Weldlok Balltube Handrail ®
Heading NEPEAN™ Building & Infrastructure
NEPEAN Building & Infrastructure is a division of NEPEAN, Australia’s largest privately owned engineering, mining services and industrial manufacturing organisation.
Through our renowned Weldlok® brand, NEPEAN Building & Infrastructure manufactures and supplies an extensive range of fabricated gratings and handrails. These products include forgebar grating and walkways, specialist drainage grates, and handrail systems manufactured from steel and aluminium. We also supply walkway grating manufactured from fibrereinforced plastic (FRP). This brochure is designed to assist the architect, draughtsperson, engineer, fabricator and specifier in the correct selection of our Weldlok Balltube® steel handrail system.
Weldlok Balltube® Handrail 2
CONTENTS Company Profile
2
General Information
3
Specifications
4
Installation
4
Component Dimensions 5-10 Component Weights
11
Ordering Information
11
Weldlok Balltube® Handrail System
Weldlok Balltube® Handrail The Weldlok Balltube® Handrail System sets the standard for time and cost saving in the installation of walkways, stairs and ladders. The modular Weldlok Balltube® system allows speedy erection and finishing, with a minimum of onsite welding, providing considerable savings in time and labour costs. Components delivered to site include fully galvanised stanchions, rails, bends, kickplates, slip-joints, closures, etc., ready for trouble-free erection. NEPEAN Building & Infrastructure’s unmatched resources include the best modern equipment and manufacturing techniques, including a galvanising facility, all under one roof. These facilities are backed by advanced quality control systems and our team of experienced personnel, ensuring immediate response to customer needs, quick delivery and co-ordinated after-sales service. We can also supply a total package, including Weldlok Balltube® Handrail System, forgebar gratings, stair treads and walkway modules. The Weldlok Balltube® Handrail System is designed and manufactured to the requirements of Australian Standard AS1657-1992.
3
Weldlok Balltube® Specifications
Standard Duty Stanchions Standard duty stanchions are manufactured from 40 NB tubing (48.3mm OD x 3.2mm wall thickness).
Heavy Duty Stanchions Heavy duty stanchions are manufactured from 40 NB tubing (48.3mm OD x 4.0mm wall thickness).
Stanchion Pitching Australian Standard AS1657:1992 recommends a maximum pitching of 2 metres for stanchions.
Stanchion Handing Handing of stanchions is from point of view on stairway or platform, facing the inside of the stanchion. Those on the right-hand side are suffixed ‘R’, those on the left-hand side are suffixed ‘L’.
Rails Standard drilled openings on Balltube stanchions allow for a top rail of 32 NB (42.4mm OD) and a mid-rail of 25 NB (33.7mm OD). Hole sizes for 40 NB (48.3mm OD) and 20 NB (26.9mm OD) rails in either top rail or mid-rail positions are also available. Rails are supplied in medium gauge, with a maximum length of 6.5m.
Kickplate Mounting Brackets Manufactured from 40mm x 40mm x 5mm angle x 85mm long, with two 14mm diameter slotted holes, to suit 100mm kickplate.
Kickplates Standard kickplates are 100mm x 6mm in 6m lengths. Other sizes available on request.
Base Plates All base plates (except BPAM type) are 75mm x 146mm x 10mm with 18mm diameter holes at 102mm centres. BPAM base plates are 65mm x 172mm x 10mm with 18mm diameter holes at 126mm centres. Note: Special base plates can be made to order.
Finish Standard finish is hot-dip galvanised to AS/NZS4680:1999. Untreated finish available on request.
Specials Variations on standard stanchions and fittings can be manufactured to individual requirements.
Installation Instructions 1. Loosely bolt stanchions to structure. 2. Feed top rails and mid-rail through ball joints.
Mega Ball Specifications (Refer page 10) Standard Duty Stanchions – 65 NB (76.1mm OD x 3.6mm wall thickness). Heavy Duty Stanchions – 65 NB (76.1mm OD x 4.5mm wall thickness). Spheres – 125mm OD, to suit 76.1mm OD piping. Rails – Same duty as stanchions. Supplied in 6.5m lengths. Base Plates – 150mm x 150mm. Thickness 16mm. Holes 20mm OD. Special Base Plates – Made to requirements. Finish – Hot-dip galvanised or untreated.
3. Where top or mid-rails join, use slip joint. 4. Drill for taper pins. (Ensure the join is inside the ball unit, where possible.) 5. Tighten nuts and bolts on stanchions. 6. Run approximately 25mm (1 inch) of weld on side or top where ball units join top and mid-rails (not required when using tapered pins). 7. Bends and corners to be fully welded then ground and primed with zinc-rich paint.
4
Weldlok Balltube® Component Dimensions
θ°
457 θ°
θ°
560
6
C
DIA.
CA
6
WAA
150
WA
560 150
484
560
W
75
75
W
WA
WAA
C
Welded
θ°
θ°
θ°
θ°
θ°
θ° 484 (stairs) 484 (stairs) 560 (ramp) 560 (ramp)
θ°
θ°
θ° 560 457
θ° 560 457
θ°
484
560 457
457
457
Weldlok Balltube® Standard Stanchions
θ°
θ°
BP
BPA
BPAM
BP
BPA
BPAM
DIA.
CA
Collar
Base Plate
457
θ°
V iew up the stairs
560 (stairs) 560 (stairs) 457 635 (ramp) 635 (ramp)
Hand when facing up the stairs
457
457
θ°
V iew up the stairs
560
θ°
560
76
SMAL
SM
SMAR
SMAL
457
457
SMC
SM
457 560 (stairs) 560 (stairs) 635 (ramp) 635 (ramp)
SMC
636
505
636
505
457
θ°
Hand when facing up the stairs
SMAR
35
SMC CONVEYOR 55
Side Mounted
39
SM TYPE
76
457
180 x 75 200 x 75
64 on 125 x 65 CHANNEL
35
SMC CONVEYOR
Universal Beam “O” offset
636 76
SMO
110
5
SMOAL 200
SMOAR
110
250
110
110
310
120
110
360
125
230 x 75
110
410
125
250 x 90
125
460
135
300 x 90
125
530
140
380 x 100
135
Side Mounted Offset
SM TYPE
“O”
“O” offset 110
64 on 125 x 65 CHANNEL
“O ”
“O”
(End views) SMOAL SMOAR
150 x 75
125 x 65
R100 (End views)
SMO “O ”
Channel
636
505 457 505 55
END VIEWS 39
“O ”
“O ”
64 on 125 x 65 76 OFFSET (See table) CHANNEL 64 on OFFSET 125 x 65 Offset “O” (mm) (See table) CHANNEL
END VIEWS
R100
Weldlok Balltube® Component Dimensions
254
178
Weldlok Balltube® Standard Single Ball Stanchions
SBBP
SBBP D.O.S.O.
Single Ball Base Plate
SBSM D.R.S.O.
SBSM
SBSM D.L.S.O.
Single Ball Side Mounted
100
θ°
100
θ°
*
*
θ°
SBH D.L.S.O.
SBH D.R.S.O.
(Hand as if bolted to wall)
Single Ball Offset Handrail
SBW
SBWAA
SBWA
*Nominate dimensions Available in all base plate types
Single Ball Welded 100 50
18mm DIA. HOLES
100 50
102
65
SBH
End view
*
75 x10 M.S. FLAT
100
TYPICAL BASE PLATE (Except type BPAM)
20
220
60
146 65
CORNER POST
100 x 10 M.S. FLAT
(Type BP only)
18mm DIA. HOLES 50 x 10 M.S. FLAT
θ°
BASE OF BPAM
Personnel Handrail
150
82 2
This system is mounted on road impact barriers
17
PRR
45
PR
6
18mm DIA. HOLES
Standard Base Plates 6
75
C-TYPE
Weldlok Balltube® Component Dimensions
Weldlok Balltube® Standard Closures, Joiners and Bends 300 300
300 300
300 300
0 30 00
3 300 300 θ° θ°
260 260
CB
R140 R140
SB
457 457
457 457
R140 R140
SB
SBA SBA BENDS Special lengths available BENDS
Special lengths available
Drill 5mm holes for taper pins (Pins are for zinctaper plated) Drill 5mm holes pins (Pins are zinc plated)
260 260
CB
R140 R140 Nominal rail size & bend angle Nominal rail size & bend angle θ°
θ°
300 300
260 260
CBA CBATOP TOP
300 300
150
RAIL JOINER RAIL JOINER (SLIP JOINT) (SLIP JOINT) Nominate rail size
CBA CBA BOTTOM BOTTOM
CLOSURES CLOSURES
150
Gap shown clarity Gapfor shown for clarity
Nominate rail size
Weldlok Balltube® Kickplate Mounting Brackets 14mm Dia. slotted 14mm Dia. holes slotted holes
45
10045 100
40 x 40 x 5 x 85 LG 40 xangle 40 x 5 x 85 LG angle
“C”
“C”
“C”
“C”
48
48
Grating or Grating plateor thickness plate thickness 40
40
40
40
Dimension “C” (mm) Type
“C”
W
W
“C”
“C”
C
C
“C”
“C”
BP
“C”
BP
Note: Kickplate mounting brackets are an optional extra
“C”
SM SM 7
“C” “C”
SMO SMO
“C”
“C” = Grating or Plate Thickness Plus
W
30
C
30
BP
30
SM
106*
SMO
106* *94 when used on 125 x 65
Example: If grating is 25mm deep then “C” Dimension = 55mm for types W, C, & BP.
Weldlok Balltube® Component Dimensions
Weldlok Balltube® Special Drilling for Rails
90°
DRILLED RIGHT HAND SIDE ONLY
DRILLED LEFT HAND SIDE ONLY
DRILLED TOP SIDE ONLY
CORNER POST
DRILLED BOTTOM SIDE ONLY
DRILLED ONE SIDE ONLY (D.O.S.O.)
These combinations of drilling are available on full range of standard stanchions
Weldlok Balltube® Chain Hooks
8mm DIA.
5mm CHAIN 35
50
DETAIL OF HOOK
5mm CHAIN
D.O.S.O. STANCHIONS WITH CHAIN HOOKS Specify whether top rail only or both rails 5mm heavy duty chain available on request
8
Weldlok Balltube® Component Dimensions
Weldlok Balltube® Multi Ball Stanchions
* * *
*
θ°
BP
BPAM
SM
* Specify number of balls, pitching & height required of stanchion (150mm minimum centres)
SMO
Multi ball stanchions are available in any of the range of Balltube stanchion configurations
Weldlok Balltube® Handrail Accessories 32NB
32NB
300
100 100 R140
25NB
25NB 70
70
*600 MIN. *1500 MAX.
2170
Nominate width
SELF CLOSING GATE 60
120
1017
900
2000 max.
40
100 CRS. OF 12 DIA. BARS
BARRIER FENCING PANEL
LIGHT POLE
Also available for ramps & stairs
(Light not included)
9
Weldlok Balltube® Mega Ball Component Dimensions
Weldlok Balltube® Mega Ball Stanchions θ°
θ°
450
450
450
180
θ°
180
θ°
θ°= 7° MAX.
725
550
550
θ°= 7° MAX.
105
DIA.
MOF
200
θ°
76mm O.D.
(16mm thick)
1000
76mm O.D.
76 O.D. TYPICAL
*
76mm O.D.
MMBW
MSBW
MW
MSBBP
*as required *specify number of balls, pitching & height required of stanchion (180mm minimum) (300mm min. centres)
Weldlok Balltube® Mega Ball Closures and Bends 400
76mm O.D. 150mm RADIUS
450
150mm
Horizontal closure bend
*
*
MBP
RADIUS
76mm O.D.
550
550
POST
100
TYPICAL BASE PLATE
*
450
450
150 SQR.
MSAM
MSM
MCR
MAM
20 DIA. HOLES
100
400 76mm O.D.
0
40
76mm O.D.
2000mm MAX.
MEGA BALL PANEL
76mm O.D.
ANGLE BEND
STANDARD 90° BEND
TYPICAL
400
76mm O.D. 150mm RADIUS
θ°= 7°MAX θ° 450
400
HORIZONTAL CLOSURE BEND 10
150mm RADIUS
θ°
400
mm
76
.
O.D
150mm RADIUS
ANGLE CLOSURE BEND
Weldlok Balltube® Handrail Weights
Weldlok Balltube® Stanchions 3.2mm Wall Thickness
4.0mm Wall Thickness
BP
4.8kg
5.3kg
BPA
4.8kg
5.3kg
C
4.9kg
5.4kg
CA
4.9kg
5.4kg
Type
W
3.9kg
4.4kg
WA-WAA
3.9kg
4.4kg
SM
5.0kg
5.6kg
SMO
5.3kg
5.9kg
SMA
4.9kg
5.4kg
SMC
4.9kg
5.4kg
SMOA
5.3kg
5.9kg
BPAM
4.5kg
5.0kg
SBW
3.9kg
4.4kg
SBWA
3.9kg
4.4kg
SBBP
1.7kg
2.0kg
SBSM
2.0kg
2.3kg
SBH
1.3kg
1. Nominate duty of stanchions (standard or heavy duty). 2. Specify finish required for stanchions (galvanised or untreated). 3. Nominate type of stanchion (see codes in this brochure). 4. State top rail and mid-rail sizes required in nominal bore pipe sizes.
N.B.
Weight
MCR
65
10.50kg
MSM
65
12.65kg
MSAM
65
12.65kg
MBP
65
11.50kg
MW
65
8.70kg
MSBW
65
8.10kg
MOF
65
5.30kg
RAIL – Standard Duty
65
6.51 kg/m
RAIL – Heavy Duty
65
11.50kg
7.90 kg/m
Weights based on wall thickness of 3.6mm
5. If kickplate mounting bracket is required, nominate handing and dimension “C” (refer to page 7). Note: Right-hand location of kickplate is standard and will be supplied on RH unless otherwise nominated.
Bends & Closures N.B.
Weight
SB, SBA
25
1.4kg
SB, SBA
20
0.9kg
CB
32
2.8kg
CB
25
2.2kg
CBA
32
2.8kg
CBA
25
2.2kg
SB, SBA
Type
65
Important When Ordering
Type
Mega Ball Stanchions MAM
Ordering Information
32
1.8kg
Rails & Kickplates Type
Weight
32 N.B. Rail
3.2 kg/m
25 N.B. Rail
2.5 kg/m
20 N.B. Rail
1.6 kg/m
100 x 6 Kickplate
4.8 kg/m
6. If stanchions are offset type, state “O” dimension from selection table on page 5. 7. If stanchions are angled type, specify angle of elevation. 8. If stanchions are to be drilled one side only, nominate handing. 9. Any variations to normal stanchions should be noted and drawing supplied. 10. Supply list of all joiners and split pins, rails, kickplates, etc.
The above weights for rails and bends are based on medium gauge pipe.
Information contained in this brochure is supplied in good faith and with the view to assist the user in the correct selection of our products. While every care is taken to ensure that the information contained in this brochure is correct, no warranty is made nor is any condition expressed or implied. As the use of products sold is beyond our control, a condition of purchase is that the purchaser accepts responsibility for ensuring that products purchased are suitable for the intended use. NEPEAN Building & Infrastructure is committed to continual product improvement and therefore reserves the right to change details and designs without notice. © NEPEAN Building & Infrastructure, February 2013.
11
NEPEAN Building & Infrastructure HEAD OFFICE
VIC
NSW
171 Derrimut Drive Derrimut VIC 3030 Australia
117-153 Rookwood Road (PO Box 57) Yagoona NSW 2199 Australia P: + 61 2 9707 5000 F: + 61 2 9790 6145 E:
[email protected] BRANCHES NSW (COFFS HARBOUR) 47 Wingara Drive (PO Box 396) Coffs Harbour, NSW 2450 Australia
P: + 61 3 9394 1001 F: + 61 3 9394 1441 E:
[email protected] WA 98 Campbell Street Belmont WA 6104 (PO Box 267 Cloverdale, WA 6985) P: + 61 8 9478 1034 F: + 61 8 9277 7742 E:
[email protected] CHINA
P: + 61 2 6652 4100 F: + 61 2 6652 2285 E:
[email protected] QLD 967 Nudgee Road (PO Box 283) Banyo QLD 4014 P: + 61 7 3633 1333 F: + 61 7 3633 1313 E:
[email protected]
12F Digital Mansion 16 Huizhandonglu Road Torch Zone, Zhongshan City Guangdong Province P.R. China 528437 P: + 86 760 8992 3558 F: + 86 760 8992 3559 M: + 86 159 1334 3700 (China) M: + 61 419 782 122 (Australia) E:
[email protected] www.nepean.com 6760