Variant Configuration Overview
Target Audience: SAP Functional Consultants
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Overview
Variant Configuration
Variant Configuration
Introduction: • Variant Configuration is useful if you have a large number of combination of parts that go into a product. It means different permutations and combinations of the parts for same material. • If you maintain a unique material code for each possible combination of parts, you require a large number of material numbers. • Usually involves Make to Order Production Process
Examples:
• A customer ordering a computer can choose different combinations of monitor, CPU, keyboard. • A customer ordering a car can choose different combinations of accessories and color. • In a business involving steel manufacturing, the customer may order steel involving different physical properties like tensile strength, diameter.
Source: SAP
Variant Configuration
Industries for Configurable Products
Source: SAP
Cross Module Integration
Variant Configuration
Variant configuration is integrated with the following applications: CA LO PP PP PP PP PP–PI CO SD SD MM
Classification Material Master Bill of Material Routings Material Requirements Planning (MRP) Production Orders Master Recipes Costing Sales Conditions Purchasing
Source: SAP
Variant Configuration
Overview of Terms
Source: SAP
Variant Configuration
Overview of Terms • A configurable material has a special bill of material called the Super BOM in which all possible combinations are stored. • The product is configured in the sales order by choosing the required Characteristic Values. • The requirements are passed on Production Planning. On Explosion of the Bill of Material, the system selects the components assigned to the characteristics values in the order. • After production, the material is assigned as sales order stock for delivery to customer.
Source: SAP
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Sales Order Processing
IDES Demo
Variant Configuration
Process Steps to be used in the demo: • • • • • • • •
Creating a Sales Order Checking Requirements Using MRP Requirements Planning Converting the Planned Order into a Production Order Confirming the Production Order Checking the Production Order Settlement Creating a Delivery Creating a Billing Document
Source: SAP
Enterprise Structure used for demo Company Code 1000 Sales Org 100
Variant Configuration
Distribution Channel 12 Division 00 Plant 1000 Storage Location 0001
Shipping Point 1000
Source: SAP
MTO Process Overview
Make-To-Order Production With a Configurable Product:
Variant Configuration
In this process, you create a sales order in SD and transfer the requirements to PP. The requirements are checked using MRP, before a production order is generated. This production order is created in PP. Shipping and billing both occur in SD. Finally, you check the costs and revenues in CO.
Source: SDN
Creating a Sales Order
After entering the sales data, a configuration screen pops up. Configure the material by selecting the characteristics. Note that the value of Variant Conditions changes as per selection.
:VA01)
Variant Configuration
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(T Code
Source: SAP
Creating a Sales Order
(VA01)
Variant Configuration
• The system allows analysis of Object Dependencies and Variant Conditions. • Item Category determined in Sales Order is TAC. • Note the Material Availability Date and save the sales order (for test11048 and 11059).
Source: SAP
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Configuration for VC
Configuration Details: Material Type
OMS2: In definition of KMAT Material Type, indicator ‘Material is Configurable’ is set
Variant Configuration
Other material types like FERT (Finished Product) can also be used if the indicator is set in material master
Source: SAP
Configuration Details: Item Category in sales order
Variant Configuration
VOV4: Item Category determination is set to determine item category TAC
VOV8: Item Category TAC
Source: SAP
Configuration Details: Condition type for Pricing
Variant Configuration
Condition types VA00 and VA01 (%) are available in Standard SAP for Variant Pricing
Source: SAP
Configuration Details: Requirement type KEK
The requirement class controls the MRP and the requirements consumption strategy as well as the relevancy for planning, settlement profile for costing.
Variant Configuration
Requirements type KEK is determined for strategy group 25 and also for item category TAC.
Source: SAP
Classification System: Characteristics Mayback 57 S Engine Color Rear wheel Seat
Variant Configuration
Exhaust Antitheft device Other Options
Source: SAP
Variant Configuration
Classification System: Characteristics
Source: SAP
Variant Configuration
Classification System: Characteristics
Source: SAP
Classification System: Characteristics
Variant Configuration
CT04: Create characteristics • Data type can be CHAR, NUM, DATE, TIME, CURR
List of values and default value for characteristics can be stored in Value tab.
Source: SAP
Reference Characteristics
Variant Configuration
Reference characteristics are characteristics that refer to table fields.
Tables / Structures whose filed values can be changed by dependencies: SDCOM
- Communication between SD and Variant Configuration
VCSD_UPDATE - Table for Updating Sales Documents from the Configuration MMCOM, STPO, PLPO, PLFH, PLFL Tables / Structures whose filed values can be read by dependencies: VBAK, VBAP, VBKD, VBPA_AG, VBPA_WE, VBPA_RE, VBPA_RG VEDA, MAEPV, MAAPV
Source: SAP
Classification System: Characteristics
Variant Configuration
CT04: Create characteristics • Object dependencies like pre conditions, selection condition, action, procedures can be created for characteristics • Object dependencies like pre conditions, action, procedure can be created for characteristic values
Source: SAP
Classification System: Class
Variant Configuration
CL01 /CL02: Create class under class type 300 for Variants
Assign the characteristics to the class. During Material Master creation for Super BoM, this class will be used in the Classification view.
Source: SAP