Validation of a multi-physics code Plasticity models & Taylor Impact
Biswajit Banerjee University of Utah
McMat 2005, June 2005, Baton Rouge
Outline The
UINTAH multi-physics code Verification & Validation Materials & Models Taylor Impact Test Validation Metrics Results Conclusions
The UINTAH code
Verification Comparisons
with exact solutions Rate of convergence of the truncation error (theory vs. code) Manufactured test problems Monitoring of conserved parameters Preservation of symmetry Comparisons with existing codes
Validation Comparisons
with experiments
Level
1: Experiments to validate individual component physics Level 2: Experiments to validate combinations of components Level 3: Experiments to validate the complete simulation
experiments designed to validate large codes.
Need
Goals Determine
plasticity model best suited for fire-steel interaction Strain
rates - 0.001/s to 108/s Temperatures - 230 K - 800 K Validate
Plasticity Models
Taylor
Impact Tests Flyer-Plate Impact Tests
Materials & Models
Materials OFHC Copper (Annealed) 6061-T6 Aluminum Alloy 4340 Steel Alloy
Yield Stress Models: Johnson-Cook (JC) Steinberg-Cochran-Guinan-Lund (SCG) Zerilli-Armstrong (ZA) Mechanical Threshold Stress (MTS) Preston-Tonks-Wallace (PTW)
Shear Modulus/Melting Temp. Models: Nadal-Le Poac Follansbee-Kocks Steinberg-Cochran-Guinan
OFHC-Copper - strain rate
JC vs MTS
JC vs PTW
JC vs SCG
JC vs ZA
OFHC-Copper - temperature JC vs MTS
JC vs PTW
JC vs SCG
JC vs ZA
OFHC-Copper - moduli/melting Equation of State
Shear Modulus
Melt Temp.
Taylor Impact Test
Experiments - OFHC Copper
Experiments - 6061-T6 Al
Experiments - 4340 Steel
Validation Metrics
Eyeball-norm Final Length Elastic Length (green) Final vertical length (red+green) Mushroom Diameter Diameter at 0.2 L (x) Final area Final volume Centroid (1st moment) Moment of Inertia Time of impact
Final Profiles: OFHC Copper
210 m/s, 295K
188 m/s, 718K
181 m/s, 1235K
Error Metrics: OFHC Copper
188 m/s, 718K
Time Metrics: OFHC Copper
188 m/s, 718K
Range of States: OFHC Copper
188 m/s, 718K
Final Profiles: 6061-T6 Al
373 m/s, 294K
194 m/s, 635K
354 m/s, 655K
Error Metrics: 6061-T6 Al
194 m/s, 635K
Final Profiles: 4340 Steel
308 m/s, 295K
312 m/s, 725K
160 m/s,1285K
Error Metrics: 4340 Steel
312 m/s, 725K
Conclusions Thermal
softening is inadequate in the physically based models Johnson-Cook is the best bet among the models investigated More high temperature data are needed in the high rate regime A temperature sensitive length scale may be needed to prevent spurious mesh sensitivity