect the Power Cord. DANGER Mettre sur Arrêt l’interrupteur principal puis déconnecter la prise murale.
WARNING Switch OFF the input power to the machine before disconnecting any connectors or setting up for voltage measurements. Disconnect the AC input Power Cord from the wall receptacle before disconnecting any AC Connectors. DANGER Mettre l’alimentation d’entrée de la machine sur Arrêt avant de déconnecter tous les connecteurs ou avant de régler des mesures de tension. Débrancher la cordon d’alimentation avant de déconnecter des prises CA.
WARNING Switch off the Power, disconnect the Power Cord, and apply the Lockout Tag. DANGER Mettre la machine sur Arrêt et débrancher le cordon d’alimentation et effectuer la procédure de modification
About This Manual
07/00 iv
Initial Issue DocuColor 2045/2060
About This Documentation WARNING Use extreme care while working on the machine with power on in the Customer Mode. If a print job is sent, the machine will start up automatically.
Main Driver PWB WARNING When making measurements on the Main Driver PWB Test Holes, do not allow the tip of the multimeter probe to touch the metal frame located behind the Main Driver PWB.
This Service Manual is part of the multinational documentation system for the DocuColor 2045/ 2060. This manual will help in the isolation and repair of faults that may occur in the machine. Use the ESD Kit and the established ESD procedures when accessing parts of the copier other than those normally accessed by the operator. The Kit and procedures must be used even though PWBs are not touched directly. Components of the copier can be damaged by electrostatic discharge. NOTE: This manual is part of a documentation system that includes the training.
Drum Drive PWB WARNING When making measurements on the Drum Drive PWB Test Holes, do not allow the tip of the multimeter probe to touch the metal frame located under the Drum Drive PWB. Connect the multimeter between Test Hole J412-B6 Drum Drive PWB and GND.
This manual contains Repair Analysis Procedures, Adjustment Procedures, Parts List, Diagnostic Procedures, Installation Procedures, and Wiring Data information that will enable a service representative to repair the copier. This manual is divided into nine sections. A Publication Comment Sheet is provided at the end of this manual.
Photoreceptor Drum Light Shock CAUTION Protect the Photoreceptor Drum from the light by covering it with the bag when the Drum is removed from the machine or exposed to light. The bag is stored in the Tray 3 storage compartment. The Drum can be damaged by light shock.
Electrostatic Discharge Damage CAUTION Use the ESD Kit and the established ESD procedures when accessing parts of the machine other than those normally accessed by the operator. The Kit and procedures must be used even though PWBs are not touched directly. Components of the machine can be damaged by electrostatic discharge.
Toner, Developer and Drum CAUTION Do not store the Toner, the Developer, or the Drum in the service vehicle.
Initial Issue DocuColor 2045/2060
07/00 v
About This Manual
Organization
Section 3. Image Quality Repair Analysis Procedures (IQ RAPs)
In printed form, this publication is divided into nine sections, which are described below. The electronic format is also divided into the same nine sections for editing purposes; however, these sections are rarely apparent to the user. For ease of access, the information contained in the principles of operation, installation, and training are electronically integrated.
This section contains the Repair Analysis Procedures (RAPs) necessary to repair the image quality faults. When using a RAP, always exit the procedure when the fault is fixed. Do not perform the remaining steps. Section 4. Repair / Adjustment
A Publication Comment Sheet is provided with either form of publication.
This section contains the repair and adjustment procedures for the DocuColor 2045/2060.
Section 1. Service Call Procedures
Section 5. Parts List
This section contains the following: •
Call Flow
•
Initial Actions
•
Repair Actions
•
Detailed Maintenance Activities
•
Cleaning Procedures
•
Final Actions
•
Service Log
This section contains the detailed Parts List for the DocuColor 2045/2060. Section 6. General Procedures This section contains General Procedures, Diagnostic Procedures, Product Specifications, and Tools and Supplies information. Section 7. Wiring Data
Call Flow
This section contains the Plug/Jack Listings, Plug/Jack Location Drawings, PWB Location Diagrams, Wirenets, and the Block Schematic Diagrams (BSDs).
Call Flow is a summary of the sequence of the major activities of the service call procedures.
Initial Actions
NOTE: Chain 1 of the BSDs shows the generation of power. The Wirenets show how the power is distributed to the machine.
The purpose of the Initial Actions is to gather information about the service call and the condition of the machine and to classify the information.
Section 8. Accessories / Options This section contains a separate service document for each of the accessories. The service representative will be directed to Section 8 from the main service documentation when it is appropriate.
Repair Actions This is the overall procedure to diagnose and repair problems.
Detailed Maintenance Activities
Section 9. Installation and Removal
This section provides the information needed for the High Frequency Service Items (HFSI). This section contains instructions for installation of the machine at the customer’s site. It also contains instructions for repacking and removal when appropriate.
Cleaning Procedures This section provides the information needed to clean the DocuColor 2045/2060.
Final Actions The Final Actions are intended to ensure that the DocuColor 2045/2060 is operating correctly and is in good condition when it is returned to the customer.
Service Log A master Service Log sheet is provided to be copied and used by the service representative. Section 2. Status Indicator Repair Analysis Procedures (RAPs) This section contains the Repair Analysis Procedures (RAPs) necessary to repair the faults other than the image quality faults. When using a RAP, always exit the procedure when the fault is fixed. Do not perform the remaining steps. About This Manual
07/00 vi
Initial Issue DocuColor 2045/2060
Reference Symbology
Initial Issue DocuColor 2045/2060
07/00 vii
About This Manual
Figure 1 Reference Symbology About This Manual
07/00 viii
Initial Issue DocuColor 2045/2060
Figure 2 Reference Symbology
Initial Issue DocuColor 2045/2060
07/00 ix
About This Manual
AC Voltage Nomenclature ACH is used in the documentation to designate one side of the AC line. The voltage level on this line depends upon the local AC power supplied to the machine. ACH2 is used in the documentation to designate the other side of the AC line. The voltage level on this line depends upon the local AC power supplied to the machine. The voltage measured between ACH and ACH2 is generally in the 200 to 250 VAC range and depends upon the local AC power supplied to the machine
About This Manual
07/00 x
Initial Issue DocuColor 2045/2060
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